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Service Manual
MAINTENANCE
MAINTENANCE CONTROL SHEET H-1
CONTROL SHEET
Issue Date Revision Number Reason Pages Affected
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H-1
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-1
1. OUTLINE OF EQUIPMENT
Features of Sorter
• 10-bin sorter, of which each bin can store up to 50 films.
• Sorts by input channel.
• As this sorter has no film removal detection function in each bin, bins cannot
be changed even when the maximum storage number has been exceeded.
• Films are discharged to the top of the FM-DP L if they do not correspond to
the sorting conditions and sorting information set.
• Comes with self-diagnosis function which works immediately after power
ON.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H1-1
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-2
Analog
Modality FM-DP L
Digital
Modality
FP3B0202.EPS
E-I/F
Modality FN-PS551
Analog
Modality FM-DP L
E-I/F
FCR
FP3B0203.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H1-2
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-3
E-I/F
Modality FN-PS551
Analog E-I/F
Modality FCR FM-DP L
Digital E-I/F
Modality MF-300L
Digital
Modality
FP3B0204.EPS
Ethernet
(10Base-T/100Base-TX)
Modality
LAN90A
Analog E-I/F
Modality FCR FM-DP L
Digital E-I/F
Modality MF-300L
Digital
Modality
FP3B0205.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H1-3
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-4
Operation panel
Upper tray
Lower tray
Front cover
FP3F0201.EPS
006-252-01
06.15.99 FM2514 FM-DP L Service Manual H1-4
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-5
Operation Panel
1 2 3 4
FP3F0219.EPS
6 5
006-252-01
06.15.99 FM2514 FM-DP L Service Manual H1-5
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-6
Sorter
Sorter release lever Upper cover
Rear cover
Sorter power LED
Bin 1
Front cover
Bin 10
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-6
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-7
Upper removal
unit (A)
Transport
unit
Lower removal
unit (B)
(Optional)
Before-sub-
Optical unit scanning
comveyor (C)
Sub scanning
unit (D)
Control unit
Power supply
unit
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-7
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-8
Main Body
: Grip roller
FP3F0204.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-8
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-9
17
16
15
14
13
12
11
7
10
9 8
FP3F0S03.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-9
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-10
Removal Unit 1
SA6
SA7
SA8
SA5 SA3
SA4
SA2
Optional lower
SA1 removal unit
SB6
SB7
SB2
SB3
SB5 SB4
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-10
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-11
SA4 Film trailing-edge detection Reflection type sensor When film is in removal unit
sensor conveyance roller
SA5 Film pack/shutter detection Penetration type sensor When film pack/shutter is detected
sensor (Pl:5 mm)
SA6 Tray detection switch Micro switch When tray is pushed in
SA7 Tray lock detection sensor Penetration type sensor When lock is released
(Pl:5 mm)
(Optional) SB2 Suction cup arm turning point Penetration type sensor Variable-point
SB4 Film trailing-edge detection Reflection type sensor When film is in removal unit
SB5 Film pack/shutter detection Penetration type sensor When film pack/shutter is detected
(Pl:5 mm)
TP3F0201.EPS
<SUPPLEMENTARY NOTE>
The ON of each sensor and switch means the following;
• Penetration type sensor: Light-tight state
• Reflection type sensor: Film present
• Microswitch: Power conducted
• Pressure sensor: Film sucked
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-11
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-12
Removal Unit 2
PA1
MA1
MA2
S OLA 1
S vA 1
O p t io n a l lo w e r
r e m o va l u n it
SOLB1 MB1
MB2
Op t io n a l lo w e r
re m o va l u n it FP3F0208.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-12
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-13
(Option) motor
SOLB1 Tray lock solenoid Linear solenoid Releases tray lock
TP3F0204.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-13
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-14
SD3 SC2
SD2
SC3
SD1
SC1 FP3F0206.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-14
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-15
Before-sub- SC1 Film detection sensor Reflection type sensor When film is in before-sub-
conveyor (C) SC2 Grip mechanism home position Penetration type sensor When entrance/exit grip roller is
SC3 Centering guide home position Penetration type sensor When at home position
Sub scanning SD1 Film leading edge Laser detection sensor When laser detection
SD2 Driven grip roller home Penetration type sensor When entrance grip roller is
SD3 Driving grip roller home Penetration type sensor When exit grip roller is gripping
Transport unit (E) SE1 Grip mechanism home Penetration type sensor When grip roller is gripping
SE3 Transport unit exit detection Reflection type sensor When film is at exit of transport
sensor unit
TP3F0202.EPS
<SUPPLEMENTARY NOTE>
The ON of each sensor and switch means the following;
• Penetration type sensor: Light-tight state
• Reflection type sensor: Film present
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-15
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-16
MD1
ME2
MC1
MC2
ME1
MC3
MD2
FP3F0209.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-16
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-17
unit (D) MD2 Driven grip roller drive motor DC motor Raises/lowers grip roller
Transport ME1 Grip drive motor Stepping motor Raises/lowers grip roller
unit (E) ME2 Film conveyance motor Stepping motor Conveys film
TP3F0205.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-17
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-18
Rack 2
Rack 1
SG3
SJ1
SS1
TPG2
Forthed stop switch
TPG3
TPG4
THG1
THG2 TPG5
Rack 1 THG3
THG4 TPG6
Rack 2
THG5
Rack 3
THG6
Rack 4 FP3F0207.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H1-18
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-19
thermistor
THG10 Frame temperature thermistor Thermistor Frame temperature detection
TPG1- Plate thermal protectors 1-3 Manual recovery type Cuts off power when heat
plate overheats
TPG5 Plate thermal protector 5 Manual recovery type Cuts off power when heat
plate overheats
TPG6 Plate thermal protector 6 Manual recovery type Cuts off power when heat
plate overheats
Enclosure (J) SJ1 Upper cover interlock switch Microswitch ON when cover is closed
SJ2 Front cover interlock switch Microswitch ON when cover is closed
TP3F0203.EPS
<SUPPLEMENTARY NOTE>
The ON of each sensor and switch means the following;
• Penetration type sensor: Light-tight state
• Reflection type sensor: Film present
• Microswitch: Power conducted
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H1-19
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-20
S OLG1
R ac k 2
R ac k 1
MS1
FA N J 1
FA NJ 3
HG1-HG3
HG4
HG5
R ac k 1
HG6
Rack 2
Rack 3
Rac k 4 FP3F0210.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-20
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-21
Heat development MG1 Heat development unit Stepping motor Conveys film
unit (G) conveyance motor
SOLG1 Changeover guide solenoid Linear solenoid Raises/lowers discharge guide plate
HG1-3 Plate heaters 1-3 Rubber heater Developing heater
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-21
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-22
Sorter
ST1
SOLT1
SOLT2 ST2
SOLT3
ST3
SOLT4
SOLT5 ST4
SOLT6
ST5
SOLT7
SOLT8
SOLT9
ST6
MT1
FP3F0S22.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-22
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-23
Main Body 1
10
1
9
6 2
5 3
4 FP3 F0 2 1 1 .EPS
unit (PDD11A)
*:Option TP3F0207.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-23
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-24
Main Body 2
2-6
10-15
8
9
FP3F0212.EPS
2 Image memory board (Slot 1) 10 Analog video interface board (HAV90A/B) (*)
3 Image memory board (Slot 2) 11 Digital video interface board (DV190A) (*)
4 Image memory board (Slot 3) (*) 12 Digital interface board (DPI06A/B) (*)
5 Image memory board (Slot 4) (*) 13 Optical transmission interface board (OPR06A) (*)
*:Option TP3F0208.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H1-24
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-25
Sorter
SRT11B
SRT11A
Sorter power
supply unit
FP3F0S04.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-25
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-26
AC input
SSR Power supply board (PSU100/PSU200)
+15VM/+24V
+12V/+15V/
+5V/-5.2V/
REMOTE
-15V
Upper cover interlock Mother board FAN
Interlock MTH11A
circuit
Image I/F
L-SLOT1
board
Front cover interlock
Image I/F
Heater control signal
AC monitor signal
S L-SLOT2
board
Driver board
DRV11A
SOL Image I/F
L-SLOT3
board
Sv
L-SLOT4 IMG11B
P
Expansion
M DRAM
Memory
L-SLOT5 CPU90G card
M FFM driver
FDD
FAN
SCSI
controller
HDD
External
remote
Scanner board
Recording tip detection
SCN11A
Serial Public
controller Modem
line
Serial Operation
controller panel
Optical unit
Serial
controller Sorter
POL SYN LDD
Serial
controller
Density measuring unit Serial
controller
M S
FP3F0213.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H1-26
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-27
Sorter
ST6
AC input +5V CN8 CN6 COM NC
Filter CPU
+24V
CN5
PIO S ST1~ST5
FP3F0S05.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-27
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-28
OPTICAL TRANSMISSION
UNIT TYPE-II
(5m)
OTM06A HAV90A
CN3 OPTICAL DATA 50m
OPTICAL
DATA HD•CS HOST A
CN4 POWER CONTROL 50m VD
POWER
OPR06A CONTROL PANEL HOST
RS232C 5m
5m REMOTE
MAIN PANEL
10m
HOST C
10m
HD•CS
CRT
VD
FM-DP L (No. 2)
Network
CN7 10BASE-T/100BASE-TX
LAN90A
OPTICAL TRANSMISSION
UNIT TYPE-II
(3m)
OTM06A DVI90A DIGITAL HOST D
CN3 OPTICAL DATA 30m
OPTICAL VIDEO
DATA
CN4 POWER CONTROL 30m HOST
POWER
OPR06A CONTROL PANEL
20m
MAIN REMOTE EXT.SW
CN3 FCR PANEL
CR-IR 15V
FIX90A
HAND-SWITCH
AC
ADAPTER
FP3F0120.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H1-28
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-29
BLANK PAGE
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-29
MAINTENANCE 3. TROUBLESHOOTING H3-1
3. TROUBLESHOOTING
When malfunctions occur in the equipment, analyze them from error codes, abnormal
development, and abnormal images and perform the required corrections.
006-252-01
06.15.99 FM2514 FM-DP L Service Manual H3-1
MAINTENANCE 3. TROUBLESHOOTING H3-2
ERROR
ERR. CODE P0211
ERR. INFOR 1413
Details of error
Fatal error.
Contact service.
FP3F0501.EPS
M-UTILITY
X : Error source differentiation "P", "F" or "N"
Error log 1 display
(Printer, formatter or network)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY AAAA : Error code (Hexadecimal 4 digits)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY BBBB : Detailed error information
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY (Hexadecimal 4 digits)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY CCCCCC : Date of error (6 digits)
DDDD : Time of error (4 digits)
YY : Index display when DSP error occurs
BACK NEXT QUIT
(No other error display)
FP3M0219.EPS
(3) For details on error codes, refer to "3.1.3 Error Code Table" for the meaning
of the error which has occurred, suspected cause, and remedy.
When analyzing an error code, also refer to its detailed code.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-2
MAINTENANCE 3. TROUBLESHOOTING H3-3
<SUPPLEMENTARY NOTE>
The touch panel screen displays up to 20 warnings, which will be overwritten when exceeded.
Installation
Main Unit Software: Version Upgrading
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF
Error code
File name
Command number
FD number
FP3F0547.EPS
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-3
MAINTENANCE 3. TROUBLESHOOTING H3-4
C, D:Consecutive numbers
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-4
MAINTENANCE 3. TROUBLESHOOTING H3-5
D: Consecutive number
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-5
MAINTENANCE 3. TROUBLESHOOTING H3-6
M-UTILITY
Error log 1 display
(1)
Attempted to move the suction cup unit The following motor/sensor/part may be faulty.
Tray 1/
of tray 1 from the upper dead-point Correct according to the troubleshooting 2-1-A
0221 suction cup unit upper
during removal initialization, but SA1 procedure for this error code in "3.1.4 2-2-A
dead-point deviation error
did not set to the OPEN. Troubleshooting Flow". SA1/MA1
(2)
FFM FFM
0 SC1 SC2 SC3 SD2 SD3 rotation SA1 SA2 SA3 SA4 SA5 SA6 SA7 SA8
drive
state
(3)
2 0 8 E
0 0 1 0 0 0 0 0 1 0 0 0 1 1 1 0
FP3F0505.EPS
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-6
MAINTENANCE 3. TROUBLESHOOTING H3-7
M-UTILITY
Error log 1 display
(1)
(2)
FP3F0548.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-7
MAINTENANCE 3. TROUBLESHOOTING H3-7.1
2-1-A/2-1-B/2-1-C
Convert the hexadecimal 4-digit code to binary, compare the bit maps, and investigate
the input state corresponding to each bit.
a b c d FP3F0506.EPS
The following shows the sensor states when the equipment is in the standby state.
Check the state of the corresponding sensor when analyzing errors occurring while the
equipment is operating.
State at State at
Sensor Name Sensor Name
Standby Standby
Centering guide
SC3 1
home position detection
TP3F0501.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-7.1
MAINTENANCE 3. TROUBLESHOOTING H3-7.2
BLANK PAGE
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-7.2
MAINTENANCE 3. TROUBLESHOOTING H3-7.3
BLANK PAGE
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-7.3
MAINTENANCE 3. TROUBLESHOOTING H3-7.4
BLANK PAGE
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-7.4
MAINTENANCE 3. TROUBLESHOOTING H3-8
[Bit map]
a b c d
FFM FFM
MSB 0 SC1 SC2 SC3 SD2 SD3 rotation SA1 SA2 SA3 SA4 SA5 SA6 SA7 SA8 LSB
state drive
0 : NG 0 : Stop
1 : OK 1 : Rotating
Before-sub-scanning
Sub scanning unit Upper removal unit
conveyor FP3F0507.EPS
[Bit map]
a b c d
FFM FFM
MSB 0 SC1 SC2 SC3 SD2 SD3 rotation SB1 SB2 SB3 SB4 SB5 SB6 SB7 SA8 LSB
state drive
0 : NG 0 : Stop
1 : OK 1 : Rotating
Before-sub-scanning
Sub scanning unit Lower removal unit
conveyor FP3F0508.EPS
2-1-C (Conveyance system errors of sub scanning unit - heat development unit)
Displays states of sensors when the error occurs.
[Bit map]
a b c d
FFM FFM
MSB 0 SC1 SC2 SC3 SD2 SD3 rotation SE1 SE3 SG1 SG2 SG3 SG4 0 0 LSB
state drive
0 : NG 0 : Stop
1 : OK 1 : Rotating
Before-sub-scanning
Sub scanning unit Transport unit/Heat development unit
conveyor FP3F0509.EPS
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-8
MAINTENANCE 3. TROUBLESHOOTING H3-9
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-9
MAINTENANCE 3. TROUBLESHOOTING H3-10
Code details
File number
101: Conveyance timer file (For mechanism)
102: Conveyance timer file (For size)
103: Conveyance timer file (For utility)
104: Conveyance counter file
105: PM control parameter file (For mechanism)
106: PM control parameter file (For size)
107: PM control parameter file (For utility)
108: PM time monitoring timer file
109: MD2 control parameter file
120: MD2 control data file
110: Timer file
111: Counter file
112: Sorter unit data file
Cause
1: Open error
2: Read error
3: Write error
4: Conversion error
5: Line specification error
6: Column specification error
7: Size specification error
8: External file data error
A: Data range error
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-10
MAINTENANCE 3. TROUBLESHOOTING H3-11
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-11
MAINTENANCE 3. TROUBLESHOOTING H3-12
0 0 Mode Tray
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-12
MAINTENANCE 3. TROUBLESHOOTING H3-13
number information
Sensor number
• 0:Hardware error , or when the error cannot be specified
• 1 to 5: ST1 to ST5
0 : OFF / 1 : ON
FP3F0532.EPS
The mode, tray number, and bin number discharged to when the error occurs will be
displayed.
0 0 Mode Tray
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-13
MAINTENANCE 3. TROUBLESHOOTING H3-14
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-14
MAINTENANCE 3. TROUBLESHOOTING H3-15
X X X X
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-15
MAINTENANCE 3. TROUBLESHOOTING H3-16
MSB 0 0 HG1 HG2 HG3 HG4 HG5 HG6 THG1 THG2 THG3 THG4 THG5 THG6 THG9 THG10 LSB
0:Normal/1:Abnormal FP3F0535.EPS
0:Normal/1:Abnormal
FP3F0536.EPS
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-16
MAINTENANCE 3. TROUBLESHOOTING H3-17
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-17
MAINTENANCE 3. TROUBLESHOOTING H3-18
Code details
File number
001: System parameter file
002: Default value file by CH
003: Image buffer data recording condition F
004: Image buffer data file
005: I/O trace data file
006: ISC log file
007: Softer information file (Simple sorter)
008: Sorting condition setting file
009: External sorter setting file
Cause
1: Open error
2: Read error
3: Write error
4: Conversion error
5: Line specification error
6: Column specification error
7: Size specification error
8: External file data error
A: Data range error
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-18
MAINTENANCE 3. TROUBLESHOOTING H3-19
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-19
MAINTENANCE 3. TROUBLESHOOTING H3-19.1
Code details
File number
201: Recording format file
202: Main scanning control file
203: Density correction parameter file
204: Individual data (binary) file
205: Main scanning parameter file
206: Density calibration table file
207: Density measurement raw data file
208: Density correction parameter file
209: Uniformity correction file
210: Gradation gain table file
211: Uniformity A/D value file
212: Heat development start correction parameter file
213: Film management number default file
214: Film management number file (device individual data)
215: Density measurement correction 2 1 table file
216: Density measurement correction 3 2 table file
Cause
1: Open error
2: Read error
3: Write error
4: Conversion error
5: Line specification error
6: Column specification error
7: Size specification error
8: External file data error
A: Data range error
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-19.1
MAINTENANCE 3. TROUBLESHOOTING H3-19.2
BLANK PAGE
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-19.2
MAINTENANCE 3. TROUBLESHOOTING H3-19.3
BLANK PAGE
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-19.3
MAINTENANCE 3. TROUBLESHOOTING H3-19.4
BLANK PAGE
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-19.4
MAINTENANCE 3. TROUBLESHOOTING H3-20
Cause FP3F0515.EPS
Code details
009 : DEN task does not exist.
010 : SDA task does not exist.
100 : Task ID error
101 : Cue table error
10C : Cue table full
10D : Address error
200 : Parameter error
201 : BCC check error
202 : Sequence error
203 : Task unregistered error
208 : Parity error
210 : Overrun error
220 : Framing error
240 : Break detected
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-20
MAINTENANCE 3. TROUBLESHOOTING H3-21
Driver status
FP3F0516.EPS
Code details
11 : LD1 error in initialization sequence
12 : LD2 error in initialization sequence
13 : LD1 error in recording sequence
14 : LD2 error in recording sequence
15 : LD1 error in utility sequence
16 : LD1 error in utility sequence
17 : LD error in initialization sequence
18 : LD error in recording sequence
19 : LD error in utility sequence
Cause FP3F0517.EPS
Code details
20 : Leading edge search power upper limit error in initialization sequence
21 : Leading edge search power lower limit error in initialization sequence
22 : Leading edge search power upper limit error in recording sequence
23 : Leading edge search power lower limit error in recording sequence
24 : Leading edge search power upper limit error in utility sequence
25 : Leading edge search power lower limit error in utility sequence
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-21
MAINTENANCE 3. TROUBLESHOOTING H3-22
Cause FP3F0518.EPS
Code details
1 : Status response standby
2 : Density measurement response standby
3 : Density measurement data response standby
4 : Density measurement data response standby
Cause FP3F0519.EPS
Code details
14 : Less than calibration value lower limit
17 : Checksum writing error
18 : A/D value when LED is lit is too high
31 : Measurement start position detection disabled
32 : Measurement end position detection disabled
40 : Command parameter error
41 : No measured data
42 : Command invalid
50 : Density measurement stopped
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03.22.00 FM2742 FM-DP L Service Manual H3-22
MAINTENANCE 3. TROUBLESHOOTING H3-23
Cause FP3F0520.EPS
Code details
1 : Failed in input bus controller setup
2 : Failed in output bus controller setup
3 : Failed in input bus controller starting
4 : Failed in output bus controller starting
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-23
MAINTENANCE 3. TROUBLESHOOTING H3-24
Code details
File number
401: Test pattern data file
402: Sharpness correction parameter file
Cause
1: Open error
2: Read error
3: Write error
4: Conversion error
5: Line specification error
6: Column specification error
7: Size specification error
8: External file data error
A: Data range error
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03.22.00 FM2742 FM-DP L Service Manual H3-24
MAINTENANCE 3. TROUBLESHOOTING H3-25
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-25
MAINTENANCE 3. TROUBLESHOOTING H3-25.2
H3-25.1
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-25.2
H3-25.1
MAINTENANCE 3. TROUBLESHOOTING H3-25.3
H3-25.2
Cause FP3F0521.EPS
Code details
File number
301: Standard temperature parameter file
302: Temperature control parameter file
303: Internal fan control parameter file
304: Temperature control error detection parameter file
305: Plate capacity parameter file
306: Heater ON percentage parameter F (For starting)
307: Heater ON percentage parameter F (For normal operations)
308: Power monitoring driver parameter file
309: Temperature correction parameter file
310: Measurement temperature data FD storage file
Cause
1: Open error
2: Read error
3: Write error
4: Conversion error
5: Line specification error
6: Column specification error
7: Size specification error
8: External file data error
A: Data range error
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-25.2
H3-25.3
MAINTENANCE 3. TROUBLESHOOTING H3-25.4
H3-25.3
006-252-04
03.22.00 FM2742 FM-DP L Service Manual H3-25.4
H3-25.3
MAINTENANCE 3. TROUBLESHOOTING H3-25.5
H3-25.4
HAV90A board
HAV board
HAV90B board
DPI06A board
DPI board
DPI06B board
DME11A board
DME
(Density measurement board)
Image processor
DSP
(IMG11B board inside)
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03.22.00 FM2742 FM-DP L Service Manual H3-25.4
H3-25.5
10.22.99 FM2569
006-252-02
MAINTENANCE 3. TROUBLESHOOTING
Error Code Table (Printer)
Detailed
Error code Error name Significance Probable cause and remedy
information format
Conveyance system related external file The memory card is not set properly in the CPU board, or
access error memory card error, CPU board malfunction. Or the data is
·File read error inappropriate or insufficient.
Conveyance system file
0200 error
·File write error 1. Set the memory card properly in the CPU board. 2-1-E
·File conversion error 2. Replace the memory card with a new one.
·File line specification error 3. Replace the CPU board.
·File column specification error 4. Re-install and check again.
Malfunction of SA6 or SNS board.
Attempted to check the tray 1
Tray 1 1. Check SA6 using M-Utility.
open/close state during initialization and 2-1-A
0210 Tray detection sensor
removal, but could not determine the
2. Adjust the mounting position of SA6.
2-2-A
error 3. Replace SA6.
open/close state.
4. Replace the SNS board.
Attempted to check the tray 1 shutter Malfunction of SA5 or SNS board.
Tray 1
present/absent state during initialization 1. Check SA5 using M-Utility. 2-1-A
0213 Shutter detection
and removal, but could not determine the 2. Replace SA5. 2-2-A
sensor error
present/absent state. 3. Replace the SNS board.
Malfunction of SB6 or SNS board.
Attempted to check the tray 2
Tray 2 1. Check SB6 using M-Utility.
open/close state during initialization and 2-1-B
0215 Tray detection sensor
removal, but could not determine the
2. Adjust the mounting position of SB6.
2-2-A
error 3. Replace SB6.
FM-DP L Service Manual
open/close state.
4. Replace the SNS board.
Attempted to check the tray 2 shutter Malfunction of SB5 or SNS board.
Tray 2
present/absent state during initialization 1. Check SB5 using M-Utility. 2-1-B
0217 Shutter detection
and removal, but could not determine the 2. Replace SB5. 2-2-A
sensor error
present/absent state. 3. Replace the SNS board.
Attempted to move the tray 1 suction The following motor/sensor/part may be faulty. Correct
Tray 1/suction cup unit
cup unit from the upper dead-point according to the troubleshooting procedure for this error code 2-1-A
0221 upper dead-point
during removal initialization, but SA1 did in "3.1.4 Troubleshooting Flow". 2-2-A
deviation error
not become OPEN. SA1/MA1
Attempted to move the tray 1 suction The following motor/sensor/part may be faulty. Correct
Tray 1/suction cup unit
cup unit to the upper dead-point during according to the troubleshooting procedure for this error code 2-1-A
0222 upper dead-point return
removal initialization, but SA1 did not in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. SA1/MA1
Attempted to move the tray 2 suction The following motor/sensor/part may be faulty. Correct
Tray 2/suction cup unit
cup unit from the upper dead-point according to the troubleshooting procedure for this error code 2-1-B
0223 upper dead-point
during removal initialization, but SB1 did in "3.1.4 Troubleshooting Flow". 2-2-A
deviation error
not become OPEN. SB1/MB1
H3-26
H3-26
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move the tray 2 suction The following motor/sensor/part may be faulty. Correct
Tray 2/suction cup unit
cup unit to the upper dead-point during according to the troubleshooting procedure for this error code 2-1-B
0224 upper dead-point return
removal initialization, but SB1 did not in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. SB1/MB1
Attempted to move the before-sub- The following motor/sensor/part may be faulty. Correct
scanning conveyor grip from the home according to the troubleshooting procedure for this error code 2-1-A
0226 SC2HP deviation error
position during initialization, but SC2 did in "3.1.4 Troubleshooting Flow". 2-2-A
not become OPEN. SC2/MC2
Attempted to move the before-sub- The following motor/sensor/part may be faulty. Correct
scanning conveyor grip to the home according to the troubleshooting procedure for this error code 2-1-A
0227 SC2HP return error
position during initialization, but SC2 did in "3.1.4 Troubleshooting Flow". 2-2-A
not become CLOSE. SC2/MC2
Attempted to move the before-sub-
The following motor/sensor/part may be faulty. Correct
scanning conveyor centering mechanism
according to the troubleshooting procedure for this error code 2-1-A
0228 SC3HP deviation error from the home position during
in "3.1.4 Troubleshooting Flow". 2-2-A
initialization, but SC3 did not become
SC3/MC3
OPEN.
Attempted to move the before-sub- The following motor/sensor/part may be faulty. Correct
scanning conveyor centering mechanism according to the troubleshooting procedure for this error code 2-1-A
0229 SC3HP return error
to the home position during initialization, in "3.1.4 Troubleshooting Flow". 2-2-A
but SC3 did not become CLOSE. SC3/MC3
FM-DP L Service Manual
H3-27
grip to the home position during 2-1-C
0235 SE1HP return error
initialization, but SE1 did not become
according to the troubleshooting procedure for this error code
2-2-A
in "3.1.4 Troubleshooting Flow". SE1/ME1
CLOSE.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move the sub scanning uni
grip from the home position to the grip The following motor/sensor/part may be faulty. Correct
state during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
0238 Sensor state 3 error
detect/discharge the film(s) remaining in in "3.1.4 Troubleshooting Flow". 2-2-A
the sub scanning unit, but SD2/SD3 did SD2/SD3/MD2
not become CLOSE.
Attempted to move the sub scanning unit
grip from the grip state to the home The following motor/sensor/part may be faulty. Correct
position during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
0239 Sensor state 1 error
detect/discharge the film(s) remaining in in "3.1.4 Troubleshooting Flow". 2-2-A
the sub scanning unit, but SD2/SD3 did SD2/SD3/MD2
not become OPEN.
Attempted to move the transport unit
The following motor/sensor/part may be faulty. Correct
grip to the home position during
according to the troubleshooting procedure for this error code 2-1-C
0240 SE1HP return error initialization in order to detect/discharge
in "3.1.4 Troubleshooting Flow". 2-2-A
the film(s) remaining in the sub scanning
SE1/ME1
unit, but SE1 did not become CLOSE.
Attempted to move the sub scanning uni
grip from the home position to the grip The following motor/sensor/part may be faulty. Correct
state during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
0241 Sensor state 3 error
detect/discharge the film(s) remaining in in "3.1.4 Troubleshooting Flow". 2-2-A
the before-sub-scanning conveyor, but SD2/SD3/MD2
FM-DP L Service Manual
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move the suction cup unit
The following motor/sensor/part may be faulty. Correct
to the suction cup rising deceleration
Tray 1 according to the troubleshooting procedure for this error code 2-1-A
0252 suction cup rising error
position after film suction during removal
in "3.1.4 Troubleshooting Flow". 2-2-A
at tray 1, but SA2 did not become
SA2/MA1
CLOSE.
Attempted to move the suction cup unit
The following motor/sensor/part may be faulty. Correct
Tray 1 from the suction cup rising deceleration
according to the troubleshooting procedure for this error code 2-1-A
0253 upper dead-point rising position to the upper dead-point during
in "3.1.4 Troubleshooting Flow". 2-2-A
error removal at tray 1, but SA1 did not
SA1/MA1
become CLOSE.
Attempted to move the suction cup unit The following motor/sensor/part may be faulty. Correct
Tray 2
from the upper dead-point to the surface according to the troubleshooting procedure for this error code 2-1-B
0256 film surface detection
detection position during removal at tray in "3.1.4 Troubleshooting Flow". 2-2-A
error
2, but SB3 did not become CLOSE. SB3/MB1
H3-29
remains CLOSE.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move the before-sub-
scanning conveyor grip from the grip
release position to the grip state after The following motor/sensor/part may be faulty. Correct
according to the troubleshooting procedure for this error code 2-1-A
0269 SC2HP return error (2) conveying to the sub scanning unit, but
in "3.1.4 Troubleshooting Flow". 2-2-A
SC2 did not become CLOSE. Or it is not
at the grip release position before SC2/MC2
operations, and SC2 remains CLOSE.
Attempted to set the sub scanning unit
The following motor/sensor/part may be faulty. Correct
grip to the entrance grip state before
according to the troubleshooting procedure for this error code 2-1-C
0270 Sensor state 2 error conveying to the sub scanning unit, but
in "3.1.4 Troubleshooting Flow". 2-2-A
SD2 did not become CLOSE and SD3
SD2/SD3/MD2
did not become OPEN.
Attempted to set the sub scanning unit The following motor/sensor/part may be faulty. Correct
grip to the entrance/exit grip state during according to the troubleshooting procedure for this error code 2-1-C
0272 Sensor state 3 error
recording by the sub scanning unit, but in "3.1.4 Troubleshooting Flow". 2-2-A
SD2/SD3 did not become CLOSE. SD2/SD3/MD2
Attempted to set the sub scanning unit
The following motor/sensor/part may be faulty. Correct
grip to the entrance grip release state
according to the troubleshooting procedure for this error code 2-1-C
0273 Sensor state 4 error during recording by the sub scanning
in "3.1.4 Troubleshooting Flow". 2-2-A
unit, but SD2 did not become OPEN and
SD2/SD3/MD2
SD3 did not become CLOSE.
Attempted to set the sub scanning unit
FM-DP L Service Manual
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move to the measurement
start position during measurement of the The following motor/sensor/part may be faulty. Correct
MD2 high speed drive sub scanning unit grip rotation speed according to the troubleshooting procedure for this error code 2-1-C
0289 error measurement, but SD2 did not become in "3.1.4 Troubleshooting Flow". 2-2-A
CLOSE and SD3 did not become OPEN SD2/SD3/MD2
within the specified time.
Attempted to move from the
measurement start position to the
The following motor/sensor/part may be faulty. Correct
entrance/exit grip position during
MD2 low speed down according to the troubleshooting procedure for this error code 2-1-C
0290 mode drive error
measurement of the sub scanning unit
in "3.1.4 Troubleshooting Flow". 2-2-A
grip rotation speed measurement, but
SD2/SD3/MD2
SD2/SD3 did not become CLOSE within
the specified time.
Attempted to set the low speed down
mode speed during measurement of the The following motor/sensor/part may be faulty.
MD2 low speed down sub scanning unit grip rotation speed Correct according to the troubleshooting procedure for this
0291 mode grip time error measurement, but because the error code in "3.1.4 Troubleshooting Flow".
2-1-D
measurement result is outside the SD2/SD3/MD2
specification, the speed cannot be set.
Attempted to move from the
entrance/exit grip position to the
entrance grip release position during The following motor/sensor/part may be faulty.
FM-DP L Service Manual
MD2 low speed up measurement of the sub scanning unit Correct according to the troubleshooting procedure for this 2-1-C
0292 mode drive error grip rotation speed measurement, but error code in "3.1.4 Troubleshooting Flow". 2-2-A
SD2 did not become OPEN and SD3 did SD2/SD3/MD2
not become CLOSE within the specified
time.
Attempted to set the low speed up mode
speed during measurement of the sub The following motor/sensor/part may be faulty. Correct
MD2 low speed up scanning unit grip rotation speed according to the troubleshooting procedure for this error code
0293 mode grip time error measurement, but because the in "3.1.4 Troubleshooting Flow".
2-1-D
measurement result is outside the SD2/SD3/MD2
specification, the speed cannot be set.
Attempted to move the suction cup unit The following motor/sensor/part may be faulty.
Tray 1
of tray 1 to the deceleration position Correct according to the troubleshooting procedure for this 2-1-A
0298 Suction cup unit rising
during removal initialization, but SA2 did error code in "3.1.4 Troubleshooting Flow". 2-2-A
error
not become CLOSE. SA2/MA1
Attempted to move the suction cup unit The following motor/sensor/part may be faulty.
Tray 2
of tray 2 to the deceleration position Correct according to the troubleshooting procedure for this 2-1-B
0299 Suction cup unit rising
H3-31
H3-31
during removal initialization, but SB2 did error code in "3.1.4 Troubleshooting Flow". 2-2-A
error
not become CLOSE. SB2/MB1
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The following motor/sensor/part may be faulty.
Tray 1 Attempted to lock tray 1, but SA7 did Correct according to the troubleshooting procedure for this error 2-1-A
02A0 Lock sensor error not become OPEN. code in "3.1.4 Troubleshooting Flow". 2-2-A
SA7/SOLA1
The following motor/sensor/part may be faulty.
Tray 2 Attempted to lock tray 2, but SB7 did Correct according to the troubleshooting procedure for this error 2-1-B
02A1 Lock sensor error not become OPEN. code in "3.1.4 Troubleshooting Flow". 2-2-A
SB7/SOLB1
The configuration file on the memory card is damaged. Or
Failed to open/load the configuration malfunction of the memory card.
0300 Config file load error
file. (The file did not exist, etc.) 1. Re-install in the full install mode.
None
2. Replace the CPU board.
The descriptive contents of the external file are incorrect.
Sorting condition setting
The contents of the sorting conditions 1. Correct the contents while referring to the detailed
0311 file description
setting file are abnormal. information format, reload the file from the M-Utility, and
3-0-C
contradiction error
reset.
1. Check the cable connector.
One LD has malfunctioned. 2. Check the polygon. (by M-Utility)
0312 Fatal error following LD • Malfunction of LD 3. Replace the SCN board.
None
(*1) malfunction • Faulty cable connector 4. To use the remaining LD temporarily, select “Enable” at the
• Malfunction of SCN board [ContinuePrnt on Error] setting of the [System Management]-
FM-DP L Service Manual
0323 Tray disabled error The tray is disabled. The tray is set to the disabled state due to malfunction. None
0324 Tray empty error No tray mounted. Mount the tray properly. None
H3-32
H3-32
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Incorrect software installation, malfunction of the memory card,
and defects in the vicinity of the CPU on the CPU board.
0330 Failed to start the task of the printer 1. Re-install the software, and read the individual data FD.
Task start error None
~0335 subsystem. 2. Replace with a proper memory card, re-install the software,
start up, and read the individual data FD.
3. Replace the CPU board.
Incorrect software installation, memory card malfunction,
defects in the vicinity of the SIO on the MTH board, malfunction
of the operation panel, or malfunction of the SIO cable.
1. Re-install the software.
Failed in the initialization of the PNL sub- 2. Replace with a proper memory card, and re-install the
0341 PNL-SS start error
system of the printer. software.
None
3. Replace the MTH board.
4. Replace the operation panel.
5. Replace the SIO cable between the operation panel and
main body.
The version information file on the memory card is damaged.
Failed to open version information file Or malfunction of the memory card.
Version information file
03A0 open error
when starting the equipment. 1. Re-install and check again. None
(The file did not exist, etc.) 2. Replace the memory card, re-install in the full install mode,
and read the individual data.
The version information file on the memory card is damaged.
FM-DP L Service Manual
H3-33
·File line specification error 3. Replace the CPU board.
·File column specification error 4. Re-install and check again.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Incorrect software installation, malfunction of the memory card,
and defects in the vicinity of the CPU on the CPU board.
1. Re-install the software, start up, and read the individual data
0502 Task start error When task doe not exist FD. 5-B
2. Replace the CPU board. and perform 1.
3. Replace the CPU board.
Incorrect software installation, malfunction of the memory card,
and defects in the vicinity of the CPU on the CPU board.
SIO middle task start 1. Re-install the software, start up, and read the individual data
0503 error
SIO middle task start error FD. 5-C
2. Replace the CPU board. and perform 1.
3. Replace the CPU board.
After the polygon turns ON, it did not
rotate for the specified number of times
1. Check the connection of the cable.
within the specified time.
0510 Polygon error
·Error by polygon
2. Check by polygon using M-Utility. None
3. Replace the SCN board.
·Faulty cable connection
·Malfunction of the SCN board
Both LDs have malfunctioned. 1. Check the connection of the cable.
·Malfunction of LD 2. Check by LD using M-Utility.
0512 Malfunction of two LDs
·Faulty cable connection 3. Replace the LD.
5-C
·Malfunction of the SCN board 4. Replace the SCN board.
FM-DP L Service Manual
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The leading edge detection signal is not
generated.
·Malfunction of the leading edge 1. Check the cable connection.
detection board. 2. Check if there is film or foreign object on the leading edge
·Malfunction of the optical unit. (The detection sensor
Leading edge detection laser beam did not enter the leading 3. Check the mounting of the optical unit to the sub scanning
0514 error edge detection sensor) unit. D-5
·Improper mounting of the optical unit to 4. Replace the leading edge detection sensor.
the sub scanning unit 5. Replace the LD.
·Film or foreign object on the leading 6. Replace the SCN board.
edge detection sensor
·Faulty cable connection
·Malfunction of the SCN board
1. Check film conveyance state.
2. Check the cable connection.
3. Check if there is film or foreign object on the leading edge
detection sensor
Could not detect the leading edge of the
Leading edge detection 4. Check the mounting of the optical unit to the sub scanning
0515 time-out
film within the specified time.
unit.
None
·Faulty film conveyance
5. Check the optical unit.
6. Replace the leading edge detection sensor.
7. Replace the LD.
8. Replace the SCN board.
FM-DP L Service Manual
H3-35
3. Replace the MTH board.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
DSP micro-program 1 The checksum of the DSP micro-
0602 checksum error program 1 is abnormal.
board normally. 6-C
2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
DSP micro-program 2 The checksum of the DSP micro-
0603 checksum error program 2 is abnormal.
board normally. 6-C
2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
The result of the DSP self-diagnosis is
0604 board normally.
FM-DP L Service Manual
H3-36
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
DSP density connectors, and image memory board are set to the MTH
Failed in writing the density measuremen
0606 measurement correction
table in the DSP external memory.
board normally. 6-C
table setting error 2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
Failed to read the external file handled
0607 DSP file 1 input error
by the DSP.
board normally. 6-C
2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
Failed to read the external file handled
0608 board normally.
FM-DP L Service Manual
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Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
The self-diagnosis of the DSP did not
DSP self-diagnosis time- connectors, and image memory board are set to the MTH
0613 out error
end within the specified time (90
board normally.
6-C
seconds).
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP image processing Failed in writing the image processing 2 connectors, and image memory board are set to the MTH
0614 2 parameter setting error parameter in the DSP external memory. board normally.
6-C
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
The DSP image processing 2 start
DSP image processing connectors, and image memory board are set to the MTH
0615 2 start time-out error
process did not end within the specified
board normally.
6-C
time (90 seconds).
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP image processing The DSP image processing 2 start connectors, and image memory board are set to the
0616 2 start error results were faulty. MTH board normally.
6-C
FM-DP L Service Manual
H3-38
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect of the file in the memory card, memory card, or CPU
board.
1. Check that the CPU, IMG, input boards, MTH board related
Failed in internal recording process connectors, and image memory board are set to the MTH
Recording process 6-C
061E sequence error
control. board normally. (Fixed at 0100)
(DSP acquisition time-out) 2. Re-install.
3. Replace the memory card.
4. Replace the CPU board.
Defect in the vicinity of the bus controller of the MTH board. Or
defect of the image memory board.
1. Check that the CPU, IMG, input boards, MTH board related
Image processing 2 bus Failed to start the bus controlled in
0620 controller start error image processing 2.
connectors, and image memory board are set to the MTH None
board normally.
2. Replace the MTH board.
3. Replace the image memory board on the MTH board.
Defect in the vicinity of the bus controller of the MTH board. Or
defect of the image memory board.
Image processing 2 The output side bus controller start 1. Check that the CPU, IMG, input boards, MTH board related
0621 output bus controller results in image processing 2 were connectors, and image memory board are set to the MTH None
error faulty. board normally.
2. Replace the MTH board.
3. Replace the image memory board on the MTH board.
FM-DP L Service Manual
H3-39
cm)
3. Replace the MTH board.
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board.
DSP density 1. Check that the CPU, IMG, input boards, MTH board related
measurement Failed in writing to the DSP external connectors, and image memory board are set to the MTH
0652 correction table 2 memory. board normally.
6-C
setting error 2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
DSP density 1. Check that the CPU, IMG, input boards, MTH board related
measurement Failed in writing to the DSP external connectors, and image memory board are set to the MTH
0653 correction table 3 memory. board normally.
6-C
setting error 2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
Uniformity correction Failed in writing the uniformity correction connectors, and image memory board are set to the MTH
0654 value S0 setting error value S0 in the DSP external memory. board normally.
6-C
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
Uniformity correction Failed in writing the uniformity correction connectors, and image memory board are set to the MTH
0655 value S1 setting error value S1 in the DSP external memory. board normally.
6-C
FM-DP L Service Manual
H3-40
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect of the operation panel or defect in the vicinity of the
operation panel SIO.
1. Check that the operation panel LED and screen display
turn on when the power is turned ON.
Issued the request command to the 2. Check that the cable between the operation panel and
Operation panel no-
0700 response error
operation panel, but no response. MTH board is connected properly. None
Response waiting time-out. 3. Re-install the software of the operation panel.
4. Replace the operation panel.
5. Replace the cable of the operation panel.
6. Replace the MTH board.
Defect in the vicinity of the operation panel SIO.
Failed in registering the SIO for 1. Check that the cable between the operation panel and
0702 SIO registration error
exchanging with the operation panel. MTH board is connected properly.
7-A
2. Replace the MTH board.
Defect in the vicinity of the operation panel SIO.
Failed in initializing the SIO channel for 1. Check that the cable between the operation panel and
0703 SIO initialization error
exchanging with the operation panel. MTH board is connected properly.
7-B
2. Replace the MTH board.
Defect in the vicinity of the operation panel SIO.
SIO reception Detected error while receiving message
0705 communication error from the operation panel.
1. Check that the cable between the operation panel and 7-C
MTH board is connected properly.
Defect of the operation panel or defect in the vicinity of the
FM-DP L Service Manual
H3-41
5. Replace the cable of the operation panel.
6. Replace the MTH board.
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Incorrect software installation, malfunction of the memory card,
and defects in the vicinity of the CPU on the CPU board.
1. Re-install the software, and read the individual data FD.
0709 UCM task start error Utility execution task start error
2. Replace with a proper memory card, re-install the software,
None
start up, and read the individual data FD.
3. Replace the CPU board.
Defect of the operation panel or defect in the vicinity of the
operation panel SIO.
1. Check that the operation panel LED and screen display
turn on when the power is turned ON.
Operation panel Failed in initial exchange with the 2. Check that the cable between the operation panel and
070A application start error operation panel. MTH board is connected properly. None
3. Re-install the software of the operation panel.
4. Replace the operation panel.
5. Replace the cable of the operation panel.
6. Replace the MTH board.
The heat development control parameter file on the memory
Heat development card has malfunctioned. Or the memory card is faulty.
Failed in the reading of the heat
0901 system parameter file
development parameter file.
1. Re-install and re-check. 9-B
reading error 2. Replace the memory card and re-install in the full install
mode.
The memory card is protected. Or the memory card has
FM-DP L Service Manual
malfunctioned.
Heat development
Failed in writing the reference 1. Check that the memory card protect is released.
0902 system parameter file
temperature parameter. 2. Re-install and re-check.
9-B
writing error
3. Replace the memory card, re-install in the full install mode,
and check again.
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 1 (THG1) for heater 1. Check that the thermistor connector, I/F cable to the
0911 thermistor 1 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
H3-42
H3-42
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 2 (THG2) for heater 1. Check that the thermistor connector, I/F cable to the
0912 thermistor 2 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 3 (THG3) for heater 1. Check that the thermistor connector, I/F cable to the
0913 thermistor 3 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 4 (THG4) for heater 1. Check that the thermistor connector, I/F cable to the
FM-DP L Service Manual
0914 thermistor 4 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 5 (THG5) for heater 1. Check that the thermistor connector, I/F cable to the
0915 thermistor 5 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
H3-43
H3-43
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 6 (THG6) for heater 1. Check that the thermistor connector, I/F cable to the
0916 thermistor 6 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
H3-44
10.22.99 FM2569
006-252-02
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Disconnection of the heater, reset of the heater by the thermal
protector, or malfunction of the power supply unit.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG2) temperature does not Check that the thermal protector has been cleared by reset.
Temperature abnormally
0922 low error (Plate 2)
rise to the currently set value (TL) even 2. Check the operations of each heater using the M-Utility, 9-A
after 5 minutes. check the temperature around each heater with your hand.
If warm, replace the thermistor. If not warm, check that the
wiring is normal, and replace the heater.
3. Replace the SNS board.
4. Replace the power supply unit.
Disconnection of the heater, reset of the heater by the thermal
protector, or malfunction of the power supply unit.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG3) temperature does not Check that the thermal protector has been cleared by reset.
Temperature abnormally
0923 low error (Plate 3)
rise to the currently set value (TL) even 2. Check the operations of each heater using the M-Utility, 9-A
after 5 minutes. check the temperature around each heater with your hand.
If warm, replace the thermistor. If not warm, check that the
wiring is normal, and replace the heater.
3. Replace the SNS board.
4. Replace the power supply unit.
Disconnection of the heater, reset of the heater by the thermal
FM-DP L Service Manual
H3-45
wiring is normal, and replace the heater.
3. Replace the SNS board.
4. Replace the power supply unit.
10.22.99 FM2569
006-252-02
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Disconnection of the heater, reset of the heater by the thermal
protector, or malfunction of the power supply unit.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG6) temperature does not Check that the thermal protector has been cleared by reset.
Temperature abnormally
0926 low error (Plate 6)
rise to the currently set value (TL) even 2. Check the operations of each heater using the M-Utility, 9-A
after 5 minutes. check the temperature around each heater with your hand.
If warm, replace the thermistor. If not warm, check that the
wiring is normal, and replace the heater.
3. Replace the SNS board.
4. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG1) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0931 high error (Plate 1)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
FM-DP L Service Manual
H3-46
10.22.99 FM2569
006-252-02
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG3) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0933 high error (Plate 3)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG4) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0934 high error (Plate 4)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
FM-DP L Service Manual
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG5) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0935 high error (Plate 5)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-47
H3-47
10.22.99 FM2569
006-252-02
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG6) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0936 high error (Plate 6)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG1) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0941 (Plate 1)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
FM-DP L Service Manual
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG2) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0942 (Plate 2)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-48
H3-48
10.22.99 FM2569
006-252-02
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG3) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0943 (Plate 3)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG4) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0944 (Plate 4)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
FM-DP L Service Manual
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG5) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0945 (Plate 5)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-49
H3-49
10.22.99 FM2569
006-252-02
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG6) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0946 (Plate 6)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG1) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0951 (Plate 1)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
FM-DP L Service Manual
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG2) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0952 (Plate 2)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-50
H3-50
10.22.99 FM2569
006-252-02
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG3) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0953 (Plate 3)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG4) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0954 (Plate 4)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
FM-DP L Service Manual
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG5) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0955 (Plate 5)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-51
H3-51
10.22.99 FM2569
006-252-02
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG6) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0956 (Plate 6)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
THG1 thermistor data is abnormal. thermistor port of the SNS board.
THG1D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
09F1 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set correctly 9-E
etc.) 2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
FM-DP L Service Manual
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
THG4 thermistor data is abnormal. thermistor port of the SNS board.
THG4D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
09F4 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set correctly
9-E
etc.) 2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
THG5 thermistor data is abnormal. thermistor port of the SNS board.
THG5D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
09F5 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set correctly 9-E
etc.) 2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
THG6 thermistor data is abnormal. thermistor port of the SNS board.
THG6D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
09F6 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set correctly
9-E
etc.) 2. Replace the thermistor.
FM-DP L Service Manual
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Open the film tray (shutter need not be inserted) and replenish
When the film remainder display is 0 or
the film. 2-1-A
when SA8 could not detect film suction
1201 Film empty
even though the film remainder display is
If "You need to replenish film. Press tray open key" is displayed 2-1-B
even though the film remainder display is not 0, refer to "3.1.4 2-2-A
not 0.
Troubleshooting Flow".
Tray 1 is open during initialization and 2-1-A
1212 Tray 1 tray open error
removal.
Close tray 1.
2-2-A
Tray 1 The shutter is inserted into tray 1 during 2-1-A
1214 shutter present error initialization and removal.
Pull out the shutter of tray 1.
2-2-A
Tray 2 Tray 2 was open during initialization and 2-1-B
1216 tray open error removal.
Close tray 2.
2-2-A
Tray 2 The shutter is inserted into tray 2 during 2-1-B
1218 shutter present error initialization and removal.
Pull out the shutter of tray 2.
2-2-A
Attempted to discharge the film
remaining in the heat development unit The following motor/sensor/part may be faulty. Correct
Heat development unit
during initialization, but could not detect according to the troubleshooting procedure for this error code 2-1-C
1236 remainder film SG1
the leading edge (CLOSE) of the film at in "3.1.4 Troubleshooting Flow". 2-2-A
supply error
the density measurement unit entrance SG1/MG1
(SG1).
Attempted to discharge the film
The following motor/sensor/part may be faulty. Correct
Heat development unit remaining in the heat development unit
FM-DP L Service Manual
H3-54
SA4/MC1/MA2
(SA4).
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to discharge the film
The following motor/sensor/part may be faulty. Correct
remaining in tray 2 during initialization,
Tray 2 remainder film according to the troubleshooting procedure for this error code 2-1-B
1247 SC1 supply error
but could not detect the leading edge
in "3.1.4 Troubleshooting Flow". 2-2-A
(CLOSE) of the film at the before-sub-
SC1/MC1/MB2
scanning conveyor (SC1).
Attempted to discharge the film
The following motor/sensor/part may be faulty. Correct
remaining in tray 2 during initialization,
Tray 2 remainder film according to the troubleshooting procedure for this error code 2-1-B
1248 SB4 discharge error
but could not detect the trailing edge
in "3.1.4 Troubleshooting Flow". 2-2-A
(OPEN) of the film at the removal unit
SB4/MC1/MB2
(SB4).
The following motor/sensor/part may be faulty. Correct
Film sucked once dropped during according to the troubleshooting procedure for this error code 2-1-A
1254 Tray 1 film drop error
removal at tray 1. in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
Attempted to convey the sucked film to The following motor/sensor/part may be faulty. Correct
Tray 1 removal unit
the removal conveyance roller during according to the troubleshooting procedure for this error code 2-1-A
1255 leading edge detection
removal at tray 1, but SA4 did not in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. SA4/MA2
The following motor/sensor/part may be faulty. Correct
Film that was sucked once dropped according to the troubleshooting procedure for this error code 2-1-B
1261 Tray 2 film drop error
during removal at tray 2. in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
FM-DP L Service Manual
Attempted to convey the sucked film to The following motor/sensor/part may be faulty. Correct
Tray 2 removal unit
the removal conveyance roller during according to the troubleshooting procedure for this error code 2-1-B
1262 leading edge detection
removal at tray 2, but SB4 did not in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. SB4/MB2
Attempted to convey to the before-sub-
The following motor/sensor/part may be faulty. Correct
scanning conveyor entrance during
according to the troubleshooting procedure for this error code 2-1-A
1263 SC1 supply error removal unit conveyance, but SC1 did
in "3.1.4 Troubleshooting Flow". 2-2-A
not detect the leading edge (CLOSE) of
SC1/MC1/MA2/MB2
the film.
Attempted to discharge from the upper The following motor/sensor/part may be faulty. Correct
tray removal unit during removal unit according to the troubleshooting procedure for this error code 2-1-A
1264 SA4 discharge error
conveyance, but SA4 did not detect the in "3.1.4 Troubleshooting Flow". 2-2-A
trailing edge of the film (OPEN). SA4/MC1/MA2
Attempted to discharge from the lower The following motor/sensor/part may be faulty. Correct
tray removal unit during removal unit according to the troubleshooting procedure for this error code 2-1-B
1265 SB4 discharge error
conveyance, but SB4 did not detect the in "3.1.4 Troubleshooting Flow". 2-2-A
H3-55
H3-55
trailing edge of the film (OPEN). SB4/MC1/MB2
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to discharge from the before-
The following motor/sensor/part may be faulty. Correct
sub-scanning conveyor during before-
according to the troubleshooting procedure for this error code 2-1-A
1268 SC1 discharge error sub-scanning conveyance, but SC1 did
in "3.1.4 Troubleshooting Flow". 2-2-A
not detect the trailing edge (OPEN) of
SC1/MC1/FFM/MD2/MC2/MC3
the film.
Attempted to convey to the sub The following motor/sensor/part may be faulty. Correct
scanning unit during recording according to the troubleshooting procedure for this error code 2-1-C
1271 SD1 supply error
conveyance, but SD1 did not detect the in "3.1.4 Troubleshooting Flow". 2-2-A
leading edge. MC1/FFM/MD2/MC2/MC3/SCN board
Attempted to supply to the transport unit The following motor/sensor/part may be faulty. Correct
during transport unit conveyance, but according to the troubleshooting procedure for this error code 2-1-C
1275 SE3 supply error
the film leading edge (CLOSE) was not in "3.1.4 Troubleshooting Flow". 2-2-A
detected at the transport unit exit (SE3). SE3/ME2/FFM/MD2/ME1
Attempted to discharge from the
The following motor/sensor/part may be faulty. Correct
transport unit during transport unit
according to the troubleshooting procedure for this error code 2-1-C
1276 SE3 discharge error conveyance, but the film trailing edge
in "3.1.4 Troubleshooting Flow". 2-2-A
(OPEN) was not detected at the
SE3/ME2/MG1
transport unit exit (SE3).
Attempted to supply to the density
measurement unit during heat The following motor/sensor/part may be faulty. Correct
development conveyance, but the film according to the troubleshooting procedure for this error code 2-1-C
1278 SG1 supply error
leading edge (CLOSE) was not detected in "3.1.4 Troubleshooting Flow". 2-2-A
FM-DP L Service Manual
No shutter error when The shutter was not inserted when tray 2
1295 tray 2 tray open was opened with film remaining inside.
After inserting the shutter to tray 2, open the tray. 2-1-B
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to discharge from the sub The following motor/sensor/part may be faulty.
scanning unit during recording Correct according to the troubleshooting procedure for this 2-1-C
1296 SD1 discharge error
conveyance, but the sub scanning unit error code in "3.1.4 Troubleshooting Flow". 2-2-A
(SD1) did not detect the trailing edge. SD1/MC1/FFM/MD2/MC2/MC3/SCN board
Attempted to convey to the stop
position of the density measurement uni
during conveyance by the heat The following motor/sensor/part may be faulty. Correct
development unit when the uniformity according to the troubleshooting procedure for this error code 2-1-C
1297 SG2 supply error command was executed, but the film in "3.1.4 Troubleshooting Flow". 2-2-A
leading edge (CLOSE) was not SG2/ME2/MG1
detected at the density measurement
unit exit (SG2).
Fault in the sorter unit SIO vicinity.
Failed in the registration of SIO for 1. Check that the cable between the sorter unit and
12C0 SIO registration error
exchange with the sorter unit. MTH board is connected correctly.
2-3-B
2. Replace the MTH board.
Fault in the sorter unit SIO vicinity.
Failed in the initialization of SIO channel 1. Check that the cable between the sorter unit and
12C1 SIO initialization error
for exchange with the sorter unit. MTH board is connected correctly.
2-3-B
2. Replace the MTH board.
Fault of the sorter unit or in the sorter unit SIO vicinity.
1. Check that the power of the sorter unit is ON.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Fault of the sorter unit or in the sorter unit SIO vicinity.
1. Check that the power of the sorter unit is ON.
2. Check that the cable between the sorter unit and
Waited for message reception from the CPU board is connected correctly.
sorter unit, but did not receive 3. Replace the cable.
12C4 SIO reception timeout
corresponding with a certain period of 4. Replace the sorter unit. 2-3-C
time. 5. Replace the MTH board.
6. If the problem still persists after 5, it may be due to software
bug or incorrect communication timing and would not occur
normally.
Sorter unit detection
12D1 interlock error
The sorter unit detected interlock error. 1. Check that the sorter unit is connected correctly. 2-3-F
The sorter unit detected sensor error.
1. Check the sensor by sensor monitoring of the sorter unit
Sorter unit detection The sensor which turns ON in film
12D2 sensor error conveyance did not turn ON, and the
using the M-Utility. 2-3-A
2. Replace the sorter unit parts/boards.
downstream sensor turned ON instead.
The sorter unit detected motor error.
1. Check the motor in individual motor operations of the sorter
Sorter unit detection The signal indicating stable speed did
12D3 motor error not interrupt even after a certain period
unit using the M-Utility. 2-3-A
2. Replace the sorter unit parts/board.
of time after motor drive.
The sorter unit detected solenoid error.
The downstream sensor below the
FM-DP L Service Manual
desired bin turned ON. 1. Check the solenoid in individual solenoid operations of the
Sorter unit detection
12D4 solenoid error
Only one sensor turned ON before the sorter unit using the M-Utility. 2-3-A
sensor corresponding to the bin turned 2. Replace the sorter unit parts/boards.
ON, and at the same time, the sensor
was found to be normal.
1. Check that the sorter unit is connected correctly.
The sorter unit detected film jam. 2. Check there are no film problems such as curling, etc.
Sorter unit detection
12D5 film jam
The sensor did not go OFF even after a 3. Check the operations of the motor, sensor, and solenoid of 2-3-A
certain period of time from ON. the sorter unit using the M-Utility.
4. Replace the sorter unit parts/boards.
The sorter unit determined that the
message command parameter is
Sorter unit detection
inappropriate.
12D6 command parameter
As a result, the desired command cannot
Error due to software bug, etc. It will normally not occur. 2-3-C
error
be executed. Refer to the detailed
information format.
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Detailed
Error code Error name Significance Probable cause and remedy
information format
The sorter unit received a message
command at the unacceptable timing.
Sorter unit detection After initializing the sorter unit again, execute the sorter
12D7 invalid command
As a result, the desired command cannot
discharge conveyance or utility command.
2-3-C
be executed. Refer to the detailed
information format.
Storage in the sorter unit has been
This is not a problem because sorter conveyance was
Sorter unit detection forcibly canceled.
12D8 storage cancellation As a result, the film may be remaining in
intentionally stopped due to film jamming in the heat 2-3-E1
development unit.
the sorter unit.
12E0 Upper cover open error The upper cover is open. Close the upper cover. Check SJ1. None
12E1 Front cover open error The front cover is open. Close the front cover and check SJ2 and SJ3. None
1. Check if the operations of the changeover guide (SOLG1)
Attempted to convey film into the sorter of the heat development unit are abnormal.
Sorter entrance film
12E2 JAM
unit, but the sorter unit sensor 1 (ST1) 2. Check that the sorter unit is connected correctly. 2-3-A
did not turn ON. 3. Check the ST1 of the sorter unit and motor.
4. Replace the parts/boards of the sorter unit.
Because the number of films which the
Sorter simultaneously sorter unit can convey simultaneously
Possibility of film jamming in the sorter unit is high.
12E3 conveyed films has been exceeded, switched the film
Check for sorter unit problems before and after this log.
2-3-E1
exceeded error discharge location to the top of the main
FM-DP L Service Manual
body.
As sorter conveyance was attempted
even though conveyance has been
Sorter conveyance disabled due to malfunction of the sorter Since this error is due to other sorter problems, check for sorter
12E4 ready error unit just before conveyance, switched unit problems before and after this error log.
2-3-E1
the film discharge location to the top of
the main body.
Attempted to convey film to the sorter
unit, but due to malfunction of the sorter
Sorter conveyance unit just before conveyance, sorter Since this error is due to other sorter problems, check for sorter
12E5 canceled conveyance was canceled. unit problems before and after this error log.
2-3-E1
Only when discharge to the top of main
body was late.
Since this error is most likely due to other sorter problems,
Sorter storage Request storage in the sorter sorter
check for sorter unit problems before and after this error log.
12E6 command acceptance during conveyance, but the unit did not
•SIO transmission error (12C2)
2-3-E1
failure accept the storage command.
•SIO reception error (12C3)
H3-59
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to initialize the sorter, but the
sorter unit was found to be already
Sorter unit initialization initialized unintentionally. Check the power state of the sorter unit.
12E8 disabled error This occurs when the power of the sorter Correct by following operation screen instructions.
2-3-F
unit was turned OFF/ON during M-Utility
operations.
Attempted to set the sorter motor
Sorter motor speed Check the sorter motor speed in the external file installed
12E9 setting error
speed, but it was not within the settable
(sif_unt.fil).
2-3-D
range.
The sorter unit was unintentionally
initialized during idling or conveyance of
the sorter.
12EF Sorter power off error
This occurs when the power of the sorter
Correct by following operation screen instructions. 2-3-F
unit was turned OFF/OF during normal
operations.
Attempted to execute the utility on the
sorter unit even though the sorter
1311 Sorter disabled error
disabled setting has been selected.(Not
Replace the sorter unit. None
used currently)
1312 Recording for temporary User has selected the “TEMPORARY
No correction required. None
(*1) use USE” button.
FM-DP L Service Manual
H3-60
·Malfunction of the SCN board
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The leading edge detection signal is not
generated.
·Malfunction of the leading edge
1. Check the cable connection.
detection sensor
2. Check if film or foreign particle exists on the leading edge
·Malfunction of the optical unit (The
detection sensor.
laser beam does not enter the leading
Leading edge detection 3. Check the mounting of the optical unit to the sub scanning
1514 error
edge detection sensor)
unit.
None
·Faulty mounting of the optical unit to
4. Check the optical unit.
the sub scanning unit.
5. Replace the leading edge detection sensor.
·Film or foreign particle exists on the
6. Replace the SCN board.
leading edge detection sensor
·Faulty cable connection
·Malfunction of the SCN board
Incorrect input of main scanning width
Input parameter error Incorrect input of the main scanning length adjustment data.
adjustment data (The input data is
1520 (main scanning width
outside the specified ranges 0 to 300,
1. Adjust the input data, and execute the "main scanning None
adjustment error) width adjustment".
9000 to 9300.)
The main scanning width adjustment data
exceeded the specified range. (The main
Main scanning width 1. Adjust the input data, and execute the "main scanning
1521 adjustment error
scanning width adjustment data (N
width adjustment".
None
counter value) is outside the specified
range 1900 to 2100.)
FM-DP L Service Manual
Input parameter error Incorrect input of the scanning position Incorrect input of the starting position adjustment data.
1522 (Scanning position is outside the specified ranges 0 to 120, 1. Adjust the input data, and execute the "scanning position None
adjustment error) 9000 to 9120.) adjustment".
The adjustment data of the scanning
position exceeded the specified range.
Scanning position (The starting position is outside the 1. Adjust the input data, and execute the "scanning position
1523 adjustment error specified range 76 to 266.) adjustment".
None
·Incorrect measurement/calculation of
the main scanning image position
The minimum density of the 24-point
density data exceeded the specified Incorrect data measurement/input.
value. (The minimum density is greater 1. Re-input the 24-point data. Execute correction.
Minimum density data than the specified value 400.) 2. Check for film defects (fogging, etc.)
1530 error ·Film defects (Fogging, etc.) 3. Check the heat development unit.
None
·Malfunction of heat development unit 4. Check the optical unit.
·Malfunction of the optical unit 5. Replace the SCN board.
·Malfunction of the SCN board
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Error code Error name Significance Probable cause and remedy
information format
The maximum density of the 24-point
density data was below the specified Incorrect data measurement/input.
value. (The maximum density is smaller 1. Re-input the 24-point data. Execute correction.
Maximum density data than the specified value 0.) 2. Check for film defects (insufficient density, etc.)
1531 error ·Film defects (Insufficient density, etc.) 3. Check the heat development unit.
None
·Malfunction of heat development unit 4. Check the optical unit.
·Malfunction of the optical unit 5. Replace the SCN board.
·Malfunction of the SCN board
The middle density of the 24-point
density data exceeded the specified Incorrect data measurement/input.
value. (The middle density is not within 1. Re-input the 24-point data. Execute correction.
Middle density data the specified range of 0 to 400.) 2. Check for film defects (abnormal density, etc.)
1532 error ·Film defects (Abnormal density, etc.) 3. Check the heat development unit.
None
·Malfunction of heat development unit 4. Check the optical unit.
·Malfunction of the optical unit 5. Replace the SCN board.
·Malfunction of the SCN board
The valid data of the 24-point density
data was less than the specified number Incorrect data measurement/input.
(The valid data is smaller than the 1. Re-input the 24-point data. Execute correction.
specified value of 5.) 2. Check for film defects (abnormal density, etc.)
1533 Valid density data error ·Film defects (Abnormal density, etc.) 3. Check the heat developmentunit.
None
·Malfunction of heat development unit 4. Check the optical unit.
·Malfunction of the optical unit
FM-DP L Service Manual
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The data input during the calculation of
the automatic density measurement 1. Check if the automatic density check is executed before
Automatic density
calibration table was faulty. utility is executed.
1536 calibration table
·The automatic density check is not 2. If error is detected in "Check Density", and the
None
calculation error
executed before executing utility DME board has malfunctioned, replace the DME board.
·Malfunction of the DME board
The density measurement unit has not been started.
The connection cable with the density measurement unit is
disconnected.
The density measurement unit hardware is faulty. Or malfunctio
Density measurement No response from the SIO task even
1537 SIO response time-out after the specified time.
of the SIO of the MTH board. 5-E
1. Start up the main body again.
2. Check the cable.
3. Replace the DME board and LED11A.
4. Replace the MTH board.
An error was detected in the request for
The density measurement unit has not been started.
density measurement initialization by the
The connection cable with the density measurement unit is
density measurement unit.
disconnected.
(The DME board returned the
Density measurement The density measurement unit hardware is faulty. Or malfunctio
malfunction error
1538 unit status response ·Abnormal checksum of the EEPROM
of the SIO of the MTH board. 5-F
error (Initialization) 1. Start up the main body again.
·Abnormal level when the LED is off
2. Check the cable.
·Abnormal level when the LED is on
FM-DP L Service Manual
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
An error was detected in the request for The density measurement unit has not been started.
density measurement by the density The connection cable with the density measurement unit is
measurement unit. disconnected.
Density measurement (The DME board returned the The density measurement unit hardware is faulty. Or malfunctio
unit density malfunction error
1540 measurement response ·Abnormal checksum of the EEPROM
of the SIO of the MTH board. 5-F
1. Start up the main body again.
error ·Abnormal level when the LED is off 2. Check the cable.
·Abnormal level when the LED is on 3. Replace the DME board and LED11A.
·External light has irradiated on the 4. Replace the MTH board.
density measurement unit)
An error was detected in the request for The density measurement unit has not been started.
density measurement data by the densit The connection cable with the density measurement unit is
measurement unit. disconnected.
(The DME board returned the The density measurement unit hardware is faulty. Or malfunctio
Density measurement
malfunction error
1541 unit density measuring
·Abnormal checksum of the EEPROM
of the SIO of the MTH board. 5-F
data response error 1. Start up the main body again.
·Abnormal level when the LED is off 2. Check the cable.
·Abnormal level when the LED is on 3. Replace the DME board and LED11A.
·External light has irradiated on the 4. Replace the MTH board.
density measurement unit)
An error was detected in the request for
The density measurement unit has not been started.
density measurement raw data by the
The connection cable with the density measurement unit is
density measurement unit.
FM-DP L Service Manual
disconnected.
(The DME board returned the
Density measurement The density measurement unit hardware is faulty. Or malfunctio
malfunction error
1542 unit density measuring ·Abnormal checksum of the EEPROM of the SIO of the MTH board. 5-F
raw data response error ·Abnormal level when the LED is off 1. Start up the main body again.
2. Check the cable.
·Abnormal level when the LED is on
3. Replace the DME board and LED11A.
·External light has irradiated on the
4. Replace the MTH board.
density measurement unit)
SIO middle task data Error was detected during the density
Malfunction of the SIO of the MTH board.
1543 response error measurement initialization request by the
1. Replace the MTH board.
5-B
(Initialization) SIO middle task.
SIO middle task data Error was detected during the density
Malfunction of the SIO of the MTH board.
1544 response error measurement preparation request by the
1. Replace the MTH board.
5-B
(Preparations) SIO middle task.
SIO middle task density Error was detected during the density
Malfunction of the SIO of the MTH board.
1545 measuring start measurement start request by the SIO
1. Replace the MTH board.
5-B
response error middle task.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
SIO middle task density
Error was detected during the density
measuring data Malfunction of the SIO of the MTH board.
1546 acquisition response
measurement data request by the SIO
1. Replace the MTH board.
5-B
middle task.
error
SIO middle task density
Error was detected during the density
measuring raw data Malfunction of the SIO of the MTH board.
1547 acquisition response
measurement raw data request by the
1. Replace the MTH board.
5-B
SIO middle task.
error
The cable connected to the density measurement unit
disconnected during measurement.
Discharge completion The film was discharged before Faulty hardware of the density measurement unit. Or malfunctio
error during density reception of the density measurement of the SIO of the MTH board.
1548 measurement response data from the density measurement unit 1. Re-start the main body.
5-B
standby completed. 2. Check the cable.
3. Replace the DME board and LED11A.
4. Replace the MTH board.
Defect in the vicinity of the bus controlled of the MTH board.
Or defect of the image memory.
1. Check that the CPU, IMG, input boards, MTH board related
1549 Bus controller start error Failed to start the bus controller. connectors, image memory board are set to the MTH 5-G
board normally.
2. Replace the MTH board.
FM-DP L Service Manual
Line memory B Failed to write/read the data in/from the Faulty access to the I/O of the SCN bord.
1551 read/write test error line memory B 1. Replace the SCN board.
None
H3-65
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Detailed
Error code Error name Significance Probable cause and remedy
information format
FD access error
1. Check if the FD is mounted.
A/D conversion data FD Error occurred when saving A/D
1554 save error conversion data in the FD.
2. Check the FD state. Initialization state/capacity/damage None
state/write-protect.
3. Check if the FD unit is normal.
Faulty density measurement unit hardware. Or malfunction of the
SIO of the MTH board.
Density measurement The response code from the density
1. Re-start the main body.
1560 self-diagnosis error measurement unit was faulty during the
2. Check the cable.
None
response density measurement self-diagnosis.
3. Replace the DME11A and LED11A.
4. Replace the MTH board.
The density measurement unit has not been started.
The cable connected to the density measuring unit is
disconnected.
SIO middle task density Faulty density measurement unit hardware. Or malfunction of th
Received abnormal response from the
measurement self-
1561 diagnosis response
SIO middle task during density SIO of the MTH board. None
measurement self-diagnosis. 1. Re-start the main body.
error 2. Check the cable.
3. Replace the DME11A and LED11A.
4. Replace the MTH board.
The density measurement unit has not been started.
The cable connected to the density measuring unit is
FM-DP L Service Manual
disconnected.
Received abnormal response from the Faulty density measurement unit hardware. Or malfunction of th
SIO middle task optical
1562 head moving error
SIO middle task while the optical head SIO of the MTH board. None
was moving. 1. Re-start the main body.
2. Check the cable.
3. Replace the DME11A and LED11A.
4. Replace the MTH board.
Faulty density measurement unit hardware. Or malfunction of the
SIO of the MTH board.
The response code from the density
Optical head moving 1. Re-start the main body.
1563 error response
measurement unit was abnormal while th
2. Check the cable.
None
optical head was moving
3. Replace the DME11A and LED11A.
4. Replace the MTH board.
H3-66
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Error code Error name Significance Probable cause and remedy
information format
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Detailed
Error code Error name Significance Probable cause and remedy
information format
The density measurement unit is set into Processes other than uniformity measurement can be continued
Uniformity measurement
1604 start disabled error
the state where the uniformity If the image is faulty, , move to the specified position using the 6-C
measurement is disabled. M-Utility, and re-do the uniformity measurement, or reset.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP uniformity
Failed in writing the uniformity correction connectors, image memory board are set to the MTH
160C correction value S1
value S1 to the DSP external memory. board normally.
6-C
write error
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP uniformity
Failed in writing the uniformity correction connectors, image memory board are set to the MTH
160D correction value S2
value S2 to the DSP external memory. board normally.
6-C
write error
2. Replace the IMG board.
3. Replace the MTH board.
Uniformity correction
160E data calculation error
– – 6-C
HD not present.
Could not check the HD during the HD 1. Set to CONFIG HD is present.
1A12 HD setting error
READ/WRITE test. 2. Check HD setting.
None
3. Replace the HD.
test data compilation Could not create the test data during the Insufficient resources when creating the test data.
1A13 error HD READ/WRITE test. 1. Expand the image memory.
None
H3-68
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Detailed
Error code Error name Significance Probable cause and remedy
information format
Could not write the data in the HD during 1. Check the HD setting.
1A14 HD write error
the HD READ/WRITE test. 2. Replace the HD.
None
Could not read the data in the HD during 1. Check the HD setting.
1A15 HD read error
the HD READ/WRITE test. 2. Replace the HD.
None
H3-69
1B02 error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
3. Replace the CPU board.
10.22.99 FM2569
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card control
1B03 error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card file system The file system of the memory card has
1B08 error malfunctioned.
1. Set the memory card correctly to the CPU board.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card
1B09 unformatted
The memory card is unformatted. 1. Set the memory card correctly to the CPU board.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card control
1B0A error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
FM-DP L Service Manual
H3-70
error card.
2. Replace the memory card.
3. Replace the CPU board.
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Detailed
Error code Error name Significance Probable cause and remedy
information format
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card file write 1. Set the memory card correctly to the CPU board. Check
1B11 error
Failed in writing file to the memory card. that the write-protection has been released. None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card control
1B13 error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Failed in opening file of the memory 1. Set the memory card correctly to the CPU board. Check
1B16 Memory card open error
card. that the write-protection has been released. None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
1B17 Memory card read error Failed in reading memory card contents. 1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
3. Replace the CPU board.
FM-DP L Service Manual
H3-71
3. Replace the CPU board.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Failed in reading the memory card
1B22 Memory card read error
contents
1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
1. Set the memory card correctly to the CPU board. Check
1B23 Memory card write error Failed in writing file to the memory card. that the write-protection has been released. None
2. Replace the memory card.
3. Replace the CPU board.
Memory card control
1B24 error
Failed in control of the memory card. The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card control
1B25 error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
Memory card control 3. Replace the CPU board.
1B26 error
Failed in control of the memory card.
The FD is damaged.
1. Replace with an appropriate FD. check that the write-
1C00 FD mounting error Failed in mounting FD file. protection has been released. None
2. Replace the FDD.
3. Replace the CPU board.
The applicable file does not exist in the FD during READ.
The FD is write-protected during WRITE or is unformatted. Or
the FD is damaged.
1C01 FD file open error Failed in opening FD file. 1. Replace with an appropriate FD. Release the protect if None
writing data.
2. Replace the FDD.
3. Replace the CPU board.
The applicable file exists in the FD during READ but cannot be
read. The file is faulty, or the FD is damaged.
1C02 FD file read error Failed in reading FD file. 1. Replace with an appropriate FD. None
2. Replace the FDD.
3. Replace the CPU board.
H3-72
H3-72
*2: Main unit software version B02 or later.
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Detailed
Error code Error name Significance Probable cause and remedy
information format
The file in the FD can be opened but not written during WRITE.
The file is faulty, or the FD is damaged.
1C03 FD file write error Failed in writing FD file. 1. Replace with an appropriate FD. None
2. Replace the FDD.
3. Replace the CPU board.
No FD is set in the FDD, or is set but cannot be acknowledged,
or the FD is damaged.
1C04 FD unmounted Failed in acknowledging FD. 1. Replace with an appropriate FD. None
2. Replace the FDD.
3. Replace the CPU board.
Data transfer between FD and main body 1. Replace with an appropriate FD.
FD data transfer time-
1C90 out
was not performed within the specified 2. Replace the FDD. None
time. 3. Replace the CPU board.
1. Replace with an appropriate FD.
1CC0 FD NOT-READY The FDD is not ready. 2. Replace the FDD. None
3. Replace the CPU board.
1. Replace with an appropriate FD.
The FDD received an invalid command
1CC8 FD command invalid
and cannot execute.
2. Replace the FDD. None
3. Replace the CPU board.
1. Replace with an appropriate FD.
The FDD performed retry but failed after
1CD0 FD retry-over
the specified number of retries.
2. Replace the FDD. None
FM-DP L Service Manual
H3-73
1. Replace with an appropriate FD.
1CE5 FD write-protect Detected a write protect signal. 2. Replace the FDD. None
3. Replace the CPU board.
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Detailed
Error code Error name Significance Probable cause and remedy
information format
The sector ID and specified IDR 1. Replace with an appropriate FD.
1CE6 FD sector ID error contents did not match in the READ- 2. Replace the FDD. None
DIAG results. 3. Replace the CPU board.
1. Replace with an appropriate FD.
1CE7 FD IDAM detection error Cannot find the Data Address Mark. 2. Replace the FDD. None
3. Replace the CPU board.
1. Replace with an appropriate FD.
Detected an FD error other than the
1CEF FD error
above.
2. Replace the FDD. None
3. Replace the CPU board.
C000:
No response
1D04 Internal communication timing error. No correction required if from LAN
FM-DP L Service Manual
H3-74
*A: E000; FTBL uninitialized, E001; FTBL is currently used, E0002; IM read error, E0003; IM write error, E004; IM full,
E005; No IM files
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Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to switch the changeover The following motor/sensor/part may be faulty. Correct
Changeover guide
guide plate to the side position during according to the troubleshooting procedure for this error code 2-1-C
2220 neutral position error
initialization, but both SG3 and SG4 in "3.1.4 Troubleshooting Flow". 2-2-A
(Optional)
remained OPEN. SG3/SG4/SOLG1
Attempted to move the tray 1 suction The following motor/sensor/part may be faulty.
Tray 1 suction cup unit
cup unit from the upper dead-point Correct according to the troubleshooting procedure for this error 2-1-A
2221 Upper dead-point
during removal initialization, but SA1 did code in "3.1.4 Troubleshooting Flow". 2-2-A
deviation error
not become OPEN (Retry) SA1/MA1
Attempted to move the tray 1 suction The following motor/sensor/part may be faulty.
Tray 1 suction cup unit
cup unit to the upper dead-point during Correct according to the troubleshooting procedure for this error 2-1-A
2222 upper dead-point rising
removal initialization, but SA1 did not code in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. (Retry) SA1/MA1
Attempted to move the tray 2 suction The following motor/sensor/part may be faulty.
Tray 2 suction cup unit
cup unit from the upper dead-point Correct according to the troubleshooting procedure for this error 2-1-B
2223 upper dead-point
during removal initialization, but SB1 did code in "3.1.4 Troubleshooting Flow". 2-2-A
deviation error
not become OPEN. (Retry) SB1/MB1
Attempted to move the tray 2 suction The following motor/sensor/part may be faulty.
Tray 2 suction cup unit
cup unit to the upper dead-point during Correct according to the troubleshooting procedure for this error 2-1-B
2224 upper dead-point rising
removal initialization, but SB1 did not code in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. (Retry) SB1/MB1
Attempted to move the before-sub- The following motor/sensor/part may be faulty.
FM-DP L Service Manual
scanning conveyor grip from the home Correct according to the troubleshooting procedure for this error 2-1-A
2226 SC2HP deviation error
position during initialization, but SC2 did code in "3.1.4 Troubleshooting Flow". 2-2-A
not become OPEN (Retry) SC2/MC2
Attempted to move the before-sub- The following motor/sensor/part may be faulty.
scanning conveyor grip to the home Correct according to the troubleshooting procedure for this error 2-1-A
2227 SC2HP return error
position during initialization, but SC2 did code in "3.1.4 Troubleshooting Flow". 2-2-A
not become CLOSE (Retry) SC2/MC2
Attempted to move the before-sub-
The following motor/sensor/part may be faulty.
scanning conveyor centering
Correct according to the troubleshooting procedure for this error 2-1-A
2228 SC3HP deviation error mechanism from the home position
code in "3.1.4 Troubleshooting Flow". 2-2-A
during initialization, but SC3 did not
SC3/MC3
become OPEN (Retry)
Attempted to move the before-sub-
The following motor/sensor/part may be faulty.
scanning conveyor centering
Correct according to the troubleshooting procedure for this error 2-1-A
2229 SC3HP return error mechanism to the home position during
code in "3.1.4 Troubleshooting Flow". 2-2-A
initialization, but SC3 did not become
SC3/MC3
CLOSE (Retry)
H3-75
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Error code Error name Significance Probable cause and remedy
information format
Attempted to move the transport unit The following motor/sensor/part may be faulty.
grip from the home position during Correct according to the troubleshooting procedure for this error 2-1-C
2234 SE1HP deviation error
initialization, but SE1 did not become code in "3.1.4 Troubleshooting Flow". 2-2-A
OPEN (Retry) SE1/ME1
Attempted to move the transport unit The following motor/sensor/part may be faulty.
grip to the home position during Correct according to the troubleshooting procedure for this error 2-1-C
2235 SE1HP return error
initialization, but SE1 did not become code in "3.1.4 Troubleshooting Flow". 2-2-A
CLOSE (Retry) SE1/ME1
Attempted to move the sub scanning
unit grip from the home position to the The following motor/sensor/part may be faulty. Correct
2238 grip state during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
Sensor state 3 error
(*1) detect/discharge the film(s) remaining in in “3.1.4 Troubleshooting Flow”. 2-2-A
the sub scanning unit, but SD2/SD3 did SD2/SD3/MD2
not become CLOSE.
Attempted to move the sub scanning
unit grip from the grip state to the home The following motor/sensor/part may be faulty. Correct
2239 position during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
Sensor state 1 error
(*1) detect/discharge the film(s) remaining in in “3.1.4 Troubleshooting Flow”. 2-2-A
the sub scanning unit, but SD2/SD3 did SD2/SD3/MD2
not become OPEN.
Attempted to move the sub scanning
FM-DP L Service Manual
unit grip from the home position to the The following motor/sensor/part may be faulty. Correct
2241 grip state during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
Sensor state 3 error
(*1) detect/discharge the film(s) remaining in in “3.1.4 Troubleshooting Flow”. 2-2-A
the before-sub-scanning conveyor, but SD2/SD3/MD2
SD2/SD3 did not become CLOSE.
Attempted to move the sub scanning
unit grip from the grip state to the home The following motor/sensor/part may be faulty. Correct
2242 position during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
Sensor state 3 error
(*1) detect/discharge the film(s) remaining in in “3.1.4 Troubleshooting Flow”. 2-2-A
the before-sub-scanning conveyor, but SD2/SD3/MD2
SD2/SD3 did not become OPEN.
Attempted to move the suction cup unit
The following motor/sensor/part may be faulty.
from the upper dead-point to the
Tray 1 film surface Correct according to the troubleshooting procedure for this error 2-1-A
2249 detection error
surface detection position during
code in "3.1.4 Troubleshooting Flow". 2-2-A
removal at tray 1, but SA3 did not
SA3/MA1
become CLOSE. (Retry)
H3-76
H3-76
*1: Main unit software version B01 or later.
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Error code Error name Significance Probable cause and remedy
information format
The following motor/sensor/part may be faulty.
Failed in film suction during removal at Correct according to the troubleshooting procedure for this error 2-1-A
2250 Tray 1 film suction error
tray 1. code in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
The following motor/sensor/part may be faulty.
Film sucked once dropped during Correct according to the troubleshooting procedure for this error 2-1-A
2254 Tray 1 film drop error
removal at tray 1. (Retry) code in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
Attempted to convey the sucked film to The following motor/sensor/part may be faulty.
Tray 1 removal unit
the removal conveyance roller during Correct according to the troubleshooting procedure for this error 2-1-A
2255 leading edge detection
removal at tray 1, but SA4 did not code in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. (Retry) SA4/MA2
Attempted to move the suction cup unit
The following motor/sensor/part may be faulty.
from the upper dead-point to the
Tray 2 film surface Correct according to the troubleshooting procedure for this error 2-1-B
2256 detection error
surface detection position during
code in "3.1.4 Troubleshooting Flow". 2-2-A
removal at tray 2, but SB3 did not
SB3/MB1
become CLOSE. (Retry)
The following motor/sensor/part may be faulty.
Failed in film suction during removal at Correct according to the troubleshooting procedure for this error 2-1-B
2257 Tray 2 film suction error
tray 2. code in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
FM-DP L Service Manual
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Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to set the sub scanning unit The following motor/sensor/part may be faulty. Correct
2272 grip to the entrance/exit grip state during according to the troubleshooting procedure for this error code 2-1-C
Sensor state 3 error
(*2) recording by the sub scanning unit, but in “3.1.4 Troubleshooting Flow”. 2-2-A
SD2/SD3 did not become CLOSE. SD2/SD3/MD2
Attempted to set the sub scanning unit
The following motor/sensor/part may be faulty. Correct
2273 grip to the entrance grip release state
according to the troubleshooting procedure for this error code 2-1-C
Sensor state 4 error during recording by the sub scanning
(*2) in “3.1.4 Troubleshooting Flow”. 2-2-A
unit, but SD2 did not become OPEN
SD2/SD3/MD2
and SD3 did not become CLOSE.
Attempted to set the sub scanning unit
The following motor/sensor/part may be faulty. Correct
grip to the entrance/exit grip release
2274 Sensor state 1 error state during recording by the sub
according to the troubleshooting procedure for this error code 2-1-C
(*2) in “3.1.4 Troubleshooting Flow”. 2-2-A
scanning unit, but SD2/SD3 did not
SD2/SD3/MD2
become OPEN.
Film was found remaining in tray 1 when
Remainder check Tray
presence of remaining film was checked
2280 1 remainder film
during initialization.
Remove the film at the SA4 position of the upper tray. 2-1-A
present
(SA4:CLOSE)
Film was found remaining in tray 2 when
Remainder check
presence of remaining film was checked
2281 Tray 2 remainder film
during initialization.
Remove the film at the SB4 position of the lower tray. 2-1-B
present
(SB4:CLOSE)
FM-DP L Service Manual
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Detailed
Error code Error name Significance Probable cause and remedy
information format
Film was found remaining in the density
Remainder check
measurement unit when presence of
Heat development unit Remove the film at the SG2 position of the density
2285 2 remainder film
remaining film was checked during
measurement unit.
2-1-C
initialization.
present
(SG2:CLOSE)
Attempted to set the low speed down
mode speed during measurement of The following motor/sensor/part may be faulty. Correct
2291 MD2 low speed down the sub scanning unit grip rotation according to the troubleshooting procedure for this error code
2-1-D
(*2) mode drive error speed measurement, but because the in “3.1.4 Troubleshooting Flow”.
measurement result is outside the SD2/SD3/MD2
specification, the speed cannot be set.
Attempted to set the low speed up
mode speed during measurement of The following motor/sensor/part may be faulty. Correct
2293 MD2 low speed up the sub scanning unit grip rotation according to the troubleshooting procedure for this error code
2-1-D
(*2) mode drive error speed measurement, but because the in “3.1.4 Troubleshooting Flow”.
measurement result is outside the SD2/SD3/MD2
specification, the speed cannot be set.
Attempted to move the tray 1 suction The following motor/sensor/part may be faulty.
Tray 1
cup unit to the deceleration position Correct according to the troubleshooting procedure for this error 2-1-A
2298 Suction cup unit rising
during removal initialization, but SA2 did code in "3.1.4 Troubleshooting Flow". 2-2-A
error
not become CLOSE. (Retry) SA2/MA1
FM-DP L Service Manual
Attempted to move the tray 2 suction The following motor/sensor/part may be faulty.
Tray 2
cup unit to the deceleration position Correct according to the troubleshooting procedure for this error 2-1-B
2299 Suction cup unit rising
during removal initialization, but SB2 did code in "3.1.4 Troubleshooting Flow". 2-2-A
error
not become CLOSE. (Retry) SB2/MB1
Attempted to set the low speed down
mode speed when measuring the sub- 1. Recheck the MD2 rotation speed.
scanning unit grip rotation speed, but If the problem occurs again after the above procedure, the
MD2 low speed down
22A2 mode grip timer error
the measured results were outside the following malfunction is suspected. 2-1-D
specified range. Malfunction of MD2 (not standard product) or improper
(The speed can be set and MD2 adjustment.
operates.)
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Error code Error name Significance Probable cause and remedy
information format
Attempted to set the low speed up
mode speed when measuring the sub- 1. Recheck the MD2 rotation speed.
scanning unit grip rotation speed, but If the problem occurs again after the above procedure, the
MD2 low speed up
22A3 mode grip timer error
the measured results were outside the following malfunction is suspected. 2-1-D
specified range. Malfunction of MD2 (not standard product) or improper
(The speed can be set and MD2 adjustment.
operates.)
Attempted to switch the changeover
The following motor/sensor/part may be faulty.
guide to the horizontal discharge
Changeover guide Correct according to the troubleshooting procedure for this error 2-1-C
22A6 SOLG1 ON error
direction during initialization, but SG3
code in "3.1.4 Troubleshooting Flow". 2-2-A
was OPEN, SG4 was CLOSE, and
SG3/SG4/SOLG1
SOLG1 was OFF.
Attempted to switch the changeover
guide from the horizontal discharge The following motor/sensor/part may be faulty.
Changeover guide direction to upward discharge direction Correct according to the troubleshooting procedure for this error 2-1-C
22A7 SOLG1 OFF error during initialization, but SG3 was OPEN, code in "3.1.4 Troubleshooting Flow". 2-2-A
SG4 was CLOSE, and SOLG1 was SG3/SG4/SOLG1
OFF.
The MD2 rotation control data was
inappropriate in the measurement of the 2-1-H
22A8 MD2 control data error
sub-scanning grip rotation speed during
1. Check the backup RAM.
2-2-A
initialization or the use of the M-Utility.
FM-DP L Service Manual
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Detailed
Error code Error name Significance Probable cause and remedy
information format
This error is most likely to have occurred due to other sorter
problems. Check for sorter problems before this error log.
•SIO transmission error (12C2)
Sorter storage The sorter unit was performing storage
22E7 inconsistency error processing during initialization.
•SIO reception error (12C3) 2-3-F
•Sorter unit detection command parameter error (12D6)
•Sorter unit detection invalid command (12D7)
•Sorter conveyance canceled (12E5)
This error is most likely to have occurred due to other sorter
problems. Check for sorter problems before this error log.
The storage response information from •SIO transmission error (12C2)
Storage bin number
22EA detection failure
the sorter unit and main body software •SIO reception error (12C3) 2-3-E2
data do not correspond. •Sorter unit detection command parameter error (12D6)
•Sorter unit detection invalid command (12D7)
•Sorter conveyance canceled (12E5)
Possibility of no I/O The I/O trace data storage file may not The I/O trace is not started.
2305 trace data exist. 1. Set the I/O trace to ON using the M-Utility.
None
H3-80.1
H3-80.1
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
The DSP image processing 2 start
2615 DSP image processing
process did not end within the specified
connectors, and image memory board are set to the MTH
6-C
(*3) 2 start time-out error board normally.
time (90 seconds).
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2616 DSP image processing The DSP image processing 2 start connectors, and image memory board are set to the MTH
6-C
(*3) 2 start error results were faulty. board normally.
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2617 DSP image processing The DSP image processing 2 start connectors, and image memory board are set to the MTH
6-C
(*3) 2 start error results were faulty. (DSP4) board normally.
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2618 DSP image processing The DSP image processing 2 start connectors, and image memory board are set to the MTH
6-C
FM-DP L Service Manual
H3-80.2
H3-80.2
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Fault of the operation panel and in the operation panel
SIP vicinity.
2700 Main unit panel error
An error has occurred in the operation 1. Check that the operation panel LED lights up and
10-I
(*2) panel firmware. screen message is displayed when the power is turned ON.
2. Check that the cable between the operation panel and
MTH board is connected properly.
Fault of the operation panel and in the operation panel SIO
Error in the electronic text message to vicinity.
Operation panel the operation panel. 1. Check that the operation panel LED lights up and screen
2701 reception text error BCC error or operation panel reception message is displayed when the power is turned ON. None
buffer overflow. 2. Check that the cable between the operation panel and MTH
board is connected properly.
Incorrect software installation, memory card malfunction,
defects in the vicinity of the CPU on the CPU board.
1. Re-install the software, and load the individual data from the
Failed in reading the title data file for
270B Title table reading error
displaying from the memory card.
FD. 7-E
2. Replace with a proper memory card, re-install the software,
and load the individual data from the FD.
3. Replace the CPU board.
Incorrect software installation, memory card malfunction,
defects in the vicinity of the CPU on the CPU board.
1. Re-install the software, and load the individual data from the
Sorter setting file Failed in reading the sorter setting file
270C reading error from the memory card.
FD. 7-E
FM-DP L Service Manual
H3-80.3
H3-80.3
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The I/F cable between the SNS board and thermistor has
disconnected, malfunction of the thermistor or thermistor port
of the SNS board.
Need not be corrected if the image quality is not affected.
Disconnection of 1. Check that the thermistor connector, I/F cable to the
2919 THG10 thermistor
The THG10 thermistor disconnected.
thermistor, and connector of the SNS board are set
9-E
correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
thermistor port of the SNS board.
THG9 thermistor data is abnormal. Need not be corrected if the image quality is not affected.
THG9D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
29F8 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set
9-E
etc.) correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
thermistor port of the SNS board.
FM-DP L Service Manual
THG10 thermistor data is abnormal. Need not be corrected if the image quality is not affected.
THG10D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
29F9 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set
9-E
etc.) correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Defect of SNS board, defect of the power supply, or defect of
the interrupt processor of the CPU board.
Power supply voltage Reading monitoring of the power supply
29FE reading error voltage is not ready.
1. Replace the SNS board. 9-D
2. Replace the power supply
3. Replace the CPU board.
Faulty internal communication timing. No correction is required
3400 DSPM sequence error Internal I/F error (DSP exclusive control)
if no abnormal conditions are seen.
4-1
(*3) This error may link with the image processing system fatal error
(06XX), and be recorded in the error log.
H3-80.4
H3-80.4
MAINTENANCE 3. TROUBLESHOOTING
Error Code Table (Formatter)
Detailed
Error code Error name Significance Probable cause and remedy
information format
DRAM marching test DRAM check results at start up were Malfunction of the DRAM, CPU board.
0002 error abnormal. 1. Replace the CPU board.
None
Character generator The character generator check results at Malfunction of the CPU board.
000A READ test error start up were abnormal. 1. Replace the CPU board.
None
H3-81
MTH board at start up were abnormal. 1. Replace the MTH board.
FIX board INTERRUPT The FIX board diagnosis check results Malfunction of the FIX board.
002A test error at start up were abnormal. 1. Replace the FIX board.
None
10.22.99 FM2569
006-252-02
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
FIX board EIF010
The FIX board diagnosis check results at Malfunction of the FIX board.
002B REGISTER R/W test
start up were abnormal. 1. Replace the FIX board.
None
error
FIX board LINE The FIX board diagnosis check results at Malfunction of the FIX board.
002C BUFFER R/W test error start up were abnormal. 1. Replace the FIX board.
None
DPI board LINE The DPI board diagnosis check results at Malfunction of the DPI board.
0034 BUFFER R/W test error start up were abnormal. 1. Replace the DPI board.
None
OPR board INTERRUPT The OPR board diagnosis check results Malfunction of the OPR board.
0070 test error at start up were abnormal. 1. Replace the OPR board.
None
The OPR board and HAV/DVI board Malfunction of the OPR board.
Optical transmission unit
0071 INTERRUPT test error
diagnosis check results at start up were 1. Replace the HAV/DVI board in the optical transmission unit. None
abnormal. 2. Replace the optical transmission unit.
Optical transmission unit The OPR board and HAV/DVI board Malfunction of the OPR board.
0072 REGISTER R/W test diagnosis check results at start up were 1. Replace the HAV/DVI board in the optical transmission unit. None
error abnormal. 2. Replace the optical transmission unit.
Optical transmission unit The OPR board and HAV/DVI board Malfunction of the OPR board.
0073 FM MARCHING test diagnosis check results at start up were 1. Replace the HAV/DVI board in the optical transmission unit. None
error abnormal. 2. Replace the optical transmission unit.
No problem unless it occurs frequently. If it occurs frequently,
00EC User stack overflow The DRAM user stack overflowed
replace the CPU board.
None
FM-DP L Service Manual
H3-82
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Image transfer error An error occurred while transferring the The MTH board is faulty.
0B01 (Bus controller error) frame image to the print buffer 1. Replace the MTH board.
None
0EEC Image memory error IM data bit length error other models. None
1. Replace the image memory.
Malfunction of the file in the memory card, memory card, or
CPU board.
1. Check that the CPU, IMG, input boards, MTH board related
0F00 Image processing
DSP acquisition timeout
connectors, and image memory board are set to the MTH
None
(*3) sequence error board normally.
2. Re-install the software.
3. Replace the memory card.
4. Replace the CPU board.
Malfunction of the LAN board or MTH board.
LAN board initialization Generated if no response while waiting 1. Check that the LAN board is connected to the MTH board
0n00 complete response time- for the initialization completed response correctly. None
(*3) out error of the LAN board. 2. Replace the LAN board.
3. If the problem persists, replace the MTH board.
H3-83
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the LAN board or MTH board.
1. Check that the LAN board is connected to the MTH board
0n02 LAN related initialization Verify check error during DPM
correctly. None
(*3) sequence error communication tests.
2. Replace the LAN board.
3. If the problem persists, replace the MTH board.
Incorrect installation of the software, or defect of the LAN
board.
1. Check that the LAN board is connected to the MTH board
correctly.
0n03 DICOM state monitoring No status response to the status
2. Check that the LAN cable is connected properly. None
(*3) error requests issued by the LANM task.
3. If the problem persists, re-install the LAN side software, and
after starign the equipment, load the equipment individual
data in the FD.
4. Replace the LAN board.
Malfunction of the input board, or malfunction of the MTH
Input Ch fault at start Faulty input board (DPI, HAV, DVI, OPR, board.
1n01 up FIX) 1. Replace the input board with a normal one.
None
2. If the problem persists, replace the MTH board.
Occurs when the remote panel version
and that format definition set in the User environment setting error.
operation panel differ. Set the I/F version of the remote panel to more than V007,
1n05 Format definition error Example) When only 20x25 cm size and remove the 20x25 cm size formats from the format None
FM-DP L Service Manual
H3-84
3. Replace the input board with a normal product.
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the input board, or malfunction of the MTH
board
Succeeded in transferring images from 1. Check that the signal to the input board is normal.
Input board error at the
1n13 end of image transfer.
the input board to the image memory, 2. Check that the input board settings are correct. None
but the input board state is abnormal. 3. Replace the input board with a normal product.
4. Replace the MTH board with a normal product.
Malfunction of the input board, malfunction of the MTH board,
abnormal input signal to the DPI.
Succeeded in transferring from the input 1. Check that the signal to the input board is normal.
MTH board error at the
1n14 end of image transfer
board to the image memory, but the 2. Check that the input board settings are correct. None
MTH board state is abnormal. 3. Check that the image memory is normal.
4. Replace the input board with a normal product.
5. Replace the MTH board with a normal product.
Input signal error, or malfunction of the input board.
Input board error at the Start of image input to the input board 1. Check that the signal to the input board is normal.
1n15 start of image input ended abnormally. 2. Check that the input board settings are correct.
None
3. Replace the input board with a normal product.
Input signal error, or malfunction of the input board.
Start of image transfer from the input
Input board error at the 1. Check that the signal to the input board is normal.
1n16 start of image transfer
board to the image memory ended
2. Check that the input board settings are correct.
None
abnormal.
3. Replace the input board with a normal product.
FM-DP L Service Manual
MTH board start error at Start of image transfer from the MTH
Malfunction of the MTH board.
1n17 the start of image board to the image memory ended
1. Replace the MTH board with a normal product.
None
transfer abnormal.
HDD error.
Failed in HD formatting. Or failed in the
1n1B HD initialization error
initialization of the HD controller.
1. Replace the HDD. None
2. Replace the MTH board.
Video parameter setting error, input board setting error, or
malfunction of the input board.
Board error during
Failed in image input in the analog input 1. Check that the signal to the input board is normal.
1n31 analog input board
board. 2. Check that the video parameters and input board settings None
setting are correct.
3. Replace the input board with a normal product.
Memory full error during Control error occurred during HD Faulty CPU board.
1n70 HD READ/WRITE test READ/WRITE test. 1. Replace the CPU board.
None
H3-85
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the HDD, or malfunction of the MTH board.
File comparison error in
1n72 test printing 2
Failed in generating the test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
Malfunction of the HDD, or malfunction of the MTH board.
File open error in test
1n73 print 2
Failed in generating test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
Malfunction of the HDD, or malfunction of the MTH board.
File write error in test
1n74 print 2
Failed in generating test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
Malfunction of the HDD, or malfunction of the MTH board.
File read error in test
1n75 print 2
Failed in generating test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
Malfunction of the HDD, or malfunction of the MTH board.
File close error in test
1n76 print 2
Failed in generating test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
Hard disk test not Images required for the recovered printing remain on the HD,
possible due to full Could not register image information and the image information table is full.
1n77 image information table when printing test pattern. 1. Execute recovered printing.
None
in test print 2 2. Execute test printing 2 again.
File open error occurred when accessing
1n81 HDD file open error
the HDD, but recovered.
Replace the MTH board or HDD. None
FM-DP L Service Manual
HDD file read error File read error (image data) occurred
1n84 (Image data) when accessing the HDD, but recovered.
Replace the MTH board or HDD. None
Output channel error at PRT error System setting error Check the SNS board, DRV, and set the system correctly, and
1701 start up Corresponding IMG board defect replace the IMG board.
None
H3-86
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Faulty DSP of the IMG board.
DSP error in character DSP error occurred when executing
17D1 transfer character processing 1 by the DSP.
1. Re-output. None
2. Replace the IMG board.
Bus controller error A bus controller error occurred when
Defect of bus controller of the MTH board.
17D5 during image image processing 1 was executed by
1. Replace the MTH board.
None
processing 1 the DSP.
Bus controller error A bus controller error occurred when
Defect of bus controller of the MTH board.
17D6 during image image processing 2 was executed by
1. Replace the MTH board.
None
processing 2 the DSP.
Failed to save all frame image during
Failed in transferring all
1920 HD frames
Faulty cable, faulty HDD, faulty MTH.
saving of external input images in the None
HD. 1. Perform the R/W test of the HD from the remote panel or
operation panel.
Failed to save several frame image 2. Format the HD.
Failed in transferring
1921 several HD frames
during saving of external input images in 3. After replacing the cable, format the HD from the remote None
the HD. panel or operation panel.
Detected HD errors during saving of 4. After replacing the HDD, format the HD from the
1922 HD status error
external input images in the HD. remote panel or operation panel. None
5. After replacing the MTH board, format the HD from the
Failed to write external input images in remote panel or operation panel.
1923 Error during HD storage
the HD during HD filing by storing.
None
No image specified
FM-DP L Service Manual
H3-87
2n3A image information host.
Continuable None
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Film for changing
already output
2n3B (Image information
Logic conflict occurred once with host Continuable None
change)
No print ID for changing
2n3C print information
Logic conflict occurred once with host Continuable None
Film for changing
already output
2n3D (Print information
Logic conflict occurred once with host Continuable None
change)
Cannot set as board
2n3E not for setting
Incorrect system setting Continuable/set normal settings after continuation None
No final storage image
2n50 after load mode ON
Incorrect operation Continuable None
Image copy error during
2n51 storage when load Insufficient memory Continuable None
mode ON
No load mode ON
2n52 image during storage Incorrect operation Continuable None
when load mode ON
Faulty HDD
2n80 HD image write error
Faulty MTH board
Replace the MTH board/HDD None
Faulty HDD
2n81 HD overlay write error
Faulty MTH board
Replace the MTH board/HDD None
FM-DP L Service Manual
20F2
H3-88
None
during SIO reception density measurement unit. 1. Replace the communication cable.
2. Replace the MTH board.
3. Replace the density measurement unit.
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Data length error occurred during
Data length error during Defect of communication unit of the density measurement unit.
20F3 SIO reception
exchange with the density
1. Replace the density measurement unit.
None
measurement unit.
No correction needed.
The following hardware errors have Incorrect operations if it occurs frequently. 000X
occurred. Defect of communication cable, defect of SIO of the MTH X is the status
Hardware error during
20F4 SIO reception
•Framing error board, defect of communication unit of the density value of the serial
•Overline error measurement unit. communication
•Parity error 1. Replace the communication cable. control unit
2. Replace the density measurement unit.
3. Replace the MTH board.
Results of the exchange between the Defect of control board of the density measurement unit, or
20F5 SMCU reception error density measurement unit and main defect of the CPU board. None
body CPU board were abnormal. 1. Replace the control board in the density measurement unit.
Image line test
Defect of the interface cable, FIX board.
verification error pixel Image line was faulty in CR/MF
2110 line number connection
1. Replace the interface cable. None
2. Replace the FIX board.
unmatching error
Abnormal exchange occurred in host No problems unless it occurs frequently. If it occurs frequently,
21F0 SIO2 reception error
controller. replace the input board.
None
FM-DP L Service Manual
H3-89
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2762 DSP state error Could not use the DSP.
connectors, and image memory board are set to the MTH
None
(*3) board normally.
2. Replace the IMG board.
4. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2763 DSP startup error
Failed in starting the DSP for image connectors, and image memory board are set to the MTH
None
(*3) processing 1. board normally.
2. Replace the IMG board.
4. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2764 DSP image processing
Image processing 1 failed.
connectors, and image memory board are set to the MTH
None
(*3) results error board normally.
2. Replace the IMG board.
4. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
27D7 Image processing 1 bus Image processing 1 bus controller connectors, and image memory board are set to the MTH
None
FM-DP L Service Manual
H3-89.1
H3-89.1
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Error Code Table (Initial Program Loader)
Detailed
Error code Error name Significance Probable cause and remedy
information format
Error detected in the self-diagnosis of Malfunction of the CPU board.
0002 CPU board error
the board. 1. Replace the CPU board.
None
H3-89.2
H3-89.2
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Error detected in the self-diagnosis of Malfunction of the SCN board.
00AB SCN board error
the SCN board. 1. Replace the SCN board.
None
H3-89.3
H3-89.3
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The rotary switch is set to a channel other than Ch5.
1. Set to Ch5.
10C0 SCN board setting error The rotary switch setting is incorrect.
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
None
Information".
Duplicate rotary switch settings.
1. Change the rotary switch settings.
10FF Board setting error The rotary switch setting is incorrect.
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
None
Information".
The board is not mounted to a slot between the first to the third
HAV board mounting Not operating normally in the current
1101 error slot.
slot from the top of the rack. None
1. Mount to a slot between the first to the third slot.
The board is not mounted to a slot between the first to the third
DVI board mounting Not operating normally in the current
1102 error slot.
slot from the top of the rack. None
1. Mount to a slot between the first to the third slot.
The board is not mounted to a slot between the first to the third
DPI board mounting Not operating normally in the current
1110 error slot.
slot from the top of the rack. None
1. Mount to a slot between the first to the third slot.
The board is not mounted to a slot between the first to the third
OPR board mounting Not operating normally in the current
1121 error slot.
slot from the top of the rack. None
1. Mount to a slot between the first to the third slot.
The board is not mounted to a slot between the first to the third
FM-DP L Service Manual
H3-89.4
H3-89.4
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Error Code Table (installer)
Detailed
Error code Error name Significance Probable cause and remedy
information format
Memory card mount The memory card is not inserted properly.
0001 error
The memory card cannot be identified.
1. Re-insert the memory card.
None
error normally.
2. Release the write-protect.
3. Replace the memory card.
0007 Memory card file The memory card file system is not Unrequired files are present.
None
~000A system error appropriate. 1. Perform full installation.
H3-89.5
000D
H3-89.5
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The memory card is not inserted properly, write-protected, or
damaged.
Memory card media The memory card cannot be accessed
000E error normally.
1. After re-inserting the memory card, install again. None
2. Release the write-protect.
3. Replace the memory card.
The FD is not inserted properly, no installation information file,
The installation information is or the installation information and actual file size do not match.
000F Install FD error
inappropriate. 1. After re-inserting the FD, install again.
None
2. Replace the FD.
The operation panel and main body software version do not
match. The operation panel or cable between the operation
001F Panel communication Cannot communicate normally with the panel and main body is faulty.
None
~003F error operation panel. 1. Install the operation panel software.
2. Replace the operation panel.
3. Replace the cable.
The memory card is not inserted properly.
004F Memory card copy error The memory card cannot be copied.
1. Re-insert the memory card. (Two cards)
None
H3-89.6
H3-89.6
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Warning Detailed
Warning name Significance Probable cause and remedy
code information format
Command argument
1001 error
The command argument is incorrect.
H3-89.7
H3-89.7
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Error Code (Network)
Main unit software version B03 or later.
Detailed
Error code Error name Significance Probable cause and remedy
information
Error occurred during transmission/ Malfunction of the LAN board or MTH board.
reception of commands (equipment 1. Check that the LAN board is connected to the MTH board
Printer information
0010 acquisition error
configuration confirmation request/ correctly. 0005
response, or asynchronous command) 2. Replace the LAN board.
FM-DP L Service Manual
0010 Insufficient memory Insufficient memory. Software error (this error essentially does not occur) 0004
H3-89.8
H3-89.8
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information
Incorrect installation of the protocol processing information files,
or malfunction of the LAN board/MTH board.
Protocol processing 1. Check that the LAN board is connected to the MTH board
Error occurred during protocol
0010 information analysis
processing information analysis.
correctly. 000B
error 2. Install the required files.
3. Replace the LAN board.
4. Replace the MTH board.
Incorrect installation of the optional information files, or
malfunction of the LAN/MTH board.
1. Check that the LAN board is connected to the MTH board
Option information Error occurred during optional
0010 analysis error processing information analysis.
correctly. 000C
2. Install the required files.
3. Replace the LAN board.
4. Replace the MTH board.
Port number is illegal or used by other systems.
0010 DPC resume error Failed in resuming the DPC task.
1. Set the network information file, and install.
000D
H3-89.9
H3-89.9
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information
H3-89.10
H3-89.10
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information
Error occurred during
transmission/reception of commands
Malfunction of the LAN board or MTH board.
(image data transfer request, image
DPM 1. Check that the LAN board is connected to the MTH board
data transfer standby notification, image
0100 transmission/reception
data transfer completion notification,
correctly. 0001
error 2. Replace the LAN board.
image data transfer response, print
3. Replace the MTH board.
request/response, or asynchronous
command) with the MAIN board.
Timeout error occurred during
transmission/reception of commands
(image data transfer request, image
DPM data transfer standby notification, image
0100 transmission/reception data transfer completion notification, 0003
timeout error image data transfer response, print Software error (this error essentially does not occur)
request/response, or asynchronous
command) with the MAIN board.
Reception of Received unexpected command from
0100 unexpected command the MAIN board.
0007
0F00 Driver load error Failed in loading the driver. Incorrect installation of the driver, or malfunction of the LAN 0F02
board/MTH board.
1. Check that the LAN board is connected to the MTH board
No DMA initialization The DMA driver initialization function
0F00 function error
correctly. 0F03
H3-89.11
does not exist.
2. Install the required files.
H3-89.11
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information
0F00 APL load error Failed in loading the APL. Incorrect installation of the APL, or malfunction of the LAN 0F05
board/MTH board.
1. Check that the LAN board is connected to the MTH board
0F00 APL checksum error The APL checksum does not match.
correctly.
0F06
2. Install the required files.
No APL initialization The APL initialization function does not 3. Replace the LAN board.
0F00 function error exist. 4. Replace the MTH board.
0F07
2030 Illegal print JOB ID The print JOB ID is illegal. Software error (this error essentially does not occur) 1001
H3-89.12
H3-89.12
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information
H3-89.13
Check the error of the MAIN side.
H3-89.13
MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information
Error occurred during tonal/format
2100 DFC error
calculation
100A
H3-89.14
H3-89.14
06.30.01 FM3040
006-252-05
MAINTENANCE 3. TROUBLESHOOTING
Error Codes Detected by Remote Panel
Detailed
Error code Error name Significance Probable cause and remedy
information format
If while installing the main body software, stop the alarm and
continue.
Do not turn off the power supply. If performing operations other
Exchange error with than installation, the remote panel, cable connecting the main
Main body and remote panel could not
0001 main body during start
exchange at start up. body, input board, and CPU may be faulty. None
up 1. Replace the cable.
2. Replace in the order of input board, CPU board, and remote
panel.
Setting of timer value of storage time-out
was incorrect. Set the correct storage time-out timer value.
Command time-out error Faulty input board (DPI/DVI) Replace the corresponding input board.
0101 with main body Faulty CPU board Replace the CPU board.
None
Faulty remote panel Replace the remote panel.
Faulty software
FM-DP L Service Manual
H3-89.15
H3-89.15
MAINTENANCE 3. TROUBLESHOOTING H3-89.16
BLANK PAGE
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-89.16
MAINTENANCE 3. TROUBLESHOOTING H3-90
2221 Retry
2222 Retry
Cause
Abnormal SA1 status when attempted to move the suction cup arm of tray from the
upper dead-point (to the upper dead-point) during initialization of the removal unit.
MA1
SA1
FP3F0B01.EPS
CNA3 1
3 CNA4
CNA4 6
12
29 30
CN10 1
7
CN10 CN16 CN9 CN6
1b 30b 1 8 1 4 1 6
1a 30a 9 16 5 8 7 12
CN7 SA1
CN7
CN6 CN16 8 1
CN9 1
3 FP3F0H01.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-90
MAINTENANCE 3. TROUBLESHOOTING H3-91
CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN10 CNA1
1a 1 1
NFB1 3a
+5V 3 2
4a 4 3 SA1
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G51.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-91
MAINTENANCE 3. TROUBLESHOOTING H3-92
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-92
MAINTENANCE 3. TROUBLESHOOTING H3-93
1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MA1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MA1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SA1 actuator normal?
Is SA1 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-93
MAINTENANCE 3. TROUBLESHOOTING H3-94
2223 Retry
2224 Retry
Cause
Abnormal SB1 status when attempted to move the suction cup arm of tray 2 from the
upper dead-point (to the upper dead-point) during initialization of the removal unit.
MB1
SB1
FP3F0B02.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-94
MAINTENANCE 3. TROUBLESHOOTING H3-95
CN10 CNB1
1b 1 1
NFB1 3b
+5V 3 2
4b 4 3 SB1
CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G52.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-95
MAINTENANCE 3. TROUBLESHOOTING H3-96
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-96
MAINTENANCE 3. TROUBLESHOOTING H3-97
1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MB1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MB1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SB1 actuator normal?
Is SB1 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-97
MAINTENANCE 3. TROUBLESHOOTING H3-98
2226 Retry
2227 Retry
Cause
Abnormal SC2 status when attempted to move the before-sub-scanning conveyor grip
from home position (to home position) during initialization.
SC2
MC2
FP3F0B03.EPS
CNC1
CNC1
CNMC2 6
4
CNMC2
1
SJ2/SJ3
CN18 NC COM
3
CN7
CN6 CN11
CN9 SC2
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-98
MAINTENANCE 3. TROUBLESHOOTING H3-99
PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC2 CNMA1
3 1 1
10 3 3
+5V 4 4 4 MC2
11 6 6
CN7
1 2 SNS11A
CN11 CNA1
5a 5 1
NFB1
+5V 7a 7 2
8a 8 3 SC2
CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G53.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-99
MAINTENANCE 3. TROUBLESHOOTING H3-100
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-100
MAINTENANCE 3. TROUBLESHOOTING H3-101
1 3
Note:
Power OFF Execute all stroke when checking
Is MC2 normal? Is drive system mechanism of up/down movement of grip roller.
N
Check at [Grip] of [Check Mechanism] before-sub-scanning conveyor grip
of M-Utility. mechanism normal? N
Y Rotate MC2 gear with hand, and check
that roller moves up and down
smoothly.
Y
Check attaching state of drive gear, damage, wear,
and then replace and adjust parts as required.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SC2 actuator normal?
Is SC2 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-101
MAINTENANCE 3. TROUBLESHOOTING H3-102
2228 Retry
2229 Retry
Cause
Abnormal SC3 status when attempted to move the centering mechanism from home
position (to home position) during initialization.
SC3
MC3
FP3F0B04.EPS
CNC1
CNC1
CNMC3
6
4
CNMC3
1
SJ2/SJ3
CN18 NC COM 3
CN7
CN6 CN11
CN9 SC2
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-102
MAINTENANCE 3. TROUBLESHOOTING H3-103
PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC3
5 1
12 3
+5V
6 4 MC3
13 6
CN7
1 2 SNS11A
CN11 CNC1
9a 9 1
NFB1
+5V 11a 11 2
12a 12 3 SC3
CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G54.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-103
MAINTENANCE 3. TROUBLESHOOTING H3-104
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-104
MAINTENANCE 3. TROUBLESHOOTING H3-105
1 3
Note:
Power OFF Execute all stroke when checking
Is MC3 normal? Is drive system mechanism of movement of centering guide.
N
Check at [Positioning Film] of before-sub-scanning conveyor
[Check Mechanism] of M-Utility. centering mechanism normal? N
Y Rotate MC3 gear with hand, and check
that side alignment guide moves
smoothly.
Y
Check attaching state of drive gear and rack,
damage, wear, presence of foreign particles,
and then replace and adjust parts as required.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SC3 actuator normal?
Is SC3 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-105
MAINTENANCE 3. TROUBLESHOOTING H3-106
Cause
The SD2 or SD3 state was abnormal when moving the sub scanning unit grip roller
during initialization.
SD3
SD2
MD2
FP3F0B05.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-106
MAINTENANCE 3. TROUBLESHOOTING H3-107
CNC1
CNC1
CND3 CND3
SJ2/SJ3 2
NC COM 1
CN14
CN7
CN6 CN11
CN9 SD2
3 1 SD3
CN7 CN6 CN9 CN11 CN14
8 1 1 6 1 4 1b 26b 1 2 1
7 12 5 8 1a 26a 3 4
3
FP3F0H05.EPS
PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VA
NC
COM SJ3
8 NC
SUB SCANNING UNIT
17a 17 1
19a 19 2
20a 20 3 SD3
CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G55.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-107
MAINTENANCE 3. TROUBLESHOOTING H3-108
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-108
MAINTENANCE 3. TROUBLESHOOTING H3-109
1
3
Power OFF
Is MD2 normal? N Are cables normal? N
Check at [Grip] of [Check Mechanism] Check connector connection, cable
of M-Utility. conduction, and connector pins.
Y Y Repair or replace.
Is motor normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N
Power OFF
Are SD2/SD3 ON? N Are cables normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-109
MAINTENANCE 3. TROUBLESHOOTING H3-110
2291 MD2 low speed down mode grip time error (*1)
Cause
The SD2 or SD3 state was abnormal when moving the sub scanning unit grip roller to
the home position in the measurement of the MD2 rotation speed during initialization.
SD3
SD2
MD2
FP3F0B05.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-110
MAINTENANCE 3. TROUBLESHOOTING H3-111
CNC1
CNC1
CND3 CND3
SJ2/SJ3 2
NC COM 1
CN14
CN7
CN6 CN11
CN9 SD2
3 1 SD3
CN7 CN6 CN9 CN11 CN14
8 1 1 6 1 4 1b 26b 1 2 1
7 12 5 8 1a 26a 3 4
3
FP3F0H06.EPS
PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VA
NC
COM SJ3
8 NC
SUB SCANNING UNIT
17a 17 1
19a 19 2
20a 20 3 SD3
CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G56.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-111
MAINTENANCE 3. TROUBLESHOOTING H3-112
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-112
MAINTENANCE 3. TROUBLESHOOTING H3-113
1
3
Power OFF
Is MD2 normal? N Are cables normal? N
Check at [Grip] of [Check Mechanism] Check connector connection, cable
of M-Utility. conduction, and connector pins.
Y Y Repair or replace.
Is motor normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N
Power OFF
Are SD2/SD3 ON? N Are cables normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
FP3F0E12.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-113
MAINTENANCE 3. TROUBLESHOOTING H3-114
2234 Retry
2235 Retry
Cause
The SE1 state was abnormal when moving the transport unit grip from the home
position (to home position) during initialization.
ME1
SE1
FP3F0B08.EPS
CN11
SJ2/SJ3
NC COM
CN7 CN19
CN6
CN9 CN7 CN6 CN9 CN19 CN11
8 1 1 6 1 4 1 4 1b 26b
7 12 5 8 5 8 1a 26a
FP3F0H07.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-114
MAINTENANCE 3. TROUBLESHOOTING H3-115
PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
TRANSPORT UNIT
CN19 CNME1
1 1
5 3
+5V 2 4 ME1
6 6
CN7
1 2 SNS11A
CN11 CNE1
1b 1 1
NFB1
+5V 3b 3 2
4b 4 3 SE1
CN19: Connector which is difficult to measure alone by one person due to its remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G57.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-115
MAINTENANCE 3. TROUBLESHOOTING H3-116
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-116
MAINTENANCE 3. TROUBLESHOOTING H3-117
1 3
Note:
Power OFF Execute all stroke when checking
Is ME1 normal? Is drive system mechanism of up/down movement of grip roller.
N
Check at [Grip] of [Check Mechanism] transport unit grip mechanism
of M-Utility. normal? N
Y Rotate ME1 gear with hand, and
check that roller moves up and down
smoothly.
Y
Check attaching state of drive gear, damage, wear,
and then replace and adjust parts as required.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SE1 actuator normal?
Is SE1 ON? N N
(Check that there is no deformation
Check at [Sensor Monitoring] of
of actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-117
MAINTENANCE 3. TROUBLESHOOTING H3-118
2249 Retry
Cause
Abnormal SA3 status when lowering the suction cup arm and detecting the film surface
during removal operations at tray 1.
MA1
SA3
FP3F0B09.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-118
MAINTENANCE 3. TROUBLESHOOTING H3-119
CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G58.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-119
MAINTENANCE 3. TROUBLESHOOTING H3-120
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-120
MAINTENANCE 3. TROUBLESHOOTING H3-121
1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MA1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MA1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SA3 actuator normal?
Is SA3 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-121
MAINTENANCE 3. TROUBLESHOOTING H3-122
Cause
Abnormal SA2 status when raising the suction cup arm to the suction cup rising
deceleration position after film suction at tray 1.
SA2 MA1
FP3F0B11.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-122
MAINTENANCE 3. TROUBLESHOOTING H3-123
CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN10 CNA1
5a 5 1
NFB1 7a
+5V 7 2
8a 8 3 SA2
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G59.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-123
MAINTENANCE 3. TROUBLESHOOTING H3-124
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-124
MAINTENANCE 3. TROUBLESHOOTING H3-125
1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MA1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MA1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SA2 actuator normal?
Is SA2 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-125
MAINTENANCE 3. TROUBLESHOOTING H3-126
Cause
Abnormal SA1 status when raising the suction cup arm of tray 1 from the rising
deceleration position to the upper dead-point during removal operations.
MA1
SA1
FP3F0B01.EPS
CNA3 1
3 CNA4
CNA4 6
12
29 30
CN10 1
7
CN10 CN16 CN9 CN6
1b 30b 1 8 1 4 1 6
1a 30a 9 16 5 8 7 12
CN7 SA1
CN7
CN6 CN16 8 1
CN9 1
3 FP3F0H10.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-126
MAINTENANCE 3. TROUBLESHOOTING H3-127
CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN10 CNA1
1a 1 1
NFB1 3a
+5V 3 2
4a 4 3 SA1
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G60.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-127
MAINTENANCE 3. TROUBLESHOOTING H3-128
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-128
MAINTENANCE 3. TROUBLESHOOTING H3-129
1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MA1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MA1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SA1 actuator normal?
Is SA1 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-129
MAINTENANCE 3. TROUBLESHOOTING H3-130
2256 Retry
Cause
Abnormal SB3 status when lowering the suction cup arm and detecting the film surface
during removal operations at tray 2.
MB1
SB3
FP3F0B10.EPS
CNB3 CNB4
1 4
CNB4 8
29 30
1
CNMB1 5
CN10 6
4
CN10
1b 30b 1 SB3
1a 30a
3
CN7
CN17
CN6 CN7 CN6 CN9 CN17 1
CN9 8 1 1 4
1 6 1 6 3
7 12 5 8 7 12
FP3F0H11.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-130
MAINTENANCE 3. TROUBLESHOOTING H3-131
CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G61.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-131
MAINTENANCE 3. TROUBLESHOOTING H3-132
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-132
MAINTENANCE 3. TROUBLESHOOTING H3-133
1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MB1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MB1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SB3 actuator normal?
Is SB3 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-133
MAINTENANCE 3. TROUBLESHOOTING H3-134
Cause
Abnormal SB2 status when raising the suction cup arm to the suction cup rising
deceleration position after film suction at tray 2.
SB2
MB1
FP3F0B12.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-134
MAINTENANCE 3. TROUBLESHOOTING H3-135
CN10 CNB1
5b 5 1
NFB1 7b
+5V 7 2
8b 8 3 SB2
CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G62.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-135
MAINTENANCE 3. TROUBLESHOOTING H3-136
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-136
MAINTENANCE 3. TROUBLESHOOTING H3-137
1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MB1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MB1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SB2 actuator normal?
Is SB2 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-137
MAINTENANCE 3. TROUBLESHOOTING H3-138
Cause
Abnormal SB1 status when raising the suction cup arm of tray 2 from the rising
deceleration position to the upper dead-point during removal operations.
MB1
SB1
FP3F0B02.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-138
MAINTENANCE 3. TROUBLESHOOTING H3-139
CN10 CNB1
1b 1 1
NFB1 3b
+5V 3 2
4b 4 3 SB1
CN9, CN17 : Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G63.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-139
MAINTENANCE 3. TROUBLESHOOTING H3-140
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-140
MAINTENANCE 3. TROUBLESHOOTING H3-141
1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MB1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MB1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SB1 actuator normal?
Is SB1 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-141
MAINTENANCE 3. TROUBLESHOOTING H3-142
Cause
The SC3 state was abnormal when moving the centering mechanism to the home
position after centering during film conveyance.
SC3
MC3
FP3F0B04.EPS
CNC1
CNC1
CNMC3
6
4
CNMC3
SJ2/SJ3 1
CN18 NC COM 3
CN7
CN6 CN11
CN9 SC2
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-142
MAINTENANCE 3. TROUBLESHOOTING H3-143
PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC3
5 1
12 3
+5V
6 4 MC3
13 6
CN7
1 2 SNS11A
CN11 CNC1
9a 9 1
NFB1
+5V 11a 11 2
12a 12 3 SC3
CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G64.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-143
MAINTENANCE 3. TROUBLESHOOTING H3-144
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-144
MAINTENANCE 3. TROUBLESHOOTING H3-145
1 3
Note:
Power OFF Execute all stroke when checking
Is MC3 normal? Is drive system mechanism of movement of centering guide.
N
Check at [Grip] of [Check Mechanism] before-sub-scanning conveyor
of M-Utility. centering mechanism normal? N
Y Rotate MC3 gear with hand, and
check that centering guide moves
smoothly.
Y
Check attaching state of drive gear and rack,
damage, wear, presence of foreign particles, and
then replace and adjust parts as required.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SC3 actuator normal?
Is SC3 normal? N N
(Check that there is no deformation of
Check at [Positioning Film] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-145
MAINTENANCE 3. TROUBLESHOOTING H3-146
Cause
The SC2 state was abnormal when moving the before-sub-scanning conveyor grip to
the home position during film conveyance.
(0267: After centering)
(0269: After film release)
SC2
MC2
FP3F0B03.EPS
CNC1
CNC1
CNMC2 6
4
CNMC2
1
SJ2/SJ3
CN18 NC COM 3
CN7
CN6 CN11
CN9 SC2
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-146
MAINTENANCE 3. TROUBLESHOOTING H3-147
PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC2 CNMA1
3 1 1
10 3 3
+5V 4 4 4 MC2
11 6 6
CN7
1 2 SNS11A
CN11 CNA1
5a 5 1
NFB1
+5V 7a 7 2
8a 8 3 SC2
CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G65.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-147
MAINTENANCE 3. TROUBLESHOOTING H3-148
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-148
MAINTENANCE 3. TROUBLESHOOTING H3-149
1 3
Note:
Power OFF Execute all stroke when checking
Is MC2 normal? Is drive system mechanism of up/down movement of grip roller.
N
Check at [Grip] of [Check Mechanism] before-sub-scanning conveyor grip
of M-Utility. mechanism normal? N
Y Rotate MC2 gear with hand, and
check that roller moves up and down
smoothly.
Y
Check attaching state of drive gear, damage, wear,
and then replace and adjust parts as required.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SC2 actuator normal?
Is SC2 normal? N N
(Check that there is no deformation
Check at [Grip] of [Check Mechanism]
of actuator, interval with sensor,
of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-149
MAINTENANCE 3. TROUBLESHOOTING H3-150
Cause
The SD2 or SD3 state was abnormal when moving the sub scanning grip roller during
film conveyance.
SD3
SD2
MD2
FP3F0B06.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-150
MAINTENANCE 3. TROUBLESHOOTING H3-151
CNC1
CNC1
CND3 CND3
SJ2/SJ3 2
NC COM 1
CN14
CN7
CN6 CN11
CN9 SD2
3 1 SD3
CN7 CN6 CN9 CN11 CN14
8 1 1 6 1 4 1b 26b 1 2 1
7 12 5 8 1a 26a 3 4
3
FP3F0H16.EPS
PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VA
NC
COM SJ3
8 NC
SUB SCANNING UNIT
17a 17 1
19a 19 2
20a 20 3 SD3
CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G66.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-151
MAINTENANCE 3. TROUBLESHOOTING H3-152
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-152
MAINTENANCE 3. TROUBLESHOOTING H3-153
1
3
Power OFF
Is MD2 normal? N Are cables normal? N
Check at [Grip] of [Check Mechanism] Check connector connection, cable
of M-Utility. conduction, and connector pins.
Y Y Repair or replace.
Is motor normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N
Power OFF
Are SD2/SD3 ON? N Are cables normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
FP3F0E14.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-153
MAINTENANCE 3. TROUBLESHOOTING H3-154
Cause
The SE1 state was abnormal when moving the transport unit grip from the home
position (to the home position) during initialization.
ME1
SE1
FP3F0B08.EPS
CN11
SJ2/SJ3
NC COM
CN7 CN19
CN6
CN9 CN7 CN6 CN9 CN19 CN11
8 1 1 6 1 4 1 4 1b 26b
7 12 5 8 5 8 1a 26a
FP3F0H17.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-154
MAINTENANCE 3. TROUBLESHOOTING H3-155
PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
TRANSPORT UNIT
CN19 CNME1
1 1
5 3
+5V 2 4 ME1
6 6
CN7
1 2 SNS11A
CN11 CNE1
1b 1 1
NFB1
+5V 3b 3 2
4b 4 3 SE1
CN19: Connector which is difficult to measure alone by one person due to its remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G67.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-155
MAINTENANCE 3. TROUBLESHOOTING H3-156
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-156
MAINTENANCE 3. TROUBLESHOOTING H3-157
1 3
Note:
Power OFF Execute all stroke when checking
Is ME1 normal? Is drive system mechanism of up/down movement of grip roller.
N
Check at [Grip] of [Check Mechanism] transport unit grip mechanism
of M-Utility. normal? N
Y Rotate ME1 gear with hand, and
check that roller moves up and down
smoothly.
Y
Check attaching state of drive gear, damage, wear,
and then replace and adjust parts as required.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SE1 actuator normal?
Is SE1 ON? N N
(Check that there is no deformation
Check at [Sensor Monitoring] of
of actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-157
MAINTENANCE 3. TROUBLESHOOTING H3-158
Cause
The SA7 state was abnormal when releasing the tray 1 lock (when locking).
SOLA1
SA7
FP3F0B13.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-158
MAINTENANCE 3. TROUBLESHOOTING H3-159
CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN10 CNA1
21a 21 1
NFB1 23a
+5V 23 2
24a 24 3 SA7
CN9: Connector which is difficult to measure alone by one person due to its remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G68.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-159
MAINTENANCE 3. TROUBLESHOOTING H3-160
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-160
MAINTENANCE 3. TROUBLESHOOTING H3-161
1 3
Power OFF
Is SOLA1 normal? N Is drive system mechanism of
Check at [Other Actuators] of traylock mechanism normal?
[Check Mechanism] of M-Utility. Release tray 1 lock manually, and N
Y check that plunger of solenoid moves
smoothly.
Y
Check that there are no foreign particles at
mechanism.
Is solenoid normal?
Replace with same solenoid and check.
Or measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N
Power OFF
Is SA7 actuator normal?
Is SA7 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-161
MAINTENANCE 3. TROUBLESHOOTING H3-162
Cause
The SB7 state was abnormal when releasing the tray 2 lock (when locking).
SOLB1
SB7
FP3F0B14.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-162
MAINTENANCE 3. TROUBLESHOOTING H3-163
CN10 CNB1
21b 21 1
NFB1 23b
+5V 23 2
24b 24 3 SB7
CN9: Connector which is difficult to measure alone by one person due to its remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G69.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-163
MAINTENANCE 3. TROUBLESHOOTING H3-164
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Remove cover.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-164
MAINTENANCE 3. TROUBLESHOOTING H3-165
1 3
Power OFF
Is SOLB1 normal? N Is drive system mechanism of
Check at [Other Actuators] of traylock mechanism normal?
[Check Mechanism] of M-Utility. Release tray 2 lock manually, and N
Y check that plunger of solenoid moves
smoothly.
Y
Check that there are no foreign particles at
mechanism.
Is solenoid normal?
Replace with same solenoid and check.
Or measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N
Power OFF
Is SB7 actuator normal?
Is SB7 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-165
MAINTENANCE 3. TROUBLESHOOTING H3-166
2298 Retry
Cause
Abnormal SA2 status when raising the suction cup arm to the suction cup rising
deceleration position during removal initialization.
SA2 MA1
FP3F0B11.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-166
MAINTENANCE 3. TROUBLESHOOTING H3-167
CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN10 CNA1
5a 5 1
NFB1 7a
+5V 7 2
8a 8 3 SA2
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G70.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-167
MAINTENANCE 3. TROUBLESHOOTING H3-168
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-168
MAINTENANCE 3. TROUBLESHOOTING H3-169
1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MA1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MA1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SA2 actuator normal?
Is SA2 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-169
MAINTENANCE 3. TROUBLESHOOTING H3-170
2299 Retry
Cause
Abnormal SB2 status when raising the suction cup arm to the suction cup rising
deceleration position during removal initialization.
SB2
MB1
FP3F0B12.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-170
MAINTENANCE 3. TROUBLESHOOTING H3-171
CN10 CNB1
5b 5 1
NFB1 7b
+5V 7 2
8b 8 3 SB2
CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G71.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-171
MAINTENANCE 3. TROUBLESHOOTING H3-172
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-172
MAINTENANCE 3. TROUBLESHOOTING H3-173
1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MB1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MB1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SB2 actuator normal?
Is SB2 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y
Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-173
MAINTENANCE 3. TROUBLESHOOTING H3-174
Cause
The temperature did not rise to the specified value (TL) even after 45 minutes from the
startup of the equipment. (0920)
The temperature of the plate heater did not rise to the specified value (TL) even after 5
minutes. (0921 to 0926)
HG1-HG3 THG1-THG3
THG4
HG4
THG5
Rack 1 HG5
Rack 2 HG6
THG6
Rack 3
Rack 4
FANG1
FP3F0B18.EPS
CNTHG1 5 8
CN8 CNHG1
1 4
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-174
MAINTENANCE 3. TROUBLESHOOTING H3-175
PSU100/PSU200
F5 CN2 TpG1
1 1 1
SSR HG1
CN3
1 7 5
CN2 TpG3
3 3 3
SSR HG3
CN3
3 9 7
DRV11A
CN6 CN9 CNJ61
12 5 2 NC SJ1
NFB 1 1 COM
+24VA 8
Heater
control
signal
CN7
SNS11A
CN8 CNG2 CNTHG1
1a 1 1
2a 2 2 THG1
3a 3 3
4a 4 4 THG2
5a 5 5
6a 6 6 THG3
CNTHG4
7a 7 1
8a 8 2 THG4
CNTHG5
9a 9 1
10a 10 2 THG5
CNTHG6
1b 11 1
2b 12 2 THG6
CNTHG9
3b 13 1
4b 14 2 THG9
CNTHG10
5b 15 1
6b 16 2 THG10
CN2, CN3, CN8: Connectors which are difficult to measure alone by one person due to their remote distance.
CNG2, CNG4: Connector which is difficult to measure using the tester probe (too thick). FP3F0G72.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-175
MAINTENANCE 3. TROUBLESHOOTING H3-176
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Y
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-176
MAINTENANCE 3. TROUBLESHOOTING H3-177
1 3
Power OFF
Is heater normal?
Check at [Heating] of N Is thermal protector normal? N
[Heat Developper] of M-Utility. Check that Reset button is not pushed
up.
Y Press Reset button.
Y
FP3F0E44.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-177
MAINTENANCE 3. TROUBLESHOOTING H3-178
Cause
The plate heater temperature does not drop to the specified value (TH) even after 5
minutes.
HG1-HG3 THG1-THG3
THG4
HG4
THG5
Rack 1 HG5
Rack 2 HG6
THG6
Rack 3
Rack 4
FANG1
FP3F0B17.EPS
CNFANG1/CNFANG2
CN8
SJ1 1 CNTHG1 5 8
2
CNHG1
CN8
1b 10b 1 4
1a 10a
CN7 CN7 CN6 CN9 CN15
CN6 CN15
CN9 8 1 1 6 1 4 1 5
7 12 5 8 6 10
FP3F0H23.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-178
MAINTENANCE 3. TROUBLESHOOTING H3-179
PSU100/PSU200 DRV11A
CN6 CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA
CNFANG2 FANG2
1
2
SNS11A
CN8 CNG2 CNTHG1
1a 1 1
2a 2 2 THG1
3a 3 3
4a 4 4 THG2
5a 5 5
6a 6 6 THG3
CNTHG4
7a 7 1
8a 8 2 THG4
CNTHG5
9a 9 1
10a 10 2 THG5
CNTHG6
1b 11 1
2b 12 2 THG6
CNTHG9
3b 13 1
4b 14 2 THG9
CNTHG10
5b 15 1
6b 16 2 THG10
CN15, CN8: Connectors which are difficult to measure alone by one person due to their remote distance.
CNG2: Connector which is difficult to measure using the tester probe (too thick). FP3F0G73.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-179
MAINTENANCE 3. TROUBLESHOOTING H3-180
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Y
2
Power OFF
Is +24VA voltage output normally? N Are NFB of power supply unit and N
Refer to "3.5 Troubleshooting
NFB9 of DRV11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Reference". Recover NFB.
Y For direct-bonded fuse,
replace the DRV11A board.
Power OFF
Are FANG1/FANG2 normal?
Check at [Fan Operation] of N Are cables to fan normal? N
[Heat Developper] of M-Utility. Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Y
FP3F0E45.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-180
MAINTENANCE 3. TROUBLESHOOTING H3-181
BLANK PAGE
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-181
MAINTENANCE 3. TROUBLESHOOTING H3-182
Cause
The plate heater temperature is above TH and below Terr even after 5 minutes from the
startup of the equipment.
HG1-HG3 THG1-THG3
THG4
HG4
THG5
Rack 1 HG5
Rack 2 HG6
THG6
Rack 3
Rack 4
FANG1
FP3F0B17.EPS
CNFANG1/CNFANG2
CN8
SJ1 1 CNTHG1 5 8
2
CNHG1
CN8
1b 10b 1 4
1a 10a
CN7 CN7 CN6 CN9 CN15
CN6 CN15
CN9 8 1 1 6 1 4 1 5
7 12 5 8 6 10
FP3F0H24.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-182
MAINTENANCE 3. TROUBLESHOOTING H3-183
PSU100/PSU200 DRV11A
CN6 CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA
CNFANG2 FANG2
1
2
SNS11A
CN8 CNG2 CNTHG1
1a 1 1
2a 2 2 THG1
3a 3 3
4a 4 4 THG2
5a 5 5
6a 6 6 THG3
CNTHG4
7a 7 1
8a 8 2 THG4
CNTHG5
9a 9 1
10a 10 2 THG5
CNTHG6
1b 11 1
2b 12 2 THG6
CNTHG9
3b 13 1
4b 14 2 THG9
CNTHG10
5b 15 1
6b 16 2 THG10
CN15, CN8: Connectors which are difficult to measure alone by one person due to their remote distance.
CNG2: Connector which is difficult to measure using the tester probe (too thick). FP3F0G74.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-183
MAINTENANCE 3. TROUBLESHOOTING H3-184
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Y
2
Power OFF
Is +24VA voltage output normally? N Are NFB of power supply unit and N
Refer to "3.5 Troubleshooting
NFB9 of DRV11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Reference". Recover NFB.
Y For direct-bonded fuse,
replace the DRV11A board.
Power OFF
Are FANG1/FANG2 normal?
Check at [Fan Operation] of N Are cables to fan normal? N
[Heat Developper] of M-Utility. Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Y
FP3F0E46.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-184
MAINTENANCE 3. TROUBLESHOOTING H3-185
BLANK PAGE
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-185
MAINTENANCE 3. TROUBLESHOOTING H3-186
Cause
The plate heater temperature does not rise to the specified value (Terr) even after 6
seconds.
HG1-HG3 THG1-THG3
THG4
HG4
THG5
Rack 1 HG5
Rack 2 HG6
THG6
Rack 3
Rack 4
FANG1
FP3F0B17.EPS
CNFANG1/CNFANG2
CN8
SJ1 2 CNTHG1 5 8
1
CNHG1
CN8
1b 10b 1 4
1a 10a
CN7 CN7 CN6 CN9 CN15
CN6 CN15
CN9 8 1 1 6 1 4 1 5
7 12 5 8 6 10
FP3F0H25.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-186
MAINTENANCE 3. TROUBLESHOOTING H3-187
PSU100/PSU200 DRV11A
CN6 CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA
CNFANG2 FANG2
1
2
SNS11A
CN8 CNG2 CNTHG1
1a 1 1
2a 2 2 THG1
3a 3 3
4a 4 4 THG2
5a 5 5
6a 6 6 THG3
CNTHG4
7a 7 1
8a 8 2 THG4
CNTHG5
9a 9 1
10a 10 2 THG5
CNTHG6
1b 11 1
2b 12 2 THG6
CNTHG9
3b 13 1
4b 14 2 THG9
CNTHG10
5b 15 1
6b 16 2 THG10
CN15, CN8: Connectors which are difficult to measure alone by one person due to their remote distance.
CNG2: Connector which is difficult to measure using the tester probe (too thick). FP3F0G75.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-187
MAINTENANCE 3. TROUBLESHOOTING H3-188
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Y
2
Power OFF
Is +24VA voltage output normally? N Are NFB of power supply unit and N
Refer to "3.5 Troubleshooting
NFB9 of DRV11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Reference". Recover NFB.
Y For direct-bonded fuse,
replace the DRV11A board.
Power OFF
Are FANG1/FANG2 normal?
Check at [Fan Operation] of N Are cables to fan normal? N
[Heat Developper] of M-Utility. Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Y
FP3F0E47.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-188
MAINTENANCE 3. TROUBLESHOOTING H3-189
BLANK PAGE
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-189
MAINTENANCE 3. TROUBLESHOOTING H3-190
Cause
Film remainder display is “0”. Or SA8 did not turn ON even when film remainder display
is not “0”.
PA1
SA8
SvA1
FP3F0B28.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-190
MAINTENANCE 3. TROUBLESHOOTING H3-191
CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN7 CNPA1
1 2 SNS11A 14 10 2
6 4 1 PA1
CN10 CNA1
27a 27 COM
NFB1
+5V 28a 28 NO SA8
CN9 : Connector which is difficult to measure alone by one person due to its remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G97.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-191
MAINTENANCE 3. TROUBLESHOOTING H3-192
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-192
MAINTENANCE 3. TROUBLESHOOTING H3-193
Power OFF
Is PA1 normal?
Check operating sounds can be heard N Are cables to PA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• PA1
• DRV11A board
Power OFF
Is SVA1 normal?
Check operating sounds can be heard N Are cables to SVA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• SVA1
Are SA3/SB3 attaching positions • DRV11A board
correct? N
Reattach.
Refer to "4.5.13 Adjusting the
SA3/SB3 Attaching Positions".
Y
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-193
MAINTENANCE 3. TROUBLESHOOTING H3-194
Cause
SG1 did not turn ON by the film leading edge when discharging film remaining in the
heat development unit during initialization.
MG1
SG1
FP3F0B21.EPS
4
1
SG1
SJ1 CNMG1
NC COM 6
4
CN7
CN6 CN15
1
CN9
3
CN7 CN6 CN9 CN15 CN11
8 1 1 6 1 4 1 5 1b 26b
7 12 5 8 6 10 1a 26a
FP3F0H27.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-194
MAINTENANCE 3. TROUBLESHOOTING H3-195
PSU100/PSU200 DRV11A
CN6
CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA
CN7
1 2 SNS11A
CN11 CNG1
9b 1 1
NFB1 10b 2 2
+5V 11b 3 3 SG1
12b 4 4
CN15: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G77.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-195
MAINTENANCE 3. TROUBLESHOOTING H3-196
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
1
Replace power supply unit.
FP3F0E51.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-196
MAINTENANCE 3. TROUBLESHOOTING H3-197
1 3
Power OFF
Is MG1 normal? N Is drive system mechanism of heat
Check at [Motor Operation] of development unit mechanism normal?
[Check Mechanism] of M-Utility. Rotate MG1 drive gear with hand, and N
Y check that heat development unit
conveyance roller moves smoothly.
Y
Check the following items.
• Check attaching state of drive gear,
damage, wear, and then replace and
adjust parts as required.
• Check that there are no foreign particles
at conveyance route.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Are cables to sensor normal?
Is SG1 ON? N N
Check connector connection, cable
Check at [Sensor Monitoring] of
conduction, and connector pins.
[Check Mechanism] of M-Utility.
Y Repair or replace.
Y
FP3F0E52.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-197
MAINTENANCE 3. TROUBLESHOOTING H3-198
Cause
SG2 did not turn OFF when discharging film remaining in the heat development unit
during initialization.
MG1
SG2
FP3F0B22.EPS
4
1
SG2
SJ1 CNMG1
NC COM 6
4
CN7
CN6 CN15
1
CN9
3
CN7 CN6 CN9 CN15 CN11
8 1 1 6 1 4 1 5 1b 26b
7 12 5 8 6 10 1a 26a
FP3F0H28.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-198
MAINTENANCE 3. TROUBLESHOOTING H3-199
PSU100/PSU200 DRV11A
CN6
CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA
CN7
1 2 SNS11A
CN11 CNG1
13b 5 1
NFB1 14b 6 2
+5V 15b 7 3 SG2
16b 8 4
CN15: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G78.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-199
MAINTENANCE 3. TROUBLESHOOTING H3-200
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
1
Replace power supply unit.
FP3F0E53.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-200
MAINTENANCE 3. TROUBLESHOOTING H3-201
1 3
Power OFF
Is MG1 normal? N Is drive system mechanism of heat
Check at [Motor Operation] of development unit mechanism normal?
[Check Mechanism] of M-Utility. Rotate MG1 drive gear with hand, and N
Y check that heat development unit
conveyance roller moves smoothly.
Y
Check the following items.
• Check attaching state of drive gear,
damage, wear, and then replace and
adjust parts as required.
• Check that there are no foreign particles
at conveyance route.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Are cables to sensor normal?
Is SG2 ON? N N
Check connector connection, cable
Check at [Sensor Monitoring] of
conduction, and connector pins.
[Check Mechanism] of M-Utility.
Y Repair or replace.
Y
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-201
MAINTENANCE 3. TROUBLESHOOTING H3-202
Cause
SE3 did not turn ON by the film leading edge when discharging film remaining in the
before-sub-scanning conveyor during initialization.
SE3
MD1
ME2
MD2
FP3F0B23.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-202
MAINTENANCE 3. TROUBLESHOOTING H3-203
PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+5VR
CN9 CNB3 SB6
3 1 COM
NFB 7 2 NC
10
+24VC
TRANSPORT UNIT
CN19 CNME2
3 1
7 3
+5V 4 4 ME2
8 6
CN7
1 2 SNS11A
CN11 CNE1
5b 5 1
NFB1 6b 6 2
+5V 7b 7 3 SE3
8b 8 4
CN9, CN19: CConnectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G79.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-203
MAINTENANCE 3. TROUBLESHOOTING H3-204
Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.
Power OFF
Is MD1 normal? N Is drive system mechanism of sub
Check the following items,
Check at [Motor Operation] of scanning unit normal? N and replace and adjust parts
[Check Mechanism] of M-Utility. Rotate MD1 drive shaft with hand,
as required.
Y and check that roller rotates smoothly.
• Kapton belt
Y • SUS belt
• Rubber belt
• Tensioner
• Grip spring
Are cables normal? • Grip roller, conveyance roller
N
Check connector connection, cable • Biting of foreign particles
conduction, and connector pins.
Y Repair or replace.
FP3F0E55.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-204
MAINTENANCE 3. TROUBLESHOOTING H3-205
Is sub scanning unit grip normal? N Refer to "4. Inspecting, Replacing, Adjusting Parts" and adjust.
Check that grip rollers are parallel.
After adjusting, check again.
Power OFF
Is ME2 normal? N Is drive system mechanism of film
Check attaching state of drive
Check at [Motor Operation] of transport unit normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate ME2 gear with hand, and
replace and adjust parts as
Y check that roller rotates smoothly.
required.
Y Check that there are no
foreign particles at conveyance
route.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-205
MAINTENANCE 3. TROUBLESHOOTING H3-206
Cause
SC1 did not turn ON by the film leading edge when discharging film remaining in the
upper removal unit during initialization.
MA 2
MC 1
SC 1
FP3F0B24.EPS
CNMA2 3
1
CNC1
CNMC1
CN11
CNMC1
6
CN18 4
CN7 CNC1 1
CN16
CN6 3
CN9
CN11 CN18
SJ2/SJ3
1b 26b 1 7 NC COM
1a 26a 8 14
CN7 CN6 CN9 CN16
8 1 1 6 1 4 1 8
7 12 5 8 9 16 FP3F0H30.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-206
MAINTENANCE 3. TROUBLESHOOTING H3-207
CN16 CNMA2
3 1
11 3
4 4 MA2
12 6
CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
+5V 2 4 MC1
9 6
CN7
1 2 SNS11A
CN11 CNC1
1a 1 1
NFB1 2a 2 2
+5V 3a 3 3 SC1
4a 4 4
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G80.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-207
MAINTENANCE 3. TROUBLESHOOTING H3-208
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-208
MAINTENANCE 3. TROUBLESHOOTING H3-209
1
Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Replace DRV11A Replace MA2.
board.
Is transport unit grip normal?
Check that clearance is 0.5 mm at N Adjust home position.
[Grip] of [Check Mechanism] of Refer to "3.5 Troubleshooting Reference".
M-Utility.
Y Power OFF
Is SC1 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.
Cause
SA4 did not turn OFF when discharging film remaining in the upper removal unit during
initialization.
MA2
SA4
FP3F0B25.EPS
CNA2
CNMC1
CN10
8 CNMC1
6
4
CN18
1
CN7 1
CN16
CN6 3
CN9 CN10 CN18
1b 30b 1 7 SJ2/SJ3
1a 30a 8 14
NC COM
CN7 CN6 CN9 CN16
8 1 1 6 1 4 1 8
7 12 5 8 9 16
FP3F0H31.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-210
MAINTENANCE 3. TROUBLESHOOTING H3-211
PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
2 4 MC1
9 6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN16 CNMA2
+5V 3 1
11 3
CN7 4 4 MA2
1 2 SNS11A 12 6
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G81.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-211
MAINTENANCE 3. TROUBLESHOOTING H3-212
Power ON
Check error generation state.
Check error details at 2
[Error Log Data] of M-Utility.
Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-212
MAINTENANCE 3. TROUBLESHOOTING H3-213
Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-213
MAINTENANCE 3. TROUBLESHOOTING H3-214
Cause
SC1 did not turn ON by the film leading edge when discharge remaining film from the
lower removal unit during initialization.
MB 2
MC 1
SC1
FP3F0B26.EPS
CN7 CN16
CNC1 1
CN6 CN17
3
CN9
CN11 CN16
SJ2/SJ3
1b 26b 1 8 NC COM
1a 26a 9 16
CN7 CN6 CN9 CN17
8 1 1 6 1 4 1 6
7 12 5 8 7 12 FP3F0H32.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-214
MAINTENANCE 3. TROUBLESHOOTING H3-215
CN17 CNMB2
3 1
9 3
4 4 MB2
10 6
CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
+5V 2 4 MC1
9 6
CN7
1 2 SNS11A
CN11 CNC1
1a 1 1
NFB1 2a 2 2
+5V 3a 3 3 SC1
4a 4 4
CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G82.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-215
MAINTENANCE 3. TROUBLESHOOTING H3-216
Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-216
MAINTENANCE 3. TROUBLESHOOTING H3-217
Power OFF
Check the following items,
Is MC1 normal? N Is drive system mechanism of replace and adjust
Check at [Motor Operation] of before-sub-scanning conveyor normal? N parts as required.
[Check Mechanism] of M-Utility. Rotate drive shaft of MC1 with hand, •Attaching state, damage, wear of
Y and check that roller rotates smoothly. drive gear
Y •Attaching state of drive gear,
damage, wear
Are cables normal? N •Belt and belt tension
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Replace DRV11A Replace MB2.
board.
Is transport unit grip normal?
Check at [Grip] of [Check Mechanism] N Adjust home position.
of M-Utility, and check that interval is Refer to "3.5 Troubleshooting Reference".
0.5 mm.
Power OFF
Y
Are cables to sensor normal? N
Is SC1 normal? N Check connector connection, cable
Check at [Sensor Monitoring] of conduction, and connector pins.
[Check Mechanism] of M-Utility. Y Repair or replace.
Y
Is sensor normal?
Does error occur again? Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Y N
Reference".
Convey several films, and Y N
2 check conveyance state.
Replace SNS11A Replace SC1.
Check again.
board. FP3F0E62.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-217
MAINTENANCE 3. TROUBLESHOOTING H3-218
Cause
SB4 did not turn OFF when discharging film remaining in the lower removal unit during
initialization.
MB2
SB4
MC1
FP3F0B27.EPS
CNMC2
CN10 CNB2
8
CN18 CNMC2
6
1 4
CN7
CN17
CN6
1
CN9
CN10 CN18 3
1b 30b 1 7
1a 30a 8 14 SJ2/SJ3
CN7 CN6 CN9 CN17 NC COM
8 1 1 6 1 4 1 6
7 12 5 8 7 12
FP3F0H33.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-218
MAINTENANCE 3. TROUBLESHOOTING H3-219
PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
2 4 MC1
9 6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC
CN17 CNMB2
+5V 3 1
9 3
CN7 4 4 MB2
1 2 SNS11A 10 6
CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G83.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-219
MAINTENANCE 3. TROUBLESHOOTING H3-220
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-220
MAINTENANCE 3. TROUBLESHOOTING H3-221
Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
2254 Retry
Cause
The SA8 state was abnormal due to dropping of the suctioned film during removal
operations at the upper removal unit.
PA1
SA8
SvA1
FP3F0B28.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-222
MAINTENANCE 3. TROUBLESHOOTING H3-223
CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN7 CNPA1
1 2 SNS11A 14 10 2
6 4 1 PA1
CN10 CNA1
27a 27 COM
NFB1
+5V 28a 28 NO SA8
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G84.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-223
MAINTENANCE 3. TROUBLESHOOTING H3-224
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-224
MAINTENANCE 3. TROUBLESHOOTING H3-225
Power OFF
Is PA1 normal?
Check operating sounds can be heard N Are cables to PA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• PA1
• DRV11A board
Power OFF
Is SVA1 normal?
Check operating sounds can be heard N Are cables to SVA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• SVA1
• DRV11A board
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-225
MAINTENANCE 3. TROUBLESHOOTING H3-226
2255 Retry
Cause
SA4 did not turn OFF when conveying film to the removal unit conveyance roller during
removal operations at the upper removal unit.
MA2
SA4
FP3F0B25.EPS
CN10
CN10
1b 30b
1a 30a
CN7 CN6 CN9 CN16
CN7
CN6 CN16 8 1 1 6 1 4 1 8
7 12 5 8 9 16
CN9 FP3F0H35.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-226
MAINTENANCE 3. TROUBLESHOOTING H3-227
CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN16 CNMA2
+5V 3 1
11 3
CN7 4 4 MA2
1 2 SNS11A 12 6
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G85.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-227
MAINTENANCE 3. TROUBLESHOOTING H3-228
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-228
MAINTENANCE 3. TROUBLESHOOTING H3-229
Power OFF
Is MA2 normal? N Is conveyance system mechanism of
Check at [Motor Operation] of removal unit normal?
[Check Mechanism] of M-Utility. Rotate MA2 gear with hand, and check N
Y that roller rotates smoothly.
Move rubber roller between suction
cup up and down with hand, and check
that it moves smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SA4 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-229
MAINTENANCE 3. TROUBLESHOOTING H3-230
2261 Retry
Cause
The SA8 state was abnormal due to dropping of the suctioned film during removal
operations at the lower removal unit.
PA1
SA8
SvA1
FP3F0B29.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-230
MAINTENANCE 3. TROUBLESHOOTING H3-231
CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NO
+24VB
CN7 CNPA1
1 2 SNS11A 14 10 2
6 4 1 PA1
CN10 CNA1
27a 27 COM
NFB1
+5V 28a 28 NO SA8
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G86.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-231
MAINTENANCE 3. TROUBLESHOOTING H3-232
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-232
MAINTENANCE 3. TROUBLESHOOTING H3-233
Power OFF
Is PA1 normal?
Check operating sounds can be heard N Are cables to PA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• PA1
• DRV11A board
Power OFF
Is SVA1 normal?
Check operating sounds can be heard N Are cables to SVA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• SVA1
• DRV11A board
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-233
MAINTENANCE 3. TROUBLESHOOTING H3-234
2262 Retry
Cause
SB4 did not turn OFF when conveying film to the removal unit conveyance roller during
removal operations at the lower removal unit.
MB2
SB4
FP3F0B31.EPS
CNMB2 1 4
29 30 1 SB4
CN10
CN10
1b 30b
1a 30a
CN7 CN6 CN9 CN17
CN7
CN6 CN17 8 1 1 6 1 4 1 6
7 12 5 8 7 12
CN9
FP3F0H37.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-234
MAINTENANCE 3. TROUBLESHOOTING H3-235
CN6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC
CN17 CNMB2
+5V 3 1
9 3
CN7 4 4 MB2
1 2 SNS11A 10 6
CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G87.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-235
MAINTENANCE 3. TROUBLESHOOTING H3-236
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-236
MAINTENANCE 3. TROUBLESHOOTING H3-237
Power OFF
Is MB2 normal? N Is conveyance system mechanism of
Check at [Motor Operation] of removal unit normal?
[Check Mechanism] of M-Utility. Rotate MB2 gear with hand, and check N
Y that roller rotates smoothly.
Move rubber roller between suction
cup up and down with hand, and check
that it moves smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Power OFF
Is SB4 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-237
MAINTENANCE 3. TROUBLESHOOTING H3-238
Cause
SC1 did not turn ON by the film leading edge when conveying film to the before-sub-
scanning conveyor during removal conveyance.
MA2
MB2
MC 1
SC 1
FP3F0B32.EPS
CNMC1
CNMC1
CN18 6
4
CN7
CN16 1
CN6
CN9 3
CN18 CNC1
1 7 SJ2/SJ3
8 14 NC COM
CN7 CN6 CN9 CN16
8 1 1 6 1 4 1 8
7 12 5 8 9 16
FP3F0H38.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-238
MAINTENANCE 3. TROUBLESHOOTING H3-239
CN16 CNMA2
3 1
11 3
4 4 MA2
12 6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC
CN17 CNMB2
3 1
9 3
4 4 MB2
10 6
CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
+5V 2 4 MC1
9 6
CN7
1 2 SNS11A
CN11 CNC1
1a 1 1
NFB1 2a 2 2
+5V 3a 3 3 SC1
4a 4 4
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-239
MAINTENANCE 3. TROUBLESHOOTING H3-240
Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.
Remove cover.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-240
MAINTENANCE 3. TROUBLESHOOTING H3-241
Is before-sub-scanning conveyor grip N Refer to "4. Inspecting, Replacing, Adjusting Parts" and adjust.
normal?
After adjusting, check again.
Check that clearance is 0.5 mm at
[Grip] of [Check Mechanism] of
M-Utility.
Y
Power OFF
Is MA2 normal? N Is drive system mechanism of
Check attaching state of drive
Check at [Motor Operation] of removal unit normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MA2 gear with hand, and
replace and adjust parts as
Y check that roller rotates smoothly.
required.
Y
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Power OFF
Is SC1 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-241
MAINTENANCE 3. TROUBLESHOOTING H3-242
Cause
SA4 did not turn OFF when discharging film from the upper removal unit during removal
conveyance.
MA2
SA4
MC1
FP3F0B33.EPS
CNA2
CNMC1
CN10
8 CNMC1
6
4
CN18
1
CN7 1
CN16
CN6 3
CN9 CN10 CN18
1b 30b 1 7 SJ2/SJ3
1a 30a 8 14
NC COM
CN7 CN6 CN9 CN16
8 1 1 6 1 4 1 8
7 12 5 8 9 16
FP3F0H39.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-242
MAINTENANCE 3. TROUBLESHOOTING H3-243
PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
2 4 MC1
9 6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB
CN16 CNMA2
+5V 3 1
11 3
CN7 4 4 MA2
1 2 SNS11A 12 6
CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G89.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-243
MAINTENANCE 3. TROUBLESHOOTING H3-244
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-244
MAINTENANCE 3. TROUBLESHOOTING H3-245
Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Replace DRV11A Replace MA2.
board.
Power OFF
Is SA4 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-245
MAINTENANCE 3. TROUBLESHOOTING H3-246
Cause
SB4 did not turn OFF when discharging film from the lower removal unit during removal
conveyance.
MB2
SB4
MC1
FP3F0B34.EPS
CNMC2
CN10 CNB2
8
CN18 CNMC2
6
4
CN7 1
CN17
CN6
1
CN9
3
CN10 CN18
1b 30b 1 7 SJ2/SJ3
1a 30a 8 14
NC COM
CN7 CN6 CN9 CN17
8 1 1 6 1 4 1 6
7 12 5 8 7 12
FP3F0H40.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-246
MAINTENANCE 3. TROUBLESHOOTING H3-247
PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
2 4 MC1
9 6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC
CN17 CNMB2
+5V 3 1
9 3
CN7 4 4 MB2
1 2 SNS11A 10 6
CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G90.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-247
MAINTENANCE 3. TROUBLESHOOTING H3-248
Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.
Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.
Remove covers.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-248
MAINTENANCE 3. TROUBLESHOOTING H3-249
Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Replace DRV11A Replace MB2.
board.
Power OFF
Is SB4 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-249
MAINTENANCE 3. TROUBLESHOOTING H3-250
Cause
SC1 did not turn OFF when discharging film from the before-sub-scanning conveyor
during before-sub-scanning conveyance.
MD1 MC 1
M D2 MC 2
SC 1
FP3F0B35.EPS
CNC1
CND3
CND1 CNMC1 CNMC1
6
CN13 4
CN12
1
CN14 3
1 CND2 CND3
CN7 CN18 CNC1 10
1
CN6 CN11 3
CN9 2 CND1 2
4 1
CN11 CN13 CN12
1b 26b 10 1 1 3 SJ2/SJ3
1a 26a 4 6
NC COM
CN7 CN6 CN9 CN18 CN14
8 1 1 6 1 4 1 7 1 2
7 12 5 8 8 14 3 4
FP3F0H41.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-250
MAINTENANCE 3. TROUBLESHOOTING H3-251
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+5VR
CN9 CNB3 SB6
3 1 COM
NFB 7 2 NC
10
+24VC
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
+5V 2 4 MC1
9 6
CN7
1 2 SNS11A
CN11 CNC1
1a 1 1
NFB1 2a 2 2
+5V 3a 3 3 SC1
4a 4 4
CN9 : Connector which is difficult to measure alone by one person due to its remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G91.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-251
MAINTENANCE 3. TROUBLESHOOTING H3-252
Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.
Remove cover.
FP3F0E81.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-252
MAINTENANCE 3. TROUBLESHOOTING H3-253
1
Power OFF
Is grip mechanism of sub scanning unit
Check the following items,
Is MD2 normal? N normal? N and replace and adjust parts
Check at [Grip] of [Check Mechanism] Rotate MD2 cam with hand, and check
as required.
of M-Utility. that grip roller moves up and down
• Attaching position of cam
Y smoothly.
• Grip spring
Y
Is motor normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Cause
The SD1 state was abnormal when supplying film to the sub scanning unit (discharging
from the sub scanning unit) during recording conveyance.
MD1 MC1
MD2 MC2
MC3 FP3F0B36.EPS
CND26 CND3
CNMC1 CNMC1
CND1 6
CN13 4
CN12
1
CN14 CND2 3
1
10
1
CND3
CN7 CN18
3 CND1
CN6 *CN9 2
CN9 14 4 2
CND26 1
CN13 CN12 CN14
10 1 1 3 1 2 SJ2/SJ3
4 6 3 4 NC COM
CN7 CN6 CN9 *CN9 CN18
8 1 1 6 1 4 4 1 1 7
7 12 5 8 8 14
FP3F0H42.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-254
MAINTENANCE 3. TROUBLESHOOTING H3-255
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+5VR
CN9 CNB3 SB6
3 1 COM
NFB 7 2 NC
10
+24VC
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
+5V 2 4 MC1
9 6
CN7
1 2
SNS11A
CN9: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G92.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-255
MAINTENANCE 3. TROUBLESHOOTING H3-256
Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.
Remove cover.
FP3F0E83.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-256
MAINTENANCE 3. TROUBLESHOOTING H3-257
1
Power OFF
Is grip mechanism of sub scanning unit
Check the following items,
Is MD2 normal? N normal? N and replace and adjust parts
Check at [Grip] of [Check Mechanism] Rotate MD2 cam with hand, and check
as required.
of M-Utility. that grip roller moves up and down
• Attaching position of cam
Y smoothly.
• Grip spring
Y
Is motor normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N
Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-257
MAINTENANCE 3. TROUBLESHOOTING H3-258
Cause
SE3 did not turn ON by the film leading edge when conveying to the transport unit
during transport unit conveyance.
SE3 ME2
ME1
MD1
MD2
FP3F0B37.EPS
CND1 CND3
1
3
CN13 CNME1
CN12 6
4 4
CN14 6
CNME2 1
CN7 CN19
3 CND3
CN6 CN11
CN9 2
CN11 1
1b 26b CND2
1a 26a 1
10
CN13 CN12 1
3 CND1
10 1 1 3 2
4 6 4
SJ2/SJ3
CN7 CN6 CN9 CN19 CN14 NC COM
8 1 1 6 1 4 1 4 1 2
7 12 5 8 5 8 3 4
FP3F0H43.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-258
MAINTENANCE 3. TROUBLESHOOTING H3-259
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+5VR
CN9 CNB3 SB6
3 1 COM
NFB 7 2 NC
10
+24VC
TRANSPORT UNIT
CN19 CNME1
1 1
5 3
2 4 ME1
6 6
CNME2
3 1
7 3
+5V 4 4 ME2
8 6
CN7
1 2 SNS11A
CN11 CNE1
5b 5 1
NFB1 6b 6 2
+5V 7b 7 3 SE3
8b 8 4
CN9, CN19: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G93.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-259
MAINTENANCE 3. TROUBLESHOOTING H3-260
Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.
Remove cover.
Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
1
FP3F0E85.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-260
MAINTENANCE 3. TROUBLESHOOTING H3-261
1
Power OFF
Is ME2 normal? N Is drive system mechanism of
Check the following items, and
Check at [Motor Operation] of transport unit normal? N then replace and adjust parts as
[Check Mechanism] of M-Utility. Rotate ME2 gear with hand, and
required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Repair or replace.
Power OFF
Is grip mechanism of sub scanning unit
Check the following items,
Is MD2 normal? N normal? N and replace and adjust parts
Check at [Grip] of [Check Mechanism] Rotate MD2 cam with hand, and check
as required.
of M-Utility. that grip roller moves up and down
• Attaching position of cam
Y smoothly.
• Grip spring
Y
Is motor normal?
Are cables normal? Y Measure resistance between the
Check connector connection, cable connector terminals.
conduction, and connector pins. Is resistance other than 0 Ω and ∞Ω ?
N Y N
Repair or replace. Replace DRV11A Replace MD2.
Is sub scanning unit grip normal? board.
N
Check that grip roller is parallel. Refer to "4. Inspecting, Replacing, Adjusting Parts" and check.
Y
Power OFF
Is SE3 normal? Are cables to sensor normal?
N N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-261
MAINTENANCE 3. TROUBLESHOOTING H3-262
Cause
SE3 did not turn OFF when conveying film to the heat development unit during
transport unit conveyance.
MG1
SE3
M E2
FP3F0B38.EPS
CNE1 CNMG1
CNME2 CNMG1 6 8
4
1
CNG3 CNE1
1
1 4
3 6
4 1
1 SE3 3 3
CNG3
CN11
4
6
CNME2
CN19
CN7
CN6 CN15
CN9 SJ1
NC COM
CN11 CN19
1b 26b 1 4
1a 26a 5 8
SJ2/SJ3
CN7 CN6 CN9 CN15
8 1 1 6 1 4 1 5
7 12 5 8 6 10
FP3F0H44.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-262
MAINTENANCE 3. TROUBLESHOOTING H3-263
PSU100/PSU200 DRV11A
CN6
CN9 CNJ61
NFB
8 1 1 COM SJ1
+24VA
5 2 NC
+24VA
CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
TRANSPORT UNIT
CN19 CNME2
3 1
7 3
+5V 4 4 ME2
8 6
CN7
1 2 SNS11A
CN11 CNE1
5b 5 1
NFB1 6b 6 2
+5V 7b 7 3 SE3
8b 8 4
CN15, CN19: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G94.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-263
MAINTENANCE 3. TROUBLESHOOTING H3-264
Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.
Remove cover.
Power OFF
Is MG1 normal? N Is drive system mechanism of heat
Check attaching state of drive
Check at [Motor Operation] of development unit mechanism normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MG1 drive gear with hand, and
replace and adjust parts as
Y check that heat development unit
required.
conveyance roller moves smoothly.
Y
Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Replace MG1.
1 Replace DRV11A
board. FP3F0E87.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-264
MAINTENANCE 3. TROUBLESHOOTING H3-265
1
Power OFF
Is ME2 normal? N Is drive system mechanism of
Check the following items, and
Check at [Motor Operation] of transport unit normal? N then replace and adjust parts as
[Check Mechanism] of M-Utility. Rotate ME2 gear with hand, and
required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-265
MAINTENANCE 3. TROUBLESHOOTING H3-266
Cause
SG1 did not turn ON by the film leading edge when discharging film from the heat
development unit.
MG1
S G1
M E2
FP3F0B39.EPS
CNG3 1
1 4
3 6
4 1
1 SG1 8
3
CNG3
CNG1
CN11
CN19
CN7
CN6 CN15
CN9 SJ1
1 NC COM
3
CN11 CN19
4
1b 26b 1 4 6 SJ2/SJ3
1a 26a 5 8 CNME2
CN7 CN6 CN9 CN15
8 1 1 6 1 4 1 5
7 12 5 8 6 10 FP3F0H45.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-266
MAINTENANCE 3. TROUBLESHOOTING H3-267
PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC
COM SJ3
8 NC
+24VD
TRANSPORT UNIT
CN19 CNME2
3 1
7 3
4 4 ME2
8 6
CN9 CNJ61
NFB
8 1 1 COM SJ1
+24VA
5 2 NC
+24VA
CN7
1 2 SNS11A
CN11 CNG1
9b 1 1
NFB1 10b 2 2
+5V 11b 3 3 SG1
12b 4 4
CN19, CN15: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G95.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-267
MAINTENANCE 3. TROUBLESHOOTING H3-268
Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.
Remove cover.
Power OFF
Is MG1 normal? N Is drive system mechanism of heat
Check attaching state of drive
Check at [Motor Operation] of development unit mechanism normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MG1 drive gear with hand, and
replace and adjust parts as
Y check that heat development unit
required.
conveyance roller moves smoothly.
Y
Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Replace MG1.
1 Replace DRV11A
board. FP3F0E89.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-268
MAINTENANCE 3. TROUBLESHOOTING H3-269
1
Power OFF
Is ME2 normal? N Is drive system mechanism of
Check the following items, and
Check at [Motor Operation] of transport unit normal? N then replace and adjust parts as
[Check Mechanism] of M-Utility. Rotate ME2 gear with hand, and
required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-269
MAINTENANCE 3. TROUBLESHOOTING H3-270
Cause
The SG2 state was abnormal when discharging film after completing heat
development.
(1297: When executing Uniformity correction)
MG1
SG2
FP3F0B40.EPS
4
1
SG2
SJ1 CNMG1
NC COM 6
4
CN7
CN6 CN15
CN9 1
3
CN7 CN6 CN9 CN15 CN11
8 1 1 6 1 4 1 5 1b 26b
7 12 5 8 6 10 1a 26a
FP3F0H46.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-270
MAINTENANCE 3. TROUBLESHOOTING H3-271
PSU100/PSU200 DRV11A
CN6 CN9 CNJ61
NFB
8 1 1 COM SJ1
+24VA
5 2 NC
+24VA
CN7
1 2 SNS11A
CN11 CNG1
13b 5 1
NFB1 14b 6 2
+5V 15b 7 3 SG2
16b 8 4
CN15: Connector which is difficult to measure alone by one person due to its remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G96.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-271
MAINTENANCE 3. TROUBLESHOOTING H3-272
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-272
MAINTENANCE 3. TROUBLESHOOTING H3-273
1 3
Power OFF
Is SOLG1 normal? N Is drive system mechanism of SOLG1
Check at [Other Actuators] of normal?
[Check Mechanism] of M-Utility. Press plunger of SOLG1 with hand, N
Y and check that changeover guide moves
smoothly.
Y
Check the following items.
• Check that there are no foreign particles
at drive mechanism.
• Check that there are no foreign particles
at conveyance route.
Is solenoid normal?
Replace with same solenoid and check.
Or measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N
Power OFF
Are cables to sensor normal?
Is SG2 ON? N N
Check connector connection, cable
Check at [Sensor Monitoring] of
conduction, and connector pins.
[Check Mechanism] of M-Utility.
Y Repair or replace.
Y
FP3F0E96.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-273
MAINTENANCE 3. TROUBLESHOOTING H3-274
Cause
Inconsistent rotation generated after a certain period of time from the start of FFM
rotation when discharging remaining film during initialization, or during recording
conveyance.
MD1
FP3F0B41.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-274
MAINTENANCE 3. TROUBLESHOOTING H3-275
FP3F0G98.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-275
MAINTENANCE 3. TROUBLESHOOTING H3-276
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-276
MAINTENANCE 3. TROUBLESHOOTING H3-277
BLANK PAGE
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-277
MAINTENANCE 3. TROUBLESHOOTING H3-278
Cause
The SG3 and SG4 states were abnormal when switching the changeover guide plate
during initialization.
SG4
SG3
SOLG1
FP3F0B20.EPS
CNG6
CNSOLG1 1
6 CNSOLG1
1
SJ1 CN11 CNG6
SJ1 SG3/SG4
NC COM
CN7 CN15 1
CN6 3
CN9
CN7 CN6 CN9 CN15 CN11
8 1 1 6 1 4 1 5 1b 26b
7 12 5 8 6 10 1a 26a
FP3F0H26.EPS
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-278
MAINTENANCE 3. TROUBLESHOOTING H3-279
PSU100/PSU200 DRV11A
CN6
CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA
FILM RELEASE UNIT
CN15 CNSOLG1
NFB8
5 3 SOLG1
+24VA
9 2
+5V 4 1
CN7
1 2 SNS11A
CN11 CNG6
17b 1 1
19b 2 2
20b 3 3 SG3
NFB1
+5V
21b 4 1
23b 5 2
24b 6 3 SG4
CN15: Connector which is difficult to measure alone by one person due to its remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G76.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-279
MAINTENANCE 3. TROUBLESHOOTING H3-280
Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-280
MAINTENANCE 3. TROUBLESHOOTING H3-281
1 3
Power OFF
Is SOLG1 normal? N Is drive system mechanism of SOLG1
Check at [Other Actuators] of normal?
[Check Mechanism] of M-Utility. Press plunger of SOLG1 with hand, N
Y and check that changeover guide moves
smoothly.
Y
Check the following items.
• Check that there are no foreign particles
at drive mechanism.
• Check that there are no foreign particles
at conveyance route.
Is solenoid normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N
Power OFF
Are cables to sensor normal?
Are SG3 and SG4 normal? N N
Check connector connection, cable
Check at [Sensor Monitoring] of
conduction, and connector pins.
[Check Mechanism] of M-Utility.
Y Repair or replace.
Y
FP3F0E49.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-281
MAINTENANCE 3. TROUBLESHOOTING H3-282
Cause
ST1 did not turn ON when discharging film from FM-DP L to the sorter.
ST1
SOLG1
ST6
MT1
FP3F0S64.EPS
FP3F0S86.EPS
CN15 CNSOLG1
NFB8
5 3 SOLG1
+24VA
9 2
+5V 4 1
CN30
1 2 3 4 MTH11A SRT11A
CN23 CN1 PRINTER
NFB1 1 1
3 3
RS-232C
NFB3
Sorter power supply
CN3 CN7 Sorter
+5V control signal 5 1
CN5
+5V 1 1
CN8
NFB2 2 2
1 1 ST1
+5V +5V 3 3
4 4
+24V CN6
3 3
NFB1
1 COM ST6
+24V
2 NC
CN3 MT1
1 1
2 2
3 3
+24V 4 4 MT1
5 5
6 6
CN15 :Connectors which is difficult to measure alone by one person due to its remote distance.
FP3F0S94.EPS
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-282
MAINTENANCE 3. TROUBLESHOOTING H3-283
Power ON
Check error generation state.
Check error details at [Error Log Data] 3
of M-Utility.
Power OFF
Check the film state. Y Check sorter.
Is film discharged from FM-DP L? 1
N
Check SOLG1.
Power ON
Is SJ1 normal? N Check attaching position of SJ1.
Check at [Sensor Monitoring] of
If normal, replace SJ1.
[Check Mechanism] of M-Utility.
Y Power OFF
Are NFB of power supply unit and
Is +24VA voltage output normally? N NFB8 of DRV board normal? N
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y
For direct-bonded fuse,
replace the DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.
Is solenoid normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-283
MAINTENANCE 3. TROUBLESHOOTING H3-284
Power OFF
Are +5V/+24V voltages output N Is cable from sorter power supply
normally from sorter power supply board to SRT11A board normal? N
board? Check connector connection, cable
Refer to "3.5 Troubleshooting Reference". conduction, and connector pins.
Repair or replace.
Y Y
Power OFF
Is MT1 normal? N Is driving mechanism of sorter normal?
Check at of [Check Mechanism]/ Rotate MT1 belt with hand, and check N
[Sorter Unit]/ [Motor MT1] that roller rotates smoothly.
of M-Utility. Y
Y Check the following items.
• Attaching state of drive gear.
• Damage of drive gear.
• Attaching state of belt.
• Tension of belt.
006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-284
MAINTENANCE 3. TROUBLESHOOTING H3-285
Power OFF
Is ST1 normal? N Are cables to sensor normal? N
Check at [Check Mechanism]/ [Sorter Check connector connection, cable
Unit]/ [Sensor Monitor] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-285
FM-DP L
Service Manual
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE CONTROL SHEET M-1
CONTROL SHEET
Issue Date Revision Number Reason Pages Affected
006-252-05
06.30.01 FM3040 FM-DP L Service Manual M-1
PREVENTIVE MAINTENANCE 1. PREVENTIVE MAINTENANCE ITEMS M-4
— Power OFF — — —
2.3 Cleaning the cleaning roller 1Y 10 After washing with water, clean
with ethanol.
— Power OFF — — —
2.12 Cleaning the density measurement unit 1Y 6 Clean with cotton swab
moistened with ethanol.
006-252-02
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PREVENTIVE MAINTENANCE 1. PREVENTIVE MAINTENANCE ITEMS M-5
Sorter
Clean the inside of the sorter if dirty every year.
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PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-6
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PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-7
Procedure
(1) Turn ON the power of the equipment.
(2) Start the M-Utility during initialization.
(3) Touch [System Management], [Error Log Data], [Display Error Log #1], and
then [Display Error Log #2].
→ The following error log screen appears.
M-UTILITY
X : Error source differentiation "P", "F" or "N" (*1)
Error Log 1 Display
(Printer, formatter or network)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY AAAA : Error code (Hexadecimal 4 digits)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY BBBB : Detailed error information
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY (Hexadecimal 4 digits)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY CCCCCCC : Date of error (6 digits)
DDDD : Time of error (4 digits)
<CONFIRM>
For details on error codes, refer to the meaning of error codes, suspected causes,
and remedies in "MAINTENANCE 3.1.3 Error Code Tables". To analyze error
codes, refer to "Detailed Error Information".
(4) Touch [System Management], [Error Log Data], [Clear], and then [YES].
→ The error log file is initialized.
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06.30.01 FM3040 FM-DP L Service Manual M-7
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-8
Procedure
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10.22.99 FM2569 FM-DP L Service Manual M-8
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-9
Table of Standards
Step Dmax 2.64 Dmax 3.0
1 fog fog
2 Density should be between the densities of steps 1 and 3.
3 Density should be between the densities of step 2 and 4.
4 0.30±0.05 0.30±0.05
5 0.48±0.05 0.48±0.05
6 0.66±0.05 0.66±0.05
7 0.84±0.05 0.84±0.05
8 1.02±0.05 1.02±0.05
9 1.20±0.05 1.20±0.05
10 1.38±0.05 1.38±0.05
11 1.56±0.05 1.56±0.05
12 1.74±0.05 1.74±0.05
13 1.92±0.05 1.92±0.05
14 2.10±0.07 2.10±0.07
15 2.28±0.07 2.40±0.07
16 2.46±0.07 2.70±0.10
17 2.64±0.07 3.00±0.10 TP3M0201.EPS
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06.15.99 FM2514 FM-DP L Service Manual M-9
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-10
Procedure
(1) Remove the cleaning roller.
Cleaning roller
FP3M0208.EPS
(2) Wash off dusts and dirt on the removed cleaning roller with water or warm
water.
(3) Wipe off the water on the cleaning roller with a dry cloth.
(4) Clean the cleaning roller with a cloth moistened with ethanol.
Wiping with ethanol vaporizes water.
FP3M0209.EPS
FP3M0206.EPS
(5) Place the cleaning roller upright and allow to dry completely in air until the
end of the preventive maintenance.
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06.15.99 FM2514 FM-DP L Service Manual M-10
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-11
Upper cover
MG1
SJ1
Front cover
Procedure
CAUTION
• Do not place anything that may reflect light into the equipment (such as screwdriver,
etc.) when checking the interlock function.
• If normal operations and interlock operations are checked in the reverse order, an
error will occur when checking normal operations.
(1) Turn ON the power of the equipment, and start the M-utility while
initialization is being performed.
(2) Touch [Check Scanner], [Diagnosis], and then [Initial Check].
<CONFIRM>
Check that the message "Completed" appears.
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PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-12
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PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-13
Film tray 2
(1) Touch [Check Mechanism], [Motor Operation], [MB2], and then [CCW].
<CONFIRM>
Check that the operating sound of the MB2 can be heard.
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06.15.99 FM2514 FM-DP L Service Manual M-13
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-14
FANG1
FANG2
FANJ1
FANJ3
FP3M0202.EPS
Procedure
(1) Touch [Heat-Developper], [Fan Operation], [FanG1&FanG2], and then
[ON].
(2) Open the upper cover.
(3) Use the interlock release jig and turn ON SJ1.
<CONFIRM>
Check the operations and wind direction of FANG1 and FANG2.
(6) Exit the M-Utility and turn OFF the power of the equipment.
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06.15.99 FM2514 FM-DP L Service Manual M-14
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-15
CAUTION
As the rack is very hot, take precautions against burns when removing the adiabatic
cover.
Procedure
(1) Open the upper cover.
<NOTE>
Do not close the upper cover unless necessary to keep the temperature of
the heat development unit low and to prevent deformations by heat.
(2) Remove the heat development unit handle, heat development unit cover,
four adiabatic covers, and heat development unit exit cover.
<NOTE>
When removing the adiabatic covers, be careful not to scratch the cables of
the heater and thermistor.
#5 [Loosen]
8-BR4 x 10
#4 [Remove]
Heat development
unit cover
#8 [Remove]
#3 [Remove] Heat development
E6 unit exit cover
#1 [Remove]
#7 [Remove] 2-BR4 x 8
BR4 x 10
#2 [Remove]
Heat development unit handle
FP3M0207.EPS
CAUTION
After removing the adiabatic cover, do not leave the perimeter of the
equipment to guard against others from touching the heat development unit.
(Required time for cooling down: Approximately 80 minutes.)
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06.15.99 FM2514 FM-DP L Service Manual M-15
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-16
Procedure
Tray shutter
Tray
FP3M0204.EPS
<CONFIRM>
• With the tray locked, pull the tray forward and check that it cannot be pulled out.
• Move the tray to and fro and check that it does not shake.
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10.22.99 FM2569 FM-DP L Service Manual M-16
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-17
Inspecting the film pack and inspecting the shutter detection actuator
(1) Release the tray lock by hands from the back of the equipment.
(2) Remove the tray.
<CONFIRM>
Check that there are no flaws nor chipping on the actuator.
Actuator
FP3M0205.EPS
<CONFIRM>
Visually check that the tray lock pin is not bent.
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06.15.99 FM2514 FM-DP L Service Manual M-17
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-18
Procedure
(1) Clean the four air filter attached to the lower front cover with a vacuum
cleaner.
Air filter
FP3M0203.EPS
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10.22.99 FM2569 FM-DP L Service Manual M-18
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-19
Procedure
General parts
Clean the insides of the equipment using a vacuum cleaner.
(1) Remove the dusts and dirt inside the equipment on the frame, mechanism
unit, and inside the wiring unit cover, etc. using a cleaning cloth or vacuum
cleaner.
(2) Inspect inside the mechanism unit and clean if dirty.
#1 [Remove] Spring
#3 [Remove]
#2 [Remove] Guide plate (Outside)
2-N3 x 8
#4 [Remove] Guide plate (Inside)
FP3M0220.EPS
(2) Remove the dusts, dirt, and film scraps on the sub scanning unit using a
vacuum cleaner.
(3) Reinstall the two left guide plates of the sub scanning unit.
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06.15.99 FM2514 FM-DP L Service Manual M-19
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-20
Procedure
#1 [Remove] 2-BR4 x 10
FP3M0210.EPS
Cleaning
• Remove the dusts, etc. on the arm cover using a blower.
• Clean the SUS belt and rubber belt using a moist cloth.
Rubber belt
SUS belt
FP3M0211.EPS
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06.15.99 FM2514 FM-DP L Service Manual M-20
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-21
Kapton belt
Inspect and clean the kapton belt.
(1) Remove the kapton belt cover.
#1 [Remove] 2-BR4 x 10
Cleaning
• Remove the dusts, etc. on the kapton belt cover using a blower.
• Clean the kapton belt, flywheel, and tensioner using a cloth moistened with
ethanol.
Tensioner
Kapton belt
Flywheel
FP3M0213.EPS
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06.15.99 FM2514 FM-DP L Service Manual M-21
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-22
Procedure
(1) Move the before-sub-scanning conveyor and sub scanning unit to and fro,
left and right, and check that they do not touch the frame.
Anti-vibration rubber
Frame
FP3M0214.EPS
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06.15.99 FM2514 FM-DP L Service Manual M-22
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-23
Procedure
(1) Remove the density measurement unit cover.
(2) Remove the screw and remove the light-emitting assembly.
Cleaning
Clean the light-receiving surface of the density measurement unit using a cotton
swab moistened with ethanol.
#1 [Remove] 2-BR4 x 8
#2 [Remove]
Density measurement unit cover
#3 [Remove] Connector
CNFANG2
Light-emitting
surface
Light-receiving
surface
FP3M0215.EPS
(3) Reinstall the light-emitting assembly and density measurement unit cover.
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06.15.99 FM2514 FM-DP L Service Manual M-23
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-24
CAUTION
Clean after the temperature of the heat development unit has dropped sufficiently.
Procedure
(1) Disconnect the connectors from the back of the heat development unit.
(2) Remove the screw in front and at the back of each rack, and remove the
bracket.
(3) Remove the heat development unit racks in order from the fourth rack to the
first rack.
#1 [Remove] Connector
CNTHG6, CNHG6
4th rack
3rd rack
2nd rack
1st rack
#3 [Remove] Bracket
#2 [Remove] 2-BR4 x 10
FP3M0216.EPS
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10.22.99 FM2569 FM-DP L Service Manual M-24
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-25
(4) Remove the heat plate from the heat development unit rack. Clean the heat
plate and rubber roller with a cloth moistened with ethanol.
(5) Clean the heat development unit entrance rubber roller of the equipment
with a cloth moistened with ethanol.
(6) Clean the surrounding parts of the heat development unit of the equipment
with a vacuum cleaner, etc.
(7) Reinstall the heat plate to the heat development unit rack.
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06.15.99 FM2514 FM-DP L Service Manual M-25
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-26
Procedure
(1) Remove the heat development unit filter.
Filter
FP3M0218.EPS
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06.30.01 FM3040 FM-DP L Service Manual M-26
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-27
(3) Reinstall the heat development racks removed at "2.13 Cleaning the Heat
Development Unit" in the order of racks 1 to 4.
(4) Reinstall the heat development unit exit cover, adiabatic cover, heat
development cover, and heat development handle removed in "2.6
Removing the Adiabatic Cover".
<NOTE>
Reinstall racks 4 to 2 while pushing them in the counter clockwise direction
to prevent clearance between the racks.
Adiabatic cover
6-BR4 x 10
FP3F0700.EPS
<NOTE>
After reinstalling the adiabatic cover, check that the clearances between the
adiabatic cover and side plates are parallel.
Adiabatic cover
2nd rack
Side plate
3rd rack
4th rack
FP3F049B.EPS
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06.15.99 FM2514 FM-DP L Service Manual M-27
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-28
Procedure
(1) Attach all covers except the lower front cover.
(2) Attach film trays.
(3) Wipe the covers with a moist cloth.
(4) Inspect the covers for missing screws and gaps with the equipment.
(5) Close the upper cover.
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06.15.99 FM2514 FM-DP L Service Manual M-28
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-29
Procedure
(1) Attach the interlock release jig to the front cover interlock (SJ2/SJ3).
(2) Turn ON the power of the equipment and start the M-Utility during
initialization.
<CONFIRM>
Measure each DC output voltage and if a voltage is outside the specified value,
adjust the adjusting control of the power supply unit.
CAUTION
To avoid potential electric shock hazard,
• Never touch the power supply terminal.
• Never touch the probe (metal portion) of the tester during voltage measurement.
When measuring on the SCN11A board, observe the following ro prevent
shorting.
• Do not measure at TP47 (GND).
• When measuring at TP46 (GND), use the tester lid.
FP3B0453.EPS
(3) Turn OFF the power of the equipment, and remove the interlock release jig.
(4) Attach the lower front cover.
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10.22.99 FM2569 FM-DP L Service Manual M-29
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-30
Procedure
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06.15.99 FM2514 FM-DP L Service Manual M-30
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-31
Table of Standards
Step Dmax 2.64 Dmax 3.0
1 fog fog
2 Density should be between the densities of steps 1 and 3.
3 Density should be between the densities of step 2 and 4.
4 0.30±0.05 0.30±0.05
5 0.48±0.05 0.48±0.05
6 0.66±0.05 0.66±0.05
7 0.84±0.05 0.84±0.05
8 1.02±0.05 1.02±0.05
9 1.20±0.05 1.20±0.05
10 1.38±0.05 1.38±0.05
11 1.56±0.05 1.56±0.05
12 1.74±0.05 1.74±0.05
13 1.92±0.05 1.92±0.05
14 2.10±0.07 2.10±0.07
15 2.28±0.07 2.40±0.07
16 2.46±0.07 2.70±0.10
17 2.64±0.07 3.00±0.10 TP3M0201.EPS
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06.15.99 FM2514 FM-DP L Service Manual M-31
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-32
Procedure
(1) Touch [System Management], [System Config.], and then [Set Date/time].
(2) Touch [YYYYMMDD].
Enter [Year (4 digits)], [Month (2 digits)], [Day (2 digits)], and then [ENT].
Example: For January 1, 1999
Touch [1] [9] [9] [9], [0] [1], [0] [1], and then[ENT].
(4) Exit the M-Utility, and turn OFF the power of the equipment.
(5) Clean the touch panel with a cloth moistened with ethanol.
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06.15.99 FM2514 FM-DP L Service Manual M-32
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-33
006-252-01
06.15.99 FM2514 FM-DP L Service Manual M-33