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62.1:DVC6000
D102758X012
February 2010 DVC6000 Digital Valve Controllers
W9131--1
W7957 / IL
Figure 1. FIELDVUE DVC6010 Digital Valve Controller Figure 2. FIELDVUE DVC6010 Digital Valve Controller
Mounted on a Sliding--Stem Valve Actuator Mounted on Fisher 585C Piston Actuator
www.Fisher.com
Product Bulletin
62.1:DVC6000
DVC6000 Digital Valve Controllers February 2010
Specifications
Available Configurations Supply Pressure(2)
Valve−Mounted Instrument: Minimum Recommended: 0.3 bar (5 psig)
DVC6010: Sliding−stem applications higher than maximum actuator requirements
DVC6020: Rotary applications and long−stroke Maximum: 10.0 bar (145 psig) or maximum
sliding−stem applications pressure rating of the actuator, whichever is lower
DVC6030: Quarter−turn rotary applications
Remote−Mounted Instrument(1): Medium: Air or Natural Gas(8)
DVC6005: Base unit for 2 inch pipestand or wall
mounting Air Quality: Supply pressure must be clean, dry
DVC6015: Feedback unit for sliding−stem air that meets the requirements of ISA Standard
applications 7.0.01. A maximum 40 micrometer particle size in
DVC6025: Feedback unit for rotary or long−stroke the air system is acceptable. Further filtration
sliding−stem applications down to 5 micrometer particle size is
DVC6035: Feedback unit for quarter−turn rotary recommended. Lubricant content is not to exceed
applications 1 ppm weight (w/w) or volume (v/v) basis.
DVC6000 digital valve controllers can be mounted Condensation in the air supply should be
on Fisher and other manufacturers rotary and minimized
sliding−stem actuators.
Natural Gas: Natural gas must be clean, dry,
Input Signal oil−free, and noncorrosive. H2S content should
not exceed 20 ppm.
Point−to−Point:.
Analog Input Signal: 4−20 mA DC, nominal; split
ranging available
Minimum Voltage Available at Instrument
Terminals must be 10.5 VDC for analog control, Steady−State Air Consumption(3)(4)
11 VDC for HART communication (see instrument Standard Relay:
instruction manual for details) At 1.4 bar (20 psig) supply pressure: Less than
Minimum Control Current: 4.0 mA 0.38 normal m3/hr (14 scfh)
Minimum Current w/o Microprocessor Restart: 3.5 At 5.5 bar (80 psig) supply pressure: Less than
mA 1.3 normal m3/hr (49 scfh)
Maximum Voltage: 30 VDC
Overcurrent Protection: Input circuitry limits Low Bleed Relay(5):
current to prevent internal damage At 1.4 bar (20 psig) supply pressure: Average
Reverse Polarity Protection: No damage occurs value 0.056 normal m3/hr (2.1 scfh)
from reversal of loop current At 5.5 bar (80 psig) supply pressure: Average
Multi−drop:. value 0.184 normal m3/hr (6.9 scfh)
Instrument Power: 11 to 30 VDC at
approximately 8 mA
Reverse Polarity Protection: No damage occurs Maximum Output Capacity(3)(4)
from reversal of loop current
At 1.4 bar (20 psig) supply pressure: 10.0 normal
m3/hr (375 scfh)
Output Signal At 5.5 bar (80 psig) supply pressure: 29.5 normal
Pneumatic signal as required by the actuator, up m3/hr (1100 scfh)
to 95% of supply pressure
Minimum Span: 0.4 bar (6 psig)
Maximum Span: 9.5 bar (140 psig) Independent Linearity(6)
Action: J Double, J Single Direct, and J Single
Reverse ±0.50% of output span
(continued)
2
Product Bulletin
62.1:DVC6000
February 2010 DVC6000 Digital Valve Controllers
Specifications (continued)
Electromagnetic Compatibility Other Classifications/Certifications
Meets EN 61326−1 (First Edition) TIIS—Japan
Immunity—Industrial locations per Table 2 of KISCO—Korea Industrial Safety Corp.
the EN 61326−1 standard. Performance is
GOST−R—Russian GOST−R
shown in table 2 below.
Emissions—Class A FSETAN—Russian − Federal Service of
ISM equipment rating: Group 1, Class A Technological, Ecological and Nuclear
Inspectorate
Lightning and Surge Protection—The degree of Contact your Emerson Process Management
immunity to lightning is specified as Surge sales office for classification/certification specific
immunity in table 2. For additional surge information
protection commercially available transient
protection devices can be used. Connections
Supply Pressure: 1/4 NPT internal and integral
IEC 61010 Compliance Requirements pad for mounting 67CFR regulator
(Valve−Mounted Instruments Only) Output Pressure: 1/4 NPT internal
Tubing: 3/8−inch recommended
Power Source: The loop current must be derived Vent (pipe−away): 3/8 NPT internal
from a separated extra−low voltage (SELV) power Electrical: 1/2 NPT internal conduit connection.
source optional— M20 internal conduit connection,
Environmental Conditions: Installation Category I spring clamp terminal connection(7)
3
Product Bulletin
62.1:DVC6000
DVC6000 Digital Valve Controllers February 2010
Specifications (continued)
Construction Materials of moisture that may be introduced via the
Housing, module base and terminal box: instrument air supply.
ASTM B85 A03600 low copper aluminum alloy
(standard) Weight
CF8M (cast 316 stainless steel) (optional for Valve−Mounted Instruments.
valve−mounted instruments only) Aluminum: 3.5 kg (7.7 lbs)
Cover: Thermoplastic polyester Stainless steel: 7.7 kg (17 lbs)
Elastomers.
Standard: Nitrile Remote−Mounted Instruments.
Optional: Fluorosilicone DVC6005 Base Unit: 4.1 kg (9 lbs)
DVC6015 Feedback Unit: 1.3 kg (2.9 lbs)
Stem/Shaft Travel DVC6025 Feedback Unit: 1.4 kg (3.1 lbs)
Linear Actuators with rated travel between 6.35 DVC6035 Feedback Unit: 0.9 kg (2.0 lbs)
mm (0.25 inch) and 606 mm (23.375 inches)
Options
Rotary Actuators with rated travel between 50
degrees and 180 degrees J Supply and output pressure gauges or J Tire
valves J Integral mounted filter regulator
J Stainless steel housing, module base and
Mounting terminal box (valve−mounted instruments only)
Designed for direct actuator mounting or remote J Low−Bleed Relay, J Extreme Temperature
pipestand or wall mounting. Mounting the J Remote Mount J Inline 10 micrometer air filter
instrument vertically, with the vent at the bottom J Safety Instrumented System (SIS) Solutions
of the assembly, or horizontally, with the vent J Safety Related Nuclear Applications J Natural
pointing down, is recommended to allow drainage Gas Certified
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 − Process Instrument Terminology.
1. 3−conductor shielded cable, 22 AWG minimum wire size, is required for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator
has been tested to 15 meters (50 feet) maximum without performance degradation.
2. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
3. Normal m3/hour − Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh − Standard cubic feet per hour at 60_F and 14.7 psia.
4. Values at 1.4 bar (20 psig) based on a single−acting direct relay; values at 5.5 bar (80 psig) based on double−acting relay.
5. The Low Bleed Relay is offered as standard relay for DVC6000 SIS, used for On/Off applications.
6. Typical value. Not applicable for DVC6020 digital valve controllers in long−stroke applications or remote−mounted DVC6005 digital valve controllers with long pneumatic tubing lengths.
7. ATEX/IEC approvals only.
8. Gas Certified DVC6000 digital valve controllers are FM and CSA Single Seal approved for use with natural gas as the supply medium.
4
Product Bulletin
62.1:DVC6000
February 2010 DVC6000 Digital Valve Controllers
D Increased Uptime—With the self−diagnostic instrument will automatically disable the travel
capability of the DVC6000, you can answer sensor, send an alert, and control its output pressure
questions about a valve’s performance, without much like an I/P transducer. This allows the valve
pulling the valve from the line. You can run assembly to continue to operate with reduced
diagnostics (I/P and relay integrity, travel deviation, accuracy until maintenance can be scheduled.
and on−line friction and deadband analysis and
trending) while the valve is in service and operating.
You can also compare the present valve/actuator
signature (bench set, seat load, friction, etc.) against
previously stored signatures to discover
performance changes, before they cause process Diagnostics
control problems.
DVC6000 digital valve controllers are packed with
user−configurable alerts and alarms. When
integrated with a HART communicating system,
D Faster Commissioning—The two−way
these flags provide real−time notification of current
communication capability allows you to quickly
and potential valve and instrument problems. With
commission loops by remotely identifying each
ValveLink software, tests can be performed to
instrument, verifying its calibration, reviewing stored
identify problems with the entire control valve
maintenance notes, and more.
assembly. Diagnostic capabilities available are
Performance Diagnostics (PD) and Advanced
D Easy Maintenance—The DVC6000 is modular Diagnostics (AD). Refer to table 1 for details on the
in design. The module base can be removed from capabilities of each diagnostic level.
the instrument housing without disconnecting the
field wiring, pneumatic connections or stem linkages.
This module contains the critical sub−modules so Performance Diagnostics
component removal is quick and simple. Performance Diagnostics enables the use of
diagnostics while the valve is in service and
operating.
D Travel Control — Pressure Fallback—Valve
position feedback is critical to the operation of a D Red/Yellow/Green Condition Indicator
digital valve controller. Without this feedback, the (see figure 3)
control valve assembly traditionally goes to its fail
safe position. DVC6000 digital valve controllers can D I/P and Relay Integrity Diagnostic
detect position feedback problems caused by a
travel sensor failure or linkage failure and continue D Travel Deviation Diagnostic
to operate in “pressure control” mode. If a problem
with the valve position feedback is detected, the D One−Button Diagnostic
5
Product Bulletin
62.1:DVC6000
DVC6000 Digital Valve Controllers February 2010
ERROR
(RED)
WARNING
(YELLOW)
NO CONDITIONS HAVE
BEEN DETECTED
(GREEN)
The One−Button Diagnostic, (shown in figure 4), is a These diagnostic scans vary the positioner set point
20 second sweep which runs the I/P and Relay at a controlled rate and plot valve operation to
Integrity, Relay Adjustment, Travel Deviation, Supply determine valve dynamic performance. The valve
Pressure, and Air Mass Flow Performance signature test allows you to determine the
Diagnostic tests. When the sweep is complete, valve/actuator friction, bench set, spring rate, and
ValveLink software will show any errors, possible seat load. The Dynamic Error Band test is a
causes, and recommended actions to resolve the combination of hysteresis and deadband plus
error(s). “slewing.” Hysteresis and deadband are static
measurements. However, because the valve is
D On−Line/In−Service Friction and Deadband moving, a dynamic error, or “slewing” error is
Analysis (see figure 5) introduced.
6
Product Bulletin
62.1:DVC6000
February 2010 DVC6000 Digital Valve Controllers
ERROR TYPE
RECOMMENDED
ACTION
E1035
E1036
W7468/IL
Figure 5. Valve Friction and Deadband Analysis Figure 6. The Valve Signature Display
7
Product Bulletin
62.1:DVC6000
DVC6000 Digital Valve Controllers February 2010
FIELD TERMINATION
ASSEMBLY (FTA)
RS232−TO−RS485
CONVERTER
4−20 mA
HART
W8082 −1 / IL
Figure 7. Integrate Information from the Digital Valve Controller into a Non−HART Compatible Control
System With ValveLink Software’s Modbus Interface
8
Product Bulletin
62.1:DVC6000
February 2010 DVC6000 Digital Valve Controllers
+0.5 V
0
ANALOG
SIGNAL
−0.5 V
1200 Hz 2200 Hz
,1, ,0,
Field Communicator
You can perform configuration and calibration at the the valve is in service and operating. Valve
valve or anywhere on the two−wire loop via a Field Signature, Dynamic Error Band, and Step Response
Communicator (see figure 9). Powerful tools such as are displayed in an intuitive user−friendly
Setup Wizard and Auto Travel Calibration automate environment that allows easy interpretation of data.
the tasks of commissioning DVC6000 digital valve
controllers. These automation tools not only save
time, but also provide accurate and repeatable Diagnostic graphs can be superimposed over those
results. previously stored to view areas of valve degradation.
This allows plant personnel to concentrate efforts on
equipment that needs repair, avoiding unnecessary
ValveLink Software maintenance. This diagnostic capability is readily
ValveLink software is a WindowsR−based software accessible and available to you either in the control
package that allows easy access to the information room or on the plant floor. In addition to the
available from DVC6000 digital valve controllers. diagnostic features, ValveLink software contains an
Audit Trail, Batch Runner for automating repetitive
Using ValveLink software, you can monitor the tasks, and Trending to view valve performance.
performance characteristics of the valve and obtain
vital information without having to pull the valve from
the line. I/P and Relay Integrity and Travel Deviation ValveLink software provides integration into AMSt
Diagnostics, as well as On−Line Friction and and DeltaVt systems with HART and fieldbus
Deadband Analysis and Trending can be run while communications.
9
Product Bulletin
62.1:DVC6000
DVC6000 Digital Valve Controllers February 2010
TERMINAL BOX
TERMINAL BOX COVER
HOUSING
PNEUMATIC RELAY
GAUGES
COVER
TRAVEL SENSOR
W9329
MODULE BASE ASSEMBLY I/P CONVERTER
Figure 10. FIELDVUE DVC6000 Digital Valve Controller Assembly (Valve−Mounted Instrument)
D The I/P output is sent to the pneumatic relay The valve continues to move until the correct
assembly. The relay is also connected to supply position is attained.
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Product Bulletin
62.1:DVC6000
February 2010 DVC6000 Digital Valve Controllers
4−20 mA
INPUT SIGNAL
+
HART
AUXILIARY
TERMINALS
TERMINAL BOX
VALVE TRAVEL
PRINTED FEEDBACK
WIRING BOARD
DRIVE
SIGNAL
OUTPUT A
I/P
CONVERTER
SUPPLY
PNEUMATIC PRESSURE
RELAY
OUTPUT B
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Product Bulletin
62.1:DVC6000
DVC6000 Digital Valve Controllers February 2010
T4(Tamb v 125_C)
DVC60x5 Explosion Proof
−−− T5(Tamb v 95_C) Type 4X, IP66
(x = 1,2,3) Class I Division 1 GP B,C,D T6
T6(Tamb v 80_C)
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Product Bulletin
62.1:DVC6000
February 2010 DVC6000 Digital Valve Controllers
Explosion Proof
FM DVC6005 Class I Division 1 GP B,C,D T6 −−− T6(Tamb v 60_C) NEMA 4X
Natural Gas Approved
Class I Division 2 GP A,B,C,D T6
Class II Division 1 GP E,F,G T6
Class II Division 2 GP F,G T6 −−− T6(Tamb v 60_C) NEMA 4X
Class III
Natural Gas Approved
Vmax = 30 VDC
Intrinsically Safe Imax = 17.5 mA T4(Tamb v 125_C)
IS Class I,II,III Division 1 GP A,B,C,D, Ci = 0 nF T5(Tamb v 95_C) NEMA 4X
E,F,G per drawing GE42819 Li = 0 mH
Pi = 105 mW T6(Tamb v 80_C)
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Product Bulletin
62.1:DVC6000
DVC6000 Digital Valve Controllers February 2010
14
Product Bulletin
62.1:DVC6000
February 2010 DVC6000 Digital Valve Controllers
Table 6. Hazardous Area Classifications—IECEx
Enclosure
Certificate Type Certification Obtained Entity Rating Temperature Code
Rating
Intrinsically Safe Ui = 30 VDC
Gas Ii = 226 mA
T5(Tamb v 80_C) NEMA 4X,
Ex ia IIC T5/T6 per drawing GE42990 Ci = 5 nF
IP66
Li = 0.55 mH T6(Tamb v 75_C)
DVC60x0 Pi = 1.4 W
DVC60x0S Flameproof T5(Tamb v 80_C) NEMA 4X,
(x = 1,2,3) Gas −−−
IP66
Ex d IIB+H2 T5/T6 T6(Tamb v 75_C)
Type n
T5(Tamb v 80_C) NEMA 4X,
Gas −−−
T6(Tamb v 75_C) IP66
Ex nC IIC T5/T6
Intrinsically Safe Ui = 30 VDC Uo = 9.6 VDC
Gas Ii = 226 mA Io = 3.5 mA
T5(Tamb v 80_C) NEMA 4X,
Ex ia IIC T5/T6 per drawing GE42990 Ci = 5 nF Co = 3.6 uF
IP66
Li = 0.55 mH Lo = 100 mH T6(Tamb v 75_C)
Pi = 1.4 W Po = 8.4 mW
DVC6005 Flameproof T5(Tamb v 80_C) NEMA 4X,
Gas −−−
IECEx IP66
Ex d IIB T5/T6 T6(Tamb v 75_C)
Type n
T5(Tamb v 80_C) NEMA 4X,
Gas −−−
T6(Tamb v 75_C) IP66
Ex nC IIC T5/T6
Intrinsically Safe Ui = 30 VDC
Gas Ii = 17.5 mA T4(Tamb v 125_C)
NEMA 4X,
Ex ia IIC T4/T5/T6 Ci = 0 uF T5(Tamb v 95_C) IP66
Li = 0 mH
Pi = 105 mW T6(Tamb v 80_C)
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Product Bulletin
62.1:DVC6000
DVC6000 Digital Valve Controllers February 2010
Note
Neither Emerson, Emerson Process
Management, nor any of their affiliated
entities assumes responsibility for the
selection, use, or maintenance of any
product. Responsibility for the
selection, use, and maintenance of any
product remains with the purchaser
and end user.
Fisher, FIELDVUE, ValveLink, AMS, and DeltaV are marks owned by one of the companies in the Emerson Process Management business
division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson
Electric Co. All other marks are the property of their respective owners. HART is a mark owned by the HART Communication Foundation. This
product may be covered under one or more of the following patents (5,451,923; 5,434,774; 5,439,021; 5,265,637) or under pending patent
applications.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they
are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or
applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the
designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliated
entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of
any product remains solely with the purchaser and end user.
16
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