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FM-DP L

Service Manual

MAINTENANCE
MAINTENANCE CONTROL SHEET H-1

CONTROL SHEET
Issue Date Revision Number Reason Pages Affected

03/18/99 00 New release (FM2437) All pages


06/15/99 01 Revised(FM2514) 1-1~1-69, 2-1~2-78, 3-1~343,
4-1~4-151,5-1~5-54, 5-158~5-171
10/22/99 02 Revised(FM2569) 1~15, 1-1,1-6~1-79, 2-3, 2-26, 2-53,
2-60, 2-68~2-70, 2-76~2-81, 3-2,
3-9~3-389, 4-2, 4-4, 4-5, 4-15, 4-18,
4-60, 4-62~4-64, 4-66, 4-67, 4-106,
4-125, 4-127~4-163, 5-1~5-3,
5-5~5-7, 5-9~5-177
03/03/00 03 Revised(FM2738) 1,1-34,1-48,1-51~1-57
05/20/00 04 Revised(FM2742) 1, 4, 5, 7~10, 12, 13, 1-59, 1-76, 2-3,
2-7~2-13, 2-15~2-19, 2-28, 2-29,
2-33, 2-37, 2-40, 2-44, 2-52~2-54,
2-56, 2-60, 2-64, 2-66~2-69, 2-76,
2-77, 3-3~3-25, 3-25.1~3-25.4, 3-56,
3-57, 3-60, 3-72, 3-77, 3-89,
3-89.1~3-89.6, 3-330, 3-331, 4-2,
4-6, 4-13, 4-14, 4-16, 4-18, 4-19,
4-72, 4-73.1~4-73.4, 4-75,
4-95.1~4-95.4, 4-134, 4-135, 4-156,
5-10, 5-12, 5-13, 5-18, 5-19, 5-23,
5-26, 5-29, 5-32, 5-39, 5-41, 5-42,
5-49, 5-50, 5-52, 5-53, 5-55~5-58,
5-167~5-171, 5-173, 5-174, 5-177
06/30/01 05 Revised(FM3040) 1, 2, 4, 5, 7, 9~15, 1-1~1-3, 1-18,
1-19, 1-24, 1-26, 1-28, 1-65~1-65.4,
1-77~1-79, 2-28, 2-34~2-37,
2-39~2-41, 2-51, 2-53.1~2-55.4,
2-69~2-69.4, 2-72, 2-78, 3-2,
3-7~3-7.4, 3-14, 3-19~3-19.4, 3-32,
3-33, 3-39~3-44, 3-60, 3-72,
3-74~3-80.4, 3-83~3-89.16, 3-92,
3-96, 3-100, 3-104, 3-106~3-108,
3-110~3-112, 3-116, 3-120, 3-124,
3-128, 3-132, 3-136, 3-140, 3-144,
3-148, 3-150~3-152, 3-156, 3-160,
3-164, 3-168, 3-172, 3-180, 3-184,
3-188, 3-192, 3-196, 3-200, 3-204,
3-208, 3-212, 3-216, 3-220, 3-224,
3-228, 3-232, 3-236, 3-240, 3-244,
3-248, 3-252, 3-256, 3-260, 3-264,
3-268, 3-272, 3-278, 3-280, 3-283,
3-284, 3-308, 3-319~3-323, 3-325,
3-326, 3-342, 3-348, 3-349, 3-370,
3-384, 4-1, 4-2, 4-4, 4-5,
4-19~4-19.4, 4-29, 4-78,
4-95.1~4-95.3, 4-120~4-121.4,
4-154, 4-158, 4-159, 4-162, 4-163,
5-4, 5-6, 5-10~5-13, 5-17~5-20, 5-23,
5-26~5-32, 5-33.1~5-33.4, 5-35,
5-41, 5-42, 5-45, 5-52, 5-55,
5-60~5-189

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06.30.01 FM3040 FM-DP L Service Manual H-1
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-1

1. OUTLINE OF EQUIPMENT

1.1 Outline of Equipment


Features of This Equipment
• Dry printer adopting laser exposure and thermal development method with a
high speed processing ability of about 130 sheets/hour (35 x 43 cm).
• Improved operationability with large liquid crystal touch screen.
• Film sizes 35 x 43 cm, 26 x 36 cm and 20 x 25 cm (*1) can be used. Mount-
ing the optional lower removal unit allows both film sizes to be used at the
same time.
Replacing with the 20 x 25 cm film tray allows use of 20 x 25 cm films. (The
20 x 25 cm film tray can only be mounted to the lower removal unit.)
• Mounting any three interface boards from DICOM, E-IF, analog video, digital
video, digital, and optical transmission enables up to three channels to be
connected. However, for DICOM connection, the CPU90G board after
version B will be required.
• Connecting the FN-PS551 or mounting LAN90A board enables use as a
DICOM network printer.
• By setting the blue base/clear base film setting for each film tray, both types
of film can be used. (*1)
• Mounting the automatic density correction function enables the maximum
density to be set to 3.0 or 2.64 for every channel.
• Mounting the image memory board (MMB90A) enables 20 Pix/mm image
outputs of 26 x 36 cm size (*2) and 20 x 25 cm size (*1) CR input images.
• Commercial power supply can be used, without the need for extra power
supply construction.
*1: Main unit software version B03 or later.
*2: Main unit software version B01 or later.

Features of Sorter
• 10-bin sorter, of which each bin can store up to 50 films.
• Sorts by input channel.
• As this sorter has no film removal detection function in each bin, bins cannot
be changed even when the maximum storage number has been exceeded.
• Films are discharged to the top of the FM-DP L if they do not correspond to
the sorting conditions and sorting information set.
• Comes with self-diagnosis function which works immediately after power
ON.
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06.30.01 FM3040 FM-DP L Service Manual H1-1
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-2

1.2 System Configuration


Mounting up to three of any optional interface boards enables connection of three types
of interfaces.
The following shows examples of system configuration.

System configuration example 1


When directly connecting to three devices by random combination of the E-I/F, analog
video, and digital video, and digital interface boards.
E-I/F
FCR

Analog
Modality FM-DP L

Digital
Modality
FP3B0202.EPS

System configuration example 2


When connecting to a network using FN-PS551.
Ethernet

E-I/F
Modality FN-PS551

Analog
Modality FM-DP L

E-I/F
FCR
FP3B0203.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-3

System configuration example 3


Multiple-connection using MF-300L.
Ethernet

E-I/F
Modality FN-PS551

Analog E-I/F
Modality FCR FM-DP L

Digital E-I/F
Modality MF-300L

Digital
Modality
FP3B0204.EPS

System configuration example 4 (*1)


When connecting to a network.
Ethernet

Ethernet
(10Base-T/100Base-TX)
Modality
LAN90A

Analog E-I/F
Modality FCR FM-DP L

Digital E-I/F
Modality MF-300L

Digital
Modality
FP3B0205.EPS

*1: Main unit software version B03 or later.

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06.30.01 FM3040 FM-DP L Service Manual H1-3
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-4

1.3 Overall Configuration and Names of Parts


External View
Upper cover

Operation panel

Upper tray

Lower tray

Upper right-hand side cover

Front cover

Lower right-hand side cover

FP3F0201.EPS

Upper rear cover Upper left-hand side cover

Lower rear cover


Rear power switch

Lower left-hand side cover

External device connector FP3F0202.EPS

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06.15.99 FM2514 FM-DP L Service Manual H1-4
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-5

Operation Panel
1 2 3 4

FP3F0219.EPS
6 5

No. Name No. Name

1 Remote/Local switch 4 Touch panel


2 READY display 5 ERROR display

3 CALL display 6 POWER display


TP3F0209.EPS

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06.15.99 FM2514 FM-DP L Service Manual H1-5
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-6

Sorter
Sorter release lever Upper cover

Rear cover
Sorter power LED

Bin 1

Front cover

Bin 10

Sorter power switch


FP3F0S01.EPS

Jam removing guide 1

Jam removing guide 4

Control board cover

Sorter power unit

Power cable connector Interface connector


FP3F0S02.EPS

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10.22.99 FM2569 FM-DP L Service Manual H1-6
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-7

1.4 Position of Parts

1.4.1 Layout of Units


Heat development unit (G)

Density measurment unit (S)

Upper removal
unit (A)

Transport
unit
Lower removal
unit (B)
(Optional)

Before-sub-
Optical unit scanning
comveyor (C)
Sub scanning
unit (D)

Control unit

Power supply
unit

Enclosure (J) FP3F0203.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-8

1.4.2 Layout of Rollers

Main Body

: Grip roller
FP3F0204.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-9

Sorter Internal Rollers/Guide Plates


1 2 3 4
5
18
6

17

16
15

14

13

12

11
7
10

9 8

FP3F0S03.EPS

No. Name No. Name


1 Entrance roller 1 10 Changeover guide 9
2 Entrance roller 2 11 Conveyance roller 5 (Right)
3 Entrance roller 3 12 Conveyance roller 5 (Left)
4 Conveyance roller 1 (Right) 13 Jam removing guide 4
5 Bin 1 discharge roller (Upper) 14 Jam removing guide 1
6 Bin 1 discharge roller (Lower) 15 Changeover guide 1
7 Bin 10 discharge roller (Upper) 16 Conveyance roller 1 (Left)
8 Bin 10 discharge roller (Lower) 17 Sorter entrance guide (Lower)
9 Changeover guide 10 (Fixed to equipment) 18 Sorter entrance guide (Upper)
TP3F0S01.EPS

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10.22.99 FM2569 FM-DP L Service Manual H1-9
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-10

1.4.3 Layout of I/O and Description of Functions

Removal Unit 1
SA6

SA7

SA8

SA5 SA3

SA4
SA2

Optional lower
SA1 removal unit

SB6
SB7
SB2

SB3

SB5 SB4

SB1 Optional lower


removal unit FP3F0205.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-11

Unit Symbol Name Type State at ON


Upper removal SA1 Suction cup arm upper Penetration type sensor Dead-point

unit [A] dead-point detection sensor (Pl:5 mm)


SA2 Suction cup arm turning point Penetration type sensor Variable-point

detection sensor (Pl:5 mm)


SA3 Film surface detection sensor Penetration type sensor When suction unit is 0 to 6.5 mm
(Pl:5 mm) above film

SA4 Film trailing-edge detection Reflection type sensor When film is in removal unit
sensor conveyance roller

SA5 Film pack/shutter detection Penetration type sensor When film pack/shutter is detected
sensor (Pl:5 mm)
SA6 Tray detection switch Micro switch When tray is pushed in

SA7 Tray lock detection sensor Penetration type sensor When lock is released
(Pl:5 mm)

SA8 Suction detection sensor Pressure sensor When film is sucked in


Lower removal SB1 Suction cup arm upper Penetration type sensor Dead-point

unit [B] dead-point detection sensor (Pl:5 mm)

(Optional) SB2 Suction cup arm turning point Penetration type sensor Variable-point

detection sensor (Pl:5 mm)


SB3 Film surface detection sensor Penetration type sensor When suction unit is 0 to 6.5 mm

(Pl:5 mm) above film

SB4 Film trailing-edge detection Reflection type sensor When film is in removal unit

sensor conveyance roller

SB5 Film pack/shutter detection Penetration type sensor When film pack/shutter is detected

sensor (Pl:5 mm)


SB6 Tray detection switch Micro switch When tray is pushed in
SB7 Tray lock detection sensor Penetration type sensor When lock is released

(Pl:5 mm)
TP3F0201.EPS

<SUPPLEMENTARY NOTE>
The ON of each sensor and switch means the following;
• Penetration type sensor: Light-tight state
• Reflection type sensor: Film present
• Microswitch: Power conducted
• Pressure sensor: Film sucked

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10.22.99 FM2569 FM-DP L Service Manual H1-11
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-12

Removal Unit 2
PA1

MA1

MA2

S OLA 1

S vA 1

O p t io n a l lo w e r
r e m o va l u n it

SOLB1 MB1

MB2

Op t io n a l lo w e r
re m o va l u n it FP3F0208.EPS

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10.22.99 FM2569 FM-DP L Service Manual H1-12
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-13

Unit Symbol Name Type Function/Remark


Upper removal MA1 Film removal motor Stepping motor Lower/raises the suction arm

unit (A) MA2 Post-removal conveyance Stepping motor Conveys film


motor
SOLA1 Tray lock solenoid Linear solenoid Releases tray lock
SvA1 Suction leakage solenoid Vacuum electrom- Opens/closes the valve
valve agnetic valve

PA1 Suction pump Pump Film suction


Lower removal MB1 Film removal motor Stepping motor Lower/raises the suction arm
unit (B) MB2 Post-removal conveyance Stepping motor Conveys film

(Option) motor
SOLB1 Tray lock solenoid Linear solenoid Releases tray lock
TP3F0204.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-14

Before-Sub-Scanning Conveyor/Sub Scanning Unit/Transport Unit 1


SE1
SE3

SD3 SC2

SD2

SC3

SD1
SC1 FP3F0206.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-15

Unit Symbol Name Type State at ON

Before-sub- SC1 Film detection sensor Reflection type sensor When film is in before-sub-

scanning scanning conveyor

conveyor (C) SC2 Grip mechanism home position Penetration type sensor When entrance/exit grip roller is

detection sensor (Pl: 5mm) gripping

SC3 Centering guide home position Penetration type sensor When at home position

detection sensor (Pl: 5mm)

Sub scanning SD1 Film leading edge Laser detection sensor When laser detection

unit (D) detection sensor

SD2 Driven grip roller home Penetration type sensor When entrance grip roller is

position sensor (Pl: 5mm) gripping

SD3 Driving grip roller home Penetration type sensor When exit grip roller is gripping

position sensor (Pl: 5mm)

Transport unit (E) SE1 Grip mechanism home Penetration type sensor When grip roller is gripping

position detection sensor (Pl: 5mm)

SE3 Transport unit exit detection Reflection type sensor When film is at exit of transport

sensor unit
TP3F0202.EPS

<SUPPLEMENTARY NOTE>
The ON of each sensor and switch means the following;
• Penetration type sensor: Light-tight state
• Reflection type sensor: Film present

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10.22.99 FM2569 FM-DP L Service Manual H1-15
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-16

Before-Sub-Scanning Conveyor/Sub Scanning Unit/Transport Unit 2

MD1

ME2
MC1

MC2
ME1

MC3

MD2

FP3F0209.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-17

Unit Symbol Name Type Function/Remark


Before-sub- MC1 Film conveyance motor Stepping motor Conveys film
scanning MC2 Grip drive motor Stepping motor Raises/lowers grip roller
conveyor (C) MC3 Centering guide drive motor Stepping motor Positions film
Sub scanning MD1 FFM motor DC motor Sub scanning conveys film

unit (D) MD2 Driven grip roller drive motor DC motor Raises/lowers grip roller
Transport ME1 Grip drive motor Stepping motor Raises/lowers grip roller
unit (E) ME2 Film conveyance motor Stepping motor Conveys film
TP3F0205.EPS

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10.22.99 FM2569 FM-DP L Service Manual H1-17
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-18

Heat Development Unit/Enclosure 1


THG9
SG1
Rack 4 THG10
SG2
Rack 3 SG4

Rack 2

Rack 1
SG3

SJ1

SS1

TPG1 SJ2, SJ3

TPG2
Forthed stop switch
TPG3
TPG4
THG1

THG2 TPG5

Rack 1 THG3
THG4 TPG6

Rack 2
THG5

Rack 3
THG6

Rack 4 FP3F0207.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-19

Unit Symbol Name Type Functions/Remarks


Heat development SG1 Heat development exit Reflection type sensor When there is film at the heat

unit (G) detection sensor development unit exit ON


SG2 Film release detection sensor Reflection type sensor ON when there is film at the
release unit

SG3 Changeover guide side Penetration type ON in side release state


position detection sensor sensor (Pl: 5mm)
SG4 Changeover guide upper Penetration type ON in upper release state

position detection sensor sensor (Pl: 5mm)


SS1 Density measurement unit home Penetration type ON at home position
position detection sensor sensor (Pl: 5mm)

THG1- Plate thermistor 1-3 Thermistor Heat plate temperature detection


THG3
THG4 Plate thermistor 4 Thermistor Heat plate temperature detection

THG5 Plate thermistor 5 Thermistor Heat plate temperature detection


THG6 Plate thermistor 6 Thermistor Heat plate temperature detection

THG9 Cooling unit temperature Thermistor Cooling unit temperature detection

thermistor
THG10 Frame temperature thermistor Thermistor Frame temperature detection

TPG1- Plate thermal protectors 1-3 Manual recovery type Cuts off power when heat

TPG3 plate overheats


TPG4 Plate thermal protector 4 Manual recovery type Cuts off power when heat

plate overheats

TPG5 Plate thermal protector 5 Manual recovery type Cuts off power when heat
plate overheats
TPG6 Plate thermal protector 6 Manual recovery type Cuts off power when heat

plate overheats
Enclosure (J) SJ1 Upper cover interlock switch Microswitch ON when cover is closed
SJ2 Front cover interlock switch Microswitch ON when cover is closed

SJ3 Front cover interlock switch Microswitch ON when cover is closed


Forthed stop switch Remote/reset switching

TP3F0203.EPS

<SUPPLEMENTARY NOTE>
The ON of each sensor and switch means the following;
• Penetration type sensor: Light-tight state
• Reflection type sensor: Film present
• Microswitch: Power conducted

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06.30.01 FM3040 FM-DP L Service Manual H1-19
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-20

Heat Development Unit/Enclosure 2


FA NG1
Rack 4 M G1
Rack 3 FA NG2

S OLG1
R ac k 2

R ac k 1

MS1

FA N J 1

FA NJ 3

HG1-HG3

HG4

HG5
R ac k 1

HG6
Rack 2

Rack 3

Rac k 4 FP3F0210.EPS

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10.22.99 FM2569 FM-DP L Service Manual H1-20
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-21

Unit Symbol Name Type Function/Remark

Heat development MG1 Heat development unit Stepping motor Conveys film
unit (G) conveyance motor

MS1 Density measurement Stepping motor Forwards/backs optical head


unit drive motor

SOLG1 Changeover guide solenoid Linear solenoid Raises/lowers discharge guide plate
HG1-3 Plate heaters 1-3 Rubber heater Developing heater

HG4 Plate heater 4 Rubber heat Developing heater


HG5 Plate heater 5 Rubber heater Developing heater
HG6 Plate heater 6 Rubber heat Developing heater

FANG1 Film cooling fan DC fan Cools film


FANG2 Density measurement DC fan Cools film

unit cooling fan


Enclosure (J) FANJ1 I/F board cooling fan DC fan Cools interface boards
FANJ3 DRV board cooling fan DC fan Cools DRV board
TP3F0206.EPS

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10.22.99 FM2569 FM-DP L Service Manual H1-21
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-22

Sorter

ST1

SOLT1

SOLT2 ST2

SOLT3
ST3
SOLT4

SOLT5 ST4

SOLT6
ST5
SOLT7

SOLT8

SOLT9
ST6

MT1

FP3F0S22.EPS

Symbol Name Type Functions/Remarks


ST1 Film detection sensor 1 Reflection sensor ON when there is film
ST2 Film detection sensor 2 Reflection sensor ON when there is film
ST3 Film detection sensor 3 Reflection sensor ON when there is film
ST4 Film detection sensor 4 Reflection sensor ON when there is film
ST5 Film detection sensor 5 Reflection sensor ON when there is film
ST6 Sorter interlock switch Microswitch ON when connected to FM-DP L
MT1 Sorter conveyance motor Stepping motor Conveys film
SOLT1 Changeover guide solenoid 1 Linear solenoid Switches changeover guide
SOLT2 Changeover guide solenoid 2 Linear solenoid Switches changeover guide
SOLT3 Changeover guide solenoid 3 Linear solenoid Switches changeover guide
SOLT4 Changeover guide solenoid 4 Linear solenoid Switches changeover guide
SOLT5 Changeover guide solenoid 5 Linear solenoid Switches changeover guide
SOLT6 Changeover guide solenoid 6 Linear solenoid Switches changeover guide
SOLT7 Changeover guide solenoid 7 Linear solenoid Switches changeover guide
SOLT8 Changeover guide solenoid 8 Linear solenoid Switches changeover guide
SOLT9 Changeover guide solenoid 9 Linear solenoid Switches changeover guide
TP3F0S03.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-23

1.4.4 Layout of Boards

Main Body 1
10
1
9

6 2

5 3
4 FP3 F0 2 1 1 .EPS

No. Name Symbol Name

1 Density measurement board (DME11A) 6 FDD


2 Power supply board (PSU100/PSU200) 7 Sensor board (SNS11A)

3 Driver board (DRV11A) 8 Operation panel

4 HDD (*) 9 Density measurement unit light-receiving

unit (PDD11A)

5 Scanner control board (SCN11A) 10 Density measurement unit light-emitting


unit (LED11A)

*:Option TP3F0207.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-24

Main Body 2

2-6

10-15

8
9

FP3F0212.EPS

Symbol Name Symbol Name

1 Mother board (MTH11A) 9 Image processing board (IMG11B)

2 Image memory board (Slot 1) 10 Analog video interface board (HAV90A/B) (*)

3 Image memory board (Slot 2) 11 Digital video interface board (DV190A) (*)

4 Image memory board (Slot 3) (*) 12 Digital interface board (DPI06A/B) (*)

5 Image memory board (Slot 4) (*) 13 Optical transmission interface board (OPR06A) (*)

6 Image memory board (Slot 5) (*) 14 E-I/F board (FIX90A) (*)

7 Expansion DRAM board (*) 15 Network interface board (LAN90A) (*)

8 CPU board (CPU90G)

*:Option TP3F0208.EPS

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06.30.01 FM3040 FM-DP L Service Manual H1-24
MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-25

Sorter

SRT11B

SRT11A

Sorter power
supply unit

FP3F0S04.EPS

Symbol Name Function/Remarks


SRT11A Sorter control board Performs communication with FM-DP L
and control/drive of I/O parts
SRT11B Sorter power LED board LED lights up when sorter power is ON
- Sorter power supply unit Converts AC input power and outputs
+24V and +5V DC power
TP3F0S02.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-26

1.5 System Block Diagram


Main Body
H

AC input
SSR Power supply board (PSU100/PSU200)

+15VM/+24V

+12V/+15V/
+5V/-5.2V/

REMOTE
-15V
Upper cover interlock Mother board FAN
Interlock MTH11A
circuit
Image I/F
L-SLOT1
board
Front cover interlock

Image I/F
Heater control signal

AC monitor signal

S L-SLOT2
board
Driver board
DRV11A
SOL Image I/F
L-SLOT3
board
Sv
L-SLOT4 IMG11B
P
Expansion
M DRAM
Memory
L-SLOT5 CPU90G card
M FFM driver
FDD
FAN

SCSI
controller
HDD

Thermistor IMSLOT1 Image memory


Sensor board
SNS11A
S
IMSLOT5 Image memory

External
remote
Scanner board
Recording tip detection
SCN11A
Serial Public
controller Modem
line

Serial Operation
controller panel
Optical unit
Serial
controller Sorter
POL SYN LDD

Serial
controller
Density measuring unit Serial
controller
M S

FP3F0213.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-27

Sorter

Sorter power supply unit SRT11A board

ST6
AC input +5V CN8 CN6 COM NC
Filter CPU

+24V

+7V CN7 CN4


SOLT1~SOLT9
Driver
CN3
M MT1

CN5
PIO S ST1~ST5

RS-232C CN1 RS-232C CN2


FM-DP L +5V level conversion LED Power LED
SRT11B

FP3F0S05.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-28

1.6 Image Interface Configuration Diagram


FM-DP L (No. 1)

OPTICAL TRANSMISSION
UNIT TYPE-II
(5m)
OTM06A HAV90A
CN3 OPTICAL DATA 50m
OPTICAL
DATA HD•CS HOST A
CN4 POWER CONTROL 50m VD
POWER
OPR06A CONTROL PANEL HOST
RS232C 5m

5m REMOTE
MAIN PANEL

CN3 DIGITAL DATA 100m

CN4 HOST RS422 100m HOST B


CN5
DPI06A
PANEL 100m
MAIN REMOTE
PANEL AC
15V
ADAPTER

10m
HOST C
10m
HD•CS
CRT
VD

PANEL PANEL 10m

HOST MAIN REMOTE


PANEL
HAV90A

FM-DP L (No. 2)
Network

CN7 10BASE-T/100BASE-TX

CN4 Power control (USB) FCR XG-1

LAN90A

OPTICAL TRANSMISSION
UNIT TYPE-II
(3m)
OTM06A DVI90A DIGITAL HOST D
CN3 OPTICAL DATA 30m
OPTICAL VIDEO
DATA
CN4 POWER CONTROL 30m HOST
POWER
OPR06A CONTROL PANEL
20m
MAIN REMOTE EXT.SW
CN3 FCR PANEL
CR-IR 15V
FIX90A

HAND-SWITCH
AC
ADAPTER

FP3F0120.EPS

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MAINTENANCE 1. OUTLINE OF EQUIPMENT H1-29

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006-252-02
10.22.99 FM2569 FM-DP L Service Manual H1-29
MAINTENANCE 3. TROUBLESHOOTING H3-1

3. TROUBLESHOOTING
When malfunctions occur in the equipment, analyze them from error codes, abnormal
development, and abnormal images and perform the required corrections.

3.1 Troubleshooting from Error Codes


Troubleshooting Methods
The following three troubleshooting methods are available.

Troubleshooting from error codes


When an error code is displayed on the screen, analyze the malfunction from that error
code.
When no error codes are displayed, the malfunction can be analyzed if an error
message is logged in the error log.
When analyzing malfunctions from error codes, refer to "3.1 Troubleshooting from
Error Codes".

Troubleshooting from abnormal images


When analyzing malfunctions from abnormal images, refer to "3.2 Troubleshooting
from Abnormal Images".

Troubleshooting from abnormal operations


When analyzing malfunctions from abnormal operations, refer to "3.3 Troubleshooting
from Abnormal Operations".

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06.15.99 FM2514 FM-DP L Service Manual H3-1
MAINTENANCE 3. TROUBLESHOOTING H3-2

3.1.1 Checking Error Codes

Reading Error Codes


P: Printer error
F: Formatter error
N: Network error
Error code

ERROR
ERR. CODE P0211
ERR. INFOR 1413

Details of error

Fatal error.
Contact service.

FP3F0501.EPS

Checking Error Logs


The following describes how to check error logs.
(1) Start the M-Utility.
(2) Touch [System Management], [Error Log Data], [Display Error Log #1], and
then [Display Error Log #2].
→ The following error log screen appears.

M-UTILITY
X : Error source differentiation "P", "F" or "N"
Error log 1 display
(Printer, formatter or network)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY AAAA : Error code (Hexadecimal 4 digits)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY BBBB : Detailed error information
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY (Hexadecimal 4 digits)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY CCCCCC : Date of error (6 digits)
DDDD : Time of error (4 digits)
YY : Index display when DSP error occurs
BACK NEXT QUIT
(No other error display)
FP3M0219.EPS

(3) For details on error codes, refer to "3.1.3 Error Code Table" for the meaning
of the error which has occurred, suspected cause, and remedy.
When analyzing an error code, also refer to its detailed code.

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MAINTENANCE 3. TROUBLESHOOTING H3-3

Checking Error Codes Occurring When Installing Software


If errors occur when Installing the software, the following details and number of
warnings will be displayed as warning information when installing is completed.

<SUPPLEMENTARY NOTE>
The touch panel screen displays up to 20 warnings, which will be overwritten when exceeded.

Installation
Main Unit Software: Version Upgrading
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF
9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF

Installation completed (99 warnings).


Remove FD and turn the PowerSW OFF.

9 FF XXXXXXXX FFFF

Error code
File name
Command number
FD number
FP3F0547.EPS

Command number (Script in FD_Nox.BAT)


00: FORMAT
10: LOAD
20: STORE
30: RESTORE
40: NEXT
50: LED
60: SEND
FF: Undefined command

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MAINTENANCE 3. TROUBLESHOOTING H3-4

Error Codes of Printer


The format of error codes of the printer is as follows.

Error code : P : ABCD


FP3F0502.EPS

A: 0 : Stop error (System down)


1 : Warning error (Recoverable by user intervention)
2 : Log error (Process resumable)

B: Printer subsystem number


1 : Interface related
2 : Conveyance control system (FLH)
3 : Data setting/system related (MFC)
5 : Scanner control system (SCN)
6 : Image processing system
7 : Panel related
9 : Temperature control system (DEV)
B : Memory card related
C : FD related

C, D:Consecutive numbers

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MAINTENANCE 3. TROUBLESHOOTING H3-5

Error Codes of Formatter


The format of error codes of the printer is as follows.

Error code : F : ABCD


FP3F0503.EPS

A: 0 : Stop error (System down)


1 : Warning error (Recoverable by user intervention)
2 : Log error (Process resumable)

B: 0 : Error when system is started/ended


1 : Input channel number
2 : Input channel number
3 : Input channel number
7 : Input channel number
9 : Hard disk
B : Others

C: While the equipment is operating


1 : During storing
2 : Print registration/transfer/cancellation/frame clearing, page clearing
3 : Image information/print information/video parameter changes
4 : Memory card saving/loading
5 : Load mode ON/OFF
6 : Test printing
7 : Hard disk R/W test
8 : Recovery printing
D : DSP (image processor) error/bus controller error
E : PRT operation error
F : Others (Output switching, auto-filming)

When starting the equipment


0 : CPU board error
1 : CPU board error
2 : MTH board error

D: Consecutive number

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MAINTENANCE 3. TROUBLESHOOTING H3-6

3.1.2 Format of Detailed Information


Perform this check only for analyzing error codes.
In the usual troubleshooting, find the corresponding error code from the error code
tables, refer to the suspected causes and remedy methods indicated to resolve the
problem.
However if the problem still persists, or to investigate the problem in further detail,
check the following detailed information to analyze the problem.

Checking Detailed Information of Error Codes


(1) Check the corresponding error code and its detailed information at the error
display screen, or at [System Management], [Error Log Data], [Display Error
Log #1] of the M-Utility.
(2) Check the detailed information format number at "3.1.3 Error Code Tables"
and refer to the corresponding format.
(3) Find the format information from the 4-digit detailed information, and
analyze the problem.

M-UTILITY
Error log 1 display

P. 0221. 208E. 9902221200

(1)

Attempted to move the suction cup unit The following motor/sensor/part may be faulty.
Tray 1/
of tray 1 from the upper dead-point Correct according to the troubleshooting 2-1-A
0221 suction cup unit upper
during removal initialization, but SA1 procedure for this error code in "3.1.4 2-2-A
dead-point deviation error
did not set to the OPEN. Troubleshooting Flow". SA1/MA1

(2)

2-1-A (Upper removal unit - before-sub-scanning conveyor)

FFM FFM
0 SC1 SC2 SC3 SD2 SD3 rotation SA1 SA2 SA3 SA4 SA5 SA6 SA7 SA8
drive
state

(3)

2 0 8 E
0 0 1 0 0 0 0 0 1 0 0 0 1 1 1 0

FP3F0505.EPS

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MAINTENANCE 3. TROUBLESHOOTING H3-7

Checking Detailed Information of Network Error Codes


(1) Check the corresponding error code and its detailed information at the error
display screen, or at [System Management], [Error Log Data], [Display Error
Log #1] of the M-Utility.
(2) If there are several of the same error codes, determine the error from
“Detailed Information”, and check accordingly.

M-UTILITY
Error log 1 display

N. 0010. 000A. 0104111200

(1)

Incorrect installation of the network information files,


Error occurred during or malfunction of the LAN/MTH board.
Network information
0010 analysis error
network information 1. Check that the LAN board is connected to the 000A
analysis. MTH board correctly.
2. Install the required files.
3. Replace the LAN board.
4. Replace the MTH board.

(2)

FP3F0548.EPS

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MAINTENANCE 3. TROUBLESHOOTING H3-7.1

2-1-A/2-1-B/2-1-C
Convert the hexadecimal 4-digit code to binary, compare the bit maps, and investigate
the input state corresponding to each bit.

Detailed error code


(4-digit hexadecimal display)
7 F 8 2

a b c d FP3F0506.EPS

The following shows the sensor states when the equipment is in the standby state.
Check the state of the corresponding sensor when analyzing errors occurring while the
equipment is operating.

State at State at
Sensor Name Sensor Name
Standby Standby

Suction cup arm upper Driven grip roller home


SA1/SB1 1 SD2 0
dead-point detection position detection

Suction cup arm Driving grip roller home


SA2/SB2 0 SD3 0
turning point detection position detection

Grip mechanism home


SA3/SB3 Film surface detection 0 SE1 1
position detection

Film trailing edge Transport unit exit


SA4/SB4 0 SE3 0
detection detection

Film pack/shutter Heat development exit


SA5/SB5 1 SG1 0
detection detection

SA6/SB6 Tray detection 1 SG2 Film release detection 0

Changeover guide upper


SA7/SB7 Tray lock detection 0 SG3 0
position detection

Changeover guide side


SA8 Suction detection 0 SG4 1
position detection

SC1 Film detection 0 – FFM drive –

Grip mechanism home


SC2 1 – FFM rotation state –
position detection

Centering guide
SC3 1
home position detection
TP3F0501.EPS

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MAINTENANCE 3. TROUBLESHOOTING H3-7.2

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MAINTENANCE 3. TROUBLESHOOTING H3-7.3

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MAINTENANCE 3. TROUBLESHOOTING H3-7.4

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MAINTENANCE 3. TROUBLESHOOTING H3-8

2-1-A (Conveyance system errors of upper removal unit-before-sub-scanning


conveyor)
Displays states of sensors when the error occurs.

[Bit map]
a b c d

FFM FFM
MSB 0 SC1 SC2 SC3 SD2 SD3 rotation SA1 SA2 SA3 SA4 SA5 SA6 SA7 SA8 LSB
state drive

0 : NG 0 : Stop
1 : OK 1 : Rotating

Before-sub-scanning
Sub scanning unit Upper removal unit
conveyor FP3F0507.EPS

2-1-B (Conveyance system errors of lower removal unit-before-sub-scanning


conveyor)
Displays states of sensors when the error occurs.

[Bit map]
a b c d

FFM FFM
MSB 0 SC1 SC2 SC3 SD2 SD3 rotation SB1 SB2 SB3 SB4 SB5 SB6 SB7 SA8 LSB
state drive

0 : NG 0 : Stop
1 : OK 1 : Rotating

Before-sub-scanning
Sub scanning unit Lower removal unit
conveyor FP3F0508.EPS

2-1-C (Conveyance system errors of sub scanning unit - heat development unit)
Displays states of sensors when the error occurs.

[Bit map]
a b c d

FFM FFM
MSB 0 SC1 SC2 SC3 SD2 SD3 rotation SE1 SE3 SG1 SG2 SG3 SG4 0 0 LSB
state drive

0 : NG 0 : Stop
1 : OK 1 : Rotating

Before-sub-scanning
Sub scanning unit Transport unit/Heat development unit
conveyor FP3F0509.EPS

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MAINTENANCE 3. TROUBLESHOOTING H3-9

2-1-D (Sub scanning unit grip speed measurement errors)


Displays the measured time if the results of measuring the sub scanning unit grip
rotating speed at the speed set previously indicate that the measured time is outside
the specification. (Unit:10 msec.)

Detailed error code


(4-digit hexadecimal display)
X X X X

Measured time (10 msec.) FP3F0510.EPS

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2-1-E (File I/O error)


Error when the file could not be accessed properly.
Displays the number of the file causing the error and the cause.

Detailed error code


(4-digit hexadecimal display)
X X X X

File number Cause FP3F0511.EPS

Code details
File number
101: Conveyance timer file (For mechanism)
102: Conveyance timer file (For size)
103: Conveyance timer file (For utility)
104: Conveyance counter file
105: PM control parameter file (For mechanism)
106: PM control parameter file (For size)
107: PM control parameter file (For utility)
108: PM time monitoring timer file
109: MD2 control parameter file
120: MD2 control data file
110: Timer file
111: Counter file
112: Sorter unit data file

Cause
1: Open error
2: Read error
3: Write error
4: Conversion error
5: Line specification error
6: Column specification error
7: Size specification error
8: External file data error
A: Data range error

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03.22.00 FM2742 FM-DP L Service Manual H3-10
MAINTENANCE 3. TROUBLESHOOTING H3-11

2-1-F (FFM error)


Error when rotation inconsistency is detected during FFM rotation.
Displays the I/O port information and mode related to the FFM when the error occurred.

Detailed error code


(4-digit hexadecimal display)
X 0 0 X

Mode Fixed FFM information

Mode 0 0 FFM information

FFM FFM FFM


MSB 0 0 Mode 0 0 0 0 0 0 0 0 0 0 rotation LSB
state mode drive

0 : During initialization 0 : NG 0 : Stop


1 : During normal recording 1 : OK 1 : Rotating
FP3F0512.EPS

2-1-H (Sub scanning unit grip speed data error)


Error when the data was inappropriate in the measurement of the sub scanning unit
grip rotating speed.
<SUPPLEMENTARY NOTE>
• After detection of the error, the data will be rewritten by the initial value or value based
on the results of measurement using the initial value.
The above data is the value before rewriting.
• When the BACKUP-RAM is cleared, [0000] is displayed.

Detailed error code


(2-digit hexadecimal display)
X X X X

High speed mode Low speed down


D/A value mode D/A value
FP3F0530.EPS

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MAINTENANCE 3. TROUBLESHOOTING H3-12

2-2-A (Sequence information when errors occur)


Displays the mode, tray number, and sequence number when the error occurs

Detailed error code


(4-digit hexadecimal display)
8 X X X

Fixed Mode/ Sequence


tray number

0 0 Mode Tray

Mode (0: During initialization, 1:During normal recording)


Tray (0: Tray 1, 1: Tray 2)
FP3F0513.EPS

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MAINTENANCE 3. TROUBLESHOOTING H3-13

2-3-A (Sorter Conveyance Error)


Displays the sensor number and sensor state when an error occurs during conveyance
inside the sorter.

Detailed error code


(4-digit hexadecimal display)
0 X X X

Fixed Sensor Sensor FP3F0531.EPS

number information

Sensor number
• 0:Hardware error , or when the error cannot be specified
• 1 to 5: ST1 to ST5

0 : OFF / 1 : ON

0 0 ST6 ST1 ST2 ST3 ST4 ST5

FP3F0532.EPS

FF will be displayed when the data cannot be specified due to faulty


communication with the sorter.

The mode, tray number, and bin number discharged to when the error occurs will be
displayed.

Detailed error code 8 X X X

Fixed Mode/ Bin number (Decimal)


tray 00 when discharging remaining
film during initialization

0 0 Mode Tray

Mode (0:During initialization, 1: During normal recording)


Tray (0:Tray 1, 1:Tray 2) FP3F0533.EPS

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2-3-B (SIO related error)


Displays details of errors related to sorter SIO.
Detailed code (Hexadecimal) Details Location Detected
0100 Task ID error API detection error
0101 Queue ID error
010C Address error
010D Queue table error
0200 Parameter error Intermediate task detection
0201 BCC check error error
0202 Sequence error
0203 Task unregistered error
0208 Parity error
0210 Overrun error
0220 Flaming error
0240 Brake detection
7FFF Time-out error FLH detection error
0F01 Memory unlock error Driver common detection error
TP3F0502.EPS

2-3-C (Sorter I/F error)


Displays errors related to commands which failed in transmission/reception of the
sorter I/F.
Detailed code (Hexadecimal)
Details Main Transmission/Reception Timing
Transmission Reception
50 D0 Status request/response All the time when sorter is normal
(Excluding utility)
51 D1 Initialization self-diagnosis request/response During initialization
52 D2 Film storage request/response During sorter conveyance
53 - Storage canceled notification When sorter conveyance is canceled
70 F0 Sensor status request/response During M-Utility
When compiling detailed error information
71 F1 Motor operation request/response During M-Utility
72 F2 Solenoid operation request/response During M-Utility
73 F3 Motor speed setting request/response During initialization
During M-Utility
TP3F0503.EPS

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2-3-D (Sorter motor speed setting error)


Displays the error speed (decimal value) outside the specification during sorter motor
speed setting.

2-3-E1 (Software data error)


Displays software data error as "conveyance management print ID (XXXX)" common
with PRT units.
Because this is the internal control code in software control, it cannot be used for
analysis during servicing.

2-3-E2 (Software data error)


Displays the discharge bin number detection error by the number of information
registered in the film management number table and bin number to be searched
(parameter in sorter discharge response).
Because this is the internal control code in software control, it cannot be used for
analysis during servicing.

X X X X

No. of registered Pin no.


information searched FP3F0534.EPS

2-3-F (No detailed information)


Displays the program error or hardware error detected during idling as a fixed value
"FFFF".

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3-0-A (Temperature control sub system initialization error)


Displays the states of the heater and thermistor in which errors were detected during
temperature control initialization.

Detailed error code


(4-digit hexadecimal display)
X X X X

Heater status Thermistor


status
Heater status Thermistor status

MSB 0 0 HG1 HG2 HG3 HG4 HG5 HG6 THG1 THG2 THG3 THG4 THG5 THG6 THG9 THG10 LSB

0:Normal/1:Abnormal FP3F0535.EPS

3-0-B (Default value film size error by channel)


Displays the channel in which the default film size of the channel of the mounted input
board does not match the film size set for the tray.

Detailed error code - X X X

Not used CH3 CH2 CH1

0:Normal/1:Abnormal
FP3F0536.EPS

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3-0-C (Sorting condition setting file description conflict error)


Error in the description of the sorting condition setting file.

Error Type Structure XX Value Error Check Example


Number of digits error XXYY 0x70 Insufficient group number digits 01,01NAIKAXXX,0010011111
Exceeded group number digits 0001,01NAIKAXXX,0010011111
Insufficient group information digits 001,01NAIKAXX,0010011111
Exceeded group information digits 001,01NAIKAXXXX,0010011111
Start of comment during group number 00;ZZZZZZZZZZ
Start of comment during group number 001,01NAI;ZZZZZZZZZZ
Start of comment during bin information 001,01NAIKAXXX,00100;ZZZZZ
Change line during group number 00
Change line during group information 001,01NAI
Change line during bin information 001,01NAIKAXXX,00100
Only empty line
Group number error XXYY 0x71 Other than numbers 00A,01NAIKAXXX,0010011111
Outside 1 to 100 range 101,01NAIKAXXX,0010011111
Group information XXYY 0x72 Specify reservation word "NO SORT" 001,NO SORT ,0010011111
error "@" character exists 001,01@AIKAXXX,0010011111
Bin information error XXYY 0x73 Specify character other than 0/1 001,01NAIKAXXX,0020011111
Specify all 0s 001,01NAIKAXXX,0000000000
Overlapping group number XXZZ 0x74 Overlapping group number -
Overlapping group information XXZZ 0x75 Overlapping group information -
Record registration exceeded XX00 0x76 Exceeded record registration -
XX : Error type
YY (Hexadecimal) : Line with error
ZZ (Hexadecimal) : Group number of record with error
TP3F0504.EPS

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3-0-D (Sorting condition setting file reading error)


Displays the number of the file causing the error when access error occurs during the
access of the file, and the cause.

Detailed error code 0 X X X

File number Cause FP3F0537.EPS

Code details
File number
001: System parameter file
002: Default value file by CH
003: Image buffer data recording condition F
004: Image buffer data file
005: I/O trace data file
006: ISC log file
007: Softer information file (Simple sorter)
008: Sorting condition setting file
009: External sorter setting file

Cause
1: Open error
2: Read error
3: Write error
4: Conversion error
5: Line specification error
6: Column specification error
7: Size specification error
8: External file data error
A: Data range error

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4-1 (Sequence error)


Displays the cause of the DSP sequence error.

Detailed error code A B C D

Software analysis information

Code Display Details


A 1 DSP acquisition
2 DSP release
B 0 Printer
1 Formatter
C 1 Print buffer number
2 Print buffer number FP3F0549.EPS

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5-A (File I/O error)


Error when the file could not be accessed properly.
Displays the number of the file causing the error and the cause.

Detailed error code


(4-digit hexadecimal display)
2 X X X

File number Cause FP3F0514.EPS

Code details
File number
201: Recording format file
202: Main scanning control file
203: Density correction parameter file
204: Individual data (binary) file
205: Main scanning parameter file
206: Density calibration table file
207: Density measurement raw data file
208: Density correction parameter file
209: Uniformity correction file
210: Gradation gain table file
211: Uniformity A/D value file
212: Heat development start correction parameter file
213: Film management number default file
214: Film management number file (device individual data)
215: Density measurement correction 2 1 table file
216: Density measurement correction 3 2 table file

Cause
1: Open error
2: Read error
3: Write error
4: Conversion error
5: Line specification error
6: Column specification error
7: Size specification error
8: External file data error
A: Data range error

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5-B (Task starting error)


Displays the cause of the system start error.

Detailed error code


(4-digit hexadecimal display)
0 X X X

Cause FP3F0515.EPS

Code details
009 : DEN task does not exist.
010 : SDA task does not exist.
100 : Task ID error
101 : Cue table error
10C : Cue table full
10D : Address error
200 : Parameter error
201 : BCC check error
202 : Sequence error
203 : Task unregistered error
208 : Parity error
210 : Overrun error
220 : Framing error
240 : Break detected

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5-C (LD error)


Displays the LD1 and LD2 states and sequence when the LD diagnosis processing
results indicate an error.

Detailed error code


(4-digit hexadecimal display)
0 0 X X

Driver status
FP3F0516.EPS

Code details
11 : LD1 error in initialization sequence
12 : LD2 error in initialization sequence
13 : LD1 error in recording sequence
14 : LD2 error in recording sequence
15 : LD1 error in utility sequence
16 : LD1 error in utility sequence
17 : LD error in initialization sequence
18 : LD error in recording sequence
19 : LD error in utility sequence

5-D (Leading edge detection error)


Displays the leading edge detection sequence when error is detected by the leading
edge detection of the scanner unit.

Detailed error code


(4-digit hexadecimal display)
0 0 X X

Cause FP3F0517.EPS

Code details
20 : Leading edge search power upper limit error in initialization sequence
21 : Leading edge search power lower limit error in initialization sequence
22 : Leading edge search power upper limit error in recording sequence
23 : Leading edge search power lower limit error in recording sequence
24 : Leading edge search power upper limit error in utility sequence
25 : Leading edge search power lower limit error in utility sequence

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03.22.00 FM2742 FM-DP L Service Manual H3-21
MAINTENANCE 3. TROUBLESHOOTING H3-22

5-E (Density measurement SIO timeout error)


Displays the SIO status when timeout error occurred while standing by for reception
data from the SIO middle task.

Detailed error code


(4-digit hexadecimal display)
0 0 0 X

Cause FP3F0518.EPS

Code details
1 : Status response standby
2 : Density measurement response standby
3 : Density measurement data response standby
4 : Density measurement data response standby

5-F (Density measurement unit error)


Displays the returned value when error of the status from the density measurement
unit occurred.

Detailed error code


(4-digit hexadecimal display)
0 0 X X

Cause FP3F0519.EPS

Code details
14 : Less than calibration value lower limit
17 : Checksum writing error
18 : A/D value when LED is lit is too high
31 : Measurement start position detection disabled
32 : Measurement end position detection disabled
40 : Command parameter error
41 : No measured data
42 : Command invalid
50 : Density measurement stopped

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03.22.00 FM2742 FM-DP L Service Manual H3-22
MAINTENANCE 3. TROUBLESHOOTING H3-23

5-G (Bus controller error)


Displays the returned value when error was returned from the bus controller API.

Detailed error code


(4-digit hexadecimal display)
0 0 0 X

Cause FP3F0520.EPS

Code details
1 : Failed in input bus controller setup
2 : Failed in output bus controller setup
3 : Failed in input bus controller starting
4 : Failed in output bus controller starting

6-A (Test pattern development error)


Displays the cause when test pattern development error including density
measurement pattern occurs.

Detailed error code A B C D


Code Display Details
A 1 Error when drawing background color
2 Error when drawing pattern image
B 1 Failed in exclusive control of bus controller
2 Failed in completion notification procedure of bus controller (Bus controller device driver factor)
3 Failed in completion notification procedure of bus controller (OS factor)
4 Failed in starting bus controller
5 Failed in bus controller transmission (Bus controller device driver factor)
6 Failed in bus controller transmission (OS/Bus controller device driver factor)
8 Bus controller transmission time-out (OS/Bus controller device driver factor)
C~D XX Error code of OS error code/bus controller device driver error code
B~D 002 Pattern number error (Internal error)
A~D 8000 Other errors
9000 Other errors (When drawing background)
A000 Other errors (When drawing pattern image)
FP3F0538.EPS

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03.22.00 FM2742 FM-DP L Service Manual H3-23
MAINTENANCE 3. TROUBLESHOOTING H3-24

6-B (File I/O error)


Displays the number of the file causing the error when access error occurs during the
access of the file, and the cause.

Detailed error code 4 X X X

File number Cause FP3F0539.EPS

Code details
File number
401: Test pattern data file
402: Sharpness correction parameter file

Cause
1: Open error
2: Read error
3: Write error
4: Conversion error
5: Line specification error
6: Column specification error
7: Size specification error
8: External file data error
A: Data range error

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03.22.00 FM2742 FM-DP L Service Manual H3-24
MAINTENANCE 3. TROUBLESHOOTING H3-25

6-C (DSP device driver error)


Displays error when error returns from the DSP driver.

Detailed error code


(4-digit hexadecimal display)
X X X X

XXXX : 0001~7FFFF FP3F0540.EPS

7-A (SIO intermediate task registration error)


Displays the cause of the registration error of the utility control task.

Detailed error code X X X X

Error code defined by driver


FP3F0541.EPS

7-B (SIO intermediate task initialization error)


Displays the cause of the initialization error of the utility control task.

Detailed error code X X X X

Error code defined by driver


FP3F0542.EPS

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MAINTENANCE 3. TROUBLESHOOTING H3-25.2
H3-25.1

7-C (SIO reception error)


Displays the cause of the error when the message could not be received normally.

Detailed error code X X X X

Error code defined by the driver


FP3F0543.EPS

7-D (SIO transmission error)


Displays the cause of the error when the message could not be transmitted normally.

Detailed error code X X X X

Error code defined by the driver


FP3F0544.EPS

7-F (Memory card reading error)


Displays the cause of the error when the parameter file from the memory card could not
be read normally.

Detailed error code X X X X

FFFF : Abnormal end (File type error)


Others: Error code defined by the memory card driver
FP3F0545.EPS

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03.22.00 FM2742 FM-DP L Service Manual H3-25.2
H3-25.1
MAINTENANCE 3. TROUBLESHOOTING H3-25.3
H3-25.2

9-A (Temperature error)


Displays the temperature when temperature is outside the specification during heater
temperature control. (Unit: 0.1 C)

Detailed error code


(4-digit hexadecimal display)
X X X X

Cause FP3F0521.EPS

9-B (File I/O error)


Error when the file could not be accessed properly.
Displays the number of the file causing the error and the cause.

Detailed error code


(4-digit hexadecimal display)
3 X X X

File number Cause FP3F0522.EPS

Code details
File number
301: Standard temperature parameter file
302: Temperature control parameter file
303: Internal fan control parameter file
304: Temperature control error detection parameter file
305: Plate capacity parameter file
306: Heater ON percentage parameter F (For starting)
307: Heater ON percentage parameter F (For normal operations)
308: Power monitoring driver parameter file
309: Temperature correction parameter file
310: Measurement temperature data FD storage file

Cause
1: Open error
2: Read error
3: Write error
4: Conversion error
5: Line specification error
6: Column specification error
7: Size specification error
8: External file data error
A: Data range error

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03.22.00 FM2742 FM-DP L Service Manual H3-25.2
H3-25.3
MAINTENANCE 3. TROUBLESHOOTING H3-25.4
H3-25.3

9-C-1 (TMS device driver error)


Displays the driver status when error is returned from the device driver during
thermistor temperature acquisition (A/D value).

Detailed error code


(4-digit hexadecimal display)
0 0 X X

Fixed value Driver status FP3F0523.EPS

9-C-2 (TMS device driver error/thermistor disconnection)


Displays the thermistor number (THG1 to THG6) when the D/A conversion processing
failed during thermistor temperature acquisition (A/D value).

Detailed error code X X X X

Fixed value Thermistor number


FP3F0546.EPS

9-D (Power supply monitoring device driver error)


Displays the driver status when error is returned from the device driver during power
supply voltage monitor value acquisition.

Detailed error code


(4-digit hexadecimal display)
0 0 X X

Fixed value Driver status FP3F0524.EPS

9-E (Thermistor disconnection error)


Displays the thermistor temperature (A/D value) when the thermistor (THG9, THG10)
disconnected.

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03.22.00 FM2742 FM-DP L Service Manual H3-25.4
H3-25.3
MAINTENANCE 3. TROUBLESHOOTING H3-25.5
H3-25.4

3.1.3 Error Code Tables


Names abbreviated in error code tables are as follows.
Abbreviated name Formal Name

CPU board CPU90G board

MTH board MTH11A board

FIX board FIX90A board

HAV90A board
HAV board
HAV90B board

DPI06A board
DPI board
DPI06B board

DVI board DVI90A board

IMG board IMG11B board

SNS board SNS11A board

DRV board DRV11A board

SCN board SCN11A board

DME11A board
DME
(Density measurement board)

HDD Hard disk drive

Image processor
DSP
(IMG11B board inside)

PRT Printing mechanism

FDD Floppy disk drive

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H3-25.5
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006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Error Code Table (Printer)
Detailed
Error code Error name Significance Probable cause and remedy
information format
Conveyance system related external file The memory card is not set properly in the CPU board, or
access error memory card error, CPU board malfunction. Or the data is
·File read error inappropriate or insufficient.
Conveyance system file
0200 error
·File write error 1. Set the memory card properly in the CPU board. 2-1-E
·File conversion error 2. Replace the memory card with a new one.
·File line specification error 3. Replace the CPU board.
·File column specification error 4. Re-install and check again.
Malfunction of SA6 or SNS board.
Attempted to check the tray 1
Tray 1 1. Check SA6 using M-Utility.
open/close state during initialization and 2-1-A
0210 Tray detection sensor
removal, but could not determine the
2. Adjust the mounting position of SA6.
2-2-A
error 3. Replace SA6.
open/close state.
4. Replace the SNS board.
Attempted to check the tray 1 shutter Malfunction of SA5 or SNS board.
Tray 1
present/absent state during initialization 1. Check SA5 using M-Utility. 2-1-A
0213 Shutter detection
and removal, but could not determine the 2. Replace SA5. 2-2-A
sensor error
present/absent state. 3. Replace the SNS board.
Malfunction of SB6 or SNS board.
Attempted to check the tray 2
Tray 2 1. Check SB6 using M-Utility.
open/close state during initialization and 2-1-B
0215 Tray detection sensor
removal, but could not determine the
2. Adjust the mounting position of SB6.
2-2-A
error 3. Replace SB6.
FM-DP L Service Manual

open/close state.
4. Replace the SNS board.
Attempted to check the tray 2 shutter Malfunction of SB5 or SNS board.
Tray 2
present/absent state during initialization 1. Check SB5 using M-Utility. 2-1-B
0217 Shutter detection
and removal, but could not determine the 2. Replace SB5. 2-2-A
sensor error
present/absent state. 3. Replace the SNS board.
Attempted to move the tray 1 suction The following motor/sensor/part may be faulty. Correct
Tray 1/suction cup unit
cup unit from the upper dead-point according to the troubleshooting procedure for this error code 2-1-A
0221 upper dead-point
during removal initialization, but SA1 did in "3.1.4 Troubleshooting Flow". 2-2-A
deviation error
not become OPEN. SA1/MA1
Attempted to move the tray 1 suction The following motor/sensor/part may be faulty. Correct
Tray 1/suction cup unit
cup unit to the upper dead-point during according to the troubleshooting procedure for this error code 2-1-A
0222 upper dead-point return
removal initialization, but SA1 did not in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. SA1/MA1
Attempted to move the tray 2 suction The following motor/sensor/part may be faulty. Correct
Tray 2/suction cup unit
cup unit from the upper dead-point according to the troubleshooting procedure for this error code 2-1-B
0223 upper dead-point
during removal initialization, but SB1 did in "3.1.4 Troubleshooting Flow". 2-2-A
deviation error
not become OPEN. SB1/MB1
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move the tray 2 suction The following motor/sensor/part may be faulty. Correct
Tray 2/suction cup unit
cup unit to the upper dead-point during according to the troubleshooting procedure for this error code 2-1-B
0224 upper dead-point return
removal initialization, but SB1 did not in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. SB1/MB1
Attempted to move the before-sub- The following motor/sensor/part may be faulty. Correct
scanning conveyor grip from the home according to the troubleshooting procedure for this error code 2-1-A
0226 SC2HP deviation error
position during initialization, but SC2 did in "3.1.4 Troubleshooting Flow". 2-2-A
not become OPEN. SC2/MC2
Attempted to move the before-sub- The following motor/sensor/part may be faulty. Correct
scanning conveyor grip to the home according to the troubleshooting procedure for this error code 2-1-A
0227 SC2HP return error
position during initialization, but SC2 did in "3.1.4 Troubleshooting Flow". 2-2-A
not become CLOSE. SC2/MC2
Attempted to move the before-sub-
The following motor/sensor/part may be faulty. Correct
scanning conveyor centering mechanism
according to the troubleshooting procedure for this error code 2-1-A
0228 SC3HP deviation error from the home position during
in "3.1.4 Troubleshooting Flow". 2-2-A
initialization, but SC3 did not become
SC3/MC3
OPEN.
Attempted to move the before-sub- The following motor/sensor/part may be faulty. Correct
scanning conveyor centering mechanism according to the troubleshooting procedure for this error code 2-1-A
0229 SC3HP return error
to the home position during initialization, in "3.1.4 Troubleshooting Flow". 2-2-A
but SC3 did not become CLOSE. SC3/MC3
FM-DP L Service Manual

Attempted to move the sub scanning uni


grip to the home position during
The following motor/sensor/part may be faulty. Correct
initialization or after 24H without
Preliminary operations according to the troubleshooting procedure for this error code 2-1-C
0230 error
recording operations, but SD2/SD3 did
in "3.1.4 Troubleshooting Flow". 2-2-A
not become OPEN.
SD2/SD3/MD2
Or if at the home position before moving,
SD2/SD3 remains OPEN.
Attempted to move to the home position
The following motor/sensor/part may be faulty. Correct
at the speed set again during
according to the troubleshooting procedure for this error code 2-1-C
0233 MD2HP return error measurement of the sub scanning unit
in "3.1.4 Troubleshooting Flow". 2-2-A
grip rotating speed, but SD2/SD3 did
SD2/SD3/MD2
not become OPEN.
Attempted to move the transport unit The following motor/sensor/part may be faulty.
grip from the home position during Correct according to the troubleshooting procedure for this 2-1-C
0234 SE1HP deviation error
initialization, but SE1 did not become error code in "3.1.4 Troubleshooting Flow". 2-2-A
OPEN. SE1/ME1
Attempted to move the transport unit
The following motor/sensor/part may be faulty. Correct
H3-27

H3-27
grip to the home position during 2-1-C
0235 SE1HP return error
initialization, but SE1 did not become
according to the troubleshooting procedure for this error code
2-2-A
in "3.1.4 Troubleshooting Flow". SE1/ME1
CLOSE.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move the sub scanning uni
grip from the home position to the grip The following motor/sensor/part may be faulty. Correct
state during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
0238 Sensor state 3 error
detect/discharge the film(s) remaining in in "3.1.4 Troubleshooting Flow". 2-2-A
the sub scanning unit, but SD2/SD3 did SD2/SD3/MD2
not become CLOSE.
Attempted to move the sub scanning unit
grip from the grip state to the home The following motor/sensor/part may be faulty. Correct
position during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
0239 Sensor state 1 error
detect/discharge the film(s) remaining in in "3.1.4 Troubleshooting Flow". 2-2-A
the sub scanning unit, but SD2/SD3 did SD2/SD3/MD2
not become OPEN.
Attempted to move the transport unit
The following motor/sensor/part may be faulty. Correct
grip to the home position during
according to the troubleshooting procedure for this error code 2-1-C
0240 SE1HP return error initialization in order to detect/discharge
in "3.1.4 Troubleshooting Flow". 2-2-A
the film(s) remaining in the sub scanning
SE1/ME1
unit, but SE1 did not become CLOSE.
Attempted to move the sub scanning uni
grip from the home position to the grip The following motor/sensor/part may be faulty. Correct
state during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
0241 Sensor state 3 error
detect/discharge the film(s) remaining in in "3.1.4 Troubleshooting Flow". 2-2-A
the before-sub-scanning conveyor, but SD2/SD3/MD2
FM-DP L Service Manual

SD2/SD3 did not become CLOSE.


Attempted to move the sub scanning unit
grip from the grip state to the home The following motor/sensor/part may be faulty. Correct
position during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
0242 Sensor state 1 error
detect/discharge the film(s) remaining in in "3.1.4 Troubleshooting Flow". 2-2-A
the before-sub-scanning conveyor, but SD2/SD3/MD2
SD2/SD3 did not become OPEN.
Attempted to move the transport unit
grip to the home position during The following motor/sensor/part may be faulty. Correct
initialization in order to detect/discharge according to the troubleshooting procedure for this error code 2-1-C
0244 SE1HP return error
the film(s) remaining in the before-sub- in "3.1.4 Troubleshooting Flow". 2-2-A
scanning conveyor, but SE1 did not SE1/ME1
become CLOSE.
Attempted to move the suction cup unit The following motor/sensor/part may be faulty. Correct
Tray 1
from the upper dead-point to the surface according to the troubleshooting procedure for this error code 2-1-A
0249 film surface detection
detection position during removal at tray in "3.1.4 Troubleshooting Flow". 2-2-A
error
1, but SA3 did not become CLOSE. SA3/MA1
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move the suction cup unit
The following motor/sensor/part may be faulty. Correct
to the suction cup rising deceleration
Tray 1 according to the troubleshooting procedure for this error code 2-1-A
0252 suction cup rising error
position after film suction during removal
in "3.1.4 Troubleshooting Flow". 2-2-A
at tray 1, but SA2 did not become
SA2/MA1
CLOSE.
Attempted to move the suction cup unit
The following motor/sensor/part may be faulty. Correct
Tray 1 from the suction cup rising deceleration
according to the troubleshooting procedure for this error code 2-1-A
0253 upper dead-point rising position to the upper dead-point during
in "3.1.4 Troubleshooting Flow". 2-2-A
error removal at tray 1, but SA1 did not
SA1/MA1
become CLOSE.

Attempted to move the suction cup unit The following motor/sensor/part may be faulty. Correct
Tray 2
from the upper dead-point to the surface according to the troubleshooting procedure for this error code 2-1-B
0256 film surface detection
detection position during removal at tray in "3.1.4 Troubleshooting Flow". 2-2-A
error
2, but SB3 did not become CLOSE. SB3/MB1

Attempted to move the suction cup unit


The following motor/sensor/part may be faulty. Correct
to the suction cup rising deceleration
Tray 2 according to the troubleshooting procedure for this error code 2-1-B
0259 suction cup rising error
position after film suction during removal
in "3.1.4 Troubleshooting Flow". 2-2-A
at tray 2, but SB2 did not become
SB2/MB1
CLOSE.
Attempted to move the suction cup unit
The following motor/sensor/part may be faulty. Correct
Tray 2 from the suction cup rising deceleration
FM-DP L Service Manual

according to the troubleshooting procedure for this error code 2-1-B


0260 upper dead-point rising position to the upper dead-point during
in "3.1.4 Troubleshooting Flow". 2-2-A
error removal at tray 2, but SB1 did not
SB1/MB1
become CLOSE.

Attempted to center align the centering


mechanism during before-sub-scanning The following motor/sensor/part may be faulty. Correct
conveyor conveyance, but SC3 did not according to the troubleshooting procedure for this error code 2-1-A
0266 SC3HP return error
become CLOSE at the end of side in "3.1.4 Troubleshooting Flow". 2-2-A
alignment. Or side alignment cannot be SC3/MC3
performed, and SC3 remains CLOSE.

Attempted to move the before-sub-


scanning conveyor grip from the grip
release position to the grip state after The following motor/sensor/part may be faulty. Correct
conveying to the before-sub-scanning according to the troubleshooting procedure for this error code 2-1-A
0267 SC2HP return error (1) conveyor, but SC2 did not become in "3.1.4 Troubleshooting Flow". 2-2-A
CLOSE. Or it is not at the grip release SC2/MC2
position before operations, and SC2
H3-29

H3-29
remains CLOSE.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move the before-sub-
scanning conveyor grip from the grip
release position to the grip state after The following motor/sensor/part may be faulty. Correct
according to the troubleshooting procedure for this error code 2-1-A
0269 SC2HP return error (2) conveying to the sub scanning unit, but
in "3.1.4 Troubleshooting Flow". 2-2-A
SC2 did not become CLOSE. Or it is not
at the grip release position before SC2/MC2
operations, and SC2 remains CLOSE.
Attempted to set the sub scanning unit
The following motor/sensor/part may be faulty. Correct
grip to the entrance grip state before
according to the troubleshooting procedure for this error code 2-1-C
0270 Sensor state 2 error conveying to the sub scanning unit, but
in "3.1.4 Troubleshooting Flow". 2-2-A
SD2 did not become CLOSE and SD3
SD2/SD3/MD2
did not become OPEN.
Attempted to set the sub scanning unit The following motor/sensor/part may be faulty. Correct
grip to the entrance/exit grip state during according to the troubleshooting procedure for this error code 2-1-C
0272 Sensor state 3 error
recording by the sub scanning unit, but in "3.1.4 Troubleshooting Flow". 2-2-A
SD2/SD3 did not become CLOSE. SD2/SD3/MD2
Attempted to set the sub scanning unit
The following motor/sensor/part may be faulty. Correct
grip to the entrance grip release state
according to the troubleshooting procedure for this error code 2-1-C
0273 Sensor state 4 error during recording by the sub scanning
in "3.1.4 Troubleshooting Flow". 2-2-A
unit, but SD2 did not become OPEN and
SD2/SD3/MD2
SD3 did not become CLOSE.
Attempted to set the sub scanning unit
FM-DP L Service Manual

The following motor/sensor/part may be faulty. Correct


grip to the entrance/exit grip release
according to the troubleshooting procedure for this error code 2-1-C
0274 Sensor state 1 error state after recording by the sub scanning
in "3.1.4 Troubleshooting Flow". 2-2-A
unit, but SD2/SD3 did not become
SD2/SD3/MD2
OPEN.
Attempted to move the transport unit The following motor/sensor/part may be faulty. Correct
grip to the home position during according to the troubleshooting procedure for this error code 2-1-C
0277 SE1HP return error
transport unit conveyance, but SE1 did in "3.1.4 Troubleshooting Flow". 2-2-A
not become CLOSE. SE1/ME1
The following motor/sensor/part may be faulty. Correct
Tray 1/tray lock release Attempted to open the tray 1, but SA7 according to the troubleshooting procedure for this error code
0287 error did not become CLOSE. in "3.1.4 Troubleshooting Flow".
2-1-A
SA7/SOLA1
The following motor/sensor/part may be faulty. Correct
Tray 2/tray lock release Attempted to open the tray 2, but SB7 according to the troubleshooting procedure for this error code
0288 error did not become CLOSE. in "3.1.4 Troubleshooting Flow".
2-1-B
SB7/SOLB1
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move to the measurement
start position during measurement of the The following motor/sensor/part may be faulty. Correct
MD2 high speed drive sub scanning unit grip rotation speed according to the troubleshooting procedure for this error code 2-1-C
0289 error measurement, but SD2 did not become in "3.1.4 Troubleshooting Flow". 2-2-A
CLOSE and SD3 did not become OPEN SD2/SD3/MD2
within the specified time.
Attempted to move from the
measurement start position to the
The following motor/sensor/part may be faulty. Correct
entrance/exit grip position during
MD2 low speed down according to the troubleshooting procedure for this error code 2-1-C
0290 mode drive error
measurement of the sub scanning unit
in "3.1.4 Troubleshooting Flow". 2-2-A
grip rotation speed measurement, but
SD2/SD3/MD2
SD2/SD3 did not become CLOSE within
the specified time.
Attempted to set the low speed down
mode speed during measurement of the The following motor/sensor/part may be faulty.
MD2 low speed down sub scanning unit grip rotation speed Correct according to the troubleshooting procedure for this
0291 mode grip time error measurement, but because the error code in "3.1.4 Troubleshooting Flow".
2-1-D
measurement result is outside the SD2/SD3/MD2
specification, the speed cannot be set.
Attempted to move from the
entrance/exit grip position to the
entrance grip release position during The following motor/sensor/part may be faulty.
FM-DP L Service Manual

MD2 low speed up measurement of the sub scanning unit Correct according to the troubleshooting procedure for this 2-1-C
0292 mode drive error grip rotation speed measurement, but error code in "3.1.4 Troubleshooting Flow". 2-2-A
SD2 did not become OPEN and SD3 did SD2/SD3/MD2
not become CLOSE within the specified
time.
Attempted to set the low speed up mode
speed during measurement of the sub The following motor/sensor/part may be faulty. Correct
MD2 low speed up scanning unit grip rotation speed according to the troubleshooting procedure for this error code
0293 mode grip time error measurement, but because the in "3.1.4 Troubleshooting Flow".
2-1-D
measurement result is outside the SD2/SD3/MD2
specification, the speed cannot be set.
Attempted to move the suction cup unit The following motor/sensor/part may be faulty.
Tray 1
of tray 1 to the deceleration position Correct according to the troubleshooting procedure for this 2-1-A
0298 Suction cup unit rising
during removal initialization, but SA2 did error code in "3.1.4 Troubleshooting Flow". 2-2-A
error
not become CLOSE. SA2/MA1
Attempted to move the suction cup unit The following motor/sensor/part may be faulty.
Tray 2
of tray 2 to the deceleration position Correct according to the troubleshooting procedure for this 2-1-B
0299 Suction cup unit rising
H3-31

H3-31
during removal initialization, but SB2 did error code in "3.1.4 Troubleshooting Flow". 2-2-A
error
not become CLOSE. SB2/MB1
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The following motor/sensor/part may be faulty.
Tray 1 Attempted to lock tray 1, but SA7 did Correct according to the troubleshooting procedure for this error 2-1-A
02A0 Lock sensor error not become OPEN. code in "3.1.4 Troubleshooting Flow". 2-2-A
SA7/SOLA1
The following motor/sensor/part may be faulty.
Tray 2 Attempted to lock tray 2, but SB7 did Correct according to the troubleshooting procedure for this error 2-1-B
02A1 Lock sensor error not become OPEN. code in "3.1.4 Troubleshooting Flow". 2-2-A
SB7/SOLB1
The configuration file on the memory card is damaged. Or
Failed to open/load the configuration malfunction of the memory card.
0300 Config file load error
file. (The file did not exist, etc.) 1. Re-install in the full install mode.
None
2. Replace the CPU board.
The descriptive contents of the external file are incorrect.
Sorting condition setting
The contents of the sorting conditions 1. Correct the contents while referring to the detailed
0311 file description
setting file are abnormal. information format, reload the file from the M-Utility, and
3-0-C
contradiction error
reset.
1. Check the cable connector.
One LD has malfunctioned. 2. Check the polygon. (by M-Utility)
0312 Fatal error following LD • Malfunction of LD 3. Replace the SCN board.
None
(*1) malfunction • Faulty cable connector 4. To use the remaining LD temporarily, select “Enable” at the
• Malfunction of SCN board [ContinuePrnt on Error] setting of the [System Management]-
FM-DP L Service Manual

[System Config.]-[Set parameters] of the M-Utility.


Temperature control Malfunction of the heater thermistor
Failed to initialize the temperature
0320 system subsystem
control system of the printer subsystem.
1. Check the connectors related to the heater thermistor, etc. 3-0-A
initialization error 2. Replace the heater thermistor.
The specifications of the system parameter and input CH
The contents of the version information initialization setting film size are not matching.
CH Def. Value film size
0321 error
file were abnormal when starting the 1. Re-set the film size using M-Utility. 3-0-B
equipment. 2. Replace the memory card, re-install in the full install mode,
and read the individual data.
Incorrect file size setting of the tray.
0322 No mounted tray error Both trays are not mounted.
1. Correct the tray file size setting from the M-Utility.
None

0323 Tray disabled error The tray is disabled. The tray is set to the disabled state due to malfunction. None

0324 Tray empty error No tray mounted. Mount the tray properly. None
H3-32

*1: Main unit software version B01 or later.

H3-32
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Incorrect software installation, malfunction of the memory card,
and defects in the vicinity of the CPU on the CPU board.
0330 Failed to start the task of the printer 1. Re-install the software, and read the individual data FD.
Task start error None
~0335 subsystem. 2. Replace with a proper memory card, re-install the software,
start up, and read the individual data FD.
3. Replace the CPU board.
Incorrect software installation, memory card malfunction,
defects in the vicinity of the SIO on the MTH board, malfunction
of the operation panel, or malfunction of the SIO cable.
1. Re-install the software.
Failed in the initialization of the PNL sub- 2. Replace with a proper memory card, and re-install the
0341 PNL-SS start error
system of the printer. software.
None
3. Replace the MTH board.
4. Replace the operation panel.
5. Replace the SIO cable between the operation panel and
main body.
The version information file on the memory card is damaged.
Failed to open version information file Or malfunction of the memory card.
Version information file
03A0 open error
when starting the equipment. 1. Re-install and check again. None
(The file did not exist, etc.) 2. Replace the memory card, re-install in the full install mode,
and read the individual data.
The version information file on the memory card is damaged.
FM-DP L Service Manual

Or malfunction of the memory card.


Version information file Version file contents were faulty when
03A1 read error starting the equipment.
1. Re-install and check again. None
2. Replace the memory card, re-install in the full install mode,
and read the individual data.
The sorting conditions setting file in the memory card is
damaged, or the memory card has malfunctioned.
Sorting conditions The contents of the sorting conditions
03A2 setting file read error setting file at start up were abnormal.
1. Re-install and check again. 3-0-D
2. Replace the memory card, re-install in the full install mode,
and read the individual data.
The contents of the backup RAM are damaged, or cleared to
0.
The contents of the backup RAM at
03A3 Backup RAM data error
start up were abnormal.
1. Clear the backup RAM (default setting), and check again. None
(Load the individual data if necessary.)
2 Replace the CPU board
External file access error The memory card is not set properly in the CPU board, or
·File read error memory card error, CPU board malfunction.
Scanner system file ·File write error 1. Set the memory card properly in the CPU board.
0501 error ·File conversion error 2. Replace the memory card with a new one. 5-A
H3-33

H3-33
·File line specification error 3. Replace the CPU board.
·File column specification error 4. Re-install and check again.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Incorrect software installation, malfunction of the memory card,
and defects in the vicinity of the CPU on the CPU board.
1. Re-install the software, start up, and read the individual data
0502 Task start error When task doe not exist FD. 5-B
2. Replace the CPU board. and perform 1.
3. Replace the CPU board.
Incorrect software installation, malfunction of the memory card,
and defects in the vicinity of the CPU on the CPU board.
SIO middle task start 1. Re-install the software, start up, and read the individual data
0503 error
SIO middle task start error FD. 5-C
2. Replace the CPU board. and perform 1.
3. Replace the CPU board.
After the polygon turns ON, it did not
rotate for the specified number of times
1. Check the connection of the cable.
within the specified time.
0510 Polygon error
·Error by polygon
2. Check by polygon using M-Utility. None
3. Replace the SCN board.
·Faulty cable connection
·Malfunction of the SCN board
Both LDs have malfunctioned. 1. Check the connection of the cable.
·Malfunction of LD 2. Check by LD using M-Utility.
0512 Malfunction of two LDs
·Faulty cable connection 3. Replace the LD.
5-C
·Malfunction of the SCN board 4. Replace the SCN board.
FM-DP L Service Manual

The start-point detection signal is not


generated
·Malfunction of the start-point detection 1. Check the cable connection.
board. 2. Check the optical unit.
Start-point detection
0513 error
·Malfunction of the optical unit. (The 3. Replace the LD. None
laser beam did not enter the leading 4. Replace the start-point detection board.
edge detection sensor) 5. Replace the SCN board.
·Faulty cable connection
·Malfunction of the SCN board
H3-34

H3-34
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The leading edge detection signal is not
generated.
·Malfunction of the leading edge 1. Check the cable connection.
detection board. 2. Check if there is film or foreign object on the leading edge
·Malfunction of the optical unit. (The detection sensor
Leading edge detection laser beam did not enter the leading 3. Check the mounting of the optical unit to the sub scanning
0514 error edge detection sensor) unit. D-5
·Improper mounting of the optical unit to 4. Replace the leading edge detection sensor.
the sub scanning unit 5. Replace the LD.
·Film or foreign object on the leading 6. Replace the SCN board.
edge detection sensor
·Faulty cable connection
·Malfunction of the SCN board
1. Check film conveyance state.
2. Check the cable connection.
3. Check if there is film or foreign object on the leading edge
detection sensor
Could not detect the leading edge of the
Leading edge detection 4. Check the mounting of the optical unit to the sub scanning
0515 time-out
film within the specified time.
unit.
None
·Faulty film conveyance
5. Check the optical unit.
6. Replace the leading edge detection sensor.
7. Replace the LD.
8. Replace the SCN board.
FM-DP L Service Manual

Image recording did not end within the


specified time. 1. Check the LD.
Image recording end ·Start-point detection error (Start-point 2. Check the polygon.
0516 time-out detection is unstable) 3. Check if start-point detection is stable.
None
·Sudden malfunction of the LD 4. Replace the polygon/LD.
·Sudden malfunction of the polygon
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
Failed to load the DSP micro-program 1
DSP micro-program 1 connectors, image memory board are set to the MTHboard
0600 load error
from the memory card to the DSP of the
normally.
6-C
IMG board.
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
Failed to load the DSP micro-program 2
DSP micro-program 2 connectors, image memory board are set to the MTH
0601 load error
from the memory card to the DSP of the
board normally.
6-C
IMG board.
2. Replace the IMG board.
H3-35

H3-35
3. Replace the MTH board.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
DSP micro-program 1 The checksum of the DSP micro-
0602 checksum error program 1 is abnormal.
board normally. 6-C
2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
DSP micro-program 2 The checksum of the DSP micro-
0603 checksum error program 2 is abnormal.
board normally. 6-C
2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
The result of the DSP self-diagnosis is
0604 board normally.
FM-DP L Service Manual

DSP self-diagnosis error 6-C


abnormal. 2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
DSP fixed coefficient Failed in writing the fixed coefficient in
0605 setting error the DSP external memory.
board normally. 6-C
2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
H3-36

H3-36
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
DSP density connectors, and image memory board are set to the MTH
Failed in writing the density measuremen
0606 measurement correction
table in the DSP external memory.
board normally. 6-C
table setting error 2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
Failed to read the external file handled
0607 DSP file 1 input error
by the DSP.
board normally. 6-C
2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board or defect of
the memory card.
1. Check that the CPU, IMG, input boards, MTH board related
connectors, and image memory board are set to the MTH
Failed to read the external file handled
0608 board normally.
FM-DP L Service Manual

DSP file 2 input error 6-C


by the DSP. 2. Replace the IMG board.
3. Re-install.
4. Replace the memory card.
5. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP micro-program 1 The checksum calculation of the DSP
connectors, and image memory board are set to the MTH
0611 checksum calculation micro-program 1 did not end within the
board normally.
6-C
time-out error specified time.
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP micro-program 2 The checksum calculation of the DSP
connectors, and image memory board are set to the MTH
0612 checksum calculation micro-program 2 did not end within the
board normally.
6-C
time-out error specified time.
2. Replace the IMG board.
3. Replace the MTH board.
H3-37

H3-37
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
The self-diagnosis of the DSP did not
DSP self-diagnosis time- connectors, and image memory board are set to the MTH
0613 out error
end within the specified time (90
board normally.
6-C
seconds).
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP image processing Failed in writing the image processing 2 connectors, and image memory board are set to the MTH
0614 2 parameter setting error parameter in the DSP external memory. board normally.
6-C
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
The DSP image processing 2 start
DSP image processing connectors, and image memory board are set to the MTH
0615 2 start time-out error
process did not end within the specified
board normally.
6-C
time (90 seconds).
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP image processing The DSP image processing 2 start connectors, and image memory board are set to the
0616 2 start error results were faulty. MTH board normally.
6-C
FM-DP L Service Manual

2. Replace the IMG board.


3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP image processing The DSP image processing 2 start connectors, and image memory board are set to the
0617 2 start error results were faulty. (DSP4) MTH board normally.
6-C
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP image processing The DSP image processing 2 start connectors, and image memory board are set to the MTH
0618 2 start error results were faulty. (DSP5) board normally.
6-C
2. Replace the IMG board.
3. Replace the MTH board.
H3-38

H3-38
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect of the file in the memory card, memory card, or CPU
board.
1. Check that the CPU, IMG, input boards, MTH board related
Failed in internal recording process connectors, and image memory board are set to the MTH
Recording process 6-C
061E sequence error
control. board normally. (Fixed at 0100)
(DSP acquisition time-out) 2. Re-install.
3. Replace the memory card.
4. Replace the CPU board.
Defect in the vicinity of the bus controller of the MTH board. Or
defect of the image memory board.
1. Check that the CPU, IMG, input boards, MTH board related
Image processing 2 bus Failed to start the bus controlled in
0620 controller start error image processing 2.
connectors, and image memory board are set to the MTH None
board normally.
2. Replace the MTH board.
3. Replace the image memory board on the MTH board.
Defect in the vicinity of the bus controller of the MTH board. Or
defect of the image memory board.
Image processing 2 The output side bus controller start 1. Check that the CPU, IMG, input boards, MTH board related
0621 output bus controller results in image processing 2 were connectors, and image memory board are set to the MTH None
error faulty. board normally.
2. Replace the MTH board.
3. Replace the image memory board on the MTH board.
FM-DP L Service Manual

Defect in the vicinity of the bus controller of the MTH board. Or


defect of the image memory board.
1. Check that the CPU, IMG, input boards, MTH board related
Image processing 2 The input side bus controller start results
0622 input bus controller error in image processing 2 were faulty.
connectors, and image memory board are set to the MTH None
board normally.
2. Replace the MTH board.
3. Replace the image memory board on the MTH board.
Defect in the vicinity of the DSP of the IMG board.
DSP density
1. Check that the CPU, IMG, input boards, MTH board related
measurement
Failed in writing to the DSP external connectors, and image memory board are set to the MTH
0650 correction table 0
memory. board normally.
6-C
setting error (35 x 43
2. Replace the IMG board.
cm)
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
DSP density
1. Check that the CPU, IMG, input boards, MTH board related
measurement
Failed in writing to the DSP external connectors, and image memory board are set to the MTH
0651 correction table 1
memory. board normally.
6-C
setting error (35 x 43
H3-39

2. Replace the IMG board.

H3-39
cm)
3. Replace the MTH board.
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board.
DSP density 1. Check that the CPU, IMG, input boards, MTH board related
measurement Failed in writing to the DSP external connectors, and image memory board are set to the MTH
0652 correction table 2 memory. board normally.
6-C
setting error 2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
DSP density 1. Check that the CPU, IMG, input boards, MTH board related
measurement Failed in writing to the DSP external connectors, and image memory board are set to the MTH
0653 correction table 3 memory. board normally.
6-C
setting error 2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
Uniformity correction Failed in writing the uniformity correction connectors, and image memory board are set to the MTH
0654 value S0 setting error value S0 in the DSP external memory. board normally.
6-C
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
Uniformity correction Failed in writing the uniformity correction connectors, and image memory board are set to the MTH
0655 value S1 setting error value S1 in the DSP external memory. board normally.
6-C
FM-DP L Service Manual

2. Replace the IMG board.


3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
0660 Image processing 2 Failed in image processing 2. connectors, and image memory board are set to the MTH
None
(*3) retry-over (Exceeded the number of retries.) board normally.
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the bus controller of the MTH board.
1. Check that the CPU, IMG, input boards, MTH board related
Failed in expanding the memory of the connectors, and image memory board are set to the MTH
Test pattern expansion
06C0 error
pattern when outputting test pattern board normally. 6-A
using the U-Utility and M-Utility. 2. Replace the MTH board.
3. Replace the image memory board on the MTH board.

*3: Main unit software version B03 or later.


H3-40

H3-40
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect of the operation panel or defect in the vicinity of the
operation panel SIO.
1. Check that the operation panel LED and screen display
turn on when the power is turned ON.
Issued the request command to the 2. Check that the cable between the operation panel and
Operation panel no-
0700 response error
operation panel, but no response. MTH board is connected properly. None
Response waiting time-out. 3. Re-install the software of the operation panel.
4. Replace the operation panel.
5. Replace the cable of the operation panel.
6. Replace the MTH board.
Defect in the vicinity of the operation panel SIO.
Failed in registering the SIO for 1. Check that the cable between the operation panel and
0702 SIO registration error
exchanging with the operation panel. MTH board is connected properly.
7-A
2. Replace the MTH board.
Defect in the vicinity of the operation panel SIO.
Failed in initializing the SIO channel for 1. Check that the cable between the operation panel and
0703 SIO initialization error
exchanging with the operation panel. MTH board is connected properly.
7-B
2. Replace the MTH board.
Defect in the vicinity of the operation panel SIO.
SIO reception Detected error while receiving message
0705 communication error from the operation panel.
1. Check that the cable between the operation panel and 7-C
MTH board is connected properly.
Defect of the operation panel or defect in the vicinity of the
FM-DP L Service Manual

operation panel SIO.


1. Check that the operation panel LED and screen display
turn on when the power is turned ON.
SIO transmission Detected error while transmitting 2. Check that the cable between the operation panel and
0707 response error message to the operation panel. MTH board is connected properly. 7-D
3. Re-install the software of the operation panel.
4. Replace the operation panel.
5. Replace the cable of the operation panel.
6. Replace the MTH board.
Defect of the operation panel or defect in the vicinity of the
operation panel SIO.
1. Check that the operation panel LED and screen display
turn on when the power is turned ON.
The cue for exchanging with the 2. Check that the cable between the operation panel and
0708 SIO message cue over
operation panel is full. MTH board is connected properly. None
3. Re-install the software of the operation panel.
4. Replace the operation panel.
H3-41

H3-41
5. Replace the cable of the operation panel.
6. Replace the MTH board.
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Incorrect software installation, malfunction of the memory card,
and defects in the vicinity of the CPU on the CPU board.
1. Re-install the software, and read the individual data FD.
0709 UCM task start error Utility execution task start error
2. Replace with a proper memory card, re-install the software,
None
start up, and read the individual data FD.
3. Replace the CPU board.
Defect of the operation panel or defect in the vicinity of the
operation panel SIO.
1. Check that the operation panel LED and screen display
turn on when the power is turned ON.
Operation panel Failed in initial exchange with the 2. Check that the cable between the operation panel and
070A application start error operation panel. MTH board is connected properly. None
3. Re-install the software of the operation panel.
4. Replace the operation panel.
5. Replace the cable of the operation panel.
6. Replace the MTH board.
The heat development control parameter file on the memory
Heat development card has malfunctioned. Or the memory card is faulty.
Failed in the reading of the heat
0901 system parameter file
development parameter file.
1. Re-install and re-check. 9-B
reading error 2. Replace the memory card and re-install in the full install
mode.
The memory card is protected. Or the memory card has
FM-DP L Service Manual

malfunctioned.
Heat development
Failed in writing the reference 1. Check that the memory card protect is released.
0902 system parameter file
temperature parameter. 2. Re-install and re-check.
9-B
writing error
3. Replace the memory card, re-install in the full install mode,
and check again.
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 1 (THG1) for heater 1. Check that the thermistor connector, I/F cable to the
0911 thermistor 1 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
H3-42

H3-42
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 2 (THG2) for heater 1. Check that the thermistor connector, I/F cable to the
0912 thermistor 2 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 3 (THG3) for heater 1. Check that the thermistor connector, I/F cable to the
0913 thermistor 3 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 4 (THG4) for heater 1. Check that the thermistor connector, I/F cable to the
FM-DP L Service Manual

0914 thermistor 4 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 5 (THG5) for heater 1. Check that the thermistor connector, I/F cable to the
0915 thermistor 5 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
H3-43

H3-43
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Disconnection of the I/F cable between the SNS board and
thermistor, or malfunction of the thermistor or thermistor port of
the SNS board.
Heater temperature The thermistor 6 (THG6) for heater 1. Check that the thermistor connector, I/F cable to the
0916 thermistor 6 temperature detection has thermistor, and connector of the SNS board are set 9-A
disconnection disconnected. correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.

Malfunction of the built-in cooling fan, or built-in temperature


detection thermistor, disconnection of the heater or
disconnection of the cable between the heater and power
supply unit, reset of the heater by the thermal protector, or
malfunction of the power supply unit.
1. Check that the connector to the heater, cable to the heater,
and connector from the thermistor of the SNS board are set
The temperature did not rise to the correctly.Check that the thermal protector has been cleared
Temperature
currently set value (TL) even after 45
0920 abnormally low error
minutes from system start. Heater
by reset. 9-A
(After start DELAY) 2. Check the operations of the built-in cooling fan using the
disconnection. M-Utility, and replace the fan if operations are faulty.
3. Check the operations of each heater using the M-Utility,
check the temperature around each heater with your hand.
FM-DP L Service Manual

If warm, replace the thermistor. If not warm, check that the


wiring is normal, and replace the heater.
4. Replace the SNS board.
5. Replace the power supply unit.
Disconnection of the heater, reset of the heater by the thermal
protector, or malfunction of the power supply unit.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
Temperature The heater (HG1) temperature does not Check that the thermal protector has been cleared by reset.
0921 abnormally low error rise to the currently set value (TL) even 2. Check the operations of each heater using the M-Utility, 9-A
(Plate 1) after 5 minutes. check the temperature around each heater with your hand.
If warm, replace the thermistor. If not warm, check that the
wiring is normal, and replace the heater.
3. Replace the SNS board.
4. Replace the power supply unit.
H3-44

H3-44
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Disconnection of the heater, reset of the heater by the thermal
protector, or malfunction of the power supply unit.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG2) temperature does not Check that the thermal protector has been cleared by reset.
Temperature abnormally
0922 low error (Plate 2)
rise to the currently set value (TL) even 2. Check the operations of each heater using the M-Utility, 9-A
after 5 minutes. check the temperature around each heater with your hand.
If warm, replace the thermistor. If not warm, check that the
wiring is normal, and replace the heater.
3. Replace the SNS board.
4. Replace the power supply unit.
Disconnection of the heater, reset of the heater by the thermal
protector, or malfunction of the power supply unit.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG3) temperature does not Check that the thermal protector has been cleared by reset.
Temperature abnormally
0923 low error (Plate 3)
rise to the currently set value (TL) even 2. Check the operations of each heater using the M-Utility, 9-A
after 5 minutes. check the temperature around each heater with your hand.
If warm, replace the thermistor. If not warm, check that the
wiring is normal, and replace the heater.
3. Replace the SNS board.
4. Replace the power supply unit.
Disconnection of the heater, reset of the heater by the thermal
FM-DP L Service Manual

protector, or malfunction of the power supply unit.


1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG3) temperature does not Check that the thermal protector has been cleared by reset.
Temperature abnormally
0924 low error (Plate 4)
rise to the currently set value (TL) even 2. Check the operations of each heater using the M-Utility, 9-A
after 5 minutes. check the temperature around each heater with your hand.
If warm, replace the thermistor. If not warm, check that the
wiring is normal, and replace the heater.
3. Replace the SNS board.
4. Replace the power supply unit.
Disconnection of the heater, reset of the heater by the thermal
protector, or malfunction of the power supply unit.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG5) temperature does not Check that the thermal protector has been cleared by reset.
Temperature abnormally
0925 low error (Plate 5)
rise to the currently set value (TL) even 2. Check the operations of each heater using the M-Utility, 9-A
after 5 minutes. check the temperature around each heater with your hand.
H3-45

If warm, replace the thermistor. If not warm, check that the

H3-45
wiring is normal, and replace the heater.
3. Replace the SNS board.
4. Replace the power supply unit.
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Disconnection of the heater, reset of the heater by the thermal
protector, or malfunction of the power supply unit.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG6) temperature does not Check that the thermal protector has been cleared by reset.
Temperature abnormally
0926 low error (Plate 6)
rise to the currently set value (TL) even 2. Check the operations of each heater using the M-Utility, 9-A
after 5 minutes. check the temperature around each heater with your hand.
If warm, replace the thermistor. If not warm, check that the
wiring is normal, and replace the heater.
3. Replace the SNS board.
4. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG1) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0931 high error (Plate 1)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
FM-DP L Service Manual

5. Replace the power supply unit.


Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG2) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0932 high error (Plate 2)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-46

H3-46
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG3) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0933 high error (Plate 3)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG4) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0934 high error (Plate 4)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
FM-DP L Service Manual

4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG5) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0935 high error (Plate 5)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-47

H3-47
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG6) temperature does not M-Utility. Replace the fan if operations are faulty.
Temperature abnormally
0936 high error (Plate 6)
drop to the currently set value (TH) even 3. After cooling the equipment, check the operations of each 9-A
after 5 minutes. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG1) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0941 (Plate 1)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
FM-DP L Service Manual

4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG2) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0942 (Plate 2)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-48

H3-48
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG3) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0943 (Plate 3)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG4) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0944 (Plate 4)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
FM-DP L Service Manual

4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG5) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0945 (Plate 5)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-49

H3-49
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
The heater (HG6) temperature is above 2. Check the operations of the built-in cooling fan using the
TH and below Terr even after a certain M-Utility. Replace the fan if operations are faulty.
Overheat 1 error
0946 (Plate 6)
period of time from after 5 minutes from 3. After cooling the equipment, check the operations of each 9-A
the start up of the equipment. Cooling heater using the M-Utility. Check the temperature around
failure. each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG1) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0951 (Plate 1)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
FM-DP L Service Manual

4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG2) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0952 (Plate 2)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-50

H3-50
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG3) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0953 (Plate 3)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG4) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0954 (Plate 4)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
FM-DP L Service Manual

4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG5) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0955 (Plate 5)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
H3-51

H3-51
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the built-in cooling fan, or built-in temperature
detection thermistor, malfunction of the heater, or SNS board.
1. Check that the connector to the heater, cable to the heater,
and connector of the power supply unit are set correctly.
2. Check the operations of the built-in cooling fan using the
The heater (HG6) temperature is above M-Utility. Replace the fan if operations are faulty.
Overheat 2 error
0956 (Plate 6)
the currently set value (Terr) even after 6 3. After cooling the equipment, check the operations of each 9-A
seconds. Cooling failure. heater using the M-Utility. Check the temperature around
each heater with your hand, if not warm, check that the
wiring is normal, and replace the thermistor.
4. Check that the wiring between the SNS board and power
supply unit is normal, and replace the SNS board.
5. Replace the power supply unit.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
THG1 thermistor data is abnormal. thermistor port of the SNS board.
THG1D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
09F1 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set correctly 9-E
etc.) 2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
FM-DP L Service Manual

SNS board and thermistor, or malfunction of the thermistor or


THG2 thermistor data is abnormal. thermistor port of the SNS board.
THG2D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
09F2 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set correctly
9-E
etc.) 2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
THG3 thermistor data is abnormal. thermistor port of the SNS board.
THG3D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
09F3 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set correctly
9-E
etc.) 2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
H3-52

H3-52
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
THG4 thermistor data is abnormal. thermistor port of the SNS board.
THG4D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
09F4 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set correctly
9-E
etc.) 2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
THG5 thermistor data is abnormal. thermistor port of the SNS board.
THG5D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
09F5 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set correctly 9-E
etc.) 2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
THG6 thermistor data is abnormal. thermistor port of the SNS board.
THG6D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
09F6 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set correctly
9-E
etc.) 2. Replace the thermistor.
FM-DP L Service Manual

3. Replace the SNS board.


4. Replace the cable between the thermistor and SNS board.
Defect of the SNS board, defect of the power supply, or defect
of the interruption processor of the CPU board.
Power supply Could not prepare monitoring of the
09FE monitoring device error power supply voltage.
1. Replace the SNS board. 9-D
2. Replace the power supply.
3. Replace the CPU board.
Defect of the thermistor controller of the SNS board, or defect
Could not check the temperature read by of the thermistor. 9-C-1
09FF TMS device error
the themristor. 1. Replace the SNS board. 9-C-2
2. Replace the thermistor.
H3-53

H3-53
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Open the film tray (shutter need not be inserted) and replenish
When the film remainder display is 0 or
the film. 2-1-A
when SA8 could not detect film suction
1201 Film empty
even though the film remainder display is
If "You need to replenish film. Press tray open key" is displayed 2-1-B
even though the film remainder display is not 0, refer to "3.1.4 2-2-A
not 0.
Troubleshooting Flow".
Tray 1 is open during initialization and 2-1-A
1212 Tray 1 tray open error
removal.
Close tray 1.
2-2-A
Tray 1 The shutter is inserted into tray 1 during 2-1-A
1214 shutter present error initialization and removal.
Pull out the shutter of tray 1.
2-2-A
Tray 2 Tray 2 was open during initialization and 2-1-B
1216 tray open error removal.
Close tray 2.
2-2-A
Tray 2 The shutter is inserted into tray 2 during 2-1-B
1218 shutter present error initialization and removal.
Pull out the shutter of tray 2.
2-2-A
Attempted to discharge the film
remaining in the heat development unit The following motor/sensor/part may be faulty. Correct
Heat development unit
during initialization, but could not detect according to the troubleshooting procedure for this error code 2-1-C
1236 remainder film SG1
the leading edge (CLOSE) of the film at in "3.1.4 Troubleshooting Flow". 2-2-A
supply error
the density measurement unit entrance SG1/MG1
(SG1).
Attempted to discharge the film
The following motor/sensor/part may be faulty. Correct
Heat development unit remaining in the heat development unit
FM-DP L Service Manual

according to the troubleshooting procedure for this error code 2-1-C


1237 remainder film SG2 during initialization, but could not detect
in "3.1.4 Troubleshooting Flow". 2-2-A
discharge error the trailing edge (OPEN) of the film at the
SG2/MG1
density measurement unit exit (SG2).
Attempted to discharge the film
The following motor/sensor/part may be faulty. Correct
Before-sub-scanning remaining in the before-sub-scanning
according to the troubleshooting procedure for this error code 2-1-C
1243 conveyor remainder film conveyor during initialization, but could
in "3.1.4 Troubleshooting Flow". 2-2-A
SE3 supply error not detect the leading edge (CLOSE) of
SE3/ME3/MD2/FFM
the film at the transport unit exit (SE3).
Attempted to discharge the film
The following motor/sensor/part may be faulty. Correct
remaining in the tray 1 during
Tray 1 remainder film according to the troubleshooting procedure for this error code 2-1-A
1245 SC1 supply error
initialization, but could not detect the
in "3.1.4 Troubleshooting Flow". 2-2-A
leading edge (CLOSE) of the film at the
SC1/MC1/MA2/MB2
before-sub-scanning conveyor (SC1).
Attempted to discharge the film
The following motor/sensor/part may be faulty.
remaining in tray 1 during initialization,
Tray 1 remainder film Correct according to the troubleshooting procedure for this 2-1-A
1246 SA4 discharge error
but could not detect the trailing edge
error code in "3.1.4 Troubleshooting Flow". 2-2-A
(OPEN) of the film at the removal unit
H3-54

H3-54
SA4/MC1/MA2
(SA4).
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to discharge the film
The following motor/sensor/part may be faulty. Correct
remaining in tray 2 during initialization,
Tray 2 remainder film according to the troubleshooting procedure for this error code 2-1-B
1247 SC1 supply error
but could not detect the leading edge
in "3.1.4 Troubleshooting Flow". 2-2-A
(CLOSE) of the film at the before-sub-
SC1/MC1/MB2
scanning conveyor (SC1).
Attempted to discharge the film
The following motor/sensor/part may be faulty. Correct
remaining in tray 2 during initialization,
Tray 2 remainder film according to the troubleshooting procedure for this error code 2-1-B
1248 SB4 discharge error
but could not detect the trailing edge
in "3.1.4 Troubleshooting Flow". 2-2-A
(OPEN) of the film at the removal unit
SB4/MC1/MB2
(SB4).
The following motor/sensor/part may be faulty. Correct
Film sucked once dropped during according to the troubleshooting procedure for this error code 2-1-A
1254 Tray 1 film drop error
removal at tray 1. in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
Attempted to convey the sucked film to The following motor/sensor/part may be faulty. Correct
Tray 1 removal unit
the removal conveyance roller during according to the troubleshooting procedure for this error code 2-1-A
1255 leading edge detection
removal at tray 1, but SA4 did not in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. SA4/MA2
The following motor/sensor/part may be faulty. Correct
Film that was sucked once dropped according to the troubleshooting procedure for this error code 2-1-B
1261 Tray 2 film drop error
during removal at tray 2. in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
FM-DP L Service Manual

Attempted to convey the sucked film to The following motor/sensor/part may be faulty. Correct
Tray 2 removal unit
the removal conveyance roller during according to the troubleshooting procedure for this error code 2-1-B
1262 leading edge detection
removal at tray 2, but SB4 did not in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. SB4/MB2
Attempted to convey to the before-sub-
The following motor/sensor/part may be faulty. Correct
scanning conveyor entrance during
according to the troubleshooting procedure for this error code 2-1-A
1263 SC1 supply error removal unit conveyance, but SC1 did
in "3.1.4 Troubleshooting Flow". 2-2-A
not detect the leading edge (CLOSE) of
SC1/MC1/MA2/MB2
the film.
Attempted to discharge from the upper The following motor/sensor/part may be faulty. Correct
tray removal unit during removal unit according to the troubleshooting procedure for this error code 2-1-A
1264 SA4 discharge error
conveyance, but SA4 did not detect the in "3.1.4 Troubleshooting Flow". 2-2-A
trailing edge of the film (OPEN). SA4/MC1/MA2
Attempted to discharge from the lower The following motor/sensor/part may be faulty. Correct
tray removal unit during removal unit according to the troubleshooting procedure for this error code 2-1-B
1265 SB4 discharge error
conveyance, but SB4 did not detect the in "3.1.4 Troubleshooting Flow". 2-2-A
H3-55

H3-55
trailing edge of the film (OPEN). SB4/MC1/MB2
03.22.00 FM2742
006-252-04

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to discharge from the before-
The following motor/sensor/part may be faulty. Correct
sub-scanning conveyor during before-
according to the troubleshooting procedure for this error code 2-1-A
1268 SC1 discharge error sub-scanning conveyance, but SC1 did
in "3.1.4 Troubleshooting Flow". 2-2-A
not detect the trailing edge (OPEN) of
SC1/MC1/FFM/MD2/MC2/MC3
the film.
Attempted to convey to the sub The following motor/sensor/part may be faulty. Correct
scanning unit during recording according to the troubleshooting procedure for this error code 2-1-C
1271 SD1 supply error
conveyance, but SD1 did not detect the in "3.1.4 Troubleshooting Flow". 2-2-A
leading edge. MC1/FFM/MD2/MC2/MC3/SCN board
Attempted to supply to the transport unit The following motor/sensor/part may be faulty. Correct
during transport unit conveyance, but according to the troubleshooting procedure for this error code 2-1-C
1275 SE3 supply error
the film leading edge (CLOSE) was not in "3.1.4 Troubleshooting Flow". 2-2-A
detected at the transport unit exit (SE3). SE3/ME2/FFM/MD2/ME1
Attempted to discharge from the
The following motor/sensor/part may be faulty. Correct
transport unit during transport unit
according to the troubleshooting procedure for this error code 2-1-C
1276 SE3 discharge error conveyance, but the film trailing edge
in "3.1.4 Troubleshooting Flow". 2-2-A
(OPEN) was not detected at the
SE3/ME2/MG1
transport unit exit (SE3).
Attempted to supply to the density
measurement unit during heat The following motor/sensor/part may be faulty. Correct
development conveyance, but the film according to the troubleshooting procedure for this error code 2-1-C
1278 SG1 supply error
leading edge (CLOSE) was not detected in "3.1.4 Troubleshooting Flow". 2-2-A
FM-DP L Service Manual

at the density measurement unit entranceSG1/ME2/MG1


(SG1).
Attempted to discharge from the density
The following motor/sensor/part may be faulty. Correct
measurement unit during heat
according to the troubleshooting procedure for this error code 2-1-C
1279 SG2 discharge error development conveyance, but the film
in "3.1.4 Troubleshooting Flow". 2-2-A
trailing edge (OPEN) was not detected at
SG2/MG1
the density measurement unit exit (SG2).
Rotation inconsistency occurred after a
The following motor/sensor/part may be faulty. Correct
certain period of time after the FFM
FFM rotation according to the troubleshooting procedure for this error code
1286 inconsistency error
started rotating during recording or
in "3.1.4 Troubleshooting Flow".
2-1-F
initialization remainder
FFM/DRV board
detection/discharge.
No shutter error when The shutter was not inserted when tray 1
1294 tray 1 tray open was opened with film remaining inside.
After inserting the shutter to tray 1, open the tray. 2-1-A

No shutter error when The shutter was not inserted when tray 2
1295 tray 2 tray open was opened with film remaining inside.
After inserting the shutter to tray 2, open the tray. 2-1-B
H3-56

H3-56
03.22.00 FM2742
006-252-04

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to discharge from the sub The following motor/sensor/part may be faulty.
scanning unit during recording Correct according to the troubleshooting procedure for this 2-1-C
1296 SD1 discharge error
conveyance, but the sub scanning unit error code in "3.1.4 Troubleshooting Flow". 2-2-A
(SD1) did not detect the trailing edge. SD1/MC1/FFM/MD2/MC2/MC3/SCN board
Attempted to convey to the stop
position of the density measurement uni
during conveyance by the heat The following motor/sensor/part may be faulty. Correct
development unit when the uniformity according to the troubleshooting procedure for this error code 2-1-C
1297 SG2 supply error command was executed, but the film in "3.1.4 Troubleshooting Flow". 2-2-A
leading edge (CLOSE) was not SG2/ME2/MG1
detected at the density measurement
unit exit (SG2).
Fault in the sorter unit SIO vicinity.
Failed in the registration of SIO for 1. Check that the cable between the sorter unit and
12C0 SIO registration error
exchange with the sorter unit. MTH board is connected correctly.
2-3-B
2. Replace the MTH board.
Fault in the sorter unit SIO vicinity.
Failed in the initialization of SIO channel 1. Check that the cable between the sorter unit and
12C1 SIO initialization error
for exchange with the sorter unit. MTH board is connected correctly.
2-3-B
2. Replace the MTH board.
Fault of the sorter unit or in the sorter unit SIO vicinity.
1. Check that the power of the sorter unit is ON.
FM-DP L Service Manual

2. Check that the cable between the sorter unit and


Detected error during message
12C2 SIO transmission error
transmission to the sorter unit.
CPU board is connected correctly. 2-3-B
3. Replace the cable.
4. Replace the sorter unit.
5. Replace the MTH board.
Fault of the sorter unit or in the sorter unit SIO vicinity.
1. Check that the power of the sorter unit is ON.
2. Check that the cable between the sorter unit and
Detected error during message reception
12C3 SIO reception error
from the sorter unit.
CPU board is connected correctly. 2-3-B
3. Replace the cable.
4. Replace the sorter unit.
5. Replace the MTH board.
H3-57

H3-57
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Fault of the sorter unit or in the sorter unit SIO vicinity.
1. Check that the power of the sorter unit is ON.
2. Check that the cable between the sorter unit and
Waited for message reception from the CPU board is connected correctly.
sorter unit, but did not receive 3. Replace the cable.
12C4 SIO reception timeout
corresponding with a certain period of 4. Replace the sorter unit. 2-3-C
time. 5. Replace the MTH board.
6. If the problem still persists after 5, it may be due to software
bug or incorrect communication timing and would not occur
normally.
Sorter unit detection
12D1 interlock error
The sorter unit detected interlock error. 1. Check that the sorter unit is connected correctly. 2-3-F
The sorter unit detected sensor error.
1. Check the sensor by sensor monitoring of the sorter unit
Sorter unit detection The sensor which turns ON in film
12D2 sensor error conveyance did not turn ON, and the
using the M-Utility. 2-3-A
2. Replace the sorter unit parts/boards.
downstream sensor turned ON instead.
The sorter unit detected motor error.
1. Check the motor in individual motor operations of the sorter
Sorter unit detection The signal indicating stable speed did
12D3 motor error not interrupt even after a certain period
unit using the M-Utility. 2-3-A
2. Replace the sorter unit parts/board.
of time after motor drive.
The sorter unit detected solenoid error.
The downstream sensor below the
FM-DP L Service Manual

desired bin turned ON. 1. Check the solenoid in individual solenoid operations of the
Sorter unit detection
12D4 solenoid error
Only one sensor turned ON before the sorter unit using the M-Utility. 2-3-A
sensor corresponding to the bin turned 2. Replace the sorter unit parts/boards.
ON, and at the same time, the sensor
was found to be normal.
1. Check that the sorter unit is connected correctly.
The sorter unit detected film jam. 2. Check there are no film problems such as curling, etc.
Sorter unit detection
12D5 film jam
The sensor did not go OFF even after a 3. Check the operations of the motor, sensor, and solenoid of 2-3-A
certain period of time from ON. the sorter unit using the M-Utility.
4. Replace the sorter unit parts/boards.
The sorter unit determined that the
message command parameter is
Sorter unit detection
inappropriate.
12D6 command parameter
As a result, the desired command cannot
Error due to software bug, etc. It will normally not occur. 2-3-C
error
be executed. Refer to the detailed
information format.
H3-58

H3-58
10.22.99 FM2569
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The sorter unit received a message
command at the unacceptable timing.
Sorter unit detection After initializing the sorter unit again, execute the sorter
12D7 invalid command
As a result, the desired command cannot
discharge conveyance or utility command.
2-3-C
be executed. Refer to the detailed
information format.
Storage in the sorter unit has been
This is not a problem because sorter conveyance was
Sorter unit detection forcibly canceled.
12D8 storage cancellation As a result, the film may be remaining in
intentionally stopped due to film jamming in the heat 2-3-E1
development unit.
the sorter unit.

12E0 Upper cover open error The upper cover is open. Close the upper cover. Check SJ1. None

12E1 Front cover open error The front cover is open. Close the front cover and check SJ2 and SJ3. None
1. Check if the operations of the changeover guide (SOLG1)
Attempted to convey film into the sorter of the heat development unit are abnormal.
Sorter entrance film
12E2 JAM
unit, but the sorter unit sensor 1 (ST1) 2. Check that the sorter unit is connected correctly. 2-3-A
did not turn ON. 3. Check the ST1 of the sorter unit and motor.
4. Replace the parts/boards of the sorter unit.
Because the number of films which the
Sorter simultaneously sorter unit can convey simultaneously
Possibility of film jamming in the sorter unit is high.
12E3 conveyed films has been exceeded, switched the film
Check for sorter unit problems before and after this log.
2-3-E1
exceeded error discharge location to the top of the main
FM-DP L Service Manual

body.
As sorter conveyance was attempted
even though conveyance has been
Sorter conveyance disabled due to malfunction of the sorter Since this error is due to other sorter problems, check for sorter
12E4 ready error unit just before conveyance, switched unit problems before and after this error log.
2-3-E1
the film discharge location to the top of
the main body.
Attempted to convey film to the sorter
unit, but due to malfunction of the sorter
Sorter conveyance unit just before conveyance, sorter Since this error is due to other sorter problems, check for sorter
12E5 canceled conveyance was canceled. unit problems before and after this error log.
2-3-E1
Only when discharge to the top of main
body was late.
Since this error is most likely due to other sorter problems,
Sorter storage Request storage in the sorter sorter
check for sorter unit problems before and after this error log.
12E6 command acceptance during conveyance, but the unit did not
•SIO transmission error (12C2)
2-3-E1
failure accept the storage command.
•SIO reception error (12C3)
H3-59

H3-59
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to initialize the sorter, but the
sorter unit was found to be already
Sorter unit initialization initialized unintentionally. Check the power state of the sorter unit.
12E8 disabled error This occurs when the power of the sorter Correct by following operation screen instructions.
2-3-F
unit was turned OFF/ON during M-Utility
operations.
Attempted to set the sorter motor
Sorter motor speed Check the sorter motor speed in the external file installed
12E9 setting error
speed, but it was not within the settable
(sif_unt.fil).
2-3-D
range.
The sorter unit was unintentionally
initialized during idling or conveyance of
the sorter.
12EF Sorter power off error
This occurs when the power of the sorter
Correct by following operation screen instructions. 2-3-F
unit was turned OFF/OF during normal
operations.
Attempted to execute the utility on the
sorter unit even though the sorter
1311 Sorter disabled error
disabled setting has been selected.(Not
Replace the sorter unit. None
used currently)
1312 Recording for temporary User has selected the “TEMPORARY
No correction required. None
(*1) use USE” button.
FM-DP L Service Manual

After turning ON the polygon, the


specified number of rotations is not
1. Check the cable connection.
reached even after the specified time.
1510 Polygon error
·Error of polygon alone
2. Check the polygon. None
3. Replace the SCN board.
·Faulty cable connection
·Malfunction of the SCN board
·LD error 1. Check the cable connection.
1511 One LD error ·Faulty cable connection 2. Check the LD. 5-C
·Malfunction of the SCN board 3. Replace the SCN board.
The start-point detection signal is not
generated.
·Malfunction of the start-point detection
board. 1. Check the cable connection.
Start-point detection
1513 error
·Malfunction of the optical unit (The 2. Replace the start-point detection board. None
laser beam does not enter the start- 3. Replace the SCN board.
point detection sensor)
·Faulty cable connection
H3-60

H3-60
·Malfunction of the SCN board

*1: Main unit software version B01 or later.


10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The leading edge detection signal is not
generated.
·Malfunction of the leading edge
1. Check the cable connection.
detection sensor
2. Check if film or foreign particle exists on the leading edge
·Malfunction of the optical unit (The
detection sensor.
laser beam does not enter the leading
Leading edge detection 3. Check the mounting of the optical unit to the sub scanning
1514 error
edge detection sensor)
unit.
None
·Faulty mounting of the optical unit to
4. Check the optical unit.
the sub scanning unit.
5. Replace the leading edge detection sensor.
·Film or foreign particle exists on the
6. Replace the SCN board.
leading edge detection sensor
·Faulty cable connection
·Malfunction of the SCN board
Incorrect input of main scanning width
Input parameter error Incorrect input of the main scanning length adjustment data.
adjustment data (The input data is
1520 (main scanning width
outside the specified ranges 0 to 300,
1. Adjust the input data, and execute the "main scanning None
adjustment error) width adjustment".
9000 to 9300.)
The main scanning width adjustment data
exceeded the specified range. (The main
Main scanning width 1. Adjust the input data, and execute the "main scanning
1521 adjustment error
scanning width adjustment data (N
width adjustment".
None
counter value) is outside the specified
range 1900 to 2100.)
FM-DP L Service Manual

Input parameter error Incorrect input of the scanning position Incorrect input of the starting position adjustment data.
1522 (Scanning position is outside the specified ranges 0 to 120, 1. Adjust the input data, and execute the "scanning position None
adjustment error) 9000 to 9120.) adjustment".
The adjustment data of the scanning
position exceeded the specified range.
Scanning position (The starting position is outside the 1. Adjust the input data, and execute the "scanning position
1523 adjustment error specified range 76 to 266.) adjustment".
None
·Incorrect measurement/calculation of
the main scanning image position
The minimum density of the 24-point
density data exceeded the specified Incorrect data measurement/input.
value. (The minimum density is greater 1. Re-input the 24-point data. Execute correction.
Minimum density data than the specified value 400.) 2. Check for film defects (fogging, etc.)
1530 error ·Film defects (Fogging, etc.) 3. Check the heat development unit.
None
·Malfunction of heat development unit 4. Check the optical unit.
·Malfunction of the optical unit 5. Replace the SCN board.
·Malfunction of the SCN board
H3-61

H3-61
10.22.99 FM2569
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The maximum density of the 24-point
density data was below the specified Incorrect data measurement/input.
value. (The maximum density is smaller 1. Re-input the 24-point data. Execute correction.
Maximum density data than the specified value 0.) 2. Check for film defects (insufficient density, etc.)
1531 error ·Film defects (Insufficient density, etc.) 3. Check the heat development unit.
None
·Malfunction of heat development unit 4. Check the optical unit.
·Malfunction of the optical unit 5. Replace the SCN board.
·Malfunction of the SCN board
The middle density of the 24-point
density data exceeded the specified Incorrect data measurement/input.
value. (The middle density is not within 1. Re-input the 24-point data. Execute correction.
Middle density data the specified range of 0 to 400.) 2. Check for film defects (abnormal density, etc.)
1532 error ·Film defects (Abnormal density, etc.) 3. Check the heat development unit.
None
·Malfunction of heat development unit 4. Check the optical unit.
·Malfunction of the optical unit 5. Replace the SCN board.
·Malfunction of the SCN board
The valid data of the 24-point density
data was less than the specified number Incorrect data measurement/input.
(The valid data is smaller than the 1. Re-input the 24-point data. Execute correction.
specified value of 5.) 2. Check for film defects (abnormal density, etc.)
1533 Valid density data error ·Film defects (Abnormal density, etc.) 3. Check the heat developmentunit.
None
·Malfunction of heat development unit 4. Check the optical unit.
·Malfunction of the optical unit
FM-DP L Service Manual

5. Replace the SCN board.


·Malfunction of the SCN board
The difference in the valid data of the 24
point density data is greater than the
specified value. (The valid data Incorrect data measurement/input.
difference is greater than the specified 1. Re-input the 24-point data. Execute correction.
Valid data difference 2. Check for film defects (abnormal density, etc.)
1534 error
value 200.)
3. Check the heat development unit.
None
·Film defects (Abnormal density, etc.)
·Malfunction of heat development unit 4. Check the optical unit.
·Malfunction of the optical unit 5. Replace the SCN board.
·Malfunction of the SCN board
Not used
·Set to 255 when the calculated results
of the 24-point density gain exceeded
24-point film density
1535 gain error
the existing value. – None
·Set to 0 when the calculated results of
the 24-point density gain is less than
the existing value.
H3-62

H3-62
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The data input during the calculation of
the automatic density measurement 1. Check if the automatic density check is executed before
Automatic density
calibration table was faulty. utility is executed.
1536 calibration table
·The automatic density check is not 2. If error is detected in "Check Density", and the
None
calculation error
executed before executing utility DME board has malfunctioned, replace the DME board.
·Malfunction of the DME board
The density measurement unit has not been started.
The connection cable with the density measurement unit is
disconnected.
The density measurement unit hardware is faulty. Or malfunctio
Density measurement No response from the SIO task even
1537 SIO response time-out after the specified time.
of the SIO of the MTH board. 5-E
1. Start up the main body again.
2. Check the cable.
3. Replace the DME board and LED11A.
4. Replace the MTH board.
An error was detected in the request for
The density measurement unit has not been started.
density measurement initialization by the
The connection cable with the density measurement unit is
density measurement unit.
disconnected.
(The DME board returned the
Density measurement The density measurement unit hardware is faulty. Or malfunctio
malfunction error
1538 unit status response ·Abnormal checksum of the EEPROM
of the SIO of the MTH board. 5-F
error (Initialization) 1. Start up the main body again.
·Abnormal level when the LED is off
2. Check the cable.
·Abnormal level when the LED is on
FM-DP L Service Manual

3. Replace the DME board and LED11A.


·External light has irradiated on the
4. Replace the MTH board.
density measurement unit)
An error was detected in the request for
The density measurement unit has not been started.
density measurement preparation by the
The connection cable with the density measurement unit is
density measurement unit.
disconnected.
(The DME board returned the
Density measurement The density measurement unit hardware is faulty. Or malfunctio
malfunction error
1539 unit status response ·Abnormal checksum of the EEPROM
of the SIO of the MTH board. 5-F
error (Preparations) 1. Start up the main body again.
·Abnormal level when the LED is off
2. Check the cable.
·Abnormal level when the LED is on
3. Replace the DME board and LED11A.
·External light has irradiated on the
4. Replace the MTH board.
density measurement unit)
H3-63

H3-63
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
An error was detected in the request for The density measurement unit has not been started.
density measurement by the density The connection cable with the density measurement unit is
measurement unit. disconnected.
Density measurement (The DME board returned the The density measurement unit hardware is faulty. Or malfunctio
unit density malfunction error
1540 measurement response ·Abnormal checksum of the EEPROM
of the SIO of the MTH board. 5-F
1. Start up the main body again.
error ·Abnormal level when the LED is off 2. Check the cable.
·Abnormal level when the LED is on 3. Replace the DME board and LED11A.
·External light has irradiated on the 4. Replace the MTH board.
density measurement unit)
An error was detected in the request for The density measurement unit has not been started.
density measurement data by the densit The connection cable with the density measurement unit is
measurement unit. disconnected.
(The DME board returned the The density measurement unit hardware is faulty. Or malfunctio
Density measurement
malfunction error
1541 unit density measuring
·Abnormal checksum of the EEPROM
of the SIO of the MTH board. 5-F
data response error 1. Start up the main body again.
·Abnormal level when the LED is off 2. Check the cable.
·Abnormal level when the LED is on 3. Replace the DME board and LED11A.
·External light has irradiated on the 4. Replace the MTH board.
density measurement unit)
An error was detected in the request for
The density measurement unit has not been started.
density measurement raw data by the
The connection cable with the density measurement unit is
density measurement unit.
FM-DP L Service Manual

disconnected.
(The DME board returned the
Density measurement The density measurement unit hardware is faulty. Or malfunctio
malfunction error
1542 unit density measuring ·Abnormal checksum of the EEPROM of the SIO of the MTH board. 5-F
raw data response error ·Abnormal level when the LED is off 1. Start up the main body again.
2. Check the cable.
·Abnormal level when the LED is on
3. Replace the DME board and LED11A.
·External light has irradiated on the
4. Replace the MTH board.
density measurement unit)
SIO middle task data Error was detected during the density
Malfunction of the SIO of the MTH board.
1543 response error measurement initialization request by the
1. Replace the MTH board.
5-B
(Initialization) SIO middle task.
SIO middle task data Error was detected during the density
Malfunction of the SIO of the MTH board.
1544 response error measurement preparation request by the
1. Replace the MTH board.
5-B
(Preparations) SIO middle task.
SIO middle task density Error was detected during the density
Malfunction of the SIO of the MTH board.
1545 measuring start measurement start request by the SIO
1. Replace the MTH board.
5-B
response error middle task.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
SIO middle task density
Error was detected during the density
measuring data Malfunction of the SIO of the MTH board.
1546 acquisition response
measurement data request by the SIO
1. Replace the MTH board.
5-B
middle task.
error
SIO middle task density
Error was detected during the density
measuring raw data Malfunction of the SIO of the MTH board.
1547 acquisition response
measurement raw data request by the
1. Replace the MTH board.
5-B
SIO middle task.
error
The cable connected to the density measurement unit
disconnected during measurement.
Discharge completion The film was discharged before Faulty hardware of the density measurement unit. Or malfunctio
error during density reception of the density measurement of the SIO of the MTH board.
1548 measurement response data from the density measurement unit 1. Re-start the main body.
5-B
standby completed. 2. Check the cable.
3. Replace the DME board and LED11A.
4. Replace the MTH board.
Defect in the vicinity of the bus controlled of the MTH board.
Or defect of the image memory.
1. Check that the CPU, IMG, input boards, MTH board related
1549 Bus controller start error Failed to start the bus controller. connectors, image memory board are set to the MTH 5-G
board normally.
2. Replace the MTH board.
FM-DP L Service Manual

3. Replace the image memory board of the MTH board.


Line memory A Failed to write/read the data in/from the Faulty access to the I/O of the SCN board.
1550 read/write test error line memory A. 1. Replace the SCN board.
None

Line memory B Failed to write/read the data in/from the Faulty access to the I/O of the SCN bord.
1551 read/write test error line memory B 1. Replace the SCN board.
None

The automatic density measurement


Automatic density value input data of the automatic density
Incorrect automatic density value data measurement.
1552 measurement value measurement calibration table was faulty
1. Re-execute [Density Check] and [Update Calib. Table].
None
input error (not ascending order).
·Incorrect input of the density value.
The automatic density measurement
value input data of the automatic density Incorrect data input.
Reference density input
1553 error
measurement calibration table was faulty 1. Set the input data to ascending order, and re-execute None
(not ascending order). [Update Calib. Table].
·Incorrect input of the density value.
H3-65

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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
FD access error
1. Check if the FD is mounted.
A/D conversion data FD Error occurred when saving A/D
1554 save error conversion data in the FD.
2. Check the FD state. Initialization state/capacity/damage None
state/write-protect.
3. Check if the FD unit is normal.
Faulty density measurement unit hardware. Or malfunction of the
SIO of the MTH board.
Density measurement The response code from the density
1. Re-start the main body.
1560 self-diagnosis error measurement unit was faulty during the
2. Check the cable.
None
response density measurement self-diagnosis.
3. Replace the DME11A and LED11A.
4. Replace the MTH board.
The density measurement unit has not been started.
The cable connected to the density measuring unit is
disconnected.
SIO middle task density Faulty density measurement unit hardware. Or malfunction of th
Received abnormal response from the
measurement self-
1561 diagnosis response
SIO middle task during density SIO of the MTH board. None
measurement self-diagnosis. 1. Re-start the main body.
error 2. Check the cable.
3. Replace the DME11A and LED11A.
4. Replace the MTH board.
The density measurement unit has not been started.
The cable connected to the density measuring unit is
FM-DP L Service Manual

disconnected.
Received abnormal response from the Faulty density measurement unit hardware. Or malfunction of th
SIO middle task optical
1562 head moving error
SIO middle task while the optical head SIO of the MTH board. None
was moving. 1. Re-start the main body.
2. Check the cable.
3. Replace the DME11A and LED11A.
4. Replace the MTH board.
Faulty density measurement unit hardware. Or malfunction of the
SIO of the MTH board.
The response code from the density
Optical head moving 1. Re-start the main body.
1563 error response
measurement unit was abnormal while th
2. Check the cable.
None
optical head was moving
3. Replace the DME11A and LED11A.
4. Replace the MTH board.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format

Processes other than uniformity measurement can be continued


If image problems occur, re-do the uniformity measurement.
If the error occurs frequently, perform the following check.
Defect in the vicinity of the DSP of the IMG board.
Uniformity correction Failed to write the uniformity correction
1600 value write error value in the DSP external memory.
1. Check that the CPU, IMG, input boards, MTH board related 6-C
connectors, image memory board are set to the MTH
board normally.
2. Replace the IMG board.
3. Replace the MTH board.

Processes other than uniformity measurement can be continued


If image problems occur, re-do the uniformity measurement.
If the error occurs frequently, perform the following check.
Uniformity correction Failed to write the uniformity correction Defect in the vicinity of the DSP of the IMG board.
1601 value checksum value checksum data in the DSP externa 1. Check that the CPU, IMG, input boards, MTH board related 6-C
parameter write error memory. connectors, image memory board are set to the MTH
board normally.
2. Replace the IMG board.
3. Replace the MTH board.

Processes other than uniformity measurement can be continued


If image problems occur, re-do the uniformity measurement.
FM-DP L Service Manual

If the error occurs frequently, perform the following check.


Defect in the vicinity of the DSP of the IMG board.
Uniformity correction Checksum of the uniformity correction
1602 value checksum error table is faulty.
1. Check that the CPU, IMG, input boards, MTH board related 6-C
connectors, image memory board are set to the MTH
board normally.
2. Replace the IMG board.
3. Replace the MTH board.

Processes other than uniformity measurement can be continued


If image problems occur, re-do the uniformity measurement.
If the error occurs frequently, perform the following check.
Uniformity correction The checksum calculation of the DSP Defect in the vicinity of the DSP of the IMG board.
1603 value checksum time- uniformity correction value did not end 1. Check that the CPU, IMG, input boards, MTH board related 6-C
out error within the specified time (90 seconds). connectors, image memory board are set to the MTH
board normally.
2. Replace the IMG board.
3. Replace the MTH board.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The density measurement unit is set into Processes other than uniformity measurement can be continued
Uniformity measurement
1604 start disabled error
the state where the uniformity If the image is faulty, , move to the specified position using the 6-C
measurement is disabled. M-Utility, and re-do the uniformity measurement, or reset.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP uniformity
Failed in writing the uniformity correction connectors, image memory board are set to the MTH
160C correction value S1
value S1 to the DSP external memory. board normally.
6-C
write error
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
DSP uniformity
Failed in writing the uniformity correction connectors, image memory board are set to the MTH
160D correction value S2
value S2 to the DSP external memory. board normally.
6-C
write error
2. Replace the IMG board.
3. Replace the MTH board.
Uniformity correction
160E data calculation error
– – 6-C

Foreign particles on the measured film, film defects, or defect of


the density measurement unit.
Uniformity measurement The minimum value of the uniformity
1. Re-output the measurement pattern and measure.
1610 data minimum value measurement data was below the
2. Restart the main body.
6-C
error appropriate range.
3. Replace the optical unit.
FM-DP L Service Manual

4. Replace the density measurement unit.


Foreign particles on the measured film, film defects, or defect of
the density measurement unit.
The maximum value of the uniformity
Uniformity measurement 1. Re-output the measurement pattern and measure.
1611 data maximum error
measurement data exceeded the
2. Restart the main body.
6-C
appropriate range.
3. Replace the optical unit.
4. Replace the density measurement unit.
1. Check the HD setting.
1A11 HD format error HD formatting failure
2. Replace the HD.
None

HD not present.
Could not check the HD during the HD 1. Set to CONFIG HD is present.
1A12 HD setting error
READ/WRITE test. 2. Check HD setting.
None
3. Replace the HD.
test data compilation Could not create the test data during the Insufficient resources when creating the test data.
1A13 error HD READ/WRITE test. 1. Expand the image memory.
None
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Could not write the data in the HD during 1. Check the HD setting.
1A14 HD write error
the HD READ/WRITE test. 2. Replace the HD.
None

Could not read the data in the HD during 1. Check the HD setting.
1A15 HD read error
the HD READ/WRITE test. 2. Replace the HD.
None

1. Check the HD setting.


Failed verify check during the HD
1A16 Verify check error
READ/WRITE test.
2. Replace the image memory. None
3. Replace the CPU board.
The corresponding file does not exist in the FD during READ.
Failed in writing the following data in the During WRITE, the FD is write-protected, unformatted, or
FD access error (During FD. damaged.
1A21 write) 1. Backup RAM data 1. Replace with a proper FD. Release the protect when writing.
None
2. Error code 2. Replace the FDD.
3. Replace the CPU board.
A file exists in the FD but cannot be read during READ.
The file or FD is damaged.
FD access error (During Failed in loading the FD in the backup
1A21 read) RAM.
1. Replace with a proper FD. None
2. Replace the FDD.
3. Replace the CPU board.
Check the IMG board state before executing the image
READ/WRITE test.
If the error has already occurred, check the state before
Bus controller/DSP start Failed in starting the bus controller DSP
FM-DP L Service Manual

1A31 error during the image READ/WRITE test.


executing image READ/WRITE test. None
Perform the following is no error.
1. Replace the IMG board.
2. Replace the CPU board.
1. Replace the IMG board.
Failed in image processing during the
1A32 Image processing failure
image READ/WRITE test.
2. Replace the CPU board. None
3. Replace the image memory.
1. Replace the IMG board.
Failed verify check during the image
1A36 Verify check error
READ/WRITE test.
2. Replace the image memory. None
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card mounting
1B01 error
Failed in mounting the memory card. 1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
H3-69

Memory card control

H3-69
1B02 error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
3. Replace the CPU board.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card control
1B03 error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card file system The file system of the memory card has
1B08 error malfunctioned.
1. Set the memory card correctly to the CPU board.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card
1B09 unformatted
The memory card is unformatted. 1. Set the memory card correctly to the CPU board.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card control
1B0A error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
FM-DP L Service Manual

Memory card control


1B0B error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
1. Set the memory card correctly to the CPU board. Check
1B0C Memory card write error Failed in writing of the memory card. that the write-protection has been released.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card control
1B0D error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board.
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card file read Failed in reading file from the memory
1B10 1. Set the memory card correctly to the CPU board.
H3-70

H3-70
error card.
2. Replace the memory card.
3. Replace the CPU board.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card file write 1. Set the memory card correctly to the CPU board. Check
1B11 error
Failed in writing file to the memory card. that the write-protection has been released. None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card control
1B13 error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Failed in opening file of the memory 1. Set the memory card correctly to the CPU board. Check
1B16 Memory card open error
card. that the write-protection has been released. None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
1B17 Memory card read error Failed in reading memory card contents. 1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
3. Replace the CPU board.
FM-DP L Service Manual

The memory card is not set correctly to the CPU board, or


defect of the memory card, defect of the CPU board.
Memory card file Exceeded the allowable file number of 1. Set the memory card correctly to the CPU board. Delete
1B18 number exceeded error the memory card. unused files.
None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
1. Set the memory card correctly to the CPU board. Check
1B19 Memory card open error Failed in opening the memory card file. that the write-protection has been released. None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
1. Set the memory card correctly to the CPU board. Check
1B20 Memory card open error Failed in opening the memory card file. that the write-protection has been released. None
2. Replace the memory card.
H3-71

H3-71
3. Replace the CPU board.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Failed in reading the memory card
1B22 Memory card read error
contents
1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
3. Replace the CPU board.
The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
1. Set the memory card correctly to the CPU board. Check
1B23 Memory card write error Failed in writing file to the memory card. that the write-protection has been released. None
2. Replace the memory card.
3. Replace the CPU board.
Memory card control
1B24 error
Failed in control of the memory card. The memory card is not set correctly to the CPU board, or
defect of the memory card, defect of the CPU board.
Memory card control
1B25 error
Failed in control of the memory card. 1. Set the memory card correctly to the CPU board. None
2. Replace the memory card.
Memory card control 3. Replace the CPU board.
1B26 error
Failed in control of the memory card.

Abnormal formatting of the file in the memory card.


1BFF Memory card file format Failed in various controls of the memory
1. Perform the correct file formatting. None
(*2) error card.
2. Load the file saved from the FD.
FM-DP L Service Manual

The FD is damaged.
1. Replace with an appropriate FD. check that the write-
1C00 FD mounting error Failed in mounting FD file. protection has been released. None
2. Replace the FDD.
3. Replace the CPU board.
The applicable file does not exist in the FD during READ.
The FD is write-protected during WRITE or is unformatted. Or
the FD is damaged.
1C01 FD file open error Failed in opening FD file. 1. Replace with an appropriate FD. Release the protect if None
writing data.
2. Replace the FDD.
3. Replace the CPU board.
The applicable file exists in the FD during READ but cannot be
read. The file is faulty, or the FD is damaged.
1C02 FD file read error Failed in reading FD file. 1. Replace with an appropriate FD. None
2. Replace the FDD.
3. Replace the CPU board.
H3-72

H3-72
*2: Main unit software version B02 or later.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The file in the FD can be opened but not written during WRITE.
The file is faulty, or the FD is damaged.
1C03 FD file write error Failed in writing FD file. 1. Replace with an appropriate FD. None
2. Replace the FDD.
3. Replace the CPU board.
No FD is set in the FDD, or is set but cannot be acknowledged,
or the FD is damaged.
1C04 FD unmounted Failed in acknowledging FD. 1. Replace with an appropriate FD. None
2. Replace the FDD.
3. Replace the CPU board.
Data transfer between FD and main body 1. Replace with an appropriate FD.
FD data transfer time-
1C90 out
was not performed within the specified 2. Replace the FDD. None
time. 3. Replace the CPU board.
1. Replace with an appropriate FD.
1CC0 FD NOT-READY The FDD is not ready. 2. Replace the FDD. None
3. Replace the CPU board.
1. Replace with an appropriate FD.
The FDD received an invalid command
1CC8 FD command invalid
and cannot execute.
2. Replace the FDD. None
3. Replace the CPU board.
1. Replace with an appropriate FD.
The FDD performed retry but failed after
1CD0 FD retry-over
the specified number of retries.
2. Replace the FDD. None
FM-DP L Service Manual

3. Replace the CPU board.


1. Replace with an appropriate FD.
1CD1 FD-SEEK error The FDD failed in SEEK operations. 2. Replace the FDD. None
3. Replace the CPU board.
1. Replace with an appropriate FD.
The FDD attempted to READ/WRITE
1CE0 FD sector error
exceeding the final sector.
2. Replace the FDD. None
3. Replace the CPU board.
1. Replace with an appropriate FD.
1CE2 FD data CRC error Detected a CRC error 2. Replace the FDD. None
3. Replace the CPU board.
1. Replace with an appropriate FD.
1CE3 FD disk ID error An ID error generated in the FD data. 2. Replace the FDD. None
3. Replace the CPU board.
1. Replace with an appropriate FD.
1CE4 FD write-protect Detected a write protect signal. 2. Replace the FDD. None
3. Replace the CPU board.
H3-73

H3-73
1. Replace with an appropriate FD.
1CE5 FD write-protect Detected a write protect signal. 2. Replace the FDD. None
3. Replace the CPU board.
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The sector ID and specified IDR 1. Replace with an appropriate FD.
1CE6 FD sector ID error contents did not match in the READ- 2. Replace the FDD. None
DIAG results. 3. Replace the CPU board.
1. Replace with an appropriate FD.
1CE7 FD IDAM detection error Cannot find the Data Address Mark. 2. Replace the FDD. None
3. Replace the CPU board.
1. Replace with an appropriate FD.
Detected an FD error other than the
1CEF FD error
above.
2. Replace the FDD. None
3. Replace the CPU board.

1D01 IM file related error


Failed in IM (image memory) Malfunction of the MTH board.
*A
(*3) reading/writing. 1. Replace the MTH board with a normal one.

1D02 LANM error


Error has occurred in data exchange
None None
(*3) between the equipment and LAN board.

1D03 LAN error


The LAN board software has detected
None None
(*3) an error.

C000:
No response
1D04 Internal communication timing error. No correction required if from LAN
FM-DP L Service Manual

Sequence error Message timeout


(*3) no abnormal symptoms are seen. C001:
No response
from LANM
1F06 FD error
1. Replace with an appropriate FD.
Detected a FD file system error. 2. Replace the FDD. None
~1F7F (File system)
3. Replace the CPU board.
Format error of a file in the memory card.
1FFF Memory card file format Failed in various controls of the memory
1. Return the file format to the correct format. None
(*2) error card.
2. Load the saved file from the FD.
Attempted to switch the changeover The following motor/sensor/part may be faulty.
SG3, SG4 malfunction guide plate to the side position during Correct according to the troubleshooting procedure for this error 2-1-C
2219 (Optional) initialization, but both SG3 and SG4 code in "3.1.4 Troubleshooting Flow". 2-2-A
remained CLOSE. SG3/SG4/SOLG1

*2: Main unit software version B02 or later.


*3: Main unit software version B03 or later.
H3-74

H3-74
*A: E000; FTBL uninitialized, E001; FTBL is currently used, E0002; IM read error, E0003; IM write error, E004; IM full,
E005; No IM files
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to switch the changeover The following motor/sensor/part may be faulty. Correct
Changeover guide
guide plate to the side position during according to the troubleshooting procedure for this error code 2-1-C
2220 neutral position error
initialization, but both SG3 and SG4 in "3.1.4 Troubleshooting Flow". 2-2-A
(Optional)
remained OPEN. SG3/SG4/SOLG1
Attempted to move the tray 1 suction The following motor/sensor/part may be faulty.
Tray 1 suction cup unit
cup unit from the upper dead-point Correct according to the troubleshooting procedure for this error 2-1-A
2221 Upper dead-point
during removal initialization, but SA1 did code in "3.1.4 Troubleshooting Flow". 2-2-A
deviation error
not become OPEN (Retry) SA1/MA1
Attempted to move the tray 1 suction The following motor/sensor/part may be faulty.
Tray 1 suction cup unit
cup unit to the upper dead-point during Correct according to the troubleshooting procedure for this error 2-1-A
2222 upper dead-point rising
removal initialization, but SA1 did not code in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. (Retry) SA1/MA1
Attempted to move the tray 2 suction The following motor/sensor/part may be faulty.
Tray 2 suction cup unit
cup unit from the upper dead-point Correct according to the troubleshooting procedure for this error 2-1-B
2223 upper dead-point
during removal initialization, but SB1 did code in "3.1.4 Troubleshooting Flow". 2-2-A
deviation error
not become OPEN. (Retry) SB1/MB1
Attempted to move the tray 2 suction The following motor/sensor/part may be faulty.
Tray 2 suction cup unit
cup unit to the upper dead-point during Correct according to the troubleshooting procedure for this error 2-1-B
2224 upper dead-point rising
removal initialization, but SB1 did not code in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. (Retry) SB1/MB1
Attempted to move the before-sub- The following motor/sensor/part may be faulty.
FM-DP L Service Manual

scanning conveyor grip from the home Correct according to the troubleshooting procedure for this error 2-1-A
2226 SC2HP deviation error
position during initialization, but SC2 did code in "3.1.4 Troubleshooting Flow". 2-2-A
not become OPEN (Retry) SC2/MC2
Attempted to move the before-sub- The following motor/sensor/part may be faulty.
scanning conveyor grip to the home Correct according to the troubleshooting procedure for this error 2-1-A
2227 SC2HP return error
position during initialization, but SC2 did code in "3.1.4 Troubleshooting Flow". 2-2-A
not become CLOSE (Retry) SC2/MC2
Attempted to move the before-sub-
The following motor/sensor/part may be faulty.
scanning conveyor centering
Correct according to the troubleshooting procedure for this error 2-1-A
2228 SC3HP deviation error mechanism from the home position
code in "3.1.4 Troubleshooting Flow". 2-2-A
during initialization, but SC3 did not
SC3/MC3
become OPEN (Retry)
Attempted to move the before-sub-
The following motor/sensor/part may be faulty.
scanning conveyor centering
Correct according to the troubleshooting procedure for this error 2-1-A
2229 SC3HP return error mechanism to the home position during
code in "3.1.4 Troubleshooting Flow". 2-2-A
initialization, but SC3 did not become
SC3/MC3
CLOSE (Retry)
H3-75

H3-75
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to move the transport unit The following motor/sensor/part may be faulty.
grip from the home position during Correct according to the troubleshooting procedure for this error 2-1-C
2234 SE1HP deviation error
initialization, but SE1 did not become code in "3.1.4 Troubleshooting Flow". 2-2-A
OPEN (Retry) SE1/ME1
Attempted to move the transport unit The following motor/sensor/part may be faulty.
grip to the home position during Correct according to the troubleshooting procedure for this error 2-1-C
2235 SE1HP return error
initialization, but SE1 did not become code in "3.1.4 Troubleshooting Flow". 2-2-A
CLOSE (Retry) SE1/ME1
Attempted to move the sub scanning
unit grip from the home position to the The following motor/sensor/part may be faulty. Correct
2238 grip state during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
Sensor state 3 error
(*1) detect/discharge the film(s) remaining in in “3.1.4 Troubleshooting Flow”. 2-2-A
the sub scanning unit, but SD2/SD3 did SD2/SD3/MD2
not become CLOSE.
Attempted to move the sub scanning
unit grip from the grip state to the home The following motor/sensor/part may be faulty. Correct
2239 position during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
Sensor state 1 error
(*1) detect/discharge the film(s) remaining in in “3.1.4 Troubleshooting Flow”. 2-2-A
the sub scanning unit, but SD2/SD3 did SD2/SD3/MD2
not become OPEN.
Attempted to move the sub scanning
FM-DP L Service Manual

unit grip from the home position to the The following motor/sensor/part may be faulty. Correct
2241 grip state during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
Sensor state 3 error
(*1) detect/discharge the film(s) remaining in in “3.1.4 Troubleshooting Flow”. 2-2-A
the before-sub-scanning conveyor, but SD2/SD3/MD2
SD2/SD3 did not become CLOSE.
Attempted to move the sub scanning
unit grip from the grip state to the home The following motor/sensor/part may be faulty. Correct
2242 position during initialization in order to according to the troubleshooting procedure for this error code 2-1-C
Sensor state 3 error
(*1) detect/discharge the film(s) remaining in in “3.1.4 Troubleshooting Flow”. 2-2-A
the before-sub-scanning conveyor, but SD2/SD3/MD2
SD2/SD3 did not become OPEN.
Attempted to move the suction cup unit
The following motor/sensor/part may be faulty.
from the upper dead-point to the
Tray 1 film surface Correct according to the troubleshooting procedure for this error 2-1-A
2249 detection error
surface detection position during
code in "3.1.4 Troubleshooting Flow". 2-2-A
removal at tray 1, but SA3 did not
SA3/MA1
become CLOSE. (Retry)
H3-76

H3-76
*1: Main unit software version B01 or later.
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The following motor/sensor/part may be faulty.
Failed in film suction during removal at Correct according to the troubleshooting procedure for this error 2-1-A
2250 Tray 1 film suction error
tray 1. code in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
The following motor/sensor/part may be faulty.
Film sucked once dropped during Correct according to the troubleshooting procedure for this error 2-1-A
2254 Tray 1 film drop error
removal at tray 1. (Retry) code in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
Attempted to convey the sucked film to The following motor/sensor/part may be faulty.
Tray 1 removal unit
the removal conveyance roller during Correct according to the troubleshooting procedure for this error 2-1-A
2255 leading edge detection
removal at tray 1, but SA4 did not code in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. (Retry) SA4/MA2
Attempted to move the suction cup unit
The following motor/sensor/part may be faulty.
from the upper dead-point to the
Tray 2 film surface Correct according to the troubleshooting procedure for this error 2-1-B
2256 detection error
surface detection position during
code in "3.1.4 Troubleshooting Flow". 2-2-A
removal at tray 2, but SB3 did not
SB3/MB1
become CLOSE. (Retry)
The following motor/sensor/part may be faulty.
Failed in film suction during removal at Correct according to the troubleshooting procedure for this error 2-1-B
2257 Tray 2 film suction error
tray 2. code in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
FM-DP L Service Manual

The following motor/sensor/part may be faulty.


Film sucked once dropped during Correct according to the troubleshooting procedure for this error 2-1-B
2261 Tray 2 film drop error
removal at tray 2. (Retry) code in "3.1.4 Troubleshooting Flow". 2-2-A
SA8/PA1/SVA1/Deterioration of suction cup
Attempted to convey the sucked film to The following motor/sensor/part may be faulty.
Tray 2 removal unit
the removal conveyance roller during Correct according to the troubleshooting procedure for this error 2-1-B
2262 leading edge detection
removal at tray 2, but SB4 did not code in "3.1.4 Troubleshooting Flow". 2-2-A
error
become CLOSE. (Retry) SB4/MB2
Attempted to set the sub scanning unit
The following motor/sensor/part may be faulty. Correct
grip to the entrance grip state before
2270 Sensor state 2 error conveying to the sub scanning unit, but
according to the troubleshooting procedure for this error code 2-1-C
(*2) in “3.1.4 Troubleshooting Flow”. 2-2-A
SD2 did not become CLOSE and SD3
SD2/SD3/MD2
did not become OPEN.

*2: Main unit software version B02 or later.


H3-77

H3-77
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to set the sub scanning unit The following motor/sensor/part may be faulty. Correct
2272 grip to the entrance/exit grip state during according to the troubleshooting procedure for this error code 2-1-C
Sensor state 3 error
(*2) recording by the sub scanning unit, but in “3.1.4 Troubleshooting Flow”. 2-2-A
SD2/SD3 did not become CLOSE. SD2/SD3/MD2
Attempted to set the sub scanning unit
The following motor/sensor/part may be faulty. Correct
2273 grip to the entrance grip release state
according to the troubleshooting procedure for this error code 2-1-C
Sensor state 4 error during recording by the sub scanning
(*2) in “3.1.4 Troubleshooting Flow”. 2-2-A
unit, but SD2 did not become OPEN
SD2/SD3/MD2
and SD3 did not become CLOSE.
Attempted to set the sub scanning unit
The following motor/sensor/part may be faulty. Correct
grip to the entrance/exit grip release
2274 Sensor state 1 error state during recording by the sub
according to the troubleshooting procedure for this error code 2-1-C
(*2) in “3.1.4 Troubleshooting Flow”. 2-2-A
scanning unit, but SD2/SD3 did not
SD2/SD3/MD2
become OPEN.
Film was found remaining in tray 1 when
Remainder check Tray
presence of remaining film was checked
2280 1 remainder film
during initialization.
Remove the film at the SA4 position of the upper tray. 2-1-A
present
(SA4:CLOSE)
Film was found remaining in tray 2 when
Remainder check
presence of remaining film was checked
2281 Tray 2 remainder film
during initialization.
Remove the film at the SB4 position of the lower tray. 2-1-B
present
(SB4:CLOSE)
FM-DP L Service Manual

Film was found remaining in the before-


Remainder check
sub-scanning conveyor when presence
Before-sub-scanning Remove the film at the SC1 position of the before-sub-
2282 conveyor remainder film
of remaining film was checked during
scanning conveyor.
2-1-A
initialization.
present
(SC1:CLOSE)
Film was found remaining in the
Remainder check transport unit when presence of
2283 Transport unit remaining film was checked during Remove the film at the SE3 position of the transport unit. 2-1-C
remainder film present initialization.
(SE3:CLOSE)
Film was found remaining in the density
Remainder check
measurement unit when presence of
Heat development unit Remove the film at the SG1 position of the density
2284 1 remainder film
remaining film was checked during
measurement unit.
2-1-C
initialization.
present
(SG1:CLOSE)

*2: Main unit software version B02 or later.


H3-78

H3-78
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Film was found remaining in the density
Remainder check
measurement unit when presence of
Heat development unit Remove the film at the SG2 position of the density
2285 2 remainder film
remaining film was checked during
measurement unit.
2-1-C
initialization.
present
(SG2:CLOSE)
Attempted to set the low speed down
mode speed during measurement of The following motor/sensor/part may be faulty. Correct
2291 MD2 low speed down the sub scanning unit grip rotation according to the troubleshooting procedure for this error code
2-1-D
(*2) mode drive error speed measurement, but because the in “3.1.4 Troubleshooting Flow”.
measurement result is outside the SD2/SD3/MD2
specification, the speed cannot be set.
Attempted to set the low speed up
mode speed during measurement of The following motor/sensor/part may be faulty. Correct
2293 MD2 low speed up the sub scanning unit grip rotation according to the troubleshooting procedure for this error code
2-1-D
(*2) mode drive error speed measurement, but because the in “3.1.4 Troubleshooting Flow”.
measurement result is outside the SD2/SD3/MD2
specification, the speed cannot be set.
Attempted to move the tray 1 suction The following motor/sensor/part may be faulty.
Tray 1
cup unit to the deceleration position Correct according to the troubleshooting procedure for this error 2-1-A
2298 Suction cup unit rising
during removal initialization, but SA2 did code in "3.1.4 Troubleshooting Flow". 2-2-A
error
not become CLOSE. (Retry) SA2/MA1
FM-DP L Service Manual

Attempted to move the tray 2 suction The following motor/sensor/part may be faulty.
Tray 2
cup unit to the deceleration position Correct according to the troubleshooting procedure for this error 2-1-B
2299 Suction cup unit rising
during removal initialization, but SB2 did code in "3.1.4 Troubleshooting Flow". 2-2-A
error
not become CLOSE. (Retry) SB2/MB1
Attempted to set the low speed down
mode speed when measuring the sub- 1. Recheck the MD2 rotation speed.
scanning unit grip rotation speed, but If the problem occurs again after the above procedure, the
MD2 low speed down
22A2 mode grip timer error
the measured results were outside the following malfunction is suspected. 2-1-D
specified range. Malfunction of MD2 (not standard product) or improper
(The speed can be set and MD2 adjustment.
operates.)

*2: Main unit software version B02 or later.


H3-79

H3-79
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Attempted to set the low speed up
mode speed when measuring the sub- 1. Recheck the MD2 rotation speed.
scanning unit grip rotation speed, but If the problem occurs again after the above procedure, the
MD2 low speed up
22A3 mode grip timer error
the measured results were outside the following malfunction is suspected. 2-1-D
specified range. Malfunction of MD2 (not standard product) or improper
(The speed can be set and MD2 adjustment.
operates.)
Attempted to switch the changeover
The following motor/sensor/part may be faulty.
guide to the horizontal discharge
Changeover guide Correct according to the troubleshooting procedure for this error 2-1-C
22A6 SOLG1 ON error
direction during initialization, but SG3
code in "3.1.4 Troubleshooting Flow". 2-2-A
was OPEN, SG4 was CLOSE, and
SG3/SG4/SOLG1
SOLG1 was OFF.
Attempted to switch the changeover
guide from the horizontal discharge The following motor/sensor/part may be faulty.
Changeover guide direction to upward discharge direction Correct according to the troubleshooting procedure for this error 2-1-C
22A7 SOLG1 OFF error during initialization, but SG3 was OPEN, code in "3.1.4 Troubleshooting Flow". 2-2-A
SG4 was CLOSE, and SOLG1 was SG3/SG4/SOLG1
OFF.
The MD2 rotation control data was
inappropriate in the measurement of the 2-1-H
22A8 MD2 control data error
sub-scanning grip rotation speed during
1. Check the backup RAM.
2-2-A
initialization or the use of the M-Utility.
FM-DP L Service Manual

Fault of the sorter unit or in the sorter unit SIO vicinity.


1. Check that the power of the sorter unit is ON.
Detected error during message 2. Check that the cable between the sorter unit and CPU
22C2 SIO transmission error transmission to the sorter unit. board is connected correctly. 2-3-B
(Retry) 3. Replace the cable.
4. Replace the sorter unit.
5. Replace the MTH board.

Fault of the sorter unit or in the sorter unit SIO vicinity.


1. Check that the power of the sorter unit is ON.
Detected error during message 2. Check that the cable between the sorter unit and CPU
22C3 SIO reception error reception from the sorter unit. board is connected correctly. 2-3-B
(Retry) 3. Replace the cable.
4. Replace the sorter unit.
5. Replace the MTH board.
H3-80

H3-80
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
This error is most likely to have occurred due to other sorter
problems. Check for sorter problems before this error log.
•SIO transmission error (12C2)
Sorter storage The sorter unit was performing storage
22E7 inconsistency error processing during initialization.
•SIO reception error (12C3) 2-3-F
•Sorter unit detection command parameter error (12D6)
•Sorter unit detection invalid command (12D7)
•Sorter conveyance canceled (12E5)
This error is most likely to have occurred due to other sorter
problems. Check for sorter problems before this error log.
The storage response information from •SIO transmission error (12C2)
Storage bin number
22EA detection failure
the sorter unit and main body software •SIO reception error (12C3) 2-3-E2
data do not correspond. •Sorter unit detection command parameter error (12D6)
•Sorter unit detection invalid command (12D7)
•Sorter conveyance canceled (12E5)
Possibility of no I/O The I/O trace data storage file may not The I/O trace is not started.
2305 trace data exist. 1. Set the I/O trace to ON using the M-Utility.
None

Defect in the vicinity of the DSP of the IMG board. If no defects


are seen in particular, these corrections are not necessary.
The transfer checksum value was
DSP micro-program 1 1. Check that the CPU, IMG, input boards, MTH board related
abnormal during DSP micro-program
2602 load checksum warning
load 1.
connectors, image memory board are set to the MTH 6-C
error board normally.
(Can be continued)
FM-DP L Service Manual

2. Replace the IMG board.


3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board. If no defects
are seen in particular, these corrections are not necessary.
The transfer checksum value was 1. Check that the CPU, IMG, input boards, MTH board related
DSP micro-program 2
abnormal during DSP micro-program
2603 load checksum warning
load 2.
connectors, image memory board are set to the MTH 6-C
error board normally.
(Can be continued) 2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board. If no defects
are seen in particular, these corrections are not necessary.
1. Check that the CPU, IMG, input boards, MTH board related
DSP self-diagnosis Results of the DSP initialization self-
2604 warning error diagnosis were abnormal.
connectors, image memory board are set to the MTH 6-C
board normally.
2. Replace the IMG board.
3. Replace the MTH board.

H3-80.1
H3-80.1
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
The DSP image processing 2 start
2615 DSP image processing
process did not end within the specified
connectors, and image memory board are set to the MTH
6-C
(*3) 2 start time-out error board normally.
time (90 seconds).
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2616 DSP image processing The DSP image processing 2 start connectors, and image memory board are set to the MTH
6-C
(*3) 2 start error results were faulty. board normally.
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2617 DSP image processing The DSP image processing 2 start connectors, and image memory board are set to the MTH
6-C
(*3) 2 start error results were faulty. (DSP4) board normally.
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2618 DSP image processing The DSP image processing 2 start connectors, and image memory board are set to the MTH
6-C
FM-DP L Service Manual

(*3) 2 start error results were faulty. (DSP5) board normally.


2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
The DSP state before DSP image
2661 DSP4 startup pre status
processing 2 startup was abnormal.
connectors, and image memory board are set to the MTH
None
(*3) error board normally.
(DSP4)
2. Replace the IMG board.
3. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
The DSP state before DSP image
2662 DSP5 startup pre status
processing 2 startup was abnormal.
connectors, and image memory board are set to the MTH
None
(*3) error board normally.
(DSP5)
2. Replace the IMG board.
3. Replace the MTH board.

*3: Main unit software version B03 or later.

H3-80.2
H3-80.2
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Fault of the operation panel and in the operation panel
SIP vicinity.
2700 Main unit panel error
An error has occurred in the operation 1. Check that the operation panel LED lights up and
10-I
(*2) panel firmware. screen message is displayed when the power is turned ON.
2. Check that the cable between the operation panel and
MTH board is connected properly.
Fault of the operation panel and in the operation panel SIO
Error in the electronic text message to vicinity.
Operation panel the operation panel. 1. Check that the operation panel LED lights up and screen
2701 reception text error BCC error or operation panel reception message is displayed when the power is turned ON. None
buffer overflow. 2. Check that the cable between the operation panel and MTH
board is connected properly.
Incorrect software installation, memory card malfunction,
defects in the vicinity of the CPU on the CPU board.
1. Re-install the software, and load the individual data from the
Failed in reading the title data file for
270B Title table reading error
displaying from the memory card.
FD. 7-E
2. Replace with a proper memory card, re-install the software,
and load the individual data from the FD.
3. Replace the CPU board.
Incorrect software installation, memory card malfunction,
defects in the vicinity of the CPU on the CPU board.
1. Re-install the software, and load the individual data from the
Sorter setting file Failed in reading the sorter setting file
270C reading error from the memory card.
FD. 7-E
FM-DP L Service Manual

2. Replace with a proper memory card, re-install the software,


and load the individual data from the FD.
3. Replace the CPU board.
The CPU board is in default state (factory setting) or the
backup power supply of the CPU board is faulty.
2720 System date error at
Detected date error at startup. 1. Check the dip SW (backup power supply) of the CPU board. None
(*3) startup
2. Reset the system date.
3. Replace the CPU board.
The I/F cable between the SNS board and thermistor has
disconnected, malfunction of the thermistor or thermistor port
of the SNS board.
Need not be corrected if the image quality is not affected.
Disconnection of 1. Check that the thermistor connector, I/F cable to the
The internal temperature detection
2918 internal temperature
thermistor (THG9) disconnected. thermistor, and connector of the SNS board are set 9-E
detection thermistor correctly.
2. Replace the thermistor.
3. Replace the SNS board.

H3-80.3
H3-80.3

4. Replace the cable between the thermistor and SNS board.

*2: Main unit software version B02 or later.


*3: Main unit software version B03 or later.
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The I/F cable between the SNS board and thermistor has
disconnected, malfunction of the thermistor or thermistor port
of the SNS board.
Need not be corrected if the image quality is not affected.
Disconnection of 1. Check that the thermistor connector, I/F cable to the
2919 THG10 thermistor
The THG10 thermistor disconnected.
thermistor, and connector of the SNS board are set
9-E
correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
thermistor port of the SNS board.
THG9 thermistor data is abnormal. Need not be corrected if the image quality is not affected.
THG9D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
29F8 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set
9-E
etc.) correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Detected noise, disconnection of the I/F cable between the
SNS board and thermistor, or malfunction of the thermistor or
thermistor port of the SNS board.
FM-DP L Service Manual

THG10 thermistor data is abnormal. Need not be corrected if the image quality is not affected.
THG10D/A conversion (Detected abnormal changes in the 1. Check that the thermistor connector, I/F cable to the
29F9 error monitoring temperature due to noise, thermistor, and connector of the SNS board are set
9-E
etc.) correctly.
2. Replace the thermistor.
3. Replace the SNS board.
4. Replace the cable between the thermistor and SNS board.
Defect of SNS board, defect of the power supply, or defect of
the interrupt processor of the CPU board.
Power supply voltage Reading monitoring of the power supply
29FE reading error voltage is not ready.
1. Replace the SNS board. 9-D
2. Replace the power supply
3. Replace the CPU board.
Faulty internal communication timing. No correction is required
3400 DSPM sequence error Internal I/F error (DSP exclusive control)
if no abnormal conditions are seen.
4-1
(*3) This error may link with the image processing system fatal error
(06XX), and be recorded in the error log.

H3-80.4
H3-80.4

*3: Main unit software version B03 or later.


10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Error Code Table (Formatter)

Detailed
Error code Error name Significance Probable cause and remedy
information format
DRAM marching test DRAM check results at start up were Malfunction of the DRAM, CPU board.
0002 error abnormal. 1. Replace the CPU board.
None

The BACKUP_RAM is uninitialized or malfunctioned.


1. If initialing for the first time, initialize from the beginning and
clear the BACKUP_RAM (overall) from the operation
BACKUP RAM READ The BACKUP_RAM check results at
0004 test error start up were abnormal.
panel. None
2. If not initializing for the first time, clear the BACKUP_RAM
(overall) from the operation panel.
3. Replace the CPU board.
TIMER INT (8254) test The timer chip check results at start up Malfunction of the CPU board.
0007 error were abnormal. 1. Replace the CPU board.
None

The hardware interrupt check results at Malfunction of the CPU board.


0008 INTERRUPT test error
start up were abnormal. 1. Replace the CPU board.
None

Character generator The character generator check results at Malfunction of the CPU board.
000A READ test error start up were abnormal. 1. Replace the CPU board.
None

Incorrect software installation, malfunction of the memory card,


and defects in the vicinity of the CPU on the CPU board.
memory card file access External files not requiring IPL do not 1. Re-install the software, and read the individual data FD.
000B error exist. 2. Replace with a proper memory card, re-install the software, None
FM-DP L Service Manual

start up, and read the individual data FD.


3. Replace the CPU board.
DIPSW1-7 of the CPU board remains ON, malfunction of the
image memory of the MTH board, malfunction of the MTH
board.
1. Check that DIPSW1-7 of the CPU board is OFF.
2. Check that SLOTs 1 and 2 are MMB90A.
3. Remove the image memory in the order of SLOTs 5, 4, 3
Image memory The image memory check results at and check for faults.
0015 marching test error start up were abnormal. If conditions become normal after removal, it means that None
the image memory is faulty.
4. If the fault still persists after removing SLOTs 2, 3, 4, 5,
replace SLOT1 with a normal product.
5. If the fault still persists after removing SLOTs 1, 3, 4, 5,
replace SLOT2 with a normal product.
6. If the fault still persists, replace the MTH board.
The bus controller check results of the Malfunction of the bus controller of the MTH board.
0018 Bus controller test error None
H3-81

H3-81
MTH board at start up were abnormal. 1. Replace the MTH board.
FIX board INTERRUPT The FIX board diagnosis check results Malfunction of the FIX board.
002A test error at start up were abnormal. 1. Replace the FIX board.
None
10.22.99 FM2569
006-252-02

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
FIX board EIF010
The FIX board diagnosis check results at Malfunction of the FIX board.
002B REGISTER R/W test
start up were abnormal. 1. Replace the FIX board.
None
error
FIX board LINE The FIX board diagnosis check results at Malfunction of the FIX board.
002C BUFFER R/W test error start up were abnormal. 1. Replace the FIX board.
None

DPI board LINE The DPI board diagnosis check results at Malfunction of the DPI board.
0034 BUFFER R/W test error start up were abnormal. 1. Replace the DPI board.
None

OPR board INTERRUPT The OPR board diagnosis check results Malfunction of the OPR board.
0070 test error at start up were abnormal. 1. Replace the OPR board.
None

The OPR board and HAV/DVI board Malfunction of the OPR board.
Optical transmission unit
0071 INTERRUPT test error
diagnosis check results at start up were 1. Replace the HAV/DVI board in the optical transmission unit. None
abnormal. 2. Replace the optical transmission unit.
Optical transmission unit The OPR board and HAV/DVI board Malfunction of the OPR board.
0072 REGISTER R/W test diagnosis check results at start up were 1. Replace the HAV/DVI board in the optical transmission unit. None
error abnormal. 2. Replace the optical transmission unit.
Optical transmission unit The OPR board and HAV/DVI board Malfunction of the OPR board.
0073 FM MARCHING test diagnosis check results at start up were 1. Replace the HAV/DVI board in the optical transmission unit. None
error abnormal. 2. Replace the optical transmission unit.
No problem unless it occurs frequently. If it occurs frequently,
00EC User stack overflow The DRAM user stack overflowed
replace the CPU board.
None
FM-DP L Service Manual

No problem unless it occurs frequently. If it occurs frequently,


00ED System stack overflow The DRAM system stack overflowed
replace the CPU board.
None

Incorrect software installation, malfunction of the memory card,


and defects in the vicinity of the CPU on the CPU board.
1. Re-install the software, and read the individual data FD.
00EF Task execution error Failed in starting the task 2. Replace with a proper memory card, re-install the None
software, start up, and read the individual data FD.
3. Replace the CPU board.
Incorrect software installation, malfunction of the memory card,
and defects in the vicinity of the CPU on the CPU board.
00F0 Address error The CPU detected an address error
1. Re-install the software, and read the individual data FD.
None
2. Replace with a proper memory card, re-install the
~00FF software, start up, and read the individual data FD.
3. Replace the CPU board.
1. Replace the input board.
0B00 System down Defect of the input board or IMG board
2. Replace the IMG board.
None
H3-82

H3-82
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Image transfer error An error occurred while transferring the The MTH board is faulty.
0B01 (Bus controller error) frame image to the print buffer 1. Replace the MTH board.
None

Expansion DRAM/CPU board defect


1. If the expansion DRAM is not mounted, mount it.
2. Check that the expansion DRAM is connected properly to
0D00 Insufficient DRAM Error detected if the DRAM option is not the MTH board.
None
(*3) memory added in the use of the LAN board. (If it is not, connect it properly and start it.)
3. Replace the expansion DRAM.
4. Replace the CPU board if the error persists even after the
above.
The width of the image memory is outside the specification. Or
Exceeded the IM reservation range X
0EEA Image memory error
size
the MTH board is faulty. None
1. Replace the MTH board.
The image memory lacks capacity.
1. Check that the image memory does not lack capacity.
2. If it does, expand the image memory. If capacity is
sufficient, reset the image memory of the MTH board
0EEB Image memory error Unmatching IM capacity again. None
3. Re-start.
4. Replace the image memory.
5. Replace the MTH board.
Malfunction of the image memory, or the image memory is for
FM-DP L Service Manual

0EEC Image memory error IM data bit length error other models. None
1. Replace the image memory.
Malfunction of the file in the memory card, memory card, or
CPU board.
1. Check that the CPU, IMG, input boards, MTH board related
0F00 Image processing
DSP acquisition timeout
connectors, and image memory board are set to the MTH
None
(*3) sequence error board normally.
2. Re-install the software.
3. Replace the memory card.
4. Replace the CPU board.
Malfunction of the LAN board or MTH board.
LAN board initialization Generated if no response while waiting 1. Check that the LAN board is connected to the MTH board
0n00 complete response time- for the initialization completed response correctly. None
(*3) out error of the LAN board. 2. Replace the LAN board.
3. If the problem persists, replace the MTH board.

*3: Main unit software version B03 or later.


H3-83

H3-83
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the LAN board or MTH board.
1. Check that the LAN board is connected to the MTH board
0n02 LAN related initialization Verify check error during DPM
correctly. None
(*3) sequence error communication tests.
2. Replace the LAN board.
3. If the problem persists, replace the MTH board.
Incorrect installation of the software, or defect of the LAN
board.
1. Check that the LAN board is connected to the MTH board
correctly.
0n03 DICOM state monitoring No status response to the status
2. Check that the LAN cable is connected properly. None
(*3) error requests issued by the LANM task.
3. If the problem persists, re-install the LAN side software, and
after starign the equipment, load the equipment individual
data in the FD.
4. Replace the LAN board.
Malfunction of the input board, or malfunction of the MTH
Input Ch fault at start Faulty input board (DPI, HAV, DVI, OPR, board.
1n01 up FIX) 1. Replace the input board with a normal one.
None
2. If the problem persists, replace the MTH board.
Occurs when the remote panel version
and that format definition set in the User environment setting error.
operation panel differ. Set the I/F version of the remote panel to more than V007,
1n05 Format definition error Example) When only 20x25 cm size and remove the 20x25 cm size formats from the format None
FM-DP L Service Manual

(*3) formats are defined in the operation definition of the equipment.


panel, and the remote panel I/F version
is less than V006.
Input signal error, input board adjustment and setting error, or
Image input to the input board ended in malfunction of the input board.
1n10 Image input time-out
failure. 1. Adjust the input signal and input board.
None
2. Replace the input board with a normal one.
Malfunction of the input board, malfunction of the MTH board,
error of the signal input from the DPI.
1. Check that the signal to the input board is normal.
Failed in transferring images from the
1n11 Image transfer time-out
input board to the image memory.
2. Check that the input board settings are correct. None
3. Check that the image memory is normal.
4. Replace the input board with a normal product.
5. Replace the MTH board with a normal product.
Input signal error, or malfunction of the input board.
Input board error at the Image input to the input board ended in 1. Check that the signal to the input board is normal.
1n12 end of image input. failure. 2. Check that the input board settings are correct.
None
H3-84

H3-84
3. Replace the input board with a normal product.

*3: Main unit software version B03 or later.


06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the input board, or malfunction of the MTH
board
Succeeded in transferring images from 1. Check that the signal to the input board is normal.
Input board error at the
1n13 end of image transfer.
the input board to the image memory, 2. Check that the input board settings are correct. None
but the input board state is abnormal. 3. Replace the input board with a normal product.
4. Replace the MTH board with a normal product.
Malfunction of the input board, malfunction of the MTH board,
abnormal input signal to the DPI.
Succeeded in transferring from the input 1. Check that the signal to the input board is normal.
MTH board error at the
1n14 end of image transfer
board to the image memory, but the 2. Check that the input board settings are correct. None
MTH board state is abnormal. 3. Check that the image memory is normal.
4. Replace the input board with a normal product.
5. Replace the MTH board with a normal product.
Input signal error, or malfunction of the input board.
Input board error at the Start of image input to the input board 1. Check that the signal to the input board is normal.
1n15 start of image input ended abnormally. 2. Check that the input board settings are correct.
None
3. Replace the input board with a normal product.
Input signal error, or malfunction of the input board.
Start of image transfer from the input
Input board error at the 1. Check that the signal to the input board is normal.
1n16 start of image transfer
board to the image memory ended
2. Check that the input board settings are correct.
None
abnormal.
3. Replace the input board with a normal product.
FM-DP L Service Manual

MTH board start error at Start of image transfer from the MTH
Malfunction of the MTH board.
1n17 the start of image board to the image memory ended
1. Replace the MTH board with a normal product.
None
transfer abnormal.
HDD error.
Failed in HD formatting. Or failed in the
1n1B HD initialization error
initialization of the HD controller.
1. Replace the HDD. None
2. Replace the MTH board.
Video parameter setting error, input board setting error, or
malfunction of the input board.
Board error during
Failed in image input in the analog input 1. Check that the signal to the input board is normal.
1n31 analog input board
board. 2. Check that the video parameters and input board settings None
setting are correct.
3. Replace the input board with a normal product.
Memory full error during Control error occurred during HD Faulty CPU board.
1n70 HD READ/WRITE test READ/WRITE test. 1. Replace the CPU board.
None

Malfunction of the HDD, or malfunction of the MTH board.


Test pattern generation
1n71 error in test printing 2
Failed in generating the test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
H3-85

H3-85
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Malfunction of the HDD, or malfunction of the MTH board.
File comparison error in
1n72 test printing 2
Failed in generating the test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
Malfunction of the HDD, or malfunction of the MTH board.
File open error in test
1n73 print 2
Failed in generating test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
Malfunction of the HDD, or malfunction of the MTH board.
File write error in test
1n74 print 2
Failed in generating test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
Malfunction of the HDD, or malfunction of the MTH board.
File read error in test
1n75 print 2
Failed in generating test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
Malfunction of the HDD, or malfunction of the MTH board.
File close error in test
1n76 print 2
Failed in generating test pattern. 1. Replace the HDD. None
2. Replace the MTH board with a normal product.
Hard disk test not Images required for the recovered printing remain on the HD,
possible due to full Could not register image information and the image information table is full.
1n77 image information table when printing test pattern. 1. Execute recovered printing.
None
in test print 2 2. Execute test printing 2 again.
File open error occurred when accessing
1n81 HDD file open error
the HDD, but recovered.
Replace the MTH board or HDD. None
FM-DP L Service Manual

File read error (image information)


HDD file read error
1n82 (Image information)
occurred when accessing the HDD, but Replace the MTH board or HDD. None
recovered.
File read error (print information)
HDD file read error
1n83 (Print information)
occurred when accessing the HDD, but Replace the MTH board or HDD. None
recovered.

HDD file read error File read error (image data) occurred
1n84 (Image data) when accessing the HDD, but recovered.
Replace the MTH board or HDD. None

File close error occurred when accessing


1n85 HDD file close error
the HDD, but recovered.
Replace the MTH board or HDD. None

Output channel error at PRT error System setting error Check the SNS board, DRV, and set the system correctly, and
1701 start up Corresponding IMG board defect replace the IMG board.
None

Faulty DSP of the IMG board.


DSP error in image DSP error occurred when executing
17D0 processing 1 image processing 1 by the DSP.
1. Re-output. None
2. Replace the IMG board.
H3-86

H3-86
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Faulty DSP of the IMG board.
DSP error in character DSP error occurred when executing
17D1 transfer character processing 1 by the DSP.
1. Re-output. None
2. Replace the IMG board.
Bus controller error A bus controller error occurred when
Defect of bus controller of the MTH board.
17D5 during image image processing 1 was executed by
1. Replace the MTH board.
None
processing 1 the DSP.
Bus controller error A bus controller error occurred when
Defect of bus controller of the MTH board.
17D6 during image image processing 2 was executed by
1. Replace the MTH board.
None
processing 2 the DSP.
Failed to save all frame image during
Failed in transferring all
1920 HD frames
Faulty cable, faulty HDD, faulty MTH.
saving of external input images in the None
HD. 1. Perform the R/W test of the HD from the remote panel or
operation panel.
Failed to save several frame image 2. Format the HD.
Failed in transferring
1921 several HD frames
during saving of external input images in 3. After replacing the cable, format the HD from the remote None
the HD. panel or operation panel.
Detected HD errors during saving of 4. After replacing the HDD, format the HD from the
1922 HD status error
external input images in the HD. remote panel or operation panel. None
5. After replacing the MTH board, format the HD from the
Failed to write external input images in remote panel or operation panel.
1923 Error during HD storage
the HD during HD filing by storing.
None

No image specified
FM-DP L Service Manual

Logic conflict occurred once with the


2n2A during request for print
host.
Continuable None
registration
Print information table
registration error during Logic conflict occurred once with the
2n2B request for print host.
Continuable None
registration
No print ID for Logic conflict occurred once with the
2n2C cancellation host.
Continuable None

Print ID specified for


Logic conflict occurred once with the
2n2D cancellation already
host.
Continuable None
output
No clear specified Logic conflict occurred once with the
2n2E image host.
Continuable None

Clear specification Logic conflict occurred once with the


2n2F image already output host.
Continuable None
H3-87

No image for changing Logic conflict occurred once with the

H3-87
2n3A image information host.
Continuable None
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Film for changing
already output
2n3B (Image information
Logic conflict occurred once with host Continuable None
change)
No print ID for changing
2n3C print information
Logic conflict occurred once with host Continuable None
Film for changing
already output
2n3D (Print information
Logic conflict occurred once with host Continuable None
change)
Cannot set as board
2n3E not for setting
Incorrect system setting Continuable/set normal settings after continuation None
No final storage image
2n50 after load mode ON
Incorrect operation Continuable None
Image copy error during
2n51 storage when load Insufficient memory Continuable None
mode ON
No load mode ON
2n52 image during storage Incorrect operation Continuable None
when load mode ON
Faulty HDD
2n80 HD image write error
Faulty MTH board
Replace the MTH board/HDD None
Faulty HDD
2n81 HD overlay write error
Faulty MTH board
Replace the MTH board/HDD None
FM-DP L Service Manual

HD directory information Faulty HDD


2n85 write error Faulty MTH board
Replace the MTH board/HDD None
HD image information Faulty HDD
2n86 write error Faulty MTH board
Replace the MTH board/HDD None
HD print information Faulty HDD
2n87 write error Faulty MTH board
Replace the MTH board/HDD None
Error occurred in the SIO during
Error during SIO Defect of SIO of the MTH board.
20F0 transmission
exchange with the density
1. Replace the MTH board.
None
measurement unit.
Defect of communication unit of the density measurement unit,
defect of communication cable, defect of SIO of the MTH
BCC error during SIO BCC error occurred during exchange board.
20F1 reception with the density measurement unit. 1. Replace the density measurement unit.
None
2. Replace the communication cable.
3. Replace the MTH board.
Defect of communication cable, defect of SIO of the MTH
board, defect of communication unit of the density
Insufficient data error Data ran out during exchange with the measurement unit.
H3-88

20F2

H3-88
None
during SIO reception density measurement unit. 1. Replace the communication cable.
2. Replace the MTH board.
3. Replace the density measurement unit.
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Data length error occurred during
Data length error during Defect of communication unit of the density measurement unit.
20F3 SIO reception
exchange with the density
1. Replace the density measurement unit.
None
measurement unit.
No correction needed.

The following hardware errors have Incorrect operations if it occurs frequently. 000X
occurred. Defect of communication cable, defect of SIO of the MTH X is the status
Hardware error during
20F4 SIO reception
•Framing error board, defect of communication unit of the density value of the serial
•Overline error measurement unit. communication
•Parity error 1. Replace the communication cable. control unit
2. Replace the density measurement unit.
3. Replace the MTH board.
Results of the exchange between the Defect of control board of the density measurement unit, or
20F5 SMCU reception error density measurement unit and main defect of the CPU board. None
body CPU board were abnormal. 1. Replace the control board in the density measurement unit.
Image line test
Defect of the interface cable, FIX board.
verification error pixel Image line was faulty in CR/MF
2110 line number connection
1. Replace the interface cable. None
2. Replace the FIX board.
unmatching error
Abnormal exchange occurred in host No problems unless it occurs frequently. If it occurs frequently,
21F0 SIO2 reception error
controller. replace the input board.
None
FM-DP L Service Manual

Image line test


Defect of the interface cable, FIX board.
verification error pixel Image line was faulty in CR/MF
2210 line number connection
1. Replace the interface cable. None
2. Replace the FIX board.
unmatching error
No problems unless it occurs frequently. If it occurs frequently,
22F0 SIO2 reception error Abnormal exchange with host controller
replace the input board.
None

Reception of Printer issued command unexpected


2700 unexpected command command
Continuable None

Defect in the vicinity of the DSP of the IMG board.


1. Check that the CPU, IMG, input boards, MTH board related
2761 DSP state error Could not use the DSP.
connectors, and image memory board are set to the MTH
None
(*3) board normally.
2. Replace the IMG board.
4. Replace the MTH board.

*3: Main unit software version B03 or later.


H3-89

H3-89
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2762 DSP state error Could not use the DSP.
connectors, and image memory board are set to the MTH
None
(*3) board normally.
2. Replace the IMG board.
4. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2763 DSP startup error
Failed in starting the DSP for image connectors, and image memory board are set to the MTH
None
(*3) processing 1. board normally.
2. Replace the IMG board.
4. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
2764 DSP image processing
Image processing 1 failed.
connectors, and image memory board are set to the MTH
None
(*3) results error board normally.
2. Replace the IMG board.
4. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
27D7 Image processing 1 bus Image processing 1 bus controller connectors, and image memory board are set to the MTH
None
FM-DP L Service Manual

(*3) controller startup error startup error board normally.


2. Replace the IMG board.
4. Replace the MTH board.
Defect in the vicinity of the DSP of the IMG board.
1. Check that the CPU, IMG, input boards, MTH board related
27D8 Image processing 1 bus Image processing 1 bus controller connectors, and image memory board are set to the MTH
None
(*3) controller startup error startup error board normally.
2. Replace the IMG board.
4. Replace the MTH board.
Status parameter No problems unless it occurs frequently.
2BFD sequence error
CPU board control defect
If it occurs frequently, replace the CPU board.
None
Status parameter No problems unless it occurs frequently.
2BFE sequence error
CPU board control defect
If it occurs frequently, replace the CPU board.
None
Status parameter No problems unless it occurs frequently.
2BFF sequence error
CPU board control defect
If it occurs frequently, replace the CPU board.
None

*3: Main unit software version B03 or later.

H3-89.1
H3-89.1
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Error Code Table (Initial Program Loader)

Detailed
Error code Error name Significance Probable cause and remedy
information format
Error detected in the self-diagnosis of Malfunction of the CPU board.
0002 CPU board error
the board. 1. Replace the CPU board.
None

The backup RAM of the CPU board is damaged or DIPSW


settings of the CPU board are incorrect.
The data in the backup RAM is 1. Replace the CPU board.
0004 Backup RAM data error
damaged. 2. Check the DIPSW S3 settings.
None
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
Information".
The system timer of the CPU board is damaged or DIPSW
settings of the CPU board are incorrect.
The system timer does not operate 1. Replace the CPU board.
0007 System timer error
normally. 2. Check the DIPSW S1 and S2 settings.
None
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
Information".
Error detected in the self-diagnosis of Malfunction of the CPU board.
0008 CPU board error
the board. 1. Replace the CPU board.
None

Error detected in the self-diagnosis of Malfunction of the CPU board.


000A CPU board error
the board. 1. Replace the CPU board.
None

Malfunction of the MTH board, or image memory.


FM-DP L Service Manual

The image memory cannot be read or


0015 Image memory error
written.
1. Replace the MTH board. None
2. Replace the image memory.
Bus controller register The bus controller register cannot read Malfunction of the MTH board.
0018 error or write. 1. Replace the MTH board.
None

002A Error detected in the self-diagnosis of Malfunction of the FIX board.


FIX board error None
~002C the FIX board. 1. Replace the FIX board.

Error detected in the self-diagnosis of Malfunction of the DPI board.


0034 DPI board error
the DPI board. 1. Replace the DPI board.
None

0070 Error detected in the self-diagnosis of


Malfunction of the OPR board, or HAV/DVI board.
OPR board error 1. Replace the OPR board. None
~0074 the OPR board.
2. Replace the HAV/DVI board.
0084 Error detected in the self-diagnosis of Malfunction of the IMG board.
IMG board error None
~0086 the IMG board. 1. Replace the IMG board.

H3-89.2
H3-89.2

Error detected in the self-diagnosis of Malfunction of the SNS board.


00A1 SNS board error
the SNS board. 1. Replace the SNS board.
None
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
Error detected in the self-diagnosis of Malfunction of the SCN board.
00AB SCN board error
the SCN board. 1. Replace the SCN board.
None

Error detected in the self-diagnosis of Malfunction of the SCN board.


00AC SCN board error
the SCN board. 1. Replace the SCN board.
None

Error detected in the self-diagnosis of Malfunction of the IMG board.


00D4 IMG board error
the IMG board. 1. Replace the IMG board.
None

Duplicate rotary switch settings.


1. Change the rotary switch settings.
1000 Board setting error The rotary switch setting is incorrect.
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
None
Information".
The rotary switch is set to a channel other than Ch1 to Ch3.
1. Set to a channel between Ch1 and Ch3.
1001 HAV board setting error The rotary switch setting is incorrect.
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
None
Information".
The rotary switch is set to a channel other than Ch1 to Ch3.
1. Set to a channel between Ch1 and Ch3.
1002 DVI board setting error The rotary switch setting is incorrect.
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
None
Information".
The rotary switch is set to a channel other than Ch1 to Ch3.
1. Set to a channel between Ch1 and Ch3.
1010 DPI board setting error The rotary switch setting is incorrect. None
FM-DP L Service Manual

Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting


Information".
The rotary switch is set to a channel other than Ch1 to Ch3.
1. Set to a channel between Ch1 and Ch3.
1021 OPR board setting error The rotary switch setting is incorrect.
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
None
Information".
The rotary switch is set to a channel other than Ch1 to Ch3.
1. Set to a channel between Ch1 and Ch3.
1070 FIX board setting error The rotary switch setting is incorrect.
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
None
Information".
The rotary switch is set to a channel other than Ch6.
1. Set to Ch6.
1071 SNS board setting error The rotary switch setting is incorrect.
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
None
Information".
The rotary switch is set to a channel other than Ch4.
1. Set to Ch4.
10A3 IMG board setting error The rotary switch setting is incorrect. None

H3-89.3
H3-89.3

Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting


Information".
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The rotary switch is set to a channel other than Ch5.
1. Set to Ch5.
10C0 SCN board setting error The rotary switch setting is incorrect.
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
None
Information".
Duplicate rotary switch settings.
1. Change the rotary switch settings.
10FF Board setting error The rotary switch setting is incorrect.
Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting
None
Information".
The board is not mounted to a slot between the first to the third
HAV board mounting Not operating normally in the current
1101 error slot.
slot from the top of the rack. None
1. Mount to a slot between the first to the third slot.
The board is not mounted to a slot between the first to the third
DVI board mounting Not operating normally in the current
1102 error slot.
slot from the top of the rack. None
1. Mount to a slot between the first to the third slot.
The board is not mounted to a slot between the first to the third
DPI board mounting Not operating normally in the current
1110 error slot.
slot from the top of the rack. None
1. Mount to a slot between the first to the third slot.
The board is not mounted to a slot between the first to the third
OPR board mounting Not operating normally in the current
1121 error slot.
slot from the top of the rack. None
1. Mount to a slot between the first to the third slot.
The board is not mounted to a slot between the first to the third
FM-DP L Service Manual

FIX board mounting Not operating normally in the current


1170 error slot.
slot from the top of the rack. None
1. Mount to a slot between the first to the third slot.
The board is not mounted to the fourth slot from the top of the
IMG board mounting Not operating normally in the current
11A3 error slot.
rack. None
1. Mount to the fourth slot.
IMG board detection The IMG board is not mounted.
1204 error
Cannot detect the IMG board.
1. Mount the IMG board.
None

SNS board detection The SNS board is not mounted.


1205 error
Cannot detect the SNS board.
1. Mount the SNS board.
None

SCN board detection The SCN board is not mounted.


1206 error
Cannot detect the SCN board.
1. Mount the SCN board.
None

Not installed properly, or the memory card is damaged.


20nn File system error Failed to download file. 1. Re-install. None
2. After replacing the memory card, re-install.

H3-89.4
H3-89.4
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MAINTENANCE 3. TROUBLESHOOTING
Error Code Table (installer)

Detailed
Error code Error name Significance Probable cause and remedy
information format
Memory card mount The memory card is not inserted properly.
0001 error
The memory card cannot be identified.
1. Re-insert the memory card.
None

The FD is not inserted properly, or the connector between the


FDD and CPU board is disconnected.
0002 FD mount error The FD cannot be identified.
1. Re-insert the FD.
None
2. Re-connect the connector.
The FD is not inserted properly, no installation information file,
or the installation information and actual file size do not match.
0003 Install FD error Installation information is inconsistent.
1. After re-inserting the FD, install again.
None
2. Replace the FD.
The FD is not inserted properly, or the FD is damaged.
0004 FD media error The FD cannot be accessed normally. 1. After re-inserting the FD, install again. None
2. Replace the FD.
The FD is not inserted properly, or the FD is damaged.
0005 FD media error The FD cannot be accessed normally. 1. After re-inserting the FD, install again. None
2. Replace the FD.
The memory card is not inserted properly, write-protected, or
damaged.
Memory card media The memory card cannot be accessed
0006 1. After re-inserting the memory card, install again.
FM-DP L Service Manual

error normally.
2. Release the write-protect.
3. Replace the memory card.
0007 Memory card file The memory card file system is not Unrequired files are present.
None
~000A system error appropriate. 1. Perform full installation.

The memory card is not inserted properly, write-protected, or


damaged.
Memory card media The memory card cannot be accessed
000B error normally.
1. After re-inserting the memory card, install again. None
2. Release the write-protect.
3. Replace the memory card.
The FD is not inserted properly, no installation information file,
The installation information is or the installation information and actual file size do not match.
000C Install FD error
inappropriate. 1. After re-inserting the FD, install again.
None
2. Replace the FD.
The FD is not inserted properly, no installation information file,
The installation information is or the installation information and actual file size do not match.

H3-89.5
000D
H3-89.5

Install FD error None


inappropriate. 1. After re-inserting the FD, install again.
2. Replace the FD.
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information format
The memory card is not inserted properly, write-protected, or
damaged.
Memory card media The memory card cannot be accessed
000E error normally.
1. After re-inserting the memory card, install again. None
2. Release the write-protect.
3. Replace the memory card.
The FD is not inserted properly, no installation information file,
The installation information is or the installation information and actual file size do not match.
000F Install FD error
inappropriate. 1. After re-inserting the FD, install again.
None
2. Replace the FD.
The operation panel and main body software version do not
match. The operation panel or cable between the operation
001F Panel communication Cannot communicate normally with the panel and main body is faulty.
None
~003F error operation panel. 1. Install the operation panel software.
2. Replace the operation panel.
3. Replace the cable.
The memory card is not inserted properly.
004F Memory card copy error The memory card cannot be copied.
1. Re-insert the memory card. (Two cards)
None

Error with unknown An error which cannot be corrected by


FFFF cause the installer has occurred.
– None
FM-DP L Service Manual

H3-89.6
H3-89.6
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Warning Detailed
Warning name Significance Probable cause and remedy
code information format
Command argument
1001 error
The command argument is incorrect.

The buffer has overflowed inside the


1003 Buffer overflow
program.
The store command has been
1004 Store cancel
canceled.
The installation FD setting may be inappropriate. None
1005 File access denied File access has been denied.

Reached the upper limit for the number


1006 File store upper limit
of file stores.
The restore command has been
1007 Restore cancel
canceled.
Occurs when individual data is added during version upgrading,
etc.
This warning is also displayed when the individual data in the
Memory card file open
3002 error
Failed in file open of the memory card. memory card is damaged. None
1. When upgrading the version from Ver. A07 to Ver. A08/B08,
the added files will be displayed at the top of the panel.
Ignore them. (Not counted as warning.)
FM-DP L Service Manual

H3-89.7
H3-89.7
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Error Code (Network)
Main unit software version B03 or later.
Detailed
Error code Error name Significance Probable cause and remedy
information

Error occurred during transmission/


Malfunction of the LAN board or MTH board.
reception of commands (DPM
1. Check that the LAN board is connected to the MTH board
DPM transmission/ communication test request/response,
0000 reception error date and time information setting
correctly. 0001
2. Replace the LAN board.
notification, or asynchronous command)
3. Replace the MTH board.
with the MAIN board.

Reception of Received an unexpected command Command No. is


0000 unexpected command from the MAIN board.
Software error (this error essentially does not occur)
displayed.

Received a command (ONLine


notification) which cannot be processed
0010 State error
other than in the online state from the
Software error (this error essentially does not occur) 0006
MAIN board.

Error occurred during transmission/ Malfunction of the LAN board or MTH board.
reception of commands (equipment 1. Check that the LAN board is connected to the MTH board
Printer information
0010 acquisition error
configuration confirmation request/ correctly. 0005
response, or asynchronous command) 2. Replace the LAN board.
FM-DP L Service Manual

with the MAIN board. 3. Replace the MTH board.

0010 Insufficient memory Insufficient memory. Software error (this error essentially does not occur) 0004

Incorrect installation of the DICOM common file, or malfunction


of the LAN board/MTH board.
1. Check that the LAN board is connected to the MTH board
Error occurred when referencing the
0010 FLASH ROM error
FLASH ROM.
correctly. 0009
2. Install the required file.
3. Replace the LAN board.
4. Replace the MTH board.

Incorrect installation of the network information files, or


malfunction of the LAN/MTH board.
1. Check that the LAN board is connected to the MTH board
Network information Error occurred during network
0010 analysis error information analysis.
correctly. 000A
2. Install the required files.

H3-89.8
H3-89.8

3. Replace the LAN board.


4. Replace the MTH board.
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information
Incorrect installation of the protocol processing information files,
or malfunction of the LAN board/MTH board.
Protocol processing 1. Check that the LAN board is connected to the MTH board
Error occurred during protocol
0010 information analysis
processing information analysis.
correctly. 000B
error 2. Install the required files.
3. Replace the LAN board.
4. Replace the MTH board.
Incorrect installation of the optional information files, or
malfunction of the LAN/MTH board.
1. Check that the LAN board is connected to the MTH board
Option information Error occurred during optional
0010 analysis error processing information analysis.
correctly. 000C
2. Install the required files.
3. Replace the LAN board.
4. Replace the MTH board.
Port number is illegal or used by other systems.
0010 DPC resume error Failed in resuming the DPC task.
1. Set the network information file, and install.
000D

Received a command (OFFLine


request) which cannot be processed
0050 Status error
other than in the online state from the
Software error (this error essentially does not occur) 0006
MAIN board.
FM-DP L Service Manual

Error occurred when sending the


0050 DPM transmission error command (OFFLine response) to the 0001
MAIN board.
Malfunction of the LAN board or MTH board.
Error occurred during transmission/ 1. Check that the LAN board is connected to the MTH board
DPM transmission/ reception of commands (status
0060 reception error confirmation request/response) with the
correctly. 0001
2. Replace the LAN board.
MAIN board. 3. Replace the MTH board.
Error occurred during transmission/
DPM transmission/ reception of commands (DPM
0070 reception error communication test request/response)
0001
with the MAIN board.
Received a command (DPM
communication test request) which
0070 Status error
cannot be processed other than in the
Software error (this error essentially does not occur) 0006

H3-89.9
H3-89.9

offline state from the MAIN board.


06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information

Malfunction of the LAN board or MTH board.


Error occurred when sending the
1. Check that the LAN board is connected to the MTH board
command (PNLUTY information
0080 DPM transmission error
acquisition response) to the MAIN
correctly. 0001
2. Replace the LAN board.
board.
3. Replace the MTH board.

Received a command (PNLUTY


information acquisition response) which
0080 Status error
cannot be processed other than in the
Software error (this error essentially does not occur) 0006
offline state from the MAIN board.

Malfunction of the LAN board or MTH board.


Error occurred when sending a 1. Check that the LAN board is connected to the MTH board
0090 DPM transmission error command (PNLUTY information setting correctly. 0001
response) to the MAIN board. 2. Replace the LAN board.
3. Replace the MTH board.

Received a command (PNLUTY


information setting request) which
0090 Status error
cannot be processed other than in the
Software error (this error essentially does not occur) 0006
offline state from the MAIN board.

00A0 Insufficient memory Insufficient memory. 0004


FM-DP L Service Manual

Error occurred during transmission/


DPM
reception of commands (utility message
00A0 transmission/reception
notification, file transfer notification) with
0001
error
the MAIN board.
Software error (this error essentially does not occur)
Received a command (utility message
notification) which cannot be processed
00A0 Status error
other than in the offline state from the
0006
MAIN board.
Error occurred during transmission/
DPM
reception of commands with the MAIN
00F0 transmission/reception
board.
0001
error
(Command unknown)

0100 Insufficient memory Insufficient memory. 0004

H3-89.10
H3-89.10
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information
Error occurred during
transmission/reception of commands
Malfunction of the LAN board or MTH board.
(image data transfer request, image
DPM 1. Check that the LAN board is connected to the MTH board
data transfer standby notification, image
0100 transmission/reception
data transfer completion notification,
correctly. 0001
error 2. Replace the LAN board.
image data transfer response, print
3. Replace the MTH board.
request/response, or asynchronous
command) with the MAIN board.
Timeout error occurred during
transmission/reception of commands
(image data transfer request, image
DPM data transfer standby notification, image
0100 transmission/reception data transfer completion notification, 0003
timeout error image data transfer response, print Software error (this error essentially does not occur)
request/response, or asynchronous
command) with the MAIN board.
Reception of Received unexpected command from
0100 unexpected command the MAIN board.
0007

Malfunction of the LAN board or MTH board.


1. Check that the LAN board is connected to the MTH board
Error occurred while transferring images
0100 DMA transfer error
to the MAIN board.
correctly. 0002
2. Replace the LAN board.
FM-DP L Service Manual

3. Replace the MTH board.


The error information at start-up is
0F00 Illegal return code
illegal.
Software error (this error essentially does not occur) 0F00

Incorrect installation of common constant, or malfunction of the


LAN board/MTH board.
1. Check that the LAN board is connected to the MTH board
Common constant load
0F00 error
Failed in loading the common function. correctly. 0F01
2. Install the required files.
3. Replace the LAN board.
4. Replace the MTH board.

0F00 Driver load error Failed in loading the driver. Incorrect installation of the driver, or malfunction of the LAN 0F02
board/MTH board.
1. Check that the LAN board is connected to the MTH board
No DMA initialization The DMA driver initialization function
0F00 function error
correctly. 0F03

H3-89.11
does not exist.
2. Install the required files.
H3-89.11

3. Replace the LAN board.


No DPM initialization The DPM driver initialization function
0F00 function error does not exist.
4. Replace the MTH board. 0F04
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information

0F00 APL load error Failed in loading the APL. Incorrect installation of the APL, or malfunction of the LAN 0F05
board/MTH board.
1. Check that the LAN board is connected to the MTH board
0F00 APL checksum error The APL checksum does not match.
correctly.
0F06
2. Install the required files.
No APL initialization The APL initialization function does not 3. Replace the LAN board.
0F00 function error exist. 4. Replace the MTH board.
0F07

2030 Illegal print JOB ID The print JOB ID is illegal. Software error (this error essentially does not occur) 1001

Incorrect installation of the DICOM common files, or


malfunction of the LAN board/MTH board.
1. Check that the LAN board is connected to the MTH board
Error occurred while referencing the
2080 FLASH ROM error
FLASH ROM.
correctly. 1007
2. Install the required files.
3. Replace the LAN board.
4. Replace the MTH board.
Incorrect installation of the network information files, or
malfunction of the LAN/MTH board.
1. Check that the LAN board is connected to the MTH board
Network information Error occurred during network
2080 analysis error information analysis.
correctly. 1008
2. Install the required files.
FM-DP L Service Manual

3. Replace the LAN board.


4. Replace the MTH board.
Incorrect installation of the optional information files, or
malfunction of the LAN/MTH board.
1. Check that the LAN board is connected to the MTH board
Optional information Error occurred during optional
2080 analysis error processing information analysis.
correctly. 1009
2. Install the required files.
3. Replace the LAN board.
4. Replace the MTH board.

Received a command (PNLUTY


Reception of information acquisition request) which If the error occurred at start-up, do not acquire the network
2080 unexpected command cannot be processed by rescue from the information.
1101
MAIN board.

H3-89.12
H3-89.12
06.30.01 FM3040
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MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information

Incorrect installation of the optional information files, or


Error occurred while referencing or
2090 FLASH ROM error
writing in the FLASH ROM.
malfunction of the LAN /MTH board. 1007
1. Check that the LAN board is connected to the MTH board
correctly.
2. Install the required files.
Network information Error occurred during network
2090 analysis error information analysis.
3. Replace the LAN board. 1008
4. Replace the MTH board.
Received a command (PNLUTY
Reception of
information setting request) which If the error occurred at start-up, do not set the network
2090 unexpected command
cannot be processed by rescue from the information.
1102
(rescue)
MAIN board.
Received an unexpected request or
Reception of filename when receiving a command
20A0 unexpected request (utility message notification) from the
Software error (this error essentially does not occur) 1006
MAIN board.
Incorrect installation of the DICOM common files, or
malfunction of the LAN board/MTH board.
1. Check that the LAN board is connected to the MTH board
Error occurred while referencing or
20A0 FLASH ROM error
writing in the FLASH ROM.
correctly. 1007
2. Install the required files.
3. Replace the LAN board.
FM-DP L Service Manual

4. Replace the MTH board.


Received an unexpected command
Reception of
20A0 unexpected command
(other than file transfer notification) from Software error (this error essentially does not occur) 100B
the MAIN board.
Received a request (SAVE) which
Reception of
cannot be processed by rescue when
20A0 unexpected request
receiving a command (utility message
If the error occurred at start-up, do not save the file. 1103
(rescue)
notification) from the MAIN board.
Received a command which does not
Command No. is
20F0 Illegal command exist while receiving commands from the Software error (this error essentially does not occur)
displayed.
MAIN board.
The processing failed while receiving a
2100 Received NG command command (image data transfer 1004
response) from the MAIN board.

H3-89.13
Check the error of the MAIN side.
H3-89.13

The processing failed while receiving a


2100 Received NG command command (print response) from the 1005
MAIN board.
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006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Detailed
Error code Error name Significance Probable cause and remedy
information
Error occurred during tonal/format
2100 DFC error
calculation
100A

Received a message which does not Message No. is


21F0 Illegal message
exist from the DPC/DPX.
Software error (this error essentially does not occur)
displayed.
Error occurred when the DICOM/DPM
2200 Log file OPEN error
communication log file was opened.
100C
FM-DP L Service Manual

H3-89.14
H3-89.14
06.30.01 FM3040
006-252-05

MAINTENANCE 3. TROUBLESHOOTING
Error Codes Detected by Remote Panel
Detailed
Error code Error name Significance Probable cause and remedy
information format
If while installing the main body software, stop the alarm and
continue.
Do not turn off the power supply. If performing operations other
Exchange error with than installation, the remote panel, cable connecting the main
Main body and remote panel could not
0001 main body during start
exchange at start up. body, input board, and CPU may be faulty. None
up 1. Replace the cable.
2. Replace in the order of input board, CPU board, and remote
panel.
Setting of timer value of storage time-out
was incorrect. Set the correct storage time-out timer value.
Command time-out error Faulty input board (DPI/DVI) Replace the corresponding input board.
0101 with main body Faulty CPU board Replace the CPU board.
None
Faulty remote panel Replace the remote panel.
Faulty software
FM-DP L Service Manual

H3-89.15
H3-89.15
MAINTENANCE 3. TROUBLESHOOTING H3-89.16

BLANK PAGE

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-89.16
MAINTENANCE 3. TROUBLESHOOTING H3-90

3.1.4 Troubleshooting Flow

0221 Tray 1 suction cup unit upper dead-point deviation error

2221 Retry

0222 Tray 1 suction cup unit upper dead-point rising error

2222 Retry

Cause
Abnormal SA1 status when attempted to move the suction cup arm of tray from the
upper dead-point (to the upper dead-point) during initialization of the removal unit.

Error Related I/O Layout

MA1

SA1

FP3F0B01.EPS

Connector Layout for Checking


SA6 SA6 CNA1 CNMA1 CNA3
CNA1 NC COM 1 2 6 2
CNMA1 4 1

CNA3 1
3 CNA4
CNA4 6
12
29 30
CN10 1
7
CN10 CN16 CN9 CN6
1b 30b 1 8 1 4 1 6
1a 30a 9 16 5 8 7 12
CN7 SA1
CN7
CN6 CN16 8 1
CN9 1
3 FP3F0H01.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-90
MAINTENANCE 3. TROUBLESHOOTING H3-91

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT

CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNA4 CNMA1


+5V 1 1 1
9 7 3
CN7 2 2 4 MA1
1 2 SNS11A 10 8 6

CN10 CNA1
1a 1 1
NFB1 3a
+5V 3 2
4a 4 3 SA1

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G51.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-91
MAINTENANCE 3. TROUBLESHOOTING H3-92

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SA6 ON? Adjust SA6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SA6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VB voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E01.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-92
MAINTENANCE 3. TROUBLESHOOTING H3-93

1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MA1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MA1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MA1.


board.

Power OFF
Is SA1 actuator normal?
Is SA1 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SA1.


following order.
•SNS11A board
•DRV11A board FP3F0E02.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-93
MAINTENANCE 3. TROUBLESHOOTING H3-94

0223 Tray 2 suction cup unit upper dead-point deviation error

2223 Retry

0224 Tray 2 suction cup unit upper dead-point rise error

2224 Retry

Cause
Abnormal SB1 status when attempted to move the suction cup arm of tray 2 from the
upper dead-point (to the upper dead-point) during initialization of the removal unit.

Error Related I/O Layout

MB1
SB1
FP3F0B02.EPS

Connector Layout for Checking


SB6 CNB1 CNMB1 CNB3
SB6 2 2
NC COM 1 6
CNB1 4 1
CNMB1
1
3 CNB4
CNB3 4
8
CNB4 29 30
1
5

CN10 CN10 CN17 CN9 CN6


1b 30b 1 6 1 4 1 6
1a 30a 7 12 5 8 7 12
CN7 SB1
CN7 8 1
CN17
CN6
CN9 1
3 FP3F0H02.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-94
MAINTENANCE 3. TROUBLESHOOTING H3-95

Error Related System Block Diagram

PSU100/PSU200 DRV11A LOWER REMOVAL UNIT


CN6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

CN17 CNB4 CNMB1


+5V 1 1 1
7 5 3
CN7 2 2 4 MB1
1 2 SNS11A 8 6 6

CN10 CNB1
1b 1 1
NFB1 3b
+5V 3 2
4b 4 3 SB1

CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G52.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-95
MAINTENANCE 3. TROUBLESHOOTING H3-96

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SB6 ON? Adjust SB6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SB6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VC voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E03.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-96
MAINTENANCE 3. TROUBLESHOOTING H3-97

1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MB1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MB1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MB1.


board.

Power OFF
Is SB1 actuator normal?
Is SB1 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SB1.


following order.
•SNS11A board
•DRV11A board FP3F0E04.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-97
MAINTENANCE 3. TROUBLESHOOTING H3-98

0226 SC2HP deviation error

2226 Retry

0227 SC2HP return error

2227 Retry

Cause
Abnormal SC2 status when attempted to move the before-sub-scanning conveyor grip
from home position (to home position) during initialization.

Error Related I/O Layout

SC2

MC2

FP3F0B03.EPS

Connector Layout for Checking

CNC1
CNC1

CNMC2 6
4
CNMC2
1
SJ2/SJ3
CN18 NC COM
3
CN7
CN6 CN11
CN9 SC2

CN7 CN6 CN9 CN11 CN18


1
8 1 1 6 1 4 1b 26b 1 7
7 12 5 8 1a 26a 8 14 3
FP3F0H03.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-98
MAINTENANCE 3. TROUBLESHOOTING H3-99

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC2 CNMA1
3 1 1
10 3 3
+5V 4 4 4 MC2
11 6 6

CN7
1 2 SNS11A
CN11 CNA1
5a 5 1
NFB1
+5V 7a 7 2
8a 8 3 SC2

CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G53.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-99
MAINTENANCE 3. TROUBLESHOOTING H3-100

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Are SJ2/SJ3 normal? N Check the attaching positions of SJ2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VD voltages output N Are NFB of power supply unit and
normally? N
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y
For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E05.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-100
MAINTENANCE 3. TROUBLESHOOTING H3-101

1 3

Note:
Power OFF Execute all stroke when checking
Is MC2 normal? Is drive system mechanism of up/down movement of grip roller.
N
Check at [Grip] of [Check Mechanism] before-sub-scanning conveyor grip
of M-Utility. mechanism normal? N
Y Rotate MC2 gear with hand, and check
that roller moves up and down
smoothly.
Y
Check attaching state of drive gear, damage, wear,
and then replace and adjust parts as required.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MC2.


board.

Power OFF
Is SC2 actuator normal?
Is SC2 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace SNS11A Replace SC2.


board.
FP3F0E06.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-101
MAINTENANCE 3. TROUBLESHOOTING H3-102

0228 SC3HP deviation error

2228 Retry

0229 SC3HP return error

2229 Retry

Cause
Abnormal SC3 status when attempted to move the centering mechanism from home
position (to home position) during initialization.

Error Related I/O Layout

SC3

MC3

FP3F0B04.EPS

Connector Layout for Checking

CNC1
CNC1

CNMC3
6
4
CNMC3
1
SJ2/SJ3
CN18 NC COM 3
CN7
CN6 CN11
CN9 SC2

CN7 CN6 CN9 CN11 CN18


1
8 1 1 6 1 4 1b 26b 1 7
7 12 5 8 1a 26a 8 14 3
FP3F0H04.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-102
MAINTENANCE 3. TROUBLESHOOTING H3-103

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC3
5 1
12 3
+5V
6 4 MC3
13 6
CN7
1 2 SNS11A
CN11 CNC1
9a 9 1
NFB1
+5V 11a 11 2
12a 12 3 SC3

CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G54.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-103
MAINTENANCE 3. TROUBLESHOOTING H3-104

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Are SJ2/SJ3 normal? N Check the attaching positions of SJ2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VD voltages output N Are NFB of power supply unit and
normally? N
NFB of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y
For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E07.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-104
MAINTENANCE 3. TROUBLESHOOTING H3-105

1 3

Note:
Power OFF Execute all stroke when checking
Is MC3 normal? Is drive system mechanism of movement of centering guide.
N
Check at [Positioning Film] of before-sub-scanning conveyor
[Check Mechanism] of M-Utility. centering mechanism normal? N
Y Rotate MC3 gear with hand, and check
that side alignment guide moves
smoothly.
Y
Check attaching state of drive gear and rack,
damage, wear, presence of foreign particles,
and then replace and adjust parts as required.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MC3.


board.

Power OFF
Is SC3 actuator normal?
Is SC3 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace SNS11A Replace SC3.


board.
FP3F0E08.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-105
MAINTENANCE 3. TROUBLESHOOTING H3-106

0230 Preliminary operations error

0238 Sensor state 3 error

0239 Sensor state 1 error

0241 Sensor state 3 error

0242 Sensor state 1 error

2238 Sensor state 3 error (*1)

2239 Sensor state 1 error (*1)

2241 Sensor state 3 error (*1)

2242 Sensor state 1 error (*1)

*1: Main unit software version B02 or later.

Cause
The SD2 or SD3 state was abnormal when moving the sub scanning unit grip roller
during initialization.

Error Related I/O Layout

SD3

SD2

MD2

FP3F0B05.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-106
MAINTENANCE 3. TROUBLESHOOTING H3-107

Connector Layout for Checking

CNC1
CNC1

CND3 CND3

SJ2/SJ3 2
NC COM 1
CN14
CN7
CN6 CN11
CN9 SD2
3 1 SD3
CN7 CN6 CN9 CN11 CN14
8 1 1 6 1 4 1b 26b 1 2 1
7 12 5 8 1a 26a 3 4
3
FP3F0H05.EPS

Error Related System Block Diagram

PSU100/PSU200 DRV11A

CN6 CN9
NFB 11 4 COM SJ2
+24VA
NC

COM SJ3
8 NC
SUB SCANNING UNIT

CN14 CND3 CNMD2


NFB NFB2 1 1 1
7
+15VM RELAY 3 2 2 MD2
+5V
CN7 1 2 SNS11A
CN11 CNC1
13a 13 1
15a 15 2
NFB1 16a 16 3 SD2
+5V

17a 17 1
19a 19 2
20a 20 3 SD3

CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G55.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-107
MAINTENANCE 3. TROUBLESHOOTING H3-108

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Are SJ2/SJ3 normal? N Check the attaching positions of SJ2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+15VM voltages output N Are NFB of power supply unit,
normally? N
NFB1 of SNS11A board, and NFB2
Refer to "3.5 Troubleshooting
of DRV11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Y Reference". Recover NFB.
Y For direct-bonded fuse,
replace the SNS11A or
DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
1 Y Repair or replace.

Replace power supply unit.


FP3F0E09.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-108
MAINTENANCE 3. TROUBLESHOOTING H3-109

1
3

Power OFF
Is MD2 normal? N Are cables normal? N
Check at [Grip] of [Check Mechanism] Check connector connection, cable
of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Is motor normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N

Replace DRV11A Replace MD2.


board.

Power OFF
Are SD2/SD3 ON? N Are cables normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
2 3
Replace SNS11A Replace SD2/SD3.
Check again.
board.
FP3F0E10.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-109
MAINTENANCE 3. TROUBLESHOOTING H3-110

0233 MD2HP return error

0289 MD2 high speed drive error

0290 MD2 low speed down mode drive error

0291 MD2 low speed down mode grip time error

0292 MD2 low speed up mode drive error

0293 MD2 low speed up mode grip time error

2291 MD2 low speed down mode grip time error (*1)

2293 MD2 low speed up mode grip time error (*1)

*1: Main unit software version B02 or later.

Cause
The SD2 or SD3 state was abnormal when moving the sub scanning unit grip roller to
the home position in the measurement of the MD2 rotation speed during initialization.

Error Related I/O Layout

SD3

SD2

MD2

FP3F0B05.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-110
MAINTENANCE 3. TROUBLESHOOTING H3-111

Connector Layout for Checking

CNC1
CNC1

CND3 CND3

SJ2/SJ3 2
NC COM 1
CN14
CN7
CN6 CN11
CN9 SD2
3 1 SD3
CN7 CN6 CN9 CN11 CN14
8 1 1 6 1 4 1b 26b 1 2 1
7 12 5 8 1a 26a 3 4
3
FP3F0H06.EPS

Error Related System Block Diagram

PSU100/PSU200 DRV11A

CN6 CN9
NFB 11 4 COM SJ2
+24VA
NC

COM SJ3
8 NC
SUB SCANNING UNIT

CN14 CND3 CNMD2


NFB NFB2 1 1 1
7
+15VM RELAY 3 2 2 MD2
+5V
CN7 1 2 SNS11A
CN11 CNC1
13a 13 1
15a 15 2
NFB1 16a 16 3 SD2
+5V

17a 17 1
19a 19 2
20a 20 3 SD3

CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G56.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-111
MAINTENANCE 3. TROUBLESHOOTING H3-112

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Are SJ2/SJ3 normal? N Check the attaching positions of SJ2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+15VM voltages output N Are NFB of power supply unit,
normally? N
NFB1 of SNS11A board, and NFB2
Refer to "3.5 Troubleshooting
of DRV11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Y Reference". Recover NFB.
Y For direct-bonded fuse,
replace the SNS11A or
DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
1 Y Repair or replace.

Replace power supply unit.


FP3F0E11.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-112
MAINTENANCE 3. TROUBLESHOOTING H3-113

1
3

Power OFF
Is MD2 normal? N Are cables normal? N
Check at [Grip] of [Check Mechanism] Check connector connection, cable
of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Is motor normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N

Replace DRV11A Replace MD2.


board.

Power OFF
Are SD2/SD3 ON? N Are cables normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
2 3
Replace SNS11A Replace SD2/SD3.
Check again.
board.

FP3F0E12.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-113
MAINTENANCE 3. TROUBLESHOOTING H3-114

0234 SE1HP deviation error

2234 Retry

0235 SE1HP return error

2235 Retry

0240 SE1HP return error

0244 SE1HP return error

Cause
The SE1 state was abnormal when moving the transport unit grip from the home
position (to home position) during initialization.

Error Related I/O Layout

ME1

SE1

FP3F0B08.EPS

Connector Layout for Checking


CNE1 CNME1 SE1
6
CNME1 4
8
1 1 1
CNE1 3 3

CN11
SJ2/SJ3
NC COM

CN7 CN19
CN6
CN9 CN7 CN6 CN9 CN19 CN11
8 1 1 6 1 4 1 4 1b 26b
7 12 5 8 5 8 1a 26a
FP3F0H07.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-114
MAINTENANCE 3. TROUBLESHOOTING H3-115

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD
TRANSPORT UNIT
CN19 CNME1
1 1
5 3
+5V 2 4 ME1
6 6

CN7
1 2 SNS11A
CN11 CNE1
1b 1 1
NFB1
+5V 3b 3 2
4b 4 3 SE1

CN19: Connector which is difficult to measure alone by one person due to its remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G57.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-115
MAINTENANCE 3. TROUBLESHOOTING H3-116

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Are SJ2/SJ3 normal? N Check the attaching positions of SJ2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VD voltages output N Are NFB of power supply unit and
normally? N
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y
For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E15.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-116
MAINTENANCE 3. TROUBLESHOOTING H3-117

1 3

Note:
Power OFF Execute all stroke when checking
Is ME1 normal? Is drive system mechanism of up/down movement of grip roller.
N
Check at [Grip] of [Check Mechanism] transport unit grip mechanism
of M-Utility. normal? N
Y Rotate ME1 gear with hand, and
check that roller moves up and down
smoothly.
Y
Check attaching state of drive gear, damage, wear,
and then replace and adjust parts as required.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace ME1.


board.

Power OFF
Is SE1 actuator normal?
Is SE1 ON? N N
(Check that there is no deformation
Check at [Sensor Monitoring] of
of actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace SNS11A Replace SE1.


board.
FP3F0E16.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-117
MAINTENANCE 3. TROUBLESHOOTING H3-118

0249 Tray 1 film surface detection error

2249 Retry

Cause
Abnormal SA3 status when lowering the suction cup arm and detecting the film surface
during removal operations at tray 1.

Error Related I/O Layout

MA1

SA3

FP3F0B09.EPS

Connector Layout for Checking


SA6 SA6 CNA1 CNA2 CNA3
CNA1 NC COM 1 2 2
CNA2 1
CNMA1
8
CNA3
CNA4
CNA4 1 6
12
29 30
CN10 1
7
CN10 SA3
CNMA1
1b 30b 6
1a 30a 4
1
3 1
CN7
CN16 CN7 CN6 CN16 3
CN6
8 1 1 6 1 8
7 12 9 16 FP3F0H08.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-118
MAINTENANCE 3. TROUBLESHOOTING H3-119

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT

CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNA4 CNMA1


+5V 1 1 1
9 7 3
CN7 2 2 4 MA1
1 2 SNS11A 10 8 6

CN10 CNA1 CNA2


9a 9 1 1
NFB1 10a
+5V 11 3 2
12a 12 4 3 SA3

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G58.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-119
MAINTENANCE 3. TROUBLESHOOTING H3-120

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SA6 ON? Adjust SA6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SA6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VB voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E17.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-120
MAINTENANCE 3. TROUBLESHOOTING H3-121

1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MA1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MA1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MA1.


board.

Power OFF
Is SA3 actuator normal?
Is SA3 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SA3.


following order.
•SNS11A board
•DRV11A board FP3F0E18.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-121
MAINTENANCE 3. TROUBLESHOOTING H3-122

0252 Tray 1 suction cup rising error

Cause
Abnormal SA2 status when raising the suction cup arm to the suction cup rising
deceleration position after film suction at tray 1.

Error Related I/O Layout

SA2 MA1

FP3F0B11.EPS

Connector Layout for Checking


SA6 SA6 CNA1 CNMA1 CNA3
CNA1 NC COM 1 2 6 2
CNMA1 4 1
CNA3
1
CNA4 3 CNA4
6
12
29 30
CN10 1
7
CN10 CN16 CN9 CN6
1b 30b 1 8 1 4 1 6
1a 30a 9 16 5 8 7 12
CN7 SA2
CN7 CN16 8 1
CN6
CN9 1
3 FP3F0H09.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-122
MAINTENANCE 3. TROUBLESHOOTING H3-123

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT

CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNA4 CNMA1


+5V 1 1 1
9 7 3
CN7 2 2 4 MA1
1 2 SNS11A 10 8 6

CN10 CNA1
5a 5 1
NFB1 7a
+5V 7 2
8a 8 3 SA2

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G59.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-123
MAINTENANCE 3. TROUBLESHOOTING H3-124

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SA6 ON? Adjust SA6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SA6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VB voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E23.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-124
MAINTENANCE 3. TROUBLESHOOTING H3-125

1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MA1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MA1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MA1.


board.

Power OFF
Is SA2 actuator normal?
Is SA2 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SA2.


following order.
•SNS11A board
•DRV11A board FP3F0E24.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-125
MAINTENANCE 3. TROUBLESHOOTING H3-126

0253 Tray 1 upper dead-point rising error

Cause
Abnormal SA1 status when raising the suction cup arm of tray 1 from the rising
deceleration position to the upper dead-point during removal operations.

Error Related I/O Layout

MA1

SA1

FP3F0B01.EPS

Connector Layout for Checking


SA6 SA6 CNA1 CNMA1 CNA3
CNA1 NC COM 1 2 6 2
CNMA1 4 1

CNA3 1
3 CNA4
CNA4 6
12
29 30
CN10 1
7
CN10 CN16 CN9 CN6
1b 30b 1 8 1 4 1 6
1a 30a 9 16 5 8 7 12
CN7 SA1
CN7
CN6 CN16 8 1
CN9 1
3 FP3F0H10.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-126
MAINTENANCE 3. TROUBLESHOOTING H3-127

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT

CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNA4 CNMA1


+5V 1 1 1
9 7 3
CN7 2 2 4 MA1
1 2 SNS11A 10 8 6

CN10 CNA1
1a 1 1
NFB1 3a
+5V 3 2
4a 4 3 SA1

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G60.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-127
MAINTENANCE 3. TROUBLESHOOTING H3-128

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SA6 ON? Adjust SA6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SA6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VB voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E19.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-128
MAINTENANCE 3. TROUBLESHOOTING H3-129

1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MA1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MA1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MA1.


board.

Power OFF
Is SA1 actuator normal?
Is SA1 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SA1.


following order.
•SNS11A board
•DRV11A board FP3F0E20.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-129
MAINTENANCE 3. TROUBLESHOOTING H3-130

0256 Tray 2 film surface detection error

2256 Retry

Cause
Abnormal SB3 status when lowering the suction cup arm and detecting the film surface
during removal operations at tray 2.

Error Related I/O Layout

MB1

SB3
FP3F0B10.EPS

Connector Layout for Checking


SB6 CNB1 CNB2 CNB3
SB6
CNB1 NC COM 1 2 2
CNB2 1
CNMB1 8

CNB3 CNB4
1 4
CNB4 8
29 30
1
CNMB1 5

CN10 6
4
CN10
1b 30b 1 SB3
1a 30a
3
CN7
CN17
CN6 CN7 CN6 CN9 CN17 1
CN9 8 1 1 4
1 6 1 6 3
7 12 5 8 7 12
FP3F0H11.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-130
MAINTENANCE 3. TROUBLESHOOTING H3-131

Error Related System Block Diagram

PSU100/PSU200 DRV11A LOWER REMOVAL UNIT


CN6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

CN17 CNB4 CNMB1


+5V 1 1 1
7 5 3
CN7 2 2 4 MB1
1 2 SNS11A 8 6 6

CN10 CNB1 CNB2


9b 9 1 1
NFB1 11b
+5V 11 3 2
12b 12 4 3 SB3

CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G61.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-131
MAINTENANCE 3. TROUBLESHOOTING H3-132

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SB6 ON? Adjust SB6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SB6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting,
Replacing, Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VC voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E21.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-132
MAINTENANCE 3. TROUBLESHOOTING H3-133

1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MB1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MB1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MB1.


board.

Power OFF
Is SB3 actuator normal?
Is SB3 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SB3.


following order.
•SNS11A board
•DRV11A board FP3F0E22.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-133
MAINTENANCE 3. TROUBLESHOOTING H3-134

0259 Tray 2 suction cup rising error

Cause
Abnormal SB2 status when raising the suction cup arm to the suction cup rising
deceleration position after film suction at tray 2.

Error Related I/O Layout

SB2
MB1

FP3F0B12.EPS

Connector Layout for Checking


SB6 SB6 CNB1 CNMB1 CNB3
CNB1 NC COM 1 2 6 2
4 1
CNMB1
1
CNB3 3 CNB4
4
CNB4 8
29 30
1
5

CN10 CN10 CN17 CN9 CN6


1b 30b 1 6 1 4 1 6
1a 30a 7 12 5 8 7 12
CN7 SB2
CN7 8 1
CN17
CN6
CN9 1
3 FP3F0H12.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-134
MAINTENANCE 3. TROUBLESHOOTING H3-135

Error Related System Block Diagram

PSU100/PSU200 DRV11A LOWER REMOVAL UNIT


CN6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

CN17 CNB4 CNMB1


+5V 1 1 1
7 5 3
CN7 2 2 4 MB1
1 2 SNS11A 8 6 6

CN10 CNB1
5b 5 1
NFB1 7b
+5V 7 2
8b 8 3 SB2

CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G62.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-135
MAINTENANCE 3. TROUBLESHOOTING H3-136

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SB6 ON? Adjust SB6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SB6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting,
Replacing, Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VC voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E25.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-136
MAINTENANCE 3. TROUBLESHOOTING H3-137

1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MB1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MB1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MB1.


board.

Power OFF
Is SB2 actuator normal?
Is SB2 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SB2.


following order.
•SNS11A board
•DRV11A board FP3F0E26.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-137
MAINTENANCE 3. TROUBLESHOOTING H3-138

0260 Tray 2 upper dead-point rising error

Cause
Abnormal SB1 status when raising the suction cup arm of tray 2 from the rising
deceleration position to the upper dead-point during removal operations.

Error Related I/O Layout

MB1
SB1
FP3F0B02.EPS

Connector Layout for Checking


SB6 CNB1 CNMB1 CNB3
SB6 2 2
NC COM 1 6
CNB1 4 1
CNMB1
1
3 CNB4
CNB3 4
8
CNB4 29 30
1
5

CN10 CN10 CN17 CN9 CN6


1b 30b 1 6 1 4 1 6
1a 30a 7 12 5 8 7 12
CN7 SB1
CN7 8 1
CN17
CN6
CN9 1
3 FP3F0H13.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-138
MAINTENANCE 3. TROUBLESHOOTING H3-139

Error Related System Block Diagram

PSU100/PSU200 DRV11A LOWER REMOVAL UNIT


CN6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

CN17 CNB4 CNMB1


+5V 1 1 1
7 5 3
CN7 2 2 4 MB1
1 2 SNS11A 8 6 6

CN10 CNB1
1b 1 1
NFB1 3b
+5V 3 2
4b 4 3 SB1

CN9, CN17 : Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G63.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-139
MAINTENANCE 3. TROUBLESHOOTING H3-140

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SB6 ON? Adjust SB6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SB6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting,
Replacing, Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VC voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E27.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-140
MAINTENANCE 3. TROUBLESHOOTING H3-141

1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MB1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MB1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MB1.


board.

Power OFF
Is SB1 actuator normal?
Is SB1 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SB1.


following order.
•SNS11A board
•DRV11A board FP3F0E28.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-141
MAINTENANCE 3. TROUBLESHOOTING H3-142

0266 SC3HP return error

Cause
The SC3 state was abnormal when moving the centering mechanism to the home
position after centering during film conveyance.

Error Related I/O Layout

SC3

MC3

FP3F0B04.EPS

Connector Layout for Checking

CNC1
CNC1

CNMC3
6
4
CNMC3

SJ2/SJ3 1
CN18 NC COM 3
CN7
CN6 CN11
CN9 SC2

CN7 CN6 CN9 CN11 CN18


1
8 1 1 6 1 4 1b 26b 1 7
7 12 5 8 1a 26a 8 14 3
FP3F0H14.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-142
MAINTENANCE 3. TROUBLESHOOTING H3-143

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC3
5 1
12 3
+5V
6 4 MC3
13 6
CN7
1 2 SNS11A
CN11 CNC1
9a 9 1
NFB1
+5V 11a 11 2
12a 12 3 SC3

CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G64.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-143
MAINTENANCE 3. TROUBLESHOOTING H3-144

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Are SJ2/SJ3 normal? N Check the attaching positions of SJ2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VD voltages output N Are NFB of power supply unit and
normally? N
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y
For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E31.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-144
MAINTENANCE 3. TROUBLESHOOTING H3-145

1 3

Note:
Power OFF Execute all stroke when checking
Is MC3 normal? Is drive system mechanism of movement of centering guide.
N
Check at [Grip] of [Check Mechanism] before-sub-scanning conveyor
of M-Utility. centering mechanism normal? N
Y Rotate MC3 gear with hand, and
check that centering guide moves
smoothly.
Y
Check attaching state of drive gear and rack,
damage, wear, presence of foreign particles, and
then replace and adjust parts as required.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MC3.


board.

Power OFF
Is SC3 actuator normal?
Is SC3 normal? N N
(Check that there is no deformation of
Check at [Positioning Film] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace SNS11A Replace SC3.


board.
FP3F0E32.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-145
MAINTENANCE 3. TROUBLESHOOTING H3-146

0267 SC2HP return error (1)

0269 SC2HP return error (2)

Cause
The SC2 state was abnormal when moving the before-sub-scanning conveyor grip to
the home position during film conveyance.
(0267: After centering)
(0269: After film release)

Error Related I/O Layout

SC2

MC2

FP3F0B03.EPS

Connector Layout for Checking

CNC1
CNC1

CNMC2 6
4
CNMC2
1
SJ2/SJ3
CN18 NC COM 3
CN7
CN6 CN11
CN9 SC2

CN7 CN6 CN9 CN11 CN18


1
8 1 1 6 1 4 1b 26b 1 7
7 12 5 8 1a 26a 8 14 3
FP3F0H15.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-146
MAINTENANCE 3. TROUBLESHOOTING H3-147

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD
BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC2 CNMA1
3 1 1
10 3 3
+5V 4 4 4 MC2
11 6 6

CN7
1 2 SNS11A
CN11 CNA1
5a 5 1
NFB1
+5V 7a 7 2
8a 8 3 SC2

CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G65.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-147
MAINTENANCE 3. TROUBLESHOOTING H3-148

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Are SJ2/SJ3 normal? N Check the attaching positions of SJ2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VD voltages output N Are NFB of power supply unit and
normally? N
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y
For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E29.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-148
MAINTENANCE 3. TROUBLESHOOTING H3-149

1 3

Note:
Power OFF Execute all stroke when checking
Is MC2 normal? Is drive system mechanism of up/down movement of grip roller.
N
Check at [Grip] of [Check Mechanism] before-sub-scanning conveyor grip
of M-Utility. mechanism normal? N
Y Rotate MC2 gear with hand, and
check that roller moves up and down
smoothly.
Y
Check attaching state of drive gear, damage, wear,
and then replace and adjust parts as required.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MC2.


board.

Power OFF
Is SC2 actuator normal?
Is SC2 normal? N N
(Check that there is no deformation
Check at [Grip] of [Check Mechanism]
of actuator, interval with sensor,
of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace SNS11A Replace SC2.


board.
FP3F0E30.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-149
MAINTENANCE 3. TROUBLESHOOTING H3-150

0270 Sensor state 2 error

0272 Sensor state 3 error

0273 Sensor state 4 error

0274 Sensor state 1 error

2270 Sensor state 2 error (*1)

2272 Sensor state 3 error (*1)

2273 Sensor state 4 error (*1)

2274 Sensor state 1 error (*1)

*1: Main unit software version B02 or later.

Cause
The SD2 or SD3 state was abnormal when moving the sub scanning grip roller during
film conveyance.

Error Related I/O Layout

SD3

SD2

MD2

FP3F0B06.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-150
MAINTENANCE 3. TROUBLESHOOTING H3-151

Connector Layout for Checking

CNC1
CNC1

CND3 CND3

SJ2/SJ3 2
NC COM 1
CN14
CN7
CN6 CN11
CN9 SD2
3 1 SD3
CN7 CN6 CN9 CN11 CN14
8 1 1 6 1 4 1b 26b 1 2 1
7 12 5 8 1a 26a 3 4
3
FP3F0H16.EPS

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VA
NC

COM SJ3
8 NC
SUB SCANNING UNIT

CN14 CND3 CNMD2


NFB NFB2 1 1 1
+15VM RELAY 3 2 2 MD2
+5V
CN7 1 2 SNS11A
CN11 CNC1
13a 13 1
15a 15 2
NFB1 16a 16 3 SD2
+5V

17a 17 1
19a 19 2
20a 20 3 SD3

CN11: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G66.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-151
MAINTENANCE 3. TROUBLESHOOTING H3-152

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Are SJ2/SJ3 normal? N Check the attaching positions of SJ2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+15VM voltages output N Are NFB of power supply unit,
normally? N
NFB1 of SNS11A board, and NFB2
Refer to "3.5 Troubleshooting
of DRV11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Y Reference". Recover NFB.
Y For direct-bonded fuse,
replace the SNS11A or
DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
1 Y Repair or replace.

Replace power supply unit.


FP3F0E13.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-152
MAINTENANCE 3. TROUBLESHOOTING H3-153

1
3

Power OFF
Is MD2 normal? N Are cables normal? N
Check at [Grip] of [Check Mechanism] Check connector connection, cable
of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Is motor normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N

Replace DRV11A Replace MD2.


board.

Power OFF
Are SD2/SD3 ON? N Are cables normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N
2 3
Replace SNS11A Replace SD2/SD3.
Check again.
board.

FP3F0E14.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-153
MAINTENANCE 3. TROUBLESHOOTING H3-154

0277 SE1HP return error

Cause
The SE1 state was abnormal when moving the transport unit grip from the home
position (to the home position) during initialization.

Error Related I/O Layout

ME1

SE1

FP3F0B08.EPS

Connector Layout for Checking


CNE1 CNME1 SE1
6
CNME1 4
8
1 1 1
CNE1 3 3

CN11
SJ2/SJ3
NC COM

CN7 CN19
CN6
CN9 CN7 CN6 CN9 CN19 CN11
8 1 1 6 1 4 1 4 1b 26b
7 12 5 8 5 8 1a 26a
FP3F0H17.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-154
MAINTENANCE 3. TROUBLESHOOTING H3-155

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD
TRANSPORT UNIT
CN19 CNME1
1 1
5 3
+5V 2 4 ME1
6 6

CN7
1 2 SNS11A
CN11 CNE1
1b 1 1
NFB1
+5V 3b 3 2
4b 4 3 SE1

CN19: Connector which is difficult to measure alone by one person due to its remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G67.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-155
MAINTENANCE 3. TROUBLESHOOTING H3-156

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Are SJ2/SJ3 normal? N Check the attaching positions of SJ2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VD voltages output N Are NFB of power supply unit and
normally? N
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y
For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E33.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-156
MAINTENANCE 3. TROUBLESHOOTING H3-157

1 3

Note:
Power OFF Execute all stroke when checking
Is ME1 normal? Is drive system mechanism of up/down movement of grip roller.
N
Check at [Grip] of [Check Mechanism] transport unit grip mechanism
of M-Utility. normal? N
Y Rotate ME1 gear with hand, and
check that roller moves up and down
smoothly.
Y
Check attaching state of drive gear, damage, wear,
and then replace and adjust parts as required.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace ME1.


board.

Power OFF
Is SE1 actuator normal?
Is SE1 ON? N N
(Check that there is no deformation
Check at [Sensor Monitoring] of
of actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace SNS11A Replace SE1.


board.
FP3F0E34.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-157
MAINTENANCE 3. TROUBLESHOOTING H3-158

0287 Tray 1 tray lock release error

02A0 Tray 1 lock sensor error

Cause
The SA7 state was abnormal when releasing the tray 1 lock (when locking).

Error Related I/O Layout

SOLA1
SA7

FP3F0B13.EPS

Connector Layout for Checking


CNSOLA1 CNSOLA1 SA6 CNA1 CNA3
SA6 NC COM 1 2 2
1
CNA1 1
2
CNA3
3
CNA4
CNA4 6
12
29 30
CN10 1
7
CN10 CN16 CN9 CN6
1b 30b 1 8 1 4 1 6
1a 30a 9 16 5 8 7 12
CN7 SA7
CN7 CN16 8 1
CN6
CN9 1
3 FP3F0H18.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-158
MAINTENANCE 3. TROUBLESHOOTING H3-159

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT

CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

+5V CN16 CNA4 CNSOLA1


NFB5
8 6 3 SOLA1
+24VB
15 11 2
CN7 7 5 1
1 2 SNS11A

CN10 CNA1
21a 21 1
NFB1 23a
+5V 23 2
24a 24 3 SA7

CN9: Connector which is difficult to measure alone by one person due to its remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G68.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-159
MAINTENANCE 3. TROUBLESHOOTING H3-160

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Is SA6 normal? N Check attaching position of SA6.


Check at [Sensor Monitoring] of If normal, replace SA6.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VB voltages output N Are NFB of power supply unit,
normally? N
NFB5 of DRV11A board and NFB1
Refer to "3.5 Troubleshooting
of SNS11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Y Reference". Recover NFB.
For direct-bonded fuse,
Y replace the SNS11A or
DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
1 Y Repair or replace.

Replace power supply unit.


FP3F0E35.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-160
MAINTENANCE 3. TROUBLESHOOTING H3-161

1 3

Power OFF
Is SOLA1 normal? N Is drive system mechanism of
Check at [Other Actuators] of traylock mechanism normal?
[Check Mechanism] of M-Utility. Release tray 1 lock manually, and N
Y check that plunger of solenoid moves
smoothly.
Y
Check that there are no foreign particles at
mechanism.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is solenoid normal?
Replace with same solenoid and check.
Or measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N

Replace DRV11A Replace SOLA1.


board.

Power OFF
Is SA7 actuator normal?
Is SA7 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SA7.


following order.
• SNS11A board
• DRV11A board FP3F0E36.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-161
MAINTENANCE 3. TROUBLESHOOTING H3-162

0288 Tray 2 tray lock release error

02A1 Tray 2 lock sensor error

Cause
The SB7 state was abnormal when releasing the tray 2 lock (when locking).

Error Related I/O Layout

SOLB1
SB7

FP3F0B14.EPS

Connector Layout for Checking


CNSOLB1 CNSOLB1 SB6 CNB1 CNB3
NC COM 1 2 2
SB6 1
1
CNB1 2
3
CNB3 CNB4
4
CNB4 8
29 30
1
5

CN10 CN10 CN17 CN9 CN6


1b 30b 1 6 1 4 1 6
1a 30a 7 12 5 8 7 12
CN7 SB7
CN7 8 1
CN17
CN6
CN9 1
3 FP3F0H19.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-162
MAINTENANCE 3. TROUBLESHOOTING H3-163

Error Related System Block Diagram

PSU100/PSU200 DRV11A LOWER REMOVAL UNIT


CN6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

+5V CN17 CNB4 CNSOLB1


NFB7
6 4 3 SOLB1
+24VC
11 7 2
CN7 1
1 2 SNS11A 5 3

CN10 CNB1
21b 21 1
NFB1 23b
+5V 23 2
24b 24 3 SB7

CN9: Connector which is difficult to measure alone by one person due to its remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G69.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-163
MAINTENANCE 3. TROUBLESHOOTING H3-164

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert tray shutter.

Remove cover.

Is SB6 normal? N Check attaching position of SB6.


Check at [Sensor Monitoring] of If normal, replace SB6.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VC voltages output N Are NFB of power supply unit,
normally? N
NFB7 of DRV11A board and NFB1
Refer to "3.5 Troubleshooting
of SNS11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Y Reference". Recover NFB.
Y For direct-bonded fuse,
replace the SNS11A or
DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
1 Y Repair or replace.

Replace power supply unit.


FP3F0E37.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-164
MAINTENANCE 3. TROUBLESHOOTING H3-165

1 3

Power OFF
Is SOLB1 normal? N Is drive system mechanism of
Check at [Other Actuators] of traylock mechanism normal?
[Check Mechanism] of M-Utility. Release tray 2 lock manually, and N
Y check that plunger of solenoid moves
smoothly.
Y
Check that there are no foreign particles at
mechanism.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is solenoid normal?
Replace with same solenoid and check.
Or measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N

Replace DRV11A Replace SOLB1.


board.

Power OFF
Is SB7 actuator normal?
Is SB7 ON? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SB7.


following order.
• SNS11A board
• DRV11A board FP3F0E38.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-165
MAINTENANCE 3. TROUBLESHOOTING H3-166

0298 Tray 1 suction cup unit rising error

2298 Retry

Cause
Abnormal SA2 status when raising the suction cup arm to the suction cup rising
deceleration position during removal initialization.

Error Related I/O Layout

SA2 MA1

FP3F0B11.EPS

Connector Layout for Checking


SA6 SA6 CNA1 CNMA1 CNA3
CNA1 NC COM 1 2 6 2
CNMA1 4 1
CNA3
1
CNA4 3 CNA4
6
12
29 30
CN10 1
7
CN10 CN16 CN9 CN6
1b 30b 1 8 1 4 1 6
1a 30a 9 16 5 8 7 12
CN7 SA2
CN7 CN16 8 1
CN6
CN9 1
FP3F0H20.EPS
3

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-166
MAINTENANCE 3. TROUBLESHOOTING H3-167

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT

CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNA4 CNMA1


+5V 1 1 1
9 7 3
CN7 2 2 4 MA1
1 2 SNS11A 10 8 6

CN10 CNA1
5a 5 1
NFB1 7a
+5V 7 2
8a 8 3 SA2

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G70.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-167
MAINTENANCE 3. TROUBLESHOOTING H3-168

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SA6 ON? Adjust SA6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SA6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VB voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E39.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-168
MAINTENANCE 3. TROUBLESHOOTING H3-169

1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MA1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MA1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MA1.


board.

Power OFF
Is SA2 actuator normal?
Is SA2 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SA2.


following order.
•SNS11A board
•DRV11A board FP3F0E40.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-169
MAINTENANCE 3. TROUBLESHOOTING H3-170

0299 Tray 2 suction cup unit rising error

2299 Retry

Cause
Abnormal SB2 status when raising the suction cup arm to the suction cup rising
deceleration position during removal initialization.

Error Related I/O Layout

SB2
MB1

FP3F0B12.EPS

Connector Layout for Checking


SB6 SB6 CNB1 CNMB1 CNB3
CNB1 NC COM 1 2 6 2
4 1
CNMB1
1
CNB3 3 CNB4
4
CNB4 8
29 30
1
5

CN10 CN10 CN17 CN9 CN6


1b 30b 1 6 1 4 1 6
1a 30a 7 12 5 8 7 12
CN7 SB2
CN7 8 1
CN17
CN6
CN9 1
3 FP3F0H21.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-170
MAINTENANCE 3. TROUBLESHOOTING H3-171

Error Related System Block Diagram

PSU100/PSU200 DRV11A LOWER REMOVAL UNIT


CN6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

CN17 CNB4 CNMB1


+5V 1 1 1
7 5 3
CN7 2 2 4 MB1
1 2 SNS11A 8 6 6

CN10 CNB1
5b 5 1
NFB1 7b
+5V 7 2
8b 8 3 SB2

CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G71.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-171
MAINTENANCE 3. TROUBLESHOOTING H3-172

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SB6 ON? Adjust SB6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SB6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting,
Replacing, Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VC voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E41.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-172
MAINTENANCE 3. TROUBLESHOOTING H3-173

1 3
Note:
Execute all stroke when
Power OFF checking up/down movement of
Is MB1 normal? N Is drive system mechanism of removal removal unit.
Check at [Film Removing] of unit normal? N
[Check Mechanism] of M-Utility. Rotate drive pulley of MB1 with hand,
Y and check that suction cup arm moves
up and down smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MB1.


board.

Power OFF
Is SB2 actuator normal?
Is SB2 normal? N N
(Check that there is no deformation of
Check at [Sensor Monitoring] of
actuator, interval with sensor,
[Check Mechanism] of M-Utility.
interference.)
Correct actuator.
Y Y

Does error occur again? 3


Y N
Are cables normal? N
Check connector connection, cable
2 3 conduction, and connector pins.
Y Repair or replace.
Check again.

Is sensor normal?
Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace in the Replace SB2.


following order.
•SNS11A board
•DRV11A board FP3F0E42.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-173
MAINTENANCE 3. TROUBLESHOOTING H3-174

0920 Temperature abnormally low error (After start DELAY)

0921 Temperature abnormally low error (HG1)

0922 Temperature abnormally low error (HG2)

0923 Temperature abnormally low error (HG3)

0924 Temperature abnormally low error (HG4)

0925 Temperature abnormally low error (HG5)

0926 Temperature abnormally low error (HG6)

Cause
The temperature did not rise to the specified value (TL) even after 45 minutes from the
startup of the equipment. (0920)
The temperature of the plate heater did not rise to the specified value (TL) even after 5
minutes. (0921 to 0926)

Error Related I/O Layout

HG1-HG3 THG1-THG3
THG4
HG4
THG5
Rack 1 HG5

Rack 2 HG6
THG6
Rack 3

Rack 4

FANG1

FP3F0B18.EPS

Connector Layout for Checking\


CNG4
CNG2 SJ1 SJ1
6 1
NC COM

CNTHG1 5 8
CN8 CNHG1

1 4

CN7 CN6 CN9 CN8


8 1 1 6 1 4 1b 10b
CN7 7 12 5 8 1a 10a
CN6 CN2
CN3 CN2
CN9 CN3
1 7 1 6 FP3F0H22.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-174
MAINTENANCE 3. TROUBLESHOOTING H3-175

Error Related System Block Diagram

PSU100/PSU200

CN2 CNG4 CNG6 TpG6


F4 6 6 1
SSR HG6
CN3
6 12 3

F2 CN2 CNG5 TpG5


5 5 1
SSR HG5
CN3
5 11 3

F1 CN2 CNG4 TpG4


4 4 1
SSR HG4
SSR CN3
4 10 3

F3 CN2 CNG1 TpG2


2 2 2
SSR HG2
CN3
2 8 6

F5 CN2 TpG1
1 1 1
SSR HG1
CN3
1 7 5
CN2 TpG3
3 3 3
SSR HG3
CN3
3 9 7

DRV11A
CN6 CN9 CNJ61
12 5 2 NC SJ1
NFB 1 1 COM
+24VA 8

Heater
control
signal
CN7
SNS11A
CN8 CNG2 CNTHG1
1a 1 1
2a 2 2 THG1
3a 3 3
4a 4 4 THG2
5a 5 5
6a 6 6 THG3
CNTHG4
7a 7 1
8a 8 2 THG4
CNTHG5
9a 9 1
10a 10 2 THG5
CNTHG6
1b 11 1
2b 12 2 THG6
CNTHG9
3b 13 1
4b 14 2 THG9
CNTHG10
5b 15 1
6b 16 2 THG10

CN2, CN3, CN8: Connectors which are difficult to measure alone by one person due to their remote distance.
CNG2, CNG4: Connector which is difficult to measure using the tester probe (too thick). FP3F0G72.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-175
MAINTENANCE 3. TROUBLESHOOTING H3-176

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Y

Is SJ1 normal? N Check attaching position of SJ1.


Check at [Sensor Monitoring] of If normal, replace SJ1.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Is AC voltage to heater output N Is fuse of power supply unit normal? N
normally? Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E43.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-176
MAINTENANCE 3. TROUBLESHOOTING H3-177

1 3

Power OFF
Is heater normal?
Check at [Heating] of N Is thermal protector normal? N
[Heat Developper] of M-Utility. Check that Reset button is not pushed
up.
Y Press Reset button.
Y

Are cables to heater normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is current conducted between both


terminals of heater?
Y N

Replace SNS11A Replace heater.


board.

Is heater normal? N Are cables of thermistor normal? N


Check that heater temperature rises Check connector connection, cable
at [Temperature] of [Heat Developper] conduction, and connector pins.
of M-Utility. Y Repair or replace.
Y
Is thermistor normal?
Does error occur again? Measure resistance between
Y N both terminals of thermistor.
Refer to "3.5 Troubleshooting
Reference".
Y N
2 3
Replace SNS11A Replace thermistor.
Check again.
board.

FP3F0E44.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-177
MAINTENANCE 3. TROUBLESHOOTING H3-178

0931 Temperature abnormally high error (HG1)

0932 Temperature abnormally high error (HG2)

0933 Temperature abnormally high error (HG3)

0934 Temperature abnormally high error (HG4)

0935 Temperature abnormally high error (HG5)

0936 Temperature abnormally high error (HG6)

Cause
The plate heater temperature does not drop to the specified value (TH) even after 5
minutes.

Error Related I/O Layout

HG1-HG3 THG1-THG3
THG4
HG4
THG5
Rack 1 HG5

Rack 2 HG6
THG6
Rack 3

Rack 4

FANG1

FP3F0B17.EPS

Connector Layout for Checking


CNG2
CNFANG1
SJ1
CNFANG2
NC COM
6 1

CNFANG1/CNFANG2
CN8
SJ1 1 CNTHG1 5 8
2
CNHG1
CN8
1b 10b 1 4
1a 10a
CN7 CN7 CN6 CN9 CN15
CN6 CN15
CN9 8 1 1 6 1 4 1 5
7 12 5 8 6 10
FP3F0H23.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-178
MAINTENANCE 3. TROUBLESHOOTING H3-179

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6 CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA

CN15 CNG3 CNFANG1 CNFANG1 FANG1


NFB9
3 3 1 1
+24VA
8 6 2 2

CNFANG2 FANG2
1
2

SNS11A
CN8 CNG2 CNTHG1
1a 1 1
2a 2 2 THG1
3a 3 3
4a 4 4 THG2
5a 5 5
6a 6 6 THG3
CNTHG4
7a 7 1
8a 8 2 THG4
CNTHG5
9a 9 1
10a 10 2 THG5
CNTHG6
1b 11 1
2b 12 2 THG6
CNTHG9
3b 13 1
4b 14 2 THG9
CNTHG10
5b 15 1
6b 16 2 THG10

CN15, CN8: Connectors which are difficult to measure alone by one person due to their remote distance.
CNG2: Connector which is difficult to measure using the tester probe (too thick). FP3F0G73.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-179
MAINTENANCE 3. TROUBLESHOOTING H3-180

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Y

2
Power OFF
Is +24VA voltage output normally? N Are NFB of power supply unit and N
Refer to "3.5 Troubleshooting
NFB9 of DRV11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Reference". Recover NFB.
Y For direct-bonded fuse,
replace the DRV11A board.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.


3

Power OFF
Are FANG1/FANG2 normal?
Check at [Fan Operation] of N Are cables to fan normal? N
[Heat Developper] of M-Utility. Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Y

Is current conducted between both


terminals of fan?
Y N

Replace DRV11A Replace fan.


board.
3

Is thermistor normal? N Are cables of thermistor normal? N


Check that heater temperature rises at Check connector connection, cable
[Temperature] of [Heat Developper] conduction, and connector pins.
of M-Utility. Y Repair or replace.
Y
Is thermistor normal?
Does error occur again? Measure resistance between both
Y N terminals of thermistor.
Refer to "3.5 Trouble shooting
Reference".
Y N
2 3
Replace SNS11A Replace thermistor.
Check again.
board.

FP3F0E45.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-180
MAINTENANCE 3. TROUBLESHOOTING H3-181

BLANK PAGE

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-181
MAINTENANCE 3. TROUBLESHOOTING H3-182

0941 Overheat 1 error (HG1)

0942 Overheat 1 error (HG2)

0943 Overheat 1 error (HG3)

0944 Overheat 1 error (HG4)

0945 Overheat 1 error (HG5)

0946 Overheat 1 error (HG6)

Cause
The plate heater temperature is above TH and below Terr even after 5 minutes from the
startup of the equipment.

Error Related I/O Layout

HG1-HG3 THG1-THG3
THG4
HG4
THG5
Rack 1 HG5

Rack 2 HG6
THG6
Rack 3

Rack 4

FANG1

FP3F0B17.EPS

Connector Layout for Checking


CNG2
CNFANG1
SJ1
CNFANG2
NC COM
6 1

CNFANG1/CNFANG2
CN8
SJ1 1 CNTHG1 5 8
2
CNHG1
CN8
1b 10b 1 4
1a 10a
CN7 CN7 CN6 CN9 CN15
CN6 CN15
CN9 8 1 1 6 1 4 1 5
7 12 5 8 6 10
FP3F0H24.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-182
MAINTENANCE 3. TROUBLESHOOTING H3-183

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6 CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA

CN15 CNG3 CNFANG1 CNFANG1 FANG1


NFB9
3 3 1 1
+24VA
8 6 2 2

CNFANG2 FANG2
1
2

SNS11A
CN8 CNG2 CNTHG1
1a 1 1
2a 2 2 THG1
3a 3 3
4a 4 4 THG2
5a 5 5
6a 6 6 THG3
CNTHG4
7a 7 1
8a 8 2 THG4
CNTHG5
9a 9 1
10a 10 2 THG5
CNTHG6
1b 11 1
2b 12 2 THG6
CNTHG9
3b 13 1
4b 14 2 THG9
CNTHG10
5b 15 1
6b 16 2 THG10

CN15, CN8: Connectors which are difficult to measure alone by one person due to their remote distance.
CNG2: Connector which is difficult to measure using the tester probe (too thick). FP3F0G74.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-183
MAINTENANCE 3. TROUBLESHOOTING H3-184

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Y

2
Power OFF
Is +24VA voltage output normally? N Are NFB of power supply unit and N
Refer to "3.5 Troubleshooting
NFB9 of DRV11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Reference". Recover NFB.
Y For direct-bonded fuse,
replace the DRV11A board.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.


3

Power OFF
Are FANG1/FANG2 normal?
Check at [Fan Operation] of N Are cables to fan normal? N
[Heat Developper] of M-Utility. Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Y

Is current conducted between both


terminals of fan?
Y N

Replace DRV11A Replace fan.


board.
3

Is thermistor normal? N Are cables of thermistor normal? N


Check that heater temperature rises at Check connector connection, cable
[Temperature] of [Heat Developper] conduction, and connector pins.
of M-Utility. Y Repair or replace.
Y
Is thermistor normal?
Does error occur again? Measure resistance between both
Y N terminals of thermistor.
Refer to "3.5 Trouble shooting
Reference".
Y N
2 3
Replace SNS11A Replace thermistor.
Check again.
board.

FP3F0E46.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-184
MAINTENANCE 3. TROUBLESHOOTING H3-185

BLANK PAGE

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-185
MAINTENANCE 3. TROUBLESHOOTING H3-186

0951 Overheat 2 error (HG1)

0952 Overheat 2 error (HG2)

0953 Overheat 2 error (HG3)

0954 Overheat 2 error (HG4)

0955 Overheat 2 error (HG5)

0956 Overheat 2 error (HG6)

Cause
The plate heater temperature does not rise to the specified value (Terr) even after 6
seconds.

Error Related I/O Layout

HG1-HG3 THG1-THG3
THG4
HG4
THG5
Rack 1 HG5

Rack 2 HG6
THG6
Rack 3

Rack 4

FANG1

FP3F0B17.EPS

Connector Layout for Checking


CNG2
CNFANG1
SJ1
CNFANG2
NC COM
6 1

CNFANG1/CNFANG2
CN8
SJ1 2 CNTHG1 5 8
1
CNHG1
CN8
1b 10b 1 4
1a 10a
CN7 CN7 CN6 CN9 CN15
CN6 CN15
CN9 8 1 1 6 1 4 1 5
7 12 5 8 6 10
FP3F0H25.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-186
MAINTENANCE 3. TROUBLESHOOTING H3-187

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6 CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA

CN15 CNG3 CNFANG1 CNFANG1 FANG1


NFB9
3 3 1 1
+24VA
8 6 2 2

CNFANG2 FANG2
1
2

SNS11A
CN8 CNG2 CNTHG1
1a 1 1
2a 2 2 THG1
3a 3 3
4a 4 4 THG2
5a 5 5
6a 6 6 THG3
CNTHG4
7a 7 1
8a 8 2 THG4
CNTHG5
9a 9 1
10a 10 2 THG5
CNTHG6
1b 11 1
2b 12 2 THG6
CNTHG9
3b 13 1
4b 14 2 THG9
CNTHG10
5b 15 1
6b 16 2 THG10

CN15, CN8: Connectors which are difficult to measure alone by one person due to their remote distance.
CNG2: Connector which is difficult to measure using the tester probe (too thick). FP3F0G75.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-187
MAINTENANCE 3. TROUBLESHOOTING H3-188

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.
Y

2
Power OFF
Is +24VA voltage output normally? N Are NFB of power supply unit and N
Refer to "3.5 Troubleshooting
NFB9 of DRV11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Reference". Recover NFB.
Y For direct-bonded fuse,
replace the DRV11A board.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.


3

Power OFF
Are FANG1/FANG2 normal?
Check at [Fan Operation] of N Are cables to fan normal? N
[Heat Developper] of M-Utility. Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
Y

Is current conducted between both


terminals of fan?
Y N

Replace DRV11A Replace fan.


board.
3

Is thermistor normal? N Are cables of thermistor normal? N


Check that heater temperature rises at Check connector connection, cable
[Temperature] of [Heat Developper] conduction, and connector pins.
of M-Utility. Y Repair or replace.
Y
Is thermistor normal?
Does error occur again? Measure resistance between both
Y N terminals of thermistor.
Refer to "3.5 Trouble shooting
Reference".
Y N
2 3
Replace SNS11A Replace thermistor.
Check again. board.

FP3F0E47.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-188
MAINTENANCE 3. TROUBLESHOOTING H3-189

BLANK PAGE

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-189
MAINTENANCE 3. TROUBLESHOOTING H3-190

1201 Film empty

2250 Tray 1 film suction error

2257 Tray 2 film suction error

Cause
Film remainder display is “0”. Or SA8 did not turn ON even when film remainder display
is not “0”.

Error Related I/O Layout

PA1
SA8

SvA1

FP3F0B28.EPS

Connector Layout for Checking


SA6 SA6 CNA1 CNPA1/CNSVA1 CNA3
CNA1
NC COM 1 2 2
CNPA1
1
CNSVA1 1
2
CNA3
CNA4
SA8 6
CNA4 12
29 30
1
CN10 7
NO
CN10
COM
1b 30b
1a 30a

CN7 CN6 CN9 CN16


CN7
CN6 CN16 8 1 1 6 1 4 1 8
7 12 5 8 9 16
CN9 FP3F0H47.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-190
MAINTENANCE 3. TROUBLESHOOTING H3-191

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT

CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNA4 CNSVA1


NFB6 9 2
13
+24VB
+5V 5 3 1 SvA1

CN7 CNPA1
1 2 SNS11A 14 10 2
6 4 1 PA1

CN10 CNA1
27a 27 COM
NFB1
+5V 28a 28 NO SA8

CN9 : Connector which is difficult to measure alone by one person due to its remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G97.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-191
MAINTENANCE 3. TROUBLESHOOTING H3-192

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SA6 ON? Adjust SA6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SA6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VB voltages output N Are NFB of power supply unit and N
normally?
NFB6 of DRV11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E97.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-192
MAINTENANCE 3. TROUBLESHOOTING H3-193

Power OFF
Is PA1 normal?
Check operating sounds can be heard N Are cables to PA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• PA1
• DRV11A board

Power OFF
Is SVA1 normal?
Check operating sounds can be heard N Are cables to SVA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• SVA1
Are SA3/SB3 attaching positions • DRV11A board
correct? N
Reattach.
Refer to "4.5.13 Adjusting the
SA3/SB3 Attaching Positions".
Y

Are suction cup, hose, and joint N


Reattach or replace.
normal?
Y

Replace in the following order.


• SA8
• SNS11A board
• DRV11A board
FP3F0E98.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-193
MAINTENANCE 3. TROUBLESHOOTING H3-194

1236 Heat development unit remainder film SG1 supply error

Cause
SG1 did not turn ON by the film leading edge when discharging film remaining in the
heat development unit during initialization.

Error Related I/O Layout

MG1
SG1

FP3F0B21.EPS

Connector Layout for Checking


CNMG1
CNG1
CNG3
1 4
6
1
8
3
CN11 CNG3
CNG1
SJ1

4
1
SG1
SJ1 CNMG1
NC COM 6
4
CN7
CN6 CN15
1
CN9
3
CN7 CN6 CN9 CN15 CN11
8 1 1 6 1 4 1 5 1b 26b
7 12 5 8 6 10 1a 26a
FP3F0H27.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-194
MAINTENANCE 3. TROUBLESHOOTING H3-195

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA

HEAT DEVELOPMENT UNIT

CN15 CNG3 CNMG1


1 1 1
6 4 3
2 2 4 MG1
+5V 7 5 6

CN7
1 2 SNS11A
CN11 CNG1
9b 1 1
NFB1 10b 2 2
+5V 11b 3 3 SG1
12b 4 4

CN15: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G77.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-195
MAINTENANCE 3. TROUBLESHOOTING H3-196

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Check film stop position and state.

Is SJ1 normal? N Check attaching position of SJ1.


Check at [Sensor Monitoring] of If normal, replace SJ1.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VA voltages output N Are NFB of power supply unit and
normally? N
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y
For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

1
Replace power supply unit.
FP3F0E51.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-196
MAINTENANCE 3. TROUBLESHOOTING H3-197

1 3

Power OFF
Is MG1 normal? N Is drive system mechanism of heat
Check at [Motor Operation] of development unit mechanism normal?
[Check Mechanism] of M-Utility. Rotate MG1 drive gear with hand, and N
Y check that heat development unit
conveyance roller moves smoothly.
Y
Check the following items.
• Check attaching state of drive gear,
damage, wear, and then replace and
adjust parts as required.
• Check that there are no foreign particles
at conveyance route.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MG1.


board.

Power OFF
Are cables to sensor normal?
Is SG1 ON? N N
Check connector connection, cable
Check at [Sensor Monitoring] of
conduction, and connector pins.
[Check Mechanism] of M-Utility.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Replace with same sensor and check.
Y N
Refer to "3.5 Troubleshooting
Reference".
Y N
2 3
Replace SNS11A Replace SG1.
Check again. board

FP3F0E52.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-197
MAINTENANCE 3. TROUBLESHOOTING H3-198

1237 Heat development unit remainder film SG2 discharge error

Cause
SG2 did not turn OFF when discharging film remaining in the heat development unit
during initialization.

Error Related I/O Layout

MG1
SG2

FP3F0B22.EPS

Connector Layout for Checking


CNMG1
CNG1
CNG3
1 4
6
1
8
3
CN11 CNG3
CNG1
SJ1

4
1
SG2
SJ1 CNMG1
NC COM 6
4
CN7
CN6 CN15
1
CN9
3
CN7 CN6 CN9 CN15 CN11
8 1 1 6 1 4 1 5 1b 26b
7 12 5 8 6 10 1a 26a
FP3F0H28.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-198
MAINTENANCE 3. TROUBLESHOOTING H3-199

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA

HEAT DEVELOPMENT UNIT

CN15 CNG3 CNMG1


1 1 1
6 4 3
2 2 4 MG1
+5V 7 5 6

CN7
1 2 SNS11A
CN11 CNG1
13b 5 1
NFB1 14b 6 2
+5V 15b 7 3 SG2
16b 8 4

CN15: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G78.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-199
MAINTENANCE 3. TROUBLESHOOTING H3-200

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Check film stop position and state.

Is SJ1 normal? N Check attaching position of SJ1.


Check at [Sensor Monitoring] of If normal, replace SJ1.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VA voltages output N Are NFB of power supply unit and
normally? N
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y
For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

1
Replace power supply unit.
FP3F0E53.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-200
MAINTENANCE 3. TROUBLESHOOTING H3-201

1 3

Power OFF
Is MG1 normal? N Is drive system mechanism of heat
Check at [Motor Operation] of development unit mechanism normal?
[Check Mechanism] of M-Utility. Rotate MG1 drive gear with hand, and N
Y check that heat development unit
conveyance roller moves smoothly.
Y
Check the following items.
• Check attaching state of drive gear,
damage, wear, and then replace and
adjust parts as required.
• Check that there are no foreign particles
at conveyance route.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MG1.


board.

Power OFF
Are cables to sensor normal?
Is SG2 ON? N N
Check connector connection, cable
Check at [Sensor Monitoring] of
conduction, and connector pins.
[Check Mechanism] of M-Utility.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Replace with same sensor and check.
Y N
Refer to "3.5 Troubleshooting
Reference".
Y N
Convey several films and
2 check conveyance state.
Replace SNS11A Replace SG2.
Check again. board
FP3F0E54.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-201
MAINTENANCE 3. TROUBLESHOOTING H3-202

1243 Before-sub-scanning conveyor remainder film SE3 supply error

Cause
SE3 did not turn ON by the film leading edge when discharging film remaining in the
before-sub-scanning conveyor during initialization.

Error Related I/O Layout

SE3

MD1

ME2

MD2
FP3F0B23.EPS

Connector Layout for Checking


CNE1 SB6 CNB3
CNME2 NC COM 2
4 1
SB6 1 SE3
CNB3 8
1
CNE1
CND2
CND1
CN11 1
CN13 3
CN12
4
6
CNME2 CND2
10
CN7 1
SJ2/SJ3 1
CN6 3 CND1
CN9 NC COM 2
4

CN7 CN6 CN9 CN12 CN13 CN11


8 1 1 6 1 4 1 3 10 1 1b 26b
7 12 5 8 4 6 1a 26a
FP3F0H29.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-202
MAINTENANCE 3. TROUBLESHOOTING H3-203

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC

SUB SCANNING UNIT

CN12 CND1 CN1


NFB 7
+15VM 1 1 1
RELAY
4 3 2
3 2 3
6 4 4

CN13 CND2 CN2


3 3 3 MD1
4 4 4
5 5 5
6 6 6
9 9 9
10 10 10

+5VR
CN9 CNB3 SB6
3 1 COM
NFB 7 2 NC
10
+24VC

TRANSPORT UNIT
CN19 CNME2
3 1
7 3
+5V 4 4 ME2
8 6

CN7
1 2 SNS11A
CN11 CNE1
5b 5 1
NFB1 6b 6 2
+5V 7b 7 3 SE3
8b 8 4

CN9, CN19: CConnectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G79.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-203
MAINTENANCE 3. TROUBLESHOOTING H3-204

Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.

Check film stop position and state.

Are SJ2/SJ3/SB6 normal? N Check attaching positions of SJ2/SJ3/SB6.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3/SB6.
[Check Mechanism] of M-Utility.
Y
Power OFF
Are +5Vcc/+15VM/+24VC/+24VD N Are NFB of power supply unit and
voltages output normally?
NFB2 of DRV11A board, and NFB1 N
Refer to "3.5 Troubleshooting
of SNS11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Y Reference". Recover NFB.
For direct-bonded fuse,
Y replace the SNS11A or
DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Replace fuse.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.

Power OFF
Is MD1 normal? N Is drive system mechanism of sub
Check the following items,
Check at [Motor Operation] of scanning unit normal? N and replace and adjust parts
[Check Mechanism] of M-Utility. Rotate MD1 drive shaft with hand,
as required.
Y and check that roller rotates smoothly.
• Kapton belt
Y • SUS belt
• Rubber belt
• Tensioner
• Grip spring
Are cables normal? • Grip roller, conveyance roller
N
Check connector connection, cable • Biting of foreign particles
conduction, and connector pins.
Y Repair or replace.

Replace in the following order.


• MD1
• DRV11A board

FP3F0E55.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-204
MAINTENANCE 3. TROUBLESHOOTING H3-205

Is sub scanning unit grip normal? N Refer to "4. Inspecting, Replacing, Adjusting Parts" and adjust.
Check that grip rollers are parallel.
After adjusting, check again.

Power OFF
Is ME2 normal? N Is drive system mechanism of film
Check attaching state of drive
Check at [Motor Operation] of transport unit normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate ME2 gear with hand, and
replace and adjust parts as
Y check that roller rotates smoothly.
required.
Y Check that there are no
foreign particles at conveyance
route.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace ME2.


board.

Is transport unit grip normal?


Check that clearance is 0.5 mm at N Adjust home position.
[Grip] of [Check Mechanism] of Refer to "3.5 Troubleshooting Reference".
M-Utility.
Y
Power OFF
Is SE3 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Reference".
Convey several films and Y N
2 check conveyance state.
Replace SNS11A Replace SE3.
Check again.
board. FP3F0E56.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-205
MAINTENANCE 3. TROUBLESHOOTING H3-206

1245 Tray 1 remainder film SC1 supply error

Cause
SC1 did not turn ON by the film leading edge when discharging film remaining in the
upper removal unit during initialization.

Error Related I/O Layout

MA 2

MC 1

SC 1
FP3F0B24.EPS

Connector Layout for Checking


4
SA6 SA6 CNA3 1 SC1
NC COM 2
CNA3 CNMA2 1
4 6

CNMA2 3
1
CNC1
CNMC1
CN11
CNMC1
6
CN18 4

CN7 CNC1 1
CN16
CN6 3
CN9

CN11 CN18
SJ2/SJ3
1b 26b 1 7 NC COM
1a 26a 8 14
CN7 CN6 CN9 CN16
8 1 1 6 1 4 1 8
7 12 5 8 9 16 FP3F0H30.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-206
MAINTENANCE 3. TROUBLESHOOTING H3-207

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT


CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNMA2
3 1
11 3
4 4 MA2
12 6

CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
+5V 2 4 MC1
9 6

CN7
1 2 SNS11A
CN11 CNC1
1a 1 1
NFB1 2a 2 2
+5V 3a 3 3 SC1
4a 4 4

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G80.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-207
MAINTENANCE 3. TROUBLESHOOTING H3-208

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Are SJ2/SJ3/SA6 normal? Adjust attaching positions of


N
Check at [Sensor Monitoring] of SJ2/SJ3/SA6.
[Check Mechanism] of M-Utility. If normal, replace SJ2/SJ3/SA6.
Y
2
Power OFF
Are +5Vcc/+24VB/+24VD voltages N Are NFB of power supply unit and N
output normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E57.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-208
MAINTENANCE 3. TROUBLESHOOTING H3-209

1
Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N

Replace DRV11A Replace MC1.


Is before-sub-scanning conveyor grip board.
normal? N Adjust home position.
Check that clearance is 0.5 mm at Refer to "3.5 Troubleshooting Reference".
[Grip] of [Check Mechanism] of
M-Utility.
Y Power OFF
Is MA2 normal? N Is drive system mechanism of
Check attaching state of drive
Check at [Motor Operation] of removal unit normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MA2 gear with hand, and
replace and adjust parts as
Y check that roller rotates smoothly.
required.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Replace DRV11A Replace MA2.
board.
Is transport unit grip normal?
Check that clearance is 0.5 mm at N Adjust home position.
[Grip] of [Check Mechanism] of Refer to "3.5 Troubleshooting Reference".
M-Utility.
Y Power OFF
Is SC1 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting Reference".
Convey several films and Y N
2 check conveyance state.
Replace SNS11A Replace SC1.
Check again. FP3F0E58.EPS
board.
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-209
MAINTENANCE 3. TROUBLESHOOTING H3-210

1246 Tray 1 remainder film SA4 discharge error

Cause
SA4 did not turn OFF when discharging film remaining in the upper removal unit during
initialization.

Error Related I/O Layout

MA2

SA4

FP3F0B25.EPS

Connector Layout for Checking


4
SA6 CNA3 1 SA4
CNA1
CNA2 NC COM 2
CNA3 CNMA2 1
4 6
3
CNMA2 1

CNA2
CNMC1
CN10
8 CNMC1
6
4
CN18
1
CN7 1
CN16
CN6 3
CN9 CN10 CN18
1b 30b 1 7 SJ2/SJ3
1a 30a 8 14
NC COM
CN7 CN6 CN9 CN16
8 1 1 6 1 4 1 8
7 12 5 8 9 16
FP3F0H31.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-210
MAINTENANCE 3. TROUBLESHOOTING H3-211

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
2 4 MC1
9 6

UPPER REMOVAL UNIT

CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNMA2
+5V 3 1
11 3
CN7 4 4 MA2
1 2 SNS11A 12 6

CN10 CNA1 CNA2


13a 13 5 1
NFB1 14a 14 6 2
+5V 15a 15 7 3 SA4
16a 16 8 4

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G81.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-211
MAINTENANCE 3. TROUBLESHOOTING H3-212

Power ON
Check error generation state.
Check error details at 2
[Error Log Data] of M-Utility.

Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Are SJ2/SJ3/SA6 normal? N Adjust attaching positions of


Check at [Sensor Monitoring] of SJ2/SJ3/SA6.
[Check Mechanism] of M-Utility. If normal, replace SJ2/SJ3/SA6.
Y
Power OFF
Are +5Vcc/+24VB/+24VD voltages N Are NFB of power supply unit and
output normally?
NFB1 of SNS11A board normal? N
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Replace fuse.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
1
Y Repair or replace.

Replace power supply unit.


FP3F0E59.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-212
MAINTENANCE 3. TROUBLESHOOTING H3-213

Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.

Are cables normal? Y Is motor normal?


Check connector connection, cable Replace with same motor and check.
conduction, and connector pins. Or perform pulse motor inspection.
N Refer to "3.5 Troubleshooting Reference".
Y N
Repair or replace.
Replace DRV11A Replace MC1.
board.
Is before-sub-scanning conveyor grip
normal? N Adjust home position.
Check that clearance is 0.5 mm at
Refer to "3.5 Troubleshooting Reference".
[Grip] of [Check Mechanism] of
M-Utility.
Y
Power OFF
Is MA2 normal? N Is drive system mechanism of Check attaching state of drive
Check at [Motor Operation] of removal unit normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MA2 gear with hand, and replace and adjust parts as
Y check that roller rotates smoothly. required.
Y

Are cables normal? Y Is motor normal?


Check connector connection, cable Replace with same motor and check.
conduction, and connector pins. Or perform pulse motor inspection.
N Refer to "3.5 Troubleshooting Reference".
Y N
Repair or replace.
Replace DRV11A Replace MA2.
board.

Is transport unit grip normal?


Check that clearance is 0.5 mm at N Adjust home position.
[Grip] of [Check Mechanism] of Refer to "3.5 Troubleshooting Reference".
M-Utility.
Y Power OFF
Is SA4 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting Reference".
Convey several films and Y N
2 check conveyance state.
Check again. Replace SNS11A Replace SA4.
FP3F0E60.EPS
board.

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-213
MAINTENANCE 3. TROUBLESHOOTING H3-214

1247 Tray 2 remainder film SC1 supply error

Cause
SC1 did not turn ON by the film leading edge when discharge remaining film from the
lower removal unit during initialization.

Error Related I/O Layout

MB 2

MC 1

SC1
FP3F0B26.EPS

Connector Layout for Checking


4
SB6 CNB3 1 SC1
SB6
NC COM 2
CNMB2 1
CNB3 4 6
3
CNMB2 1
CNC1
CNMC1
CN11
CNMC1
6
4

CN7 CN16
CNC1 1
CN6 CN17
3
CN9

CN11 CN16
SJ2/SJ3
1b 26b 1 8 NC COM
1a 26a 9 16
CN7 CN6 CN9 CN17
8 1 1 6 1 4 1 6
7 12 5 8 7 12 FP3F0H32.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-214
MAINTENANCE 3. TROUBLESHOOTING H3-215

Error Related System Block Diagram

PSU100/PSU200 DRV11A LOWER REMOVAL UNIT

CN6 CN9 CNB3


NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

CN17 CNMB2
3 1
9 3
4 4 MB2
10 6

CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
+5V 2 4 MC1
9 6

CN7
1 2 SNS11A
CN11 CNC1
1a 1 1
NFB1 2a 2 2
+5V 3a 3 3 SC1
4a 4 4

CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G82.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-215
MAINTENANCE 3. TROUBLESHOOTING H3-216

Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.

Are SA1/SB1 ON? N


Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note: Check that suction cup arm is at
upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Are SJ2/SJ3/SB6 normal? N Adjust attaching positions of SJ2/SJ3/SB6.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3/SB6.
[Check Mechanism] of M-Utility.
Y

Are +5Vcc/+24VC/+24VD voltages Power OFF


output normally? N Are NFB of power supply unit and
Refer to "3.5 Troubleshooting NFB1 of SNS11A board normal? N
Reference". Refer to "3.5 Troubleshooting
Y Reference".
Y Recover NFB.
For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
1 conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.


FP3F0E61.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-216
MAINTENANCE 3. TROUBLESHOOTING H3-217

Power OFF
Check the following items,
Is MC1 normal? N Is drive system mechanism of replace and adjust
Check at [Motor Operation] of before-sub-scanning conveyor normal? N parts as required.
[Check Mechanism] of M-Utility. Rotate drive shaft of MC1 with hand, •Attaching state, damage, wear of
Y and check that roller rotates smoothly. drive gear
Y •Attaching state of drive gear,
damage, wear
Are cables normal? N •Belt and belt tension
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MC1.


board.
Is before-sub-scanning conveyor grip N Adjust home position.
normal?
Refer to "3.5 Troubleshooting Reference".
Check at [Grip] of [Check Mechanism]
of M-Utility, and check that
interval is 0.5 mm.
Y Power OFF

N Is drive system mechanism of removal


Is MB2 normal? Check attaching state of
unit normal? N
Check at [Motor Operation] of drive gear, damage, and
Rotate MB2 gear with hand, and
[Check Mechanism] of M-Utility. wear, etc., and replace and
check that roller rotates smoothly.
adjust parts as required.
Y Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N
Replace DRV11A Replace MB2.
board.
Is transport unit grip normal?
Check at [Grip] of [Check Mechanism] N Adjust home position.
of M-Utility, and check that interval is Refer to "3.5 Troubleshooting Reference".
0.5 mm.
Power OFF
Y
Are cables to sensor normal? N
Is SC1 normal? N Check connector connection, cable
Check at [Sensor Monitoring] of conduction, and connector pins.
[Check Mechanism] of M-Utility. Y Repair or replace.
Y
Is sensor normal?
Does error occur again? Replace with same sensor and check.
Refer to "3.5 Troubleshooting
Y N
Reference".
Convey several films, and Y N
2 check conveyance state.
Replace SNS11A Replace SC1.
Check again.
board. FP3F0E62.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-217
MAINTENANCE 3. TROUBLESHOOTING H3-218

1248 Tray 2 remainder film SB4 discharge error

Cause
SB4 did not turn OFF when discharging film remaining in the lower removal unit during
initialization.

Error Related I/O Layout

MB2

SB4

MC1

FP3F0B27.EPS

Connector Layout for Checking


4
SB6 SB6 CNB3 1 SB4
CNB1 NC COM 2
CNB2 CNMB2 1
CNB3 4 6
3
CNMB2 1

CNMC2
CN10 CNB2

8
CN18 CNMC2
6
1 4
CN7
CN17
CN6
1
CN9
CN10 CN18 3
1b 30b 1 7
1a 30a 8 14 SJ2/SJ3
CN7 CN6 CN9 CN17 NC COM

8 1 1 6 1 4 1 6
7 12 5 8 7 12

FP3F0H33.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-218
MAINTENANCE 3. TROUBLESHOOTING H3-219

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
2 4 MC1
9 6

LOWER REMOVAL UNIT

CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

CN17 CNMB2
+5V 3 1
9 3
CN7 4 4 MB2
1 2 SNS11A 10 6

CN10 CNB1 CNB2


13b 13 5 1
NFB1 14b 14 6 2
+5V 15b 15 7 3 SB4
16b 16 8 4

CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G83.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-219
MAINTENANCE 3. TROUBLESHOOTING H3-220

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Are SJ2/SJ3/SB6 normal? Adjust attaching positions of


N
Check at [Sensor Monitoring] of SJ2/SJ3/SB6.
[Check Mechanism] of M-Utility. If normal, replace SJ2/SJ3/SB6.
Y
2
Power OFF
Are +5Vcc/+24VC/+24VD voltages N Are NFB of power supply unit and N
output normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E63.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-220
MAINTENANCE 3. TROUBLESHOOTING H3-221

Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.

Are cables normal? Is motor normal?


Check connector connection, cable Y Replace with same motor and check.
conduction, and connector pins. Or perform pulse motor inspection.
N Refer to "3.5 Troubleshooting Reference".
Y N
Repair or replace. Replace DRV11A Replace MC1.
board.

Is before-sub-scanning conveyor grip


normal? N Adjust home position.
Check that clearance is 0.5 mm at Refer to "3.5 Troubleshooting Reference".
[Grip] of [Check Mechanism] of
M-Utility.
Y
Power OFF
Is MB2 normal? N Is drive system mechanism of removal
Check at [Motor Operation] of unit normal?
Check attaching state of drive
[Check Mechanism] of M-Utility. Rotate MB2 gear with hand, and check N gear, damage, wear, and then
Y that roller rotates smoothly.
replace and adjust parts as
Move rubber roller between suction
required.
cup up and down with hand, and check
that it moves smoothly.
Y

Are cables normal? Y Is motor normal?


Check connector connection, cable Replace with same motor and check.
conduction, and connector pins. Or perform pulse motor inspection.
N Refer to "3.5 Troubleshooting Reference".
Y N
Repair or replace.
Replace DRV11A Replace MB2.
board.
Is transport unit grip normal?
Check that clearance is 0.5 mm at N Adjust home position.
[Grip] of [Check Mechanism] of Refer to "3.5 Troubleshooting Reference".
M-Utility.
Y Power OFF
Is SB4 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting Reference".
Convey several films and Y N
2 check conveyance state.
Check again. Replace SNS11A Replace SB4.
FP3F0E64.EPS
board.
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-221
MAINTENANCE 3. TROUBLESHOOTING H3-222

1254 Tray 1 film drop error

2254 Retry

Cause
The SA8 state was abnormal due to dropping of the suctioned film during removal
operations at the upper removal unit.

Error Related I/O Layout

PA1
SA8

SvA1

FP3F0B28.EPS

Connector Layout for Checking


SA6 SA6 CNA1 CNPA1/CNSVA1 CNA3
CNA1 NC COM 2
CNPA1 1 2
1
CNSVA1 1
2
CNA3
CNA4
SA8 6
CNA4 12
29 30
1
7
CN10 NO
CN10
COM
1b 30b
1a 30a

CN7 CN6 CN9 CN16


CN7
CN6 CN16 8 1 1 6 1 4 1 8
7 12 5 8 9 16
CN9 FP3F0H34.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-222
MAINTENANCE 3. TROUBLESHOOTING H3-223

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT

CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNA4 CNSVA1


NFB6 9 2
13
+24VB
+5V 5 3 1 SvA1

CN7 CNPA1
1 2 SNS11A 14 10 2
6 4 1 PA1

CN10 CNA1
27a 27 COM
NFB1
+5V 28a 28 NO SA8

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G84.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-223
MAINTENANCE 3. TROUBLESHOOTING H3-224

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SA6 ON? Adjust SA6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SA6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VB voltages output N Are NFB of power supply unit and N
normally?
NFB6 of DRV11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E65.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-224
MAINTENANCE 3. TROUBLESHOOTING H3-225

Power OFF
Is PA1 normal?
Check operating sounds can be heard N Are cables to PA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• PA1
• DRV11A board

Power OFF
Is SVA1 normal?
Check operating sounds can be heard N Are cables to SVA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• SVA1
• DRV11A board

Are suction cup, hose, and joint N


normal? Reattach or replace.

Replace in the following order.


• SA8
• SNS11A board
• DRV11A board FP3F0E66.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-225
MAINTENANCE 3. TROUBLESHOOTING H3-226

1255 Tray 1 removal unit leading edge detection error

2255 Retry

Cause
SA4 did not turn OFF when conveying film to the removal unit conveyance roller during
removal operations at the upper removal unit.

Error Related I/O Layout

MA2

SA4

FP3F0B25.EPS

Connector Layout for Checking


SA6 SA6 CNA1 CNA2 CNA3
CNA1 NC COM 1 2 2
CNA2 CNMA2 1
4 6
CNA3 8 3
1
CNMA2
1 4
29 30 1 SA4

CN10
CN10
1b 30b
1a 30a
CN7 CN6 CN9 CN16
CN7
CN6 CN16 8 1 1 6 1 4 1 8
7 12 5 8 9 16
CN9 FP3F0H35.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-226
MAINTENANCE 3. TROUBLESHOOTING H3-227

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT

CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNMA2
+5V 3 1
11 3
CN7 4 4 MA2
1 2 SNS11A 12 6

CN10 CNA1 CNA2


13a 13 5 1
NFB1 14a 14 6 2
+5V 15a 15 7 3 SA4
16a 16 8 4

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G85.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-227
MAINTENANCE 3. TROUBLESHOOTING H3-228

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SA6 ON? Adjust SA6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SA6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VB voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E71.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-228
MAINTENANCE 3. TROUBLESHOOTING H3-229

Power OFF
Is MA2 normal? N Is conveyance system mechanism of
Check at [Motor Operation] of removal unit normal?
[Check Mechanism] of M-Utility. Rotate MA2 gear with hand, and check N
Y that roller rotates smoothly.
Move rubber roller between suction
cup up and down with hand, and check
that it moves smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MA2.


board.

Power OFF
Is SA4 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting Reference".
Y N
Convey several films and
2 check conveyance state.
Replace in the Replace SA4.
following order.
Check again.
• SNS11A board
FP3F0E72.EPS
• DRV11A board

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-229
MAINTENANCE 3. TROUBLESHOOTING H3-230

1261 Tray 2 film drop error

2261 Retry

Cause
The SA8 state was abnormal due to dropping of the suctioned film during removal
operations at the lower removal unit.

Error Related I/O Layout

PA1
SA8

SvA1

FP3F0B29.EPS

Connector Layout for Checking


SA6 SA6 CNA1 CNPA1/CNSVA1 CNA3
CNA1 NC COM 2
CNPA1 1 2
1
CNSVA1 1
2
CNA3
CNA4
SA8 6
CNA4 12
29 30
1
7
CN10 NO
CN10
COM
1b 30b
1a 30a

CN7 CN6 CN9 CN16


CN7
CN6 CN16 8 1 1 6 1 4 1 8
7 12 5 8 9 16
CN9 FP3F0H36.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-230
MAINTENANCE 3. TROUBLESHOOTING H3-231

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT

CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NO
+24VB

CN16 CNA4 CNSVA1


NFB6 9 2
13
+24VB
+5V 5 3 1 SvA1

CN7 CNPA1
1 2 SNS11A 14 10 2
6 4 1 PA1

CN10 CNA1
27a 27 COM
NFB1
+5V 28a 28 NO SA8

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G86.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-231
MAINTENANCE 3. TROUBLESHOOTING H3-232

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SA6 ON? Adjust SA6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SA6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VB voltages output N Are NFB of power supply unit and N
normally?
NFB6 of DRV11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E69.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-232
MAINTENANCE 3. TROUBLESHOOTING H3-233

Power OFF
Is PA1 normal?
Check operating sounds can be heard N Are cables to PA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• PA1
• DRV11A board

Power OFF
Is SVA1 normal?
Check operating sounds can be heard N Are cables to SVA1 normal? N
at [Other Actuators] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y
Replace in the following order.
• SVA1
• DRV11A board

Are suction cup, hose, and joint N


Reattach or replace.
normal?
Y

Replace in the following order.


• SA8
• SNS11A board
• DRV11A board FP3F0E70.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-233
MAINTENANCE 3. TROUBLESHOOTING H3-234

1262 Tray 2 removal unit leading edge detection error

2262 Retry

Cause
SB4 did not turn OFF when conveying film to the removal unit conveyance roller during
removal operations at the lower removal unit.

Error Related I/O Layout

MB2

SB4

FP3F0B31.EPS

Connector Layout for Checking


SB6 SB6 CNB1 CNB2 CNB3
CNB1 NC COM 1 2 2
CNB2 CNMB2 1
4 6
8 3
CNB3
1

CNMB2 1 4
29 30 1 SB4

CN10
CN10
1b 30b
1a 30a
CN7 CN6 CN9 CN17
CN7
CN6 CN17 8 1 1 6 1 4 1 6
7 12 5 8 7 12
CN9
FP3F0H37.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-234
MAINTENANCE 3. TROUBLESHOOTING H3-235

Error Related System Block Diagram

PSU100/PSU200 DRV11A LOWER REMOVAL UNIT

CN6
CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

CN17 CNMB2
+5V 3 1
9 3
CN7 4 4 MB2
1 2 SNS11A 10 6

CN10 CNB1 CNB2


13b 13 5 1
NFB1 14b 14 6 2
+5V 15b 15 7 3 SB4
16b 16 8 4

CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G87.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-235
MAINTENANCE 3. TROUBLESHOOTING H3-236

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Is SB6 ON? Adjust SB6 attaching position.


N
Check at [Sensor Monitoring] of Or replace SB6.
[Check Mechanism] of M-Utility. Refer to "4. Inspecting, Replacing,
Adjusting Parts".
Y
2
Power OFF
Are +5Vcc/+24VC voltages output N Are NFB of power supply unit and N
normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E73.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-236
MAINTENANCE 3. TROUBLESHOOTING H3-237

Power OFF
Is MB2 normal? N Is conveyance system mechanism of
Check at [Motor Operation] of removal unit normal?
[Check Mechanism] of M-Utility. Rotate MB2 gear with hand, and check N
Y that roller rotates smoothly.
Move rubber roller between suction
cup up and down with hand, and check
that it moves smoothly.
Y
Check the following items, replace and
adjust the required parts.
•Attaching state, damage, wear of drive gear
•Belt and belt tension
•Slider rail of two edge of suction cup arm

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace MB2.


board.

Power OFF
Is SB4 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting Reference".
Y N
Convey several films and
2 check conveyance state.
Replace in the Replace SB4.
following order.
Check again.
• SNS11A board
FP3F0E74.EPS
• DRV11A board

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-237
MAINTENANCE 3. TROUBLESHOOTING H3-238

1263 SC1 supply error

Cause
SC1 did not turn ON by the film leading edge when conveying film to the before-sub-
scanning conveyor during removal conveyance.

Error Related I/O Layout

MA2
MB2

MC 1

SC 1
FP3F0B32.EPS

Connector Layout for Checking


SA6 SA6/SB6 CNA3 CNB3
SB6 NC COM 2 2
CNA3 CNMA2 1 CNMB2 1
CNMA2 4 6 4 6
CNB3 4 3 3
1 SC1 1 1
CNMB2
CNC1

CNMC1

CNMC1
CN18 6
4
CN7
CN16 1
CN6
CN9 3
CN18 CNC1
1 7 SJ2/SJ3
8 14 NC COM
CN7 CN6 CN9 CN16
8 1 1 6 1 4 1 8
7 12 5 8 9 16
FP3F0H38.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-238
MAINTENANCE 3. TROUBLESHOOTING H3-239

Error Related System Block Diagram

PSU100/PSU200 DRV11A UPPER REMOVAL UNIT


CN6
CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNMA2
3 1
11 3
4 4 MA2
12 6

LOWER REMOVAL UNIT

CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

CN17 CNMB2
3 1
9 3
4 4 MB2
10 6

CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
+5V 2 4 MC1
9 6

CN7
1 2 SNS11A
CN11 CNC1
1a 1 1
NFB1 2a 2 2
+5V 3a 3 3 SC1
4a 4 4

CN9, CN16, CN17: Connectors which are difficult to measure alone by


one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G88.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-239
MAINTENANCE 3. TROUBLESHOOTING H3-240

Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.

Insert tray shutter.

Remove cover.

Check film state.

Are SJ2/SJ3/SA6/SB6 normal? N Adjust attaching positions of SJ2/SJ3/SA6/SB6.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3/SA6/SB6.
[Check Mechanism] of M-Utility.
Y
Power OFF
Are +5Vcc/+24VB/+24VC/+24VD N Are NFB of power supply unit and
voltages output normally?
NFB1 of SNS11A board normal? N
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Replace fuse.
Y

Are cables normal?


N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.


Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive
Y gear, damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N

Replace DRV11A Replace MC1.


1 board.
FP3F0E75.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-240
MAINTENANCE 3. TROUBLESHOOTING H3-241

Is before-sub-scanning conveyor grip N Refer to "4. Inspecting, Replacing, Adjusting Parts" and adjust.
normal?
After adjusting, check again.
Check that clearance is 0.5 mm at
[Grip] of [Check Mechanism] of
M-Utility.
Y
Power OFF
Is MA2 normal? N Is drive system mechanism of
Check attaching state of drive
Check at [Motor Operation] of removal unit normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MA2 gear with hand, and
replace and adjust parts as
Y check that roller rotates smoothly.
required.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N

Replace DRV11A Replace MA2.


board.
Power OFF
Is MB2 normal? N Is drive system mechanism of removal
Check attaching state of drive
Check at [Motor Operation] of unit normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MB2 gear with hand, and check
replace and adjust parts as
Y that roller rotates smoothly.
required.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N

Replace DRV11A Replace MB2.


board.

Power OFF
Is SC1 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting Reference".
Convey several films and Y N
2 check conveyance state.
Check again. Replace SNS11A Replace SC1.
board. FP3F0E76.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-241
MAINTENANCE 3. TROUBLESHOOTING H3-242

1264 SA4 discharge error

Cause
SA4 did not turn OFF when discharging film from the upper removal unit during removal
conveyance.

Error Related I/O Layout

MA2

SA4

MC1

FP3F0B33.EPS

Connector Layout for Checking


4
SA6 CNA3 1 SA4
CNA1
CNA2 NC COM 2
CNA3 CNMA2 1
4 6
3
CNMA2 1

CNA2
CNMC1
CN10
8 CNMC1
6
4
CN18
1
CN7 1
CN16
CN6 3
CN9 CN10 CN18
1b 30b 1 7 SJ2/SJ3
1a 30a 8 14
NC COM
CN7 CN6 CN9 CN16
8 1 1 6 1 4 1 8
7 12 5 8 9 16

FP3F0H39.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-242
MAINTENANCE 3. TROUBLESHOOTING H3-243

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
2 4 MC1
9 6

UPPER REMOVAL UNIT

CN9 CNA3
NFB 9 2 1 COM SA6
+24VB
6 2 NC
+24VB

CN16 CNMA2
+5V 3 1
11 3
CN7 4 4 MA2
1 2 SNS11A 12 6

CN10 CNA1 CNA2


13a 13 5 1
NFB1 14a 14 6 2
+5V 15a 15 7 3 SA4
16a 16 8 4

CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G89.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-243
MAINTENANCE 3. TROUBLESHOOTING H3-244

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Check film stop position and state.

Are SJ2/SJ3/SA6 normal? Adjust attaching positions of


N
Check at [Sensor Monitoring] of SJ2/SJ3/SA6.
[Check Mechanism] of M-Utility. If normal, replace SJ2/SJ3/SA6.
Y
2
Power OFF
Are +5Vcc/+24VB/+24VD voltages N Are NFB of power supply unit and N
output normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.

Is fuse of power supply unit normal? N


Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E77.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-244
MAINTENANCE 3. TROUBLESHOOTING H3-245

Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N

Replace DRV11A Replace MC1.


board.
Is before-sub-scanning conveyor grip
normal? N Adjust home position.
Check that clearance is 0.5 mm at Refer to "3.5 Troubleshooting Reference".
[Grip] of [Check Mechanism] of
M-Utility.
Y
Power OFF
Is MA2 normal? N Is drive system mechanism of
Check attaching state of drive
Check at [Motor Operation] of removal unit normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MA2 gear with hand, and
replace and adjust parts as
Y check that roller rotates smoothly.
required.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Replace DRV11A Replace MA2.
board.

Power OFF
Is SA4 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting Reference".
Convey several films and Y N
2 check conveyance state.
Check again. Replace SNS11A Replace SA4.
FP3F0E78.EPS
board.

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-245
MAINTENANCE 3. TROUBLESHOOTING H3-246

1265 SB4 discharge error

Cause
SB4 did not turn OFF when discharging film from the lower removal unit during removal
conveyance.

Error Related I/O Layout

MB2

SB4

MC1

FP3F0B34.EPS

Connector Layout for Checking


4
SB6 SB6 CNB3 1 SB4
CNB1 NC COM 2
CNB2 CNMB2 1
CNB3 4 6
3
CNMB2 1

CNMC2
CN10 CNB2

8
CN18 CNMC2
6
4
CN7 1
CN17
CN6
1
CN9
3
CN10 CN18
1b 30b 1 7 SJ2/SJ3
1a 30a 8 14
NC COM
CN7 CN6 CN9 CN17
8 1 1 6 1 4 1 6
7 12 5 8 7 12
FP3F0H40.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-246
MAINTENANCE 3. TROUBLESHOOTING H3-247

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
2 4 MC1
9 6

LOWER REMOVAL UNIT

CN9 CNB3
NFB 10 3 1 COM SB6
+24VC
7 2 NC
+24VC

CN17 CNMB2
+5V 3 1
9 3
CN7 4 4 MB2
1 2 SNS11A 10 6

CN10 CNB1 CNB2


13b 13 5 1
NFB1 14b 14 6 2
+5V 15b 15 7 3 SB4
16b 16 8 4

CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance.
CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G90.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-247
MAINTENANCE 3. TROUBLESHOOTING H3-248

Power ON
Check error generation state.
Check error details at
[Error Log Data] of M-Utility.

Is SA1/SB1 ON? N
Check at [Sensor Monitoring] of Insert tray shutter and pull out tray.
[Check Mechanism] of M-Utility.
Y Supplementary Note:
Check that suction cup arm is at upper dead-point.
Release tray lock.
Insert tray shutter while pulling out tray.

Remove film, and push tray back in to


its original position.

Remove covers.

Check film stop position and state.

Are SJ2/SJ3/SB6 normal? Adjust attaching positions of


N
Check at [Sensor Monitoring] of SJ2/SJ3/SB6.
[Check Mechanism] of M-Utility. If normal, replace SJ2/SJ3/SB6.
Y
2
Power OFF
Are +5Vcc/+24VC/+24VD voltages N Are NFB of power supply unit and N
output normally?
NFB1 of SNS11A board normal?
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference". Recover NFB.
Y For direct-bonded fuse,
Y
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit. FP3F0E79.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-248
MAINTENANCE 3. TROUBLESHOOTING H3-249

Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N

Replace DRV11A Replace MC1.


board.
Is before-sub-scanning conveyor grip
normal? N Adjust home position.
Check that clearance is 0.5 mm at Refer to "3.5 Troubleshooting Reference".
[Grip] of [Check Mechanism] of
M-Utility.
Y
Power OFF
Is MB2 normal? N Is drive system mechanism of
Check attaching state of drive
Check at [Motor Operation] of removal unit normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MB2 gear with hand, and
replace and adjust parts as
Y check that roller rotates smoothly.
required.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Replace DRV11A Replace MB2.
board.

Power OFF
Is SB4 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting Reference".
Convey several films and Y N
2 check conveyance state.
Check again. Replace SNS11A Replace SB4.
FP3F0E80.EPS
board.

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-249
MAINTENANCE 3. TROUBLESHOOTING H3-250

1268 SC1 discharge error

Cause
SC1 did not turn OFF when discharging film from the before-sub-scanning conveyor
during before-sub-scanning conveyance.

Error Related I/O Layout

MD1 MC 1

M D2 MC 2
SC 1
FP3F0B35.EPS

Connector Layout for Checking


4
SB6 SB6 CNB3 1 SC1
NC COM 2
1
CND2 CNB3

CNC1
CND3
CND1 CNMC1 CNMC1
6
CN13 4
CN12
1
CN14 3
1 CND2 CND3
CN7 CN18 CNC1 10
1
CN6 CN11 3
CN9 2 CND1 2
4 1
CN11 CN13 CN12
1b 26b 10 1 1 3 SJ2/SJ3
1a 26a 4 6
NC COM
CN7 CN6 CN9 CN18 CN14
8 1 1 6 1 4 1 7 1 2
7 12 5 8 8 14 3 4
FP3F0H41.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-250
MAINTENANCE 3. TROUBLESHOOTING H3-251

Error Related System Block Diagram

PSU100/PSU200 DRV11A SUB SCANNING UNIT


CN14 CND3 CNMD2
NFB2 1 1 1
+15VM 3 2 2 MD2

CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC

SUB SCANNING UNIT

CN12 CND1 CN1


NFB 7
+15VM 1 1 1
RELAY +15VM
4 3 2
3 2 3
6 4 4

CN13 CND2 CN2


3 3 3 MD1
4 4 4
5 5 5
6 6 6
9 9 9
10 10 10

+5VR
CN9 CNB3 SB6
3 1 COM
NFB 7 2 NC
10
+24VC

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
+5V 2 4 MC1
9 6

CN7
1 2 SNS11A
CN11 CNC1
1a 1 1
NFB1 2a 2 2
+5V 3a 3 3 SC1
4a 4 4

CN9 : Connector which is difficult to measure alone by one person due to its remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G91.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-251
MAINTENANCE 3. TROUBLESHOOTING H3-252

Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.

Insert tray shutter.

Remove cover.

Check film stop position and state.

Are SJ2/SJ3/SB6 normal? N Check attaching positions of SJ2/SJ3/SB6.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3/SB6.
[Check Mechanism] of M-Utility.
Y
Power OFF
Are +5Vcc/+15VM/+24VC/+24VD N Are NFB of power supply unit and
voltages output normally?
NFB2 of DRV11A board, and NFB1 N
Refer to "3.5 Troubleshooting
of SNS11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Y Reference". Recover NFB.
For direct-bonded fuse,
Y replace the SNS11A or
DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Replace fuse.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.


Power OFF
Is MD1 (FFM) normal? Is drive system mechanism of sub Check the following items,
N
Check at [Motor Operation] of scanning unit normal? and replace and adjust parts
N
[Check Mechanism] of M-Utility. Rotate MD1 drive shaft with hand, as required.
Y and check that it rotates smoothly. • Rubber belt, SUS belt,
Y Kapton belt
• Belt tensioner
• Conveyance roller
Are cables normal? N • Biting of foreign particles
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace in the following order.


• MD1
• DRV11A board

FP3F0E81.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-252
MAINTENANCE 3. TROUBLESHOOTING H3-253

1
Power OFF
Is grip mechanism of sub scanning unit
Check the following items,
Is MD2 normal? N normal? N and replace and adjust parts
Check at [Grip] of [Check Mechanism] Rotate MD2 cam with hand, and check
as required.
of M-Utility. that grip roller moves up and down
• Attaching position of cam
Y smoothly.
• Grip spring
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N

Replace DRV11A Replace MD2.


board.
Is sub scanning unit grip normal? N
Check that grip roller is parallel. Refer to "4. Inspecting, Replacing, Adjusting Parts" and check.
Y
Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N

Replace DRV11A Replace MC1.


board.
Is transport unit grip normal? N Adjust home position.
Check that clearance is 0.5 mm at
Refer to "3.5 Troubleshooting Reference".
[Grip] of [Check Mechanism] of
M-Utility.
Y
Power OFF
Is SC1 normal? N Are cables to sensor normal? N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Does error occur again? Is sensor normal?


Y N Replace with same sensor and check.
Refer to "3.5 Troubleshooting Reference".
Convey several films and Y N
2 check conveyance state.
Check again. Replace SNS11A Replace SC1.
FP3F0E82.EPS
board.
006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-253
MAINTENANCE 3. TROUBLESHOOTING H3-254

1271 SD1 supply error

1296 SD1 discharge error

Cause
The SD1 state was abnormal when supplying film to the sub scanning unit (discharging
from the sub scanning unit) during recording conveyance.

Error Related I/O Layout

MD1 MC1

MD2 MC2

MC3 FP3F0B36.EPS

Connector Layout for Checking


SB6 SB6 CNB3
NC COM 2
1
CND2 CNB3

CND26 CND3
CNMC1 CNMC1
CND1 6
CN13 4
CN12
1
CN14 CND2 3
1
10
1
CND3
CN7 CN18
3 CND1
CN6 *CN9 2
CN9 14 4 2
CND26 1
CN13 CN12 CN14
10 1 1 3 1 2 SJ2/SJ3
4 6 3 4 NC COM
CN7 CN6 CN9 *CN9 CN18
8 1 1 6 1 4 4 1 1 7
7 12 5 8 8 14
FP3F0H42.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-254
MAINTENANCE 3. TROUBLESHOOTING H3-255

Error Related System Block Diagram

PSU100/PSU200 DRV11A SUB SCANNING UNIT


CN14 CND3 CNMD2
NFB2 1 1 1
+15VM 3 2 2 MD2

CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC

SUB SCANNING UNIT

CN12 CND1 CN1


NFB 7
+15VM 1 1 1
RELAY +15VM
4 3 2
3 2 3
6 4 4

CN13 CND2 CN2


3 3 3 MD1
4 4 4
5 5 5
6 6 6
9 9 9
10 10 10

+5VR
CN9 CNB3 SB6
3 1 COM
NFB 7 2 NC
10
+24VC

BEFORE-SUB-SCANNING CONVEYOR
CN18 CNMC1
1 1
8 3
+5V 2 4 MC1
9 6

CN7
1 2
SNS11A

SUB SCANNING UNIT

SCN11A CN9 CND26


1a 1 1
2a 2 2
3a 3 3 SD1
4a 4 4

CN9: Connector which is difficult to measure alone by one person due to its remote distance.
FP3F0G92.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-255
MAINTENANCE 3. TROUBLESHOOTING H3-256

Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.

Insert tray shutter.

Remove cover.

Check film stop position and state.

Are SJ2/SJ3/SB6 normal? N Check attaching positions of SJ2/SJ3/SB6.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3/SB6.
[Check Mechanism] of M-Utility.
Y
Power OFF
Are +5Vcc/+15VM/+24VC/+24VD N Are NFB of power supply unit and
voltages output normally?
NFB2 of DRV11A board, and NFB1 N
Refer to "3.5 Troubleshooting
of SNS11A board normal?
Reference".
Refer to "3.5 Troubleshooting
Y Reference". Recover NFB.
For direct-bonded fuse,
Y replace the SNS11A or
DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Replace fuse.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.


Power OFF
Is MD1 (FFM) normal? N Is drive system mechanism of sub
Check the following items,
Check at [Motor Operation] of scanning unit normal? N and replace and adjust parts
[Check Mechanism] of M-Utility. Rotate MD1 drive shaft with hand,
as required.
Y and check that it rotates smoothly.
• Rubber belt, SUS belt,
Y Kapton belt
• Belt tensioner
• Conveyance roller
Are cables normal? • Biting of foreign particles
N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace in the following order.


• MD1
• DRV11A board

FP3F0E83.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-256
MAINTENANCE 3. TROUBLESHOOTING H3-257

1
Power OFF
Is grip mechanism of sub scanning unit
Check the following items,
Is MD2 normal? N normal? N and replace and adjust parts
Check at [Grip] of [Check Mechanism] Rotate MD2 cam with hand, and check
as required.
of M-Utility. that grip roller moves up and down
• Attaching position of cam
Y smoothly.
• Grip spring
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N

Replace DRV11A Replace MD2.


board.
Is sub scanning unit grip normal? N
Check that grip roller is parallel. Refer to "4. Inspecting, Replacing, Adjusting Parts" and check.
Y
Power OFF
Is MC1 normal? N Is drive system mechanism of
Check the following items,
Check at [Motor Operation] of before-sub-scanning conveyor normal? N and then replace and adjust
[Check Mechanism] of M-Utility. Rotate MC1 drive gear with hand, and
parts as required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Replace with same motor and check.
Or perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N

Replace DRV11A Replace MC1.


board.
Is transport unit grip normal?
Check that clearance is 0.5 mm at N Adjust home position.
[Grip] of [Check Mechanism] of Refer to "3.5 Troubleshooting Reference".
M-Utility.
Y
Power OFF
Is SD1 normal? N Are cables to sensor normal? N
Place unwanted film on SD1, and Check connector connection, cable
check at [Sensor Monitoring] of conduction, and connector pins.
[Check Mechanism] of M-Utility. Y Repair or replace.
Y
Replace in the
Does error occur again? following order.
• SD1
Y N
• SCN11A board
• SNS11A board
Convey several films and
2 check conveyance state.
Check again.
FP3F0E84.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-257
MAINTENANCE 3. TROUBLESHOOTING H3-258

1275 SE3 supply error

Cause
SE3 did not turn ON by the film leading edge when conveying to the transport unit
during transport unit conveyance.

Error Related I/O Layout

SE3 ME2
ME1

MD1

MD2
FP3F0B37.EPS

Connector Layout for Checking


CNE1 SB6 CNB3
CNME2 NC COM 2
CNME1 1
CND2 8
SB6 1
CNE1 4
1 SE3
CNB3

CND1 CND3
1
3
CN13 CNME1
CN12 6
4 4
CN14 6
CNME2 1
CN7 CN19
3 CND3
CN6 CN11
CN9 2
CN11 1

1b 26b CND2
1a 26a 1
10
CN13 CN12 1
3 CND1
10 1 1 3 2
4 6 4
SJ2/SJ3
CN7 CN6 CN9 CN19 CN14 NC COM
8 1 1 6 1 4 1 4 1 2
7 12 5 8 5 8 3 4

FP3F0H43.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-258
MAINTENANCE 3. TROUBLESHOOTING H3-259

Error Related System Block Diagram

PSU100/PSU200 DRV11A SUB SCANNING UNIT


CN14 CND3 CNMD2
NFB2 1 1 1
+15VM 3 2 2 MD2

CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC

SUB SCANNING UNIT

CN12 CND1 CN1


NFB 7
+15VM 1 1 1
RELAY +15VM
4 3 2
3 2 3
6 4 4

CN13 CND2 CN2


3 3 3 MD1
4 4 4
5 5 5
6 6 6
9 9 9
10 10 10

+5VR
CN9 CNB3 SB6
3 1 COM
NFB 7 2 NC
10
+24VC

TRANSPORT UNIT

CN19 CNME1
1 1
5 3
2 4 ME1
6 6

CNME2
3 1
7 3
+5V 4 4 ME2
8 6

CN7
1 2 SNS11A
CN11 CNE1
5b 5 1
NFB1 6b 6 2
+5V 7b 7 3 SE3
8b 8 4

CN9, CN19: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G93.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-259
MAINTENANCE 3. TROUBLESHOOTING H3-260

Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.

Insert tray shutter.

Remove cover.

Check film stop position and state.

Are SJ2/SJ3/SB6 normal? N Check attaching positions of SJ2/SJ3/SB6.


Check at [Sensor Monitoring] of If normal, replace SJ2/SJ3/SB6.
[Check Mechanism] of M-Utility.
Y Power OFF
Are +5Vcc/+15VM/+24VC/+24VD N Are NFB of power supply unit and
voltages output normally? NFB2 of DRV11A board, and NFB1 N
Refer to "3.5 Troubleshooting of SNS11A board normal?
Reference". Refer to "3.5 Troubleshooting Reference". Recover NFB.
Y Y For direct-bonded fuse, replace
the SNS11A or DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting Reference".
Y Replace fuse.

Are cables normal?


N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.


Power OFF
Is ME1 normal? N Is drive system mechanism of
Check attaching state of drive
Check at [Grip] of [Check Mechanism] transport unit grip mechanism N gear, damage, wear, and then
of M-Utility. normal?
replace and adjust parts as
Y Rotate ME1 gear with hand, and check
required.
that roller moves up and down smoothly.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N

Replace DRV11A Replace ME1.


board.
Is transport unit grip normal? N Adjust home position.
Check that clearance is 0.5 mm at
Refer to "3.5 Troubleshooting Reference".
[Grip] of [Check Mechanism] of
M-Utility.
Y

1
FP3F0E85.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-260
MAINTENANCE 3. TROUBLESHOOTING H3-261

1
Power OFF
Is ME2 normal? N Is drive system mechanism of
Check the following items, and
Check at [Motor Operation] of transport unit normal? N then replace and adjust parts as
[Check Mechanism] of M-Utility. Rotate ME2 gear with hand, and
required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.

Are cables normal? Y Is motor normal?


Check connector connection, cable Perform pulse motor inspection.
conduction, and connector pins. Refer to "3.5 Troubleshooting Reference".
N Y N

Repair or replace. Replace DRV11A Replace ME2.


board.
Power OFF
Check the following items,
Is MD1 (FFM) normal? N Is drive system mechanism of sub and replace and adjust parts
Check at [Motor Operation] of scanning unit normal? N as required.
[Check Mechanism] of M-Utility. Rotate MD1 drive shaft with hand, • Rubber belt, SUS belt,
Y and check that it rotates smoothly. Kapton belt
Y • Belt tensioner
• Conveyance roller
• Biting of foreign particles
Are cables normal? Y Replace in the following order.
Check connector connection, cable • MD1
conduction, and connector pins. • DRV11A board
N

Repair or replace.
Power OFF
Is grip mechanism of sub scanning unit
Check the following items,
Is MD2 normal? N normal? N and replace and adjust parts
Check at [Grip] of [Check Mechanism] Rotate MD2 cam with hand, and check
as required.
of M-Utility. that grip roller moves up and down
• Attaching position of cam
Y smoothly.
• Grip spring
Y
Is motor normal?
Are cables normal? Y Measure resistance between the
Check connector connection, cable connector terminals.
conduction, and connector pins. Is resistance other than 0 Ω and ∞Ω ?
N Y N
Repair or replace. Replace DRV11A Replace MD2.
Is sub scanning unit grip normal? board.
N
Check that grip roller is parallel. Refer to "4. Inspecting, Replacing, Adjusting Parts" and check.
Y
Power OFF
Is SE3 normal? Are cables to sensor normal?
N N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Does error occur again? Is sensor normal?


Y N Refer to "3.5 Troubleshooting Reference".
Y N
Convey several films and
2 check conveyance state. Replace SNS11A Replace SE3.
Check again. board.
FP3F0E86.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-261
MAINTENANCE 3. TROUBLESHOOTING H3-262

1276 SE3 discharge error

Cause
SE3 did not turn OFF when conveying film to the heat development unit during
transport unit conveyance.

Error Related I/O Layout

MG1
SE3

M E2
FP3F0B38.EPS

Connector Layout for Checking

CNE1 CNMG1
CNME2 CNMG1 6 8
4
1
CNG3 CNE1
1
1 4
3 6
4 1
1 SE3 3 3
CNG3
CN11
4
6
CNME2

CN19
CN7
CN6 CN15
CN9 SJ1
NC COM
CN11 CN19
1b 26b 1 4
1a 26a 5 8
SJ2/SJ3
CN7 CN6 CN9 CN15
8 1 1 6 1 4 1 5
7 12 5 8 6 10
FP3F0H44.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-262
MAINTENANCE 3. TROUBLESHOOTING H3-263

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9 CNJ61
NFB
8 1 1 COM SJ1
+24VA
5 2 NC
+24VA

HEAT DEVELOPMENT UNIT

CN15 CNG3 CNMG1


1 1 1
6 4 3
2 2 4 MG1
7 5 6

CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD

TRANSPORT UNIT
CN19 CNME2
3 1
7 3
+5V 4 4 ME2
8 6

CN7
1 2 SNS11A
CN11 CNE1
5b 5 1
NFB1 6b 6 2
+5V 7b 7 3 SE3
8b 8 4

CN15, CN19: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G94.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-263
MAINTENANCE 3. TROUBLESHOOTING H3-264

Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.

Insert tray shutter.

Remove cover.

Check film stop position and state.

Are SJ1/SJ2/SJ3 normal? N Adjust attaching positions of SJ1/J2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ1/SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
Power OFF
Are +5Vcc/+24VA/+24VD voltages N Are NFB of power supply unit and
output normally? NFB1 of SNS11A board normal? N
Refer to "3.5 Troubleshooting Refer to "3.5 Troubleshooting
Reference". Reference". Recover NFB.
Y Y For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting Materials".
Y Replace fuse.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.

Power OFF
Is MG1 normal? N Is drive system mechanism of heat
Check attaching state of drive
Check at [Motor Operation] of development unit mechanism normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MG1 drive gear with hand, and
replace and adjust parts as
Y check that heat development unit
required.
conveyance roller moves smoothly.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Replace MG1.
1 Replace DRV11A
board. FP3F0E87.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-264
MAINTENANCE 3. TROUBLESHOOTING H3-265

1
Power OFF
Is ME2 normal? N Is drive system mechanism of
Check the following items, and
Check at [Motor Operation] of transport unit normal? N then replace and adjust parts as
[Check Mechanism] of M-Utility. Rotate ME2 gear with hand, and
required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace ME2.


board.

Is SE3 normal? Are cables to sensor normal?


N N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Does error occur again? Is sensor normal?


Y N Refer to "3.5 Troubleshooting
Reference".
Convey several films and Y N
2 check conveyance state.
Check again. Replace SNS11A Replace SE3.
board.
FP3F0E88.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-265
MAINTENANCE 3. TROUBLESHOOTING H3-266

1278 SG1 supply error

Cause
SG1 did not turn ON by the film leading edge when discharging film from the heat
development unit.

Error Related I/O Layout

MG1

S G1

M E2
FP3F0B39.EPS

Connector Layout for Checking


CNME2 CNMG1
CNMG1 6
CNG1 4

CNG3 1
1 4
3 6
4 1
1 SG1 8
3
CNG3
CNG1
CN11

CN19
CN7
CN6 CN15
CN9 SJ1
1 NC COM
3

CN11 CN19
4
1b 26b 1 4 6 SJ2/SJ3
1a 26a 5 8 CNME2
CN7 CN6 CN9 CN15
8 1 1 6 1 4 1 5
7 12 5 8 6 10 FP3F0H45.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-266
MAINTENANCE 3. TROUBLESHOOTING H3-267

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6 CN9
NFB 11 4 COM SJ2
+24VD
NC

COM SJ3
8 NC
+24VD
TRANSPORT UNIT
CN19 CNME2
3 1
7 3
4 4 ME2
8 6

CN9 CNJ61
NFB
8 1 1 COM SJ1
+24VA
5 2 NC
+24VA

HEAT DEVELOPMENT UNIT

CN15 CNG3 CNMG1


1 1 1
6 4 3
2 2 4 MG1
+5V 7 5 6

CN7
1 2 SNS11A
CN11 CNG1
9b 1 1
NFB1 10b 2 2
+5V 11b 3 3 SG1
12b 4 4

CN19, CN15: Connectors which are difficult to measure alone by one person due to their remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G95.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-267
MAINTENANCE 3. TROUBLESHOOTING H3-268

Power ON
Check error generation state.
Check error details at [Error Log Data] 2
of M-Utility.

Insert tray shutter.

Remove cover.

Check film stop position and state.

Are SJ1/SJ2/SJ3 normal? N Adjust attaching positions of SJ1/J2/SJ3.


Check at [Sensor Monitoring] of If normal, replace SJ1/SJ2/SJ3.
[Check Mechanism] of M-Utility.
Y
Power OFF
Are +5Vcc/+24VA/+24VD voltages N Are NFB of power supply unit and
output normally? NFB1 of SNS11A board normal? N
Refer to "3.5 Troubleshooting Refer to "3.5 Troubleshooting
Reference". Reference". Recover NFB.
Y Y For direct-bonded fuse,
replace the SNS11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting Reference".
Y Replace fuse.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.

Power OFF
Is MG1 normal? N Is drive system mechanism of heat
Check attaching state of drive
Check at [Motor Operation] of development unit mechanism normal? N gear, damage, wear, and then
[Check Mechanism] of M-Utility. Rotate MG1 drive gear with hand, and
replace and adjust parts as
Y check that heat development unit
required.
conveyance roller moves smoothly.
Y

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting Reference".
Y N
Replace MG1.
1 Replace DRV11A
board. FP3F0E89.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-268
MAINTENANCE 3. TROUBLESHOOTING H3-269

1
Power OFF
Is ME2 normal? N Is drive system mechanism of
Check the following items, and
Check at [Motor Operation] of transport unit normal? N then replace and adjust parts as
[Check Mechanism] of M-Utility. Rotate ME2 gear with hand, and
required.
Y check that roller rotates smoothly.
• Attaching state of drive gear,
Y damage, and wear.
• Belts and belt tension.
Are cables normal? N
Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is motor normal?
Perform pulse motor inspection.
Refer to "3.5 Troubleshooting
Reference".
Y N

Replace DRV11A Replace ME2.


board.

Is SG1 normal? Are cables to sensor normal?


N N
Check at [Sensor Monitoring] of Check connector connection, cable
[Check Mechanism] of M-Utility. conduction, and connector pins.
Y Y Repair or replace.

Does error occur again? Is sensor normal?


Y N Refer to "3.5 Troubleshooting
Reference".
Convey several films and Y N
2 check conveyance state.
Check again. Replace SNS11A Replace SG1.
board.
FP3F0E90.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-269
MAINTENANCE 3. TROUBLESHOOTING H3-270

1279 SG2 discharge error

1297 SG2 supply error

Cause
The SG2 state was abnormal when discharging film after completing heat
development.
(1297: When executing Uniformity correction)

Error Related I/O Layout

MG1
SG2

FP3F0B40.EPS

Connector Layout for Checking


CNMG1
CNG1
CNG3
1 4
6
1
8
3
CN11 CNG3
CNG1
SJ1

4
1
SG2
SJ1 CNMG1
NC COM 6
4
CN7
CN6 CN15
CN9 1
3
CN7 CN6 CN9 CN15 CN11
8 1 1 6 1 4 1 5 1b 26b
7 12 5 8 6 10 1a 26a
FP3F0H46.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-270
MAINTENANCE 3. TROUBLESHOOTING H3-271

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6 CN9 CNJ61
NFB
8 1 1 COM SJ1
+24VA
5 2 NC
+24VA

HEAT DEVELOPMENT UNIT

CN15 CNG3 CNMG1


1 1 1
6 4 3
2 2 4 MG1
+5V 7 5 6

CN7
1 2 SNS11A
CN11 CNG1
13b 5 1
NFB1 14b 6 2
+5V 15b 7 3 SG2
16b 8 4

CN15: Connector which is difficult to measure alone by one person due to its remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G96.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-271
MAINTENANCE 3. TROUBLESHOOTING H3-272

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Is SJ1 normal? N Check attaching position of SJ1.


Check at [Sensor Monitoring] of If normal, replace SJ1.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VA voltages output N Are NFB of power supply unit, NFB8
normally? N
of DRV board, and NFB1 of SNS11A
Refer to "3.5 Troubleshooting
board normal?
Reference".
Refer to "3.5 Troubleshooting
Y Reference". Recover NFB.
For direct-bonded fuse,
Y replace the SNS11A or
DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E95.EPS

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06.30.01 FM3040 FM-DP L Service Manual H3-272
MAINTENANCE 3. TROUBLESHOOTING H3-273

1 3

Power OFF
Is SOLG1 normal? N Is drive system mechanism of SOLG1
Check at [Other Actuators] of normal?
[Check Mechanism] of M-Utility. Press plunger of SOLG1 with hand, N
Y and check that changeover guide moves
smoothly.
Y
Check the following items.
• Check that there are no foreign particles
at drive mechanism.
• Check that there are no foreign particles
at conveyance route.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is solenoid normal?
Replace with same solenoid and check.
Or measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N

Replace DRV11A Replace SOLG1.


board.

Power OFF
Are cables to sensor normal?
Is SG2 ON? N N
Check connector connection, cable
Check at [Sensor Monitoring] of
conduction, and connector pins.
[Check Mechanism] of M-Utility.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Replace with same sensor and check.
Y N
Refer to "3.5 Troubleshooting
Reference".
Y N
2 3
Replace SNS11A Replace SG2.
Check again. board

FP3F0E96.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-273
MAINTENANCE 3. TROUBLESHOOTING H3-274

1286 FFM rotation inconsistency error

Cause
Inconsistent rotation generated after a certain period of time from the start of FFM
rotation when discharging remaining film during initialization, or during recording
conveyance.

Error Related I/O Layout

MD1

FP3F0B41.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-274
MAINTENANCE 3. TROUBLESHOOTING H3-275

Error Related System Block Diagram

DRV11A SUB SCANNING UNIT

CN12 CND1 CN1


1 1 1
4 3 2
3 2 3
6 4 4

CN13 CND2 CN2


3 3 3 MD1
4 4 4
5 5 5
6 6 6
9 9 9
10 10 10

FP3F0G98.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-275
MAINTENANCE 3. TROUBLESHOOTING H3-276

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Insert shutter into film tray.

Are there dirt, cracks, breaking, N


presence of foreign particles at the Refer to "Preventive Maintenance" and clean or replace.
following parts of the sub scanning
unit.
Y

Check MD1 state at [Check N


Mechanism/Motor Operation/MD1/ End
Monitor].
Is "Failed" displayed?
Y

Replace in the following order.


• MD1
• DRV11A board FP3F0E99.EPS

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10.22.99 FM2569 FM-DP L Service Manual H3-276
MAINTENANCE 3. TROUBLESHOOTING H3-277

BLANK PAGE

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-277
MAINTENANCE 3. TROUBLESHOOTING H3-278

2219 SG3, SG4 malfunction

2220 Changeover guide neutral position error

22A6 Changeover guide SOLG1 ON error

22A7 Changeover guide SOLG1 OFF error

Cause
The SG3 and SG4 states were abnormal when switching the changeover guide plate
during initialization.

Error Related I/O Layout

SG4
SG3
SOLG1

FP3F0B20.EPS

Connector Layout for Checking

CNG6

CNSOLG1 1

6 CNSOLG1
1
SJ1 CN11 CNG6
SJ1 SG3/SG4
NC COM

CN7 CN15 1
CN6 3
CN9
CN7 CN6 CN9 CN15 CN11
8 1 1 6 1 4 1 5 1b 26b
7 12 5 8 6 10 1a 26a
FP3F0H26.EPS

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06.30.01 FM3040 FM-DP L Service Manual H3-278
MAINTENANCE 3. TROUBLESHOOTING H3-279

Error Related System Block Diagram

PSU100/PSU200 DRV11A
CN6
CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA
FILM RELEASE UNIT

CN15 CNSOLG1
NFB8
5 3 SOLG1
+24VA
9 2
+5V 4 1

CN7
1 2 SNS11A
CN11 CNG6
17b 1 1
19b 2 2
20b 3 3 SG3
NFB1
+5V

21b 4 1
23b 5 2
24b 6 3 SG4

CN15: Connector which is difficult to measure alone by one person due to its remote distance.
CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G76.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-279
MAINTENANCE 3. TROUBLESHOOTING H3-280

Power ON
Check error generation state.
Check error details at [Error Log Data]
of M-Utility.

Is SJ1 normal? N Check attaching position of SJ1.


Check at [Sensor Monitoring] of If normal, replace SJ1.
[Check Mechanism] of M-Utility.
Y
2
Power OFF
Are +5Vcc/+24VA voltages output N Are NFB of power supply unit, NFB8
normally? N
of DRV board, and NFB1 of SNS11A
Refer to "3.5 Troubleshooting
board normal?
Reference".
Refer to "3.5 Troubleshooting
Y Reference". Recover NFB.
For direct-bonded fuse,
Y
replace the SNS11A or
DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.
1
Replace power supply unit.
FP3F0E48.EPS

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06.30.01 FM3040 FM-DP L Service Manual H3-280
MAINTENANCE 3. TROUBLESHOOTING H3-281

1 3

Power OFF
Is SOLG1 normal? N Is drive system mechanism of SOLG1
Check at [Other Actuators] of normal?
[Check Mechanism] of M-Utility. Press plunger of SOLG1 with hand, N
Y and check that changeover guide moves
smoothly.
Y
Check the following items.
• Check that there are no foreign particles
at drive mechanism.
• Check that there are no foreign particles
at conveyance route.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is solenoid normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N

Replace DRV11A Replace SOLG1.


board.

Power OFF
Are cables to sensor normal?
Are SG3 and SG4 normal? N N
Check connector connection, cable
Check at [Sensor Monitoring] of
conduction, and connector pins.
[Check Mechanism] of M-Utility.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Replace with same sensor and check.
Y N
Refer to "3.5 Troubleshooting
Reference".
Y N
2 3
Replace SNS11A Replace SG3 and/or SG4.
Check again. board

FP3F0E49.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-281
MAINTENANCE 3. TROUBLESHOOTING H3-282

12E2 Sorter entrance film JAM

Cause
ST1 did not turn ON when discharging film from FM-DP L to the sorter.

Error Related I/O Layout

ST1

SOLG1

ST6

MT1

FP3F0S64.EPS
FP3F0S86.EPS

Error Related System Block Diagram


PSU100/PSU200 DRV11A
CN6
CN9 CNJ61
NFB 8 1 1 COM SJ1
+24VA
5 2 NC
+24VA

CN15 CNSOLG1
NFB8
5 3 SOLG1
+24VA
9 2
+5V 4 1

CN30
1 2 3 4 MTH11A SRT11A
CN23 CN1 PRINTER
NFB1 1 1
3 3
RS-232C
NFB3
Sorter power supply
CN3 CN7 Sorter
+5V control signal 5 1
CN5
+5V 1 1
CN8
NFB2 2 2
1 1 ST1
+5V +5V 3 3
4 4

+24V CN6
3 3
NFB1
1 COM ST6
+24V
2 NC

CN3 MT1
1 1
2 2
3 3
+24V 4 4 MT1
5 5
6 6

CN15 :Connectors which is difficult to measure alone by one person due to its remote distance.
FP3F0S94.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-282
MAINTENANCE 3. TROUBLESHOOTING H3-283

Power ON
Check error generation state.
Check error details at [Error Log Data] 3
of M-Utility.

Power OFF
Check the film state. Y Check sorter.
Is film discharged from FM-DP L? 1
N
Check SOLG1.

Power ON
Is SJ1 normal? N Check attaching position of SJ1.
Check at [Sensor Monitoring] of
If normal, replace SJ1.
[Check Mechanism] of M-Utility.
Y Power OFF
Are NFB of power supply unit and
Is +24VA voltage output normally? N NFB8 of DRV board normal? N
Refer to "3.5 Troubleshooting
Refer to "3.5 Troubleshooting
Reference".
Reference".
Y Recover NFB.
Y
For direct-bonded fuse,
replace the DRV11A board.
Is fuse of power supply unit normal? N
Refer to "3.5 Troubleshooting
Reference".
Y Replace fuse.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Replace power supply unit.


Power OFF
Is SOLG1 normal? N Is drive system mechanism of SOLG1
Check at [Other Actuators] of normal?
[Check Mechanism] of M-Utility. Press plunger of SOLG1 with hand, N
Y and check that changeover guide moves
smoothly.
Y
Check that there are no foreign particles
at drive mechanism.
Check that there are no
foreign particles at Are cables normal? N
conveyance route. Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is solenoid normal?
Measure resistance between the
connector terminals.
Is resistance other than 0 Ω and ∞Ω ?
Y N

Replace DRV11A Replace SOLG1.


board.
FP3F0S60.EPS

006-252-05
06.30.01 FM3040 FM-DP L Service Manual H3-283
MAINTENANCE 3. TROUBLESHOOTING H3-284

Is ST6 ON? N Check attaching position of ST6.


Check at [Check Mechanism]/ [Sorter If normal, replace ST6.
Unit]/ [Sensor Monitor] of M-Utility.
Y
Power OFF
Are two fuses of sorter power supply N
unit normal? Replace fuses.
Refer to "3.5 Troubleshooting Reference".
Y

Are three NFBs of SRT11A board N


Recover NFBs.
normal?
For direct-bonded fuse, replace the SRT11A board.
Refer to "3.5 Troubleshooting Reference".
Y
Power ON Power OFF
Is control signal from FM-DP L Is cable between FM-DP L and
normal? N sorter normal?
N
Check that the voltage of "PRINTER" Check connector connection cable
check pin on SRT11A board is +5V? conduction, and connector pins.
Y Y Repair or Replace.

Replace in the following order.


• SRT11A board
• MTH11A board

Power OFF
Are +5V/+24V voltages output N Is cable from sorter power supply
normally from sorter power supply board to SRT11A board normal? N
board? Check connector connection, cable
Refer to "3.5 Troubleshooting Reference". conduction, and connector pins.
Repair or replace.
Y Y

Replace power supply unit of sorter.

Power OFF
Is MT1 normal? N Is driving mechanism of sorter normal?
Check at of [Check Mechanism]/ Rotate MT1 belt with hand, and check N
[Sorter Unit]/ [Motor MT1] that roller rotates smoothly.
of M-Utility. Y
Y Check the following items.
• Attaching state of drive gear.
• Damage of drive gear.
• Attaching state of belt.
• Tension of belt.

Are cables normal? N


Check connector connection, cable
conduction, and connector pins.
Y Repair or replace.

Is error corrected when MT1 is replaced?


N

Replace SRT11A board.


2
FP3F0S61.EPS

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06.30.01 FM3040 FM-DP L Service Manual H3-284
MAINTENANCE 3. TROUBLESHOOTING H3-285

Power OFF
Is ST1 normal? N Are cables to sensor normal? N
Check at [Check Mechanism]/ [Sorter Check connector connection, cable
Unit]/ [Sensor Monitor] of M-Utility. conduction, and connector pins.
Y Repair or replace.
Y

Does error occur again? Is sensor normal?


Replace with other sensors of
Y N
sorter and check.
Y N

3 Convey several films, Replace SRT11A Replace ST1.


and check conveyance board.
Check again. state. FP3F0S63.EPS

006-252-02
10.22.99 FM2569 FM-DP L Service Manual H3-285
FM-DP L
Service Manual

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE CONTROL SHEET M-1

CONTROL SHEET
Issue Date Revision Number Reason Pages Affected

03/18/99 00 New release (FM2437) All pages


06/15/99 01 Revised(FM2514) All pages
10/22/99 02 Revised(FM2569) 1, 4, 5, 7, 8, 11, 12, 16, 18, 24, 29
05/20/00 04 Revised(FM2742) 1, 12
06/30/01 05 Revised(FM3040) 1, 2, 5, 7, 26

006-252-05
06.30.01 FM3040 FM-DP L Service Manual M-1
PREVENTIVE MAINTENANCE 1. PREVENTIVE MAINTENANCE ITEMS M-4

1. PREVENTIVE MAINTENANCE ITEMS


Equipment Main Body
Refer to Item Intervals Work Time Remarks
(Min.)

— Power ON — 5~25 Remote/Local switch

— Starting M-Utility — — Start up during initialization


2.1 Checking error log 1Y 15 M-Utility (Error log display)

2.2 Checking film output, film conveyance, 1Y 30 M-Utility (Flat pattern:120,


images Check Density)

— Power OFF — — —
2.3 Cleaning the cleaning roller 1Y 10 After washing with water, clean
with ethanol.

— Power ON — — Remote/Local switch

— Starting M-Utility — — Start up during initialization


2.4 Checking the interlock function 1Y 10 M-Utility (SJ2/SJ3, SJ1, SA6,
SB6)

2.5 Checking fan operations 1Y 10 M-Utility (FANG1/FANG2),


FANJ1, FANJ3

— Power OFF — — —

2.6 Removing the adiabatic cover 1Y 10 —


2.7 Inspecting the film tray and removing covers 1Y 11 —
•Inspecting the tray lock Inspect lock state, and for wear
•Removing the film tray —
•Removing the cover —
•Inspecting the film pack, and shutter detec- Inspect for flaws, and chipping
tion actuator
•Inspecting the tray lock mechanism Visual inspection

2.8 Cleaning the air filter 1Y 5 Vacuum cleaner

2.9 Cleaning inside the equipment 1Y 20 Vacuum cleaner


2.10 Cleaning the SUS belt, rubber belt, 3Y 6 Moistened cloth
kapton belt Clean with ethanol.

2.11 Inspecting the anti-vibration rubber 3Y 1 —

2.12 Cleaning the density measurement unit 1Y 6 Clean with cotton swab
moistened with ethanol.

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10.22.99 FM2569 FM-DP L Service Manual M-4
PREVENTIVE MAINTENANCE 1. PREVENTIVE MAINTENANCE ITEMS M-5

Refer to Item Intervals Work Time Remarks


(Min.)

2.13 Cleaning the heat development unit 1Y 20 —


•Heat plate Clean with ethanol.
•Rubber roller Clean with ethanol.
•Around the heat development unit Vacuum cleaner
— Attaching the heat plate of the heat development unit — 6 —
2.14 Checking and replacing the filter of the heat 1Y 5 Check if filters are dirty and
development unit replace if dirty.
— Attaching the rack of the heat development unit — 7 —
— Attaching the adiabaticcover of the heat development unit — 2 —
— Attaching the cleaning roller — — —
2.15 Attaching/cleaning the cover 1Y 8 —
•Attaching the cover —
•Attaching the film tray —
•Cleaning the cover Moistened cloth
— Power ON — — Remote/Local switch
— Starting M-Utility — — Start up during initialization
2.16 Checking the voltage 1Y 8 Tester
— Attaching the lower front cover — 1 —
— Power OFF — — —
— Power ON — 25 —
2.17 Checking final operations and images 1Y 30 M-Utility (Flat pattern:120,
AUTO F.D.C.,
Check Density)
2.18 Setting the date and time 1Y 2 M-Utility (Set Date/time)
— Power OFF — — —
2.19 Work completion report 1Y — —

Sorter
Clean the inside of the sorter if dirty every year.

006-252-05
06.30.01 FM3040 FM-DP L Service Manual M-5
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-6

2. DETAILS OF PREVENTIVE MAINTENANCE


PROCEDURES
Details of procedures are described according to the order of items in "1. PREVENTIVE
MAINTENANCE ITEMS. " For better clarity of the inspection interval of each item, in
this chapter, the following symbols are shown with each item.
Before starting work, check the inspection interval symbol of the item.

Indicates that maintenance is to be performed every six months.


0.5Y

Indicates that maintenance is to be performed every year.


1Y

Indicates that maintenance is to be performed every two years.


2Y

Indicates that maintenance is to be performed every year after three years


3Y
later.

006-252-01
06.15.99 FM2514 FM-DP L Service Manual M-6
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-7

2.1 Checking Error Log


Check for errors using the M-Utility, and save the error log on a floppy disk if 1Y
necessary.
If an error is detected, correct the error first and then initialize the log file.

Procedure
(1) Turn ON the power of the equipment.
(2) Start the M-Utility during initialization.
(3) Touch [System Management], [Error Log Data], [Display Error Log #1], and
then [Display Error Log #2].
→ The following error log screen appears.

M-UTILITY
X : Error source differentiation "P", "F" or "N" (*1)
Error Log 1 Display
(Printer, formatter or network)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY AAAA : Error code (Hexadecimal 4 digits)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY BBBB : Detailed error information
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY (Hexadecimal 4 digits)
X AAAA BBBB CCCCCC DDDD YY
X AAAA BBBB CCCCCC DDDD YY CCCCCCC : Date of error (6 digits)
DDDD : Time of error (4 digits)

YY : Index display when DSP error occurs


BACK NEXT QUIT
(No other error display)

*1: Main unit software version B03 or later. FP3M0219.EPS

<CONFIRM>
For details on error codes, refer to the meaning of error codes, suspected causes,
and remedies in "MAINTENANCE 3.1.3 Error Code Tables". To analyze error
codes, refer to "Detailed Error Information".

(4) Touch [System Management], [Error Log Data], [Clear], and then [YES].
→ The error log file is initialized.

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06.30.01 FM3040 FM-DP L Service Manual M-7
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-8

2.2 Checking Film Output, Film Conveyance, and Images


Output film from each film tray using the M-Utility (Flat Pattern:density1.2 , 1Y
17-Steps Pattern) and check the recording image format, density correction
function, and for image unevenness and format. Also check if the
mechanism system and conveyance system are operating normally during
film conveyance.

Procedure

Outputting flat patterns


(1) Touch [Output Film], [Flat Pattern], then [TRAY1] or [TRAY2].
(2) Gradation type: Touch [2.64] or [3.0].
(3) No. of film output: Touch [1] and then [ENT].
(4) Flat pattern density (100 times density value):Touch [120] and then [ENT].
→ The flat pattern is output on film.
<CONFIRM>
• Check that no abnormal sounds nor smell are produced from the equipment.
• Check that no film jamming has occurred.
• Check that the recording image format has not changed.
• Check that there is no image unevenness and flaw.

006-252-02
10.22.99 FM2569 FM-DP L Service Manual M-8
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-9

Checking the 17-steps pattern


Output the 17-steps pattern on film, and note down the density data displayed on the
operation panel.
(1) Touch [F.D.C], [Check Density] and then [TRAY1] or [TRAY2].
(2) Gradation type: Touch [2.64.] or [3.0].
→ The 17-steps pattern is output on film, and the 17-steps data is displayed on the
operation panel.
(3) Note down the 17-steps data shown on the operation panel.
(4) Exit the M-Utility and turn OFF the power of the equipment.
<CONFIRM>
Check that the measured values satisfy the standards shown in the following
table.

Table of Standards
Step Dmax 2.64 Dmax 3.0
1 fog fog
2 Density should be between the densities of steps 1 and 3.
3 Density should be between the densities of step 2 and 4.
4 0.30±0.05 0.30±0.05
5 0.48±0.05 0.48±0.05
6 0.66±0.05 0.66±0.05
7 0.84±0.05 0.84±0.05
8 1.02±0.05 1.02±0.05
9 1.20±0.05 1.20±0.05
10 1.38±0.05 1.38±0.05
11 1.56±0.05 1.56±0.05
12 1.74±0.05 1.74±0.05
13 1.92±0.05 1.92±0.05
14 2.10±0.07 2.10±0.07
15 2.28±0.07 2.40±0.07
16 2.46±0.07 2.70±0.10
17 2.64±0.07 3.00±0.10 TP3M0201.EPS

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06.15.99 FM2514 FM-DP L Service Manual M-9
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-10

2.3 Cleaning the Cleaning Roller


Inspect the cleaning roller, wash off dirt with water, and wipe with ethanol. 1Y

Procedure
(1) Remove the cleaning roller.

Cleaning roller

FP3M0208.EPS

(2) Wash off dusts and dirt on the removed cleaning roller with water or warm
water.
(3) Wipe off the water on the cleaning roller with a dry cloth.
(4) Clean the cleaning roller with a cloth moistened with ethanol.
Wiping with ethanol vaporizes water.

FP3M0209.EPS
FP3M0206.EPS

(5) Place the cleaning roller upright and allow to dry completely in air until the
end of the preventive maintenance.

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06.15.99 FM2514 FM-DP L Service Manual M-10
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-11

2.4 Checking the Interlock Function


Check the interlock function by opening covers while executing M-Utility. 1Y

Upper cover

MG1

SJ1

Front cover

SJ2, SJ3 FP3M0201.EPS

Procedure

Front Cover Interlocks (SJ2, SJ3)


Check that the scanner error occurs when the front cover is opened.

CAUTION
• Do not place anything that may reflect light into the equipment (such as screwdriver,
etc.) when checking the interlock function.
• If normal operations and interlock operations are checked in the reverse order, an
error will occur when checking normal operations.

(1) Turn ON the power of the equipment, and start the M-utility while
initialization is being performed.
(2) Touch [Check Scanner], [Diagnosis], and then [Initial Check].
<CONFIRM>
Check that the message "Completed" appears.

(3) Touch [QUIT].


(4) Open the front cover.
(5) Touch [Initial Check].
<CONFIRM>
Check that the message "Failed" appears with error code "0512".

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10.22.99 FM2569 FM-DP L Service Manual M-11
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-12

(6) Close the front cover.


(7) Touch [QUIT].

Upper cover interlock (SJ1)


Check that the MG1 operating sound stops when the upper cover is opened.
(1) Touch [Check Mechanism], [Motor Operation], [MG1], and then [CCW].
(2) Open the upper cover.
<CONFIRM>
Check that the MG1 operating sound has stopped.

(3) Close the upper cover.


(4) Touch [STOP]

006-252-04
03.22.00 FM2742 FM-DP L Service Manual M-12
PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES M-13

Film Tray Interlocks (SA6, SB6)


Film tray 1
(1) Touch [Check Mechanism], [Motor Operation], [MA2], and then [CCW].
<CONFIRM>
Check that the operating sound of the MA2 can be heard.

(2) Touch [STOP] and then [QUIT].


(3) Insert the shutter into the film tray.
(4) Touch [Check Mechanism], [Other Actuators], [SOLA1], and then [ON].
(5) Pull out the film tray.
(6) Touch [OFF] and then [QUIT].
(7) Touch [Check Mechanism], [Motor Operation], [MA2], and then [CCW].
<CONFIRM>
Check that no operating sounds of the MA2 can be heard.

(8) Touch [STOP] and then [QUIT].


(9) Close the film tray and pull out the shutter.

Film tray 2
(1) Touch [Check Mechanism], [Motor Operation], [MB2], and then [CCW].
<CONFIRM>
Check that the operating sound of the MB2 can be heard.

(2) Touch [STOP] and then [QUIT].


(3) Insert the shutter into the film tray.
(4) Touch [Check Mechanism], [Other Actuators], [SOLB1], and then [ON].
(5) Pull out the film tray.
(6) Touch [OFF] and then [QUIT].
(7) Touch [Check Mechanism], [Motor Operation], [MB2], and then [CCW].
<CONFIRM>
Check that no operating sounds of the MB2 can be heard.

(8) Touch [STOP] and then [QUIT].


(9) Close the film tray and pull out the shutter.

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2.5 Checking Fan Operations


Check fan operations. 1Y

FANG1

FANG2

Exhaust fan of power supply unit

FANJ1

FANJ3
FP3M0202.EPS

Procedure
(1) Touch [Heat-Developper], [Fan Operation], [FanG1&FanG2], and then
[ON].
(2) Open the upper cover.
(3) Use the interlock release jig and turn ON SJ1.
<CONFIRM>
Check the operations and wind direction of FANG1 and FANG2.

(4) Remove the jig and close the upper cover.


(5) Touch [OFF].
<CONFIRM>
Check the operations and wind direction of FANJ1, FANJ3, and exhaust fan of the
power supply units (two).

(6) Exit the M-Utility and turn OFF the power of the equipment.

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2.6 Removing the Adiabatic Cover


Remove the adiabatic cover and cool the heat development unit. 1Y

CAUTION
As the rack is very hot, take precautions against burns when removing the adiabatic
cover.

Procedure
(1) Open the upper cover.
<NOTE>
Do not close the upper cover unless necessary to keep the temperature of
the heat development unit low and to prevent deformations by heat.

(2) Remove the heat development unit handle, heat development unit cover,
four adiabatic covers, and heat development unit exit cover.
<NOTE>
When removing the adiabatic covers, be careful not to scratch the cables of
the heater and thermistor.

#6 [Remove] Adiabatic covers x 4

#5 [Loosen]
8-BR4 x 10

#4 [Remove]
Heat development
unit cover
#8 [Remove]
#3 [Remove] Heat development
E6 unit exit cover
#1 [Remove]
#7 [Remove] 2-BR4 x 8
BR4 x 10

#2 [Remove]
Heat development unit handle
FP3M0207.EPS

CAUTION
After removing the adiabatic cover, do not leave the perimeter of the
equipment to guard against others from touching the heat development unit.
(Required time for cooling down: Approximately 80 minutes.)

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2.7 Inspecting the Film Tray and Removing Covers


Inspect the tray lock, film pack, shutter detection actuator, and tray lock 1Y
mechanism.

Procedure

Inspecting the tray lock.


(1) Insert the shutter into the tray.

Tray shutter
Tray

FP3M0204.EPS

<CONFIRM>
• With the tray locked, pull the tray forward and check that it cannot be pulled out.
• Move the tray to and fro and check that it does not shake.

(2) Remove all covers.

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Inspecting the film pack and inspecting the shutter detection actuator
(1) Release the tray lock by hands from the back of the equipment.
(2) Remove the tray.
<CONFIRM>
Check that there are no flaws nor chipping on the actuator.

Actuator

FP3M0205.EPS

Inspecting the tray lock mechanism

<CONFIRM>
Visually check that the tray lock pin is not bent.

Tray lock pin


FP3M0221.EPS

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2.8 Cleaning the Air Filter


Clean the air filter. 1Y

Procedure
(1) Clean the four air filter attached to the lower front cover with a vacuum
cleaner.

Air filter

FP3M0203.EPS

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2.9 Cleaning Inside the Equipment


Clean the insides of the equipment. 1Y

Procedure

General parts
Clean the insides of the equipment using a vacuum cleaner.
(1) Remove the dusts and dirt inside the equipment on the frame, mechanism
unit, and inside the wiring unit cover, etc. using a cleaning cloth or vacuum
cleaner.
(2) Inspect inside the mechanism unit and clean if dirty.

Sub scanning unit


Clean the sub scanning unit using a vacuum cleaner.
(1) Remove the two left guide plates of the sub scanning unit.

#1 [Remove] Spring

#3 [Remove]
#2 [Remove] Guide plate (Outside)
2-N3 x 8
#4 [Remove] Guide plate (Inside)
FP3M0220.EPS

(2) Remove the dusts, dirt, and film scraps on the sub scanning unit using a
vacuum cleaner.
(3) Reinstall the two left guide plates of the sub scanning unit.

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2.10 Cleaning the SUS Belt, Rubber Belt, Kapton Belt


Clean the SUS belt, rubber belt, and kapton belt. 3Y

Procedure

SUS belt, rubber belt


Inspect and clean the SUS belt and rubber belt.
(1) Remove the arm cover.

#2 [Remove] Arm cover

#1 [Remove] 2-BR4 x 10

FP3M0210.EPS

Cleaning
• Remove the dusts, etc. on the arm cover using a blower.
• Clean the SUS belt and rubber belt using a moist cloth.

Rubber belt

SUS belt

FP3M0211.EPS

(2) Reinstall the arm cover.

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Kapton belt
Inspect and clean the kapton belt.
(1) Remove the kapton belt cover.

#1 [Remove] 2-BR4 x 10

#2 [Remove] Kapton belt cover


FP3M0212.EPS

Cleaning
• Remove the dusts, etc. on the kapton belt cover using a blower.
• Clean the kapton belt, flywheel, and tensioner using a cloth moistened with
ethanol.

Tensioner
Kapton belt

Flywheel

FP3M0213.EPS

(2) Reinstall the kapton belt cover.

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2.11 Inspecting the Anti-Vibration Rubber


Inspect for deterioration of the anti-vibration rubber 3Y

Procedure
(1) Move the before-sub-scanning conveyor and sub scanning unit to and fro,
left and right, and check that they do not touch the frame.

Before-sub-scanning conveyor unit


and sub scanning unit

Anti-vibration rubber

Frame
FP3M0214.EPS

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2.12 Cleaning the Density Measurement Unit


Clean the optical head of the density measurement unit. 1Y

Procedure
(1) Remove the density measurement unit cover.
(2) Remove the screw and remove the light-emitting assembly.
Cleaning
Clean the light-receiving surface of the density measurement unit using a cotton
swab moistened with ethanol.

#1 [Remove] 2-BR4 x 8

#2 [Remove]
Density measurement unit cover

#3 [Remove] Connector
CNFANG2

Light-emitting
surface

Light-receiving
surface

FP3M0215.EPS

(3) Reinstall the light-emitting assembly and density measurement unit cover.

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2.13 Cleaning the Heat Development Unit


Clean the heat development unit heat plate and rubber roller. 1Y

CAUTION
Clean after the temperature of the heat development unit has dropped sufficiently.

Procedure
(1) Disconnect the connectors from the back of the heat development unit.
(2) Remove the screw in front and at the back of each rack, and remove the
bracket.
(3) Remove the heat development unit racks in order from the fourth rack to the
first rack.

#1 [Remove] Connector
CNTHG6, CNHG6

4th rack

3rd rack

2nd rack

1st rack
#3 [Remove] Bracket

#2 [Remove] 2-BR4 x 10
FP3M0216.EPS

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(4) Remove the heat plate from the heat development unit rack. Clean the heat
plate and rubber roller with a cloth moistened with ethanol.

#3 [Remove] Heat plate


#1 [Remove] Pins (short) x 2

#4 [Clean] Heat plate

#5 [Clean] Rubber roller

#2 [Remove] Pins (long) x 2 FP3M0217.EPS

(5) Clean the heat development unit entrance rubber roller of the equipment
with a cloth moistened with ethanol.
(6) Clean the surrounding parts of the heat development unit of the equipment
with a vacuum cleaner, etc.
(7) Reinstall the heat plate to the heat development unit rack.

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2.14 Checking and Replacing the Filter of the Heat


Development Unit 1Y

Replace the heat development unit filter.


<SUPPLEMENTARY NOTE>
Check if filters of the heat development unit are dirty, and replace only if dirty.

Procedure
(1) Remove the heat development unit filter.

Filter

FP3M0218.EPS

(2) Replace with a new heat development unit filter.


<SUPPLEMENTARY NOTE>
• The heat development unit filter is made of aluminum.
• Dispose as general incombustible waste.

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(3) Reinstall the heat development racks removed at "2.13 Cleaning the Heat
Development Unit" in the order of racks 1 to 4.
(4) Reinstall the heat development unit exit cover, adiabatic cover, heat
development cover, and heat development handle removed in "2.6
Removing the Adiabatic Cover".
<NOTE>
Reinstall racks 4 to 2 while pushing them in the counter clockwise direction
to prevent clearance between the racks.
Adiabatic cover

6-BR4 x 10

FP3F0700.EPS

<NOTE>
After reinstalling the adiabatic cover, check that the clearances between the
adiabatic cover and side plates are parallel.
Adiabatic cover

2nd rack
Side plate

3rd rack

4th rack

FP3F049B.EPS

(5) Reinstall the cleaning roller.

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2.15 Attaching and Cleaning Covers


Wipe covers with a moist cloth. Inspect the covers for missing screws and 1Y
gaps with the equipment.

Procedure
(1) Attach all covers except the lower front cover.
(2) Attach film trays.
(3) Wipe the covers with a moist cloth.
(4) Inspect the covers for missing screws and gaps with the equipment.
(5) Close the upper cover.

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2.16 Checking the Voltage


Using a tester, check the DC voltage output. 1Y

Procedure
(1) Attach the interlock release jig to the front cover interlock (SJ2/SJ3).
(2) Turn ON the power of the equipment and start the M-Utility during
initialization.
<CONFIRM>
Measure each DC output voltage and if a voltage is outside the specified value,
adjust the adjusting control of the power supply unit.

CAUTION
To avoid potential electric shock hazard,
• Never touch the power supply terminal.
• Never touch the probe (metal portion) of the tester during voltage measurement.
When measuring on the SCN11A board, observe the following ro prevent
shorting.
• Do not measure at TP47 (GND).
• When measuring at TP46 (GND), use the tester lid.

Measured DC Voltage Specified Range Measured Point


-5.2V -5.2V±2% (-5.096~-5.304V) SCN11A board TP40-TP46 (GND)
+5Vcc +5V±2% (+4.90~+5.10V) SCN11A board TP42-TP46 (GND)
+12V +12V±2% (+11.76~+12.24V) SCN11A board TP44-TP46 (GND)
-15V -15V±2% (-14.70~-15.30V) SCN11A board TP52-TP46 (GND)
+15V +15V±2% (+14.70~+15.30V) SCN11A board TP51-TP46 (GND)
+15VM +15V±2% (+14.70~+15.30V) SCN11A board TP54-TP46 (GND)
+24V(+24VC) +24V±2% (+23.52~+24.48V) SCN11A board TP53-TP46 (GND)
+5VS +5V±2% (+4.90~+5.10V) MTH11A board TP21-TP4 (GND)
TP3M0202.EPS

-5.2V +5V +12V -15V +15V +15VM +24V +5VS

FP3B0453.EPS

(3) Turn OFF the power of the equipment, and remove the interlock release jig.
(4) Attach the lower front cover.
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2.17 Checking Final Operations and Images


After completing preventive maintenance, output the final film (flat 1Y
pattern:density 1.2, 17-steps pattern), and check the recording image
format, density correction function, and for image unevenness and format.
Also check again if the mechanism system and conveyance system are
operating normally during film conveyance.
Refer to "2.2 Checking Film Output, Film Conveyance, and Images".

Procedure

Starting the M-Utility


(1) Turn ON the power of the equipment.
(2) After the equipment starts, start the M-Utility.

Outputting flat pattern


(1) Touch [Output Film], [Flat Pattern], and then [TRAY1] or [TRAY2]
(2) Gradation type: Touch [2.64] or [3.0].
(3) No. of film output: Touch [1] and then [ENT].
(4) Flat pattern density (100 times density value):Touch [120] and then [ENT].
→ The flat pattern is output on film.
<CONFIRM>
• Check that no abnormal sounds nor smell are produced from the equipment.
• Check that no film jamming has occurred.
• Check that the recording image format has not changed.
• Check that there is no image unevenness and flaw.

Correcting the density


(1) Touch [F.D.C], [AUTO F.D.C.], and then [Tray 1].
→ The 24-steps pattern is output and automatic density correction is executed.
(2) If [Copy F.D.C. Table] is set to [Disable], touch [AUTO F.D.C.] for film tray 2
as well.

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Checking the 17-steps pattern


Output the 17-steps pattern on film, and note down the density data displayed on the
operation panel.
(1) Touch [F.D.C], [Check Density] and then [TRAY1] or [TRAY2].
(2) Gradation type: Touch [2.64.] or [3.0].
→ The 17-steps pattern is output on film, and the 17-steps data is displayed on the
operation panel.
<CONFIRM>
Check that the measured values satisfy the standards shown in the following
table.

Table of Standards
Step Dmax 2.64 Dmax 3.0
1 fog fog
2 Density should be between the densities of steps 1 and 3.
3 Density should be between the densities of step 2 and 4.
4 0.30±0.05 0.30±0.05
5 0.48±0.05 0.48±0.05
6 0.66±0.05 0.66±0.05
7 0.84±0.05 0.84±0.05
8 1.02±0.05 1.02±0.05
9 1.20±0.05 1.20±0.05
10 1.38±0.05 1.38±0.05
11 1.56±0.05 1.56±0.05
12 1.74±0.05 1.74±0.05
13 1.92±0.05 1.92±0.05
14 2.10±0.07 2.10±0.07
15 2.28±0.07 2.40±0.07
16 2.46±0.07 2.70±0.10
17 2.64±0.07 3.00±0.10 TP3M0201.EPS

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2.18 Setting the Date and Time


Set the system date and time. 1Y

Procedure
(1) Touch [System Management], [System Config.], and then [Set Date/time].
(2) Touch [YYYYMMDD].
Enter [Year (4 digits)], [Month (2 digits)], [Day (2 digits)], and then [ENT].
Example: For January 1, 1999
Touch [1] [9] [9] [9], [0] [1], [0] [1], and then[ENT].

(3) Touch [hhmm].


Enter [Hours (2 digits)], [Minutes (2 digits)], and then [ENT].
Example: 1:01 p.m.
Touch [1] [3], [0] [1], and then [ENT].

(4) Exit the M-Utility, and turn OFF the power of the equipment.
(5) Clean the touch panel with a cloth moistened with ethanol.

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2.19 Work Completion Report


Inform users that the density gradation curve has been changed by density 1Y
correction upon completing preventive maintenance.

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