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Electric Company®
Barry S. Allen Diablo Canyon Power Plant
Site Vice President Mail Code 104/6
P. 0. Box 56
Avila Beach, CA 93424
805.545.4888
March 28, 2014 Internal: 691.4888
Fax: 805.545.6445
PG&E Letter DCL-14-027
The NRC staff _previously approved similar requests to use a clamping device on
piping that forms part of the containment boundary for Turkey Point Nuclear Power
Plant, Unit 4 (TAG No. MC7338) and for Waterford Steam Electric Station, Unit 3
(TAG No. MC8542), for relief from the requirements of paragraph 1.0(a) of ASME
Section XI, Code Case N-523-2, "Mechanical Clamping Devices for Class 2 and 3
Piping," when it was unconditionally approved by the NRC in Regulatory
Guide 1.147, Revision 13, prior to Code Case N-523-2 being incorporated into
Appendix IX of ASME Section XI Code.
PG&E requests authorization of this relief request no later than March 31, 2014, to
allow DCPP to remain in Mode 1 and prevent additional dose received by personnel
and unnecessary cycles to plant systems and components that would result from a
unit shutdown and subsequent restart.
PG&E makes regulatory commitments (as defined by NEI 99-04) in this letter. The
commitments are contained in Enclosure 2.
If you have any questions regarding the information enclosed, or other inservice
inspection program activities, please contact Mr. Tom Baldwin at (805) 545-4720.
Sincerely,
(i?S-ffi--
Barry S. Allen
Site Vice President
kjse/4328/SAPN 50619608
Enclosures
cc: Diablo Distribution
cc/enc: Peter J. Bamford, NRR Project Manager
Marc L. Dapas, NRC Region IV Administrator
Thomas R. Hipschman, NRC Senior Resident Inspector
State of California, Pressure Vessel Unit
The ASME Boiler and Pressure Vessel Code (Code) of record is Section XI,
2001 Edition including Addenda through 2003, for the current 10-year in service
inspection (lSI) interval and the Repair/Replacement Program.
The applicable ASME Code requirements are ASME Section XI, 2001 Edition
with 2003 Addendum, Article IX-1 000 of Appendix IX, "Mechanical Clamping
Devices for Class 2 and 3 Piping Pressure Boundary."
Paragraph (c) of Article IX-1 000 states in part "Clamping devices shall not be
used on the following: (1) Class 1 piping; (2) portions of a piping system that
forms the containment boundary; ... "
1
Enclosure 1
PG&E Letter DCL-14-027
4. Impracticality of Compliance
Background
On March 26, 2014, during main steam system lSI pressure test walkdowns, a
nonradioactive steam pin-hole leak was identified at the socket weld interface of
the 3/4-inch Vent Valve MS-1-908. This vent line is downsteam of the relief
valves in Main Steam Line 1066. This vent valve line is an ASME Class 2 line
located outside the reactor containment and upstream of the main steam
isolation valve on Main Steam Lead 1-4. The piping for the vent valve line is 3/4-
inch, Schedule 80 (0.154-inch nominal wall thickness), seamless carbon steel
pipe, A 106 Grade B piping. The design and operating conditions for vent valve
line are as follows:
The leak is located in the socket weld for the riser to Vent Valve MS-1-908.
Since the time of discovery, the leak has been monitored and has remained
stable. Based on visual examination of the defect area using a ten times
magnification instrument, the leak source was determined to be a triangular
shape with approximately 0.050-inch diameter in the largest dimension and
volumetric in nature.
2
Enclosure 1
PG&E Letter DCL-14-027
performed on March 28, 2014, using a 58 curie iridium source and computed
radiography phosphor film. Multiple exposures with varying angles were taken to
assure that the flaw was properly characterized to the extent possible. The
temperature of the piping (approximately 500°F) and the active steam leak
limited the accessibility of the area of investigation. The images were interpreted
by a PG&E Levell II radiographer and the flaw appears to initiate on the root of
the fillet weld, and propagate radially along the lower fusion line of the weld,
adjacent to the coupling. At this location, the fitting was scaled to be 0.191
inches thick and the pipe is 0.133 inches thick. There is visible pullback between
the pipe and the fitting, as the pipe is not bottomed out in the socket. This is an
appropriate engagement for this type of coupling. By interpreting the different
radiographic views, it was determined that the flaw has volumetric aspects which
are not commonly found with fatigue cracks. The radiographic density of the flaw
is much greater than is expected to be found in a fatigue crack, and the direction
of flaw propagation appears to follow the fusion zone without any other
orientation. These attributes, when considered with no measurable vibration on
the pipe and the off-axis location of the flaw, do not indicate a fatigue-type crack.
A calculation for the allowable flaw size at the fillet weld of the main steam vent
line was performed using a linear elastic fracture mechanics method using
guidance in IWB-3612 of Section XI of ASME Boiler & Pressure Vessel Code. It
was conservatively assumed the weld was a flux weld and that the flaw is in the
circumferential direction. The loadings considered include design pressure,
deadweight, and seismic events. The allowable flaw length for the normal/upset
condition is 1.16 inches. All seismic loads were included regardless of whether
they are for normal/upset or emergency/faulted conditions. The allowable flaw
size of 1.16 inches significantly exceeds the existing flaw size of 0.050 inches in
the largest dimension. Therefore, the existing flaw is bounded by the allowable
flaw length of 1.16 inches and structural integrity of the vent line is confirmed.
3
Enclosure 1
PG&E Letter DCL-14-027
The mechanical clamping device has been designed to encapsulate the 3/4-inch
vent line pipe and conform to the geometry of the pipe configuration. Therefore,
even in the unlikely event that flaw growth caused failure of the vent line pipe, the
clamp will provide the needed restraint to maintain the piping configuration and
prevent it from separating.
PG&E has determined that a permanent ASME Code Section XI repair is not
possible during power operation since the leak is unisolable and subject to full
SG pressure. Therefore, PG&E intends to implement a code repair in
accordance with Appendix IX of ASME Section XI. However, relief is required
from Paragraph (c) of Article IX-1000 of Appendix IX and Paragraph (a) of Article
IX-6000 of Appendix IX as described below.
According to Paragraph (c) of Article IX-1 000 of Appendix IX of ASME Section XI,
2001 Edition with 2003 Addendum, clamping devices shall not be used on
portions of a piping system that forms the containment boundary. Also,
4
Enclosure 1
PG&E Letter DCL-14-027
PG&E plans to use a mechanical clamping device to control the leak and to
ensure structural integrity of the piping. The proposed mechanical clamping
device is to be designed to comply with the design requirements of
Article IX-3000 of Appendix IX and the material requirements of Article IX-4000 of
Appendix IX. These requirements meet or exceed the design rating of the piping.
The clamping device enclosure material is carbon steel (SA 516 GR 70).
Therefore, the clamping device is suitable for the intended application and
capable of performing its specified design function. A drawing of the clamping
device is contained in Enclosure 3 to this letter. The design for the clamping
device including stress calculations is contained in Enclosure 4. A sealant will be
used within the clamping device to eliminate the leak path. The sealant
temperature rating is 600°F which is within the design rating of the piping. The
degradation temperature of the sealant is 1200°F. PG&E has performed an
evaluation of the weight (76 pounds) of the clamping device on Main Steam
Line 1066, including consideration of seismic loads during a design basis seismic
5
Enclosure 1
PG&E Letter DCL-14-027
event, on the piping stress analysis and concluded the piping will be acceptable
and perform its design function. Main Steam Line 1066 is well supported with a
bilateral restraint adjacent to the vent line.
PG&E understands that the basis for the limitation in Paragraph (c) of
Article IX-1 000 for use of a clamping device in piping that forms the containment
boundary is concerns that temporary clamp devices may not be able to prevent
interactions between the affected line and the containment atmosphere during
accident conditions.
The main steam system containment isolation design utilizes a closed system
inside containment and isolation valves outside containment. The mechanical
clamping device will be located on a small 3/4-inch pipe outside containment,
and the closed system will continue to provide a passive containment isolation
barrier. The normal operating pressure at the location of the mechanical
clamping device is in the range of 790 - 1005 psig. The clamping device is
located in an area that is readily accessible for inspection. As such, positive
verification of the leak-tight integrity of the mechanical clamping device will be
accomplished by visual observations. The clamping device will be visually
monitored for leakage once per day (24 hours). This significantly exceeds the
requirements of paragraph (c) of Article IX-6000 of Appendix IX, which states
"The clamping device shall be monitored for leakage at least weekly. Any
leakage at any time shall be dispositioned."
Any observed leakage during operation will be evaluated according to the current
administrate procedure requirements that limit unisolable leakage from
secondary side systems within the containment isolation boundary outside
6
Enclosure 1
PG&E Letter DCL-14-027
containment to less than 0.5 Ibm/sec to ensure there is no adverse effect on the
consequence results of the dose analyses.
The proposed relief will apply until the next DCPP, Unit 1, refueling outage in fall
of 2015 (Refueling Outage 19).
7. Precedents
Similar requests to use a clamping device on piping tJat forms part of the
containment boundary have been previously approvJd for relief from the
requirements of Paragraph 1.0(a) of ASME Section XI, Code Case N-523-2,
"Mechanical Clamping Devices for Class 2 and 3 Piping," when it was
7
Enclosure 1
PG&E Letter DCL-14-027
8. References
1. Article IX-1 000 of Appendix IX, "Mechanical Clamping Devices for Class 2
and 3 Piping Pressure Boundary," of ASME Section XI, 2001 Edition with
2003 Addendum.
8
Enclosure 2
PG&E Letter DCL-14-027
Regulatory Commitments
Enclosure 2
PG&E Letter DCL-14-027
Regulatory Commitments
Commitment 1
The clamping device will be visually monitored for leakage once per day (24 hours).
Commitment 2
As required by Paragraph (a) of Article IX-1000 of Appendix IX of ASME Section XI, the
proposed clamping device will not remain in service beyond the next scheduled DCPP,
Unit 1, refueling in fall2015, at which time the defect will be repaired or piping replaced.
1
Enclosure 3
PG&E Letter DCL-14-027
RV-60
MS-1 -908
N
co
....
[ _ _J
--1...-+- j_- _\_ - 1 - - _ _ J _ _ _ - - - - - - - .
! - - - . . l . . . - - - . _ l . _ __ _ _ _
REPAIR
CLAMP
24"0
STEAM LEAD FOUR
f-------------r-------1----------'
1
Enclosure 4
PG&E Letter DCL-14-027
(18 pages)
TEIM- Industrial Services
®
Registration# F-00314 3
Engineering De])a.rtment. Tel: (281) 388-5695 Fax: (281) 388-5690
ROUTING SLIP & COVER SHEET FOR NUCLEAR SAFETY RELATED JOBS
Specifications:
Design Pressure:
Service:
11085 psi
Steam
J Design Temperature:
\ Torque Value:
600 °F
1/4" studs: 7.63 ft*lbs ~
! 5/8" studs: 125.21 ft*lbs
f
I
Total Weight: l 75.76lb J Void: 7.56 in/\3 BC
!
i 11.35 in/\3 AC
Sealant Type: 12X J Notification Number: 50619608
Maximum Injection Pressurl1627.5 PSI+ STATIC I
Equipment Number: I MS-1-908 l
I --
Jt*.....-"''''"'"
,~.----
.<::>~·····*····11$1
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OF i S..f-:\\ ,,
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1'*:
/••••: ...................... ....
'- CHRISTIAN G. LARSEN J
r., .............................. ··,/
,,-<)~•. . 93539 ln.."
·.
•
.·
{(;,;
,tl
't OA··.~!CENS~-:?-··~«1..:"
\ (:'8. ••••••••• ...,(::;~-
\\\. SiONA\. ~\... ..:-'
''''"'"'"'--
3/28/14
Rev. 3/3/2010
"SAFETY FIRST· QUALITY ALWAYS"
(1") ..-----
(/)5/16"
1/4" STUDS
--.__ ____,_3) PLACES
ALT D/T
D/T MIN\!! 1/2"
5" TORQUE: 7.63 lb*ft
_....,,,,,,~
;~* ~.Q.f.lE~\\\
;-~.······....(b. ····{d' '~
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l····: ...................... :.... ~
................................/
l CHRISTIAN G. LARSEN I
~
--+--+---'-- ,, -%"·· 9 3 53 9 /~j ASSEMBLY
'• o;;,·.•<lcew-E;Y:S>/~4f., SCALE 1 : 12
''~f{~~~(~7 C/;;LJ~
3/28/14
(/)3/4"
5/8" STUDS _ __/ I
I
I
(3) PLACES I
***VOID:
VOID BC: 7.63 INA3 2"
VOID AC: 11.35 INA3
1. APPROVED TO MANUFACTURE
2. 3/16 X 0.09 TUBING GROOVES IN BORES
3. INSTALL COPPER TUBING
4. COMMERCIAL GRADE DEDICATION REQUIRED
5. PMI REQUIRED ENGINEERING ORDER# 288166EM
1::-=-~c-:-::-----::--:-:--:-c--------i
6. STAMP ORDER NUMBER ON ALL PIECES OF CLAMP I!Hif!IO!H!!W!!f!r[!;lflf!);
7. D/T (4) 1/4-NPT INJ PORTS IN CAVITY (VENT, FILL) f-D_RA_W_I_N_G_#_N/;_A_ _ _ _ _ _ _- i AIIQ!MfHl!QH!!l"C!!•
D/T 01/2"-13UNC
~3/4" MIN
13"
I
I
I
I
I
_______ _r------------
05/8"
HOLE
1/2"
f-D--RA_W_IN_G_#_N....:..._/A _ _ _ _ _ _ _- - lAUD!Mf!il!QU!Df!CAj•
~TE~C~O~P~A~RT~#~N2/.:.....A~---------------1~~
WPS: N/A !BfAKSUA!PCOBUf!!;0.005. BAR CLAMP
J-:.D.:....:R__::A:.:.W.:...N~B-Y-:_M_W_Y----,.,3,---/::-27=-/-:-::-1--:-4----l ·~~~::,u~~ "'''
3/28/14 FC..:.:H.:. . :EC.:. . :_:_KE:. . :D:. . :.B_:__Y.:. . .:--A--G;______-t-=3:..:..:/2=-7....:..._/1-4----4 TWOPlAClOlCIMAl ~~: 1-S-IZ-E----A----,--R-E-V---0-----l
1-=A:.:.P.:.:P:. :R:.:.O=V=E-=D:. . :B. .:. Y. .:. :-=-=----+:.:..=_.:._:._:___-l ::::::::~::~:::~' I-SC_A_L-E:-1-:3---l=SH,...,E=E=Tc-=2,.....,0""'F=-=17:;---l
"SAFETY FIRST - QUALITY ALWAYS"
t--------------------26"--------------------t
1-1/4"
C/)5/8"
(2) PLACES
j_ R13"
5"
C/)5/8"
(2) PLACES
~ 1" r--
STRONGBACK BAR
1/2"
!---1/2"
FLAT BAR
4. SEND (2l1 /2 X 13-UNC X 8" LONG ALLTHREADS DRAWN BY: MWY 3/27/14 fRACl!ONA\ ""'
5. SEND(6 1/2HEAVYHEXNUTS f---------f--'---=-----1 ~~~~:clOfCUo\Al ~~; 1 - - - - - - , - - - - - - - - - - 1
6. HAND TIGHTEN STRONGBACK NUTS 1-C_HE_C_K_ED_BY_;...:_A_G_ _ _+-3.:.._/2_7:..._/1_4_---l tHREEFtACEoEcu.w ••.oos f:-:S,....,..IZ=E~_A_-t;:R:-;-;E;:;:V::;:-:::;-=0~---l
7. ALL DIM TYP UNLESS NOTED APPROVED BY: AI!Q!MfH>IOH$1H\HCHf! SCALE: 1:3 SHEET 3 OF 17
II 1!1 \''I® Industrial Services, Inc. Sheet 4 of 17
EQUIPMENT#:
Registration# F-003143
MS-1-908
MATERIAL SPECIFICATIONS NOTIFICATION#:
D Non-Critical/Nuclear ~ Critical/Nuclear 50619608
~-·······························,.,
• • .I
BRANCH (if fabricated) ,, ...0 ••• 9 3 5 3 9 .:9::: ,
~· -~.,.,
FITTING t1 O~··.!fCENS~"?.··*~f
'' \'- ••••••••• ~u~-
:s"sslONA\...C --
WELD-0-LET ''''""--
VALVE
FES C);!f)~
Miscellaneous 3/28/14
TUBING COPPER X
05/26/2009
Designer MWY Date 3/27/14 TEAM Industrial Services Sheet 5 of 17
Checker .A§_ Date 3/27/14 REGISTRATION# F-003143 288166EM
EQUIPMENT#: MS-1-908
Split Circular End plate Analysis NOTIFICATION#: 50619608
References: ASME Boiler and Pressure Vessel Code, Section II, Part D, (Table for Maximum
Allowable Stresses, 2013
Formulas for Stress and Strain by Roark and Young, Fifth Edition, Table 24, Case 31
Data:
........""'"''\
,...---~OFT
,( ~"\ ••••••••• S..f:\\ \\
Analysis: "',:" ~~·····*····:1u-
"'*··
~ *:
.· ··*'I
..*
..
·. •.
, ....! •••••••••••••••••••••• : •••• ~
Solving for Modulus of Rigidity
G:= __E__
................................/
I. CHRISTIAN G. LARSEN J
~.,
• • ;I
G = 10I92307.6923·psi ,, ~... 93539 .:~,
~· ·~·_,
2·(I + v) It o;;·..~fCENS~~···~<t;.,:'
~ss10NA\..€
'\ \\ ········· ¥t.~"
Solving for variables ,,,..._...._,----
HD
a--
OD- 2·twa!I 2
a:= a= I·in c:=--- c = 0.5·in
2 2
3/28/14
b :=a- c b = 0.5·in
TEAM Industrial Services SheetS of 17
REGISTRATION# F-003143 288166EM
b-e
b+c
b-e
b+c
4 b-e
K := 0.42338·(--J - 1.58614· - - J + 2.85046· - -
b+c
( 3 ( )2 - (b-e
J
3.17277· - - + 2.48483
b+c
EQUIPMENT#: MS-1-908
K = 2.4848 NOTIFICATION#: 50619608
2
'"'{ := -2· b + 4· ( 1 - .625·tendplJ ·-·
G ( bJ
1 +- '"'{ = 2.4962
c 2·c E ·c
'"Yl = 2.4629
,,,
'"'12 = 0.406
"' ••
"*:
I'*!
*,
.......... ..........
---~OF T.t::- \\
- ;t ~~··••••••••~..f'A \\
~-~-....·· ··;?IS' a,
••"·*I
'J
~*'J
~·················· .............. '1.
.................................
l~., CHRISTIAN G. LARSEN ,/J
.
2 ,,.-().... 93539 /n-,;""
~·· •"{(;'-"'
.625·tendplJ G ( bJ
·-· 1 + - = 4.2308 tl o_.c;··.~fCENS~~···~«;f
>-.1 := 4· ( 1 -
2·c E c
>--1
(:"s810NAL
' ' \\
,,,, --
·········~G'
~ . ..:""
.........
>-. = 0.2924
3/28/14
c 1 = 0.0116
1
c := (b - 1 ijJ(A-
~ 1
("fr'ITJ
1)·cosh - -
2
2 c2 = 0.4087
c := (b~ - 1 2) ( ~1 1J·cosh(12·1\J
2 ) · - - -
2
Stress at A (maximum)
6· p.-
rrt := - C· b 3
b · ( ~-
2
1 J·[cr ( 1 - '"'11 2 ·bC) + c2· (1 - 122·bC) + bCJ ·K rrt = 13828.95·psi < sallow = 19400. psi
tendpl
Deflection at B (maximum)
P·IR
treqd := ( ) treqd = 0.05787·in < twa11 = 2·in
ffi·Sallow - (0.6·P)
Sheet 7 of 17
TEAM Industrial Services
REGISTRATION# F-003143 288166EM
References:
ASME Boiler and Pressure Vessel Code, Section II, PartD, (Table for Maximum Allowable Stresses),2013
Team Industrial Services, Teco Manufacturing, Engineering Department, IS0-9001 Quality Manual, EP8.7
"f
~~~---------~-~-~~~~=-~·~ ~:~
_..)
f" t:O}··
"'· */
"*:
1.····:
*
-~~OFT~\\''"'"'"'
._...........
.-""":c ~~··········!:"·•t., \l
··:~..p ••
\*IJ
....•.................~*
'- CHRISTIAN G. LARSEN~
:.... ~
~····:······················:·····!
,,..o-:.. 93539 /r._,;
~· ·~,
It o;;·..~fCENS~~···~«;_:'
0 i 1M·ns ions Free Bod~ Diagram
\\ u10NA\..e
,,,,...._.... ----
\\ ~8.(\ ••••••••• ~~'\ -
Data:
3/28/14
Design Pressure P = 1085·psi Length Between Centerline of Seals LS := 1.25·in
Design Temperature T = 600·deg Sidebar Length (at Centerline) LB := 1.5-in
Inside Radius R := IR- IntCA R = l·in # of Studs per Half NS2 := 3
Cover Thickness t := twall + IntCA t = 2 ·in Hole Size h := 0.3125·in
2
Cavity to Stud CL A:= 0.25·in Stud Tensile Area TA := 0.0318·in
End of Sidebar to Stud CL B := 0.25·in Stud Allowable Stress Ss := 25000·psi
Sidebar Thickness ts := 3.0·in Enclosure Allowable Stress sallow= 19400·psi
EQUIPMENT#: MS-1-908
Analysis:
NOTIFICATION#: 50619608
Solving for forces and moments
F := P·R·LS Fx := F Fy:= F
F = 1356.25·lbf Fx = 1356.25·lbf Fy = 1356.25·lbf
Setting forces in x direction equal to 0
R2 = 1356.25·lbf
._...,.,,,,,,
*
R
a:= P·- a= 542.5·psi
t ---
-A.
'€. OF r~ '' \\
~'\.•••••••··~..fA
~ G;,'.··· ·.·. *·~'•
,, * ..
.·
Sidebar Stress (at Bolt Centerline) ··=?rSt
fj
Results:
Less Than
Bolt Load Allowable
Torgue Analysis:
EQUIPMENT#: MS-1-908
An Introduction To The Design And Behavior Of The Bolted Joint by Bickford,
NOTIFICATION#: 50619608
Second Edition, Page 133.
2
Stud Tensile Area TA := 0.0318·in
Stud Allowable Stress SS := 25000·psi
Allowable Strength of Stud Fp :=TASS Fp = 795·lbf
Torque Application Factor A:= 2.1
Pitch of Threads Pitch:= 0.05·in
Coefficient of Friction Nut/Stud j..Lt := 0.15
Effective Contact Radius of Threads rt := 0.1082·in
Half Angle of Threads r3 := 30·deg
Coefficient of Friction Nut/Joint j..Ln := 0.15
Effective Contact Radius Nut/Joint rn := 0.1875·in
Analysis:
Pitch ~-tt·rt )
Torque:= Fp·A ( - - + - - + j..Ln·rn
2·'1T cos(f3)
I"'
"* /
'*:
•
*
~ ~"\.-·······-#-t_A \'
; c..,....... ••
,,,'\
.....................
-- 'C,OF i
\*'I
!:••······························'/_
\\
··;!.s-
•
••'•
... * 'i
~.,.... ..............................
'- CHRISTIAN G. LARSEN J
,/
• • tl
,, ..o\ 93539 :"n.. ,1
~·· .·g;.,
'• o;_·..!!CENS~~···~«;.:'
'\ <$'.s-s •••••••• ~'\\<:>.~ -
,,,IDNA\..{;o ---
'''"''....,
3/28/14
TEAM Industrial Services Sheet 10 of 17
REGISTRATION# F-003143 288166EM
References:
ASME Boiler and Pressure Vessel Code, Section II, Part D, (Table for Maximum Allowable Stresses),2013
Team Industrial Services, Teco Manufacturing, Engineering Department, IS0-9001 Quality Manual, EP8.7
ElL
_rt J
J ... ,.-
J
,, ,
_,.,.,..,.--
_
f
~
I
R1
Data:
3/28/14
Design Pressure P = 1085·psi Length Between Centerline of Seals LS := 1.5-in
Design Temperature T = 600·deg Sidebar Length (at Centerline) LB := 1.75·in
Inside Radius R := IR- IntCA R = 1·in #of Studs per Half NS2 := 1
Cover Thickness t := twall + IntCA t = 2·in Hole Size h := 0.75·in
2
Cavity to Stud CL A:= 0.75·in Stud Tensile Area TA := 0.226·in
End of Sidebar to Stud CL B := 0.75·in Stud Allowable Stress Ss := 25000·psi
Sidebar Thickness ts := 3.0·in Enclosure Allowable Stress sallow= 19400·psi
Analysis:
EQUIPMENT#: MS-1-908
Solving for forces and moments
NOTIFICATION#: 50619608
F := P·R·LS Fx:= F Fy:= F
F = 1627.5·lbf Fx = 1627.5·lbf Fy = 1627.5·lbf
Setting forces in x direction equal to 0
R2 = 1627.5·lbf
...\*~
* 'J
.
···.0'• 1 ••'•
Sidebar Stress (at Bolt Centerline) ~································ ~
R1 := BL- F R1=0·lbf ,,.¢ .. . 93539 /,_,; . ,
................................
I.~., CHRISTIAN G. LARSEN /"J
~· ·~·.,
tt o;;·..~/CENS~~···~~_:-
\\ ~Ss ......... ~G"-
ts
RrB·- \\ \.~,,,,--
IONA\..e --
2
(J'b2 := ab 2 = O·psi
1 3
-·(LB- NS2·h)-ts
12
3 F 3/28/14
Ts:= - · T8 = 813.75·psi
2 (LB- NS2·h)·ts
Results:
Less Than
Bolt Load Allowable
EQUIPMENT#: MS-1-908
Torgue Analysis: NOTIFICATION#: 50619608
2
Stud Tensile Area TA := 0.226·in
Stud Allowable Stress SS := 25000·psi
Allowable Strength of Stud Fp :=TASS Fp = 5650·lbf
Torque Application Factor A:= 2.1
Pitch of Threads Pitch:= 0.0909·in
Coefficient of Friction Nut/Stud 1-Lt := 0.15
Effective Contact Radius of Threads rt := 0.2822· in
Analysis:
Pitch l!t· rt )
Torque:= Fp·A ( - - + - - + 1-1n·m
2·1T cos(f3)
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3/28/14
Sheet 13 of 17
TEAM Industrial Services
REGISTRATION# F-003143 288166EM
( 2 2)7\ (2)7\
Thrust:= D - d ·-·IP + d ·-·P Thrust= 3444.845·lbf
3/28/14
4 4
F := Thrust F = 1722.422·lbf
NS
Fs := Thrust Fs = 3444.845·lbf
N
Thickness Required
6·Fs·X
tr := tr = 0.582·in < tp = l·in
B·E·Sa11ow
TEAM Industrial Services Sheet 14 of 17
REGISTRATION# F-003143 288166EM
EQUIPMENT#: MS-1-908
NOTIFICATION#: 50619608
6·Fs·X
tr:= tr = 1.165 ·in < tp = 1.25·in
B·E·Sa11ow
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3/28/14
Sheet 15 of 17
TEAM Industrial Services
REGISTRATION # F-003143 288166EM
EQUIPMENT#: MS-1-908
DATA: NOTIFICATION#: 50619608
Number of Bolts N:= 1
*
Thrust per Bolt F = 1722.422·lbf
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Ear Width B := 1.25·in ~1.·········~-1': \'
~c-.!,~···
-,4
6·M 6·M
treqd := Stress:=--
B·Sallow·E 2
t ·B·E
treqd = 0.82·in < t = l·in Stress = 13156.28· psi < sallow= 19400·psi
TEAM Industrial Services Sheet 16 of 17
REGISTRATION# F-003143 288166EM
EQUIPMENT#: MS-1-908
Separation Diameter d = 1.05·in NOTIFICATION#: 50619608
Thrust Produced
Fs := Thrust Fs = 939.503·lbf
N
Thickness Required
6·Fs·X
tr := tr = 0.603·in < tp = l·in
B·E·Sa11ow
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3/28/14
TEAM Industrial Services Sheet 17 of 17
REGISTRATION# F-003143 288166EM
EQUIPMENT#: MS-1-908
Weight and Void NOTIFICATION#: 50619608
Void
Number of Injection Valves NIV:= 4
2 71 3
Cavity:= (2·in) · ·(1.125·in) + (1.75·in/·~·(1.125·in) Cavity = 6.2402·in
4 4
InjVlv := NIY.O.l9·in
3 . 3
. Iv = 0.7 6·m
In]V
3
Line:= (1.75·in) 2 -~·(0.375·in) + (1.05·in) 2 ·~·(1.14·in) + (1.05·in/·~·(0.735·in) Line= 2.5255·in
4 4 4
. 3
V01"d = 7.5 672·m B.C.
Voidac := Void·l.5
3
Voidac = 11.3508·in A.C
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3/28/14