1986 POLARIS Sprint SNOWMOBILE Service Repair Manual PDF

CHAPTER 1
MODELS AND PECIFICATIONS
Model Identification (1985) ................................ ........ ........... 1.1

1985 Models ......... .. . . ..... ...... .................... ............. . .. 1.2-1.3
Model Identification (1986) ....... .. .... .. . . . ......... .. .. .... .. . .. . ... . . . ... . 1.4
1986 Models ... .......... ... . ..... .............. . ... . .... . ... . ... ....... 1.5-1 .6
Model Identification (1987) .... .. ........... ... ... .......... . ............. ... . 1.7
1987 Models .. . .................... ... .. . . ..... ........... .. .... . . . . .. .. 1.8-1.9
Model Identification (1988) ........ . ........ .. .......... . ....... .. .. .... .. . .. 1.10
1988 Models ...... . .. . . .... ... ...... ... .. .... .. ..... ..... .. . ....... . .. 1.11-1.12
Model Identification (1989) ...... . ................ .. ........... .. ............ 1.13
1989 Models . . .... ..... ... . ............ . ... . ....... ... ... . .. . ... .. .... 1.14-1 .16
Model Identification (1 990) ....................... . ......... .. ............. .. 1.17
I
~
1990 Models ....... ... ....... . ..... . .... .... ............. ... ..... .. . . . 1.18-1.20
Model Identification (1991) .. ..... ...... ................ .. ................... 1.21
1991 Models .............................. .. ..... . ............ . .... . .. 1.22-1.24
Model Identification (1992) ....... ........ . .. ...................... .. .. . ..... 1.25
1992 Models ... . ... ... ........ .. . . . .... . . .......... . ... . ... . .......... 1.26-1 .29
Model Identification (1993) ... ......... .. .. . . . . .... .. ..... .... ..... . . . ... . ... 1.30
1993 Models ..... . . ... .. . ........ . . ... . .. ...... . ..... .... .... .. .. . .... 1.31-1.35
Model Identification (1994) ...... ..... ..... . ....... .... ...... . . .. ...... .. .. .. 1.36
1994 Models ....... ... ...... ... .... .... ..... ... ........ ... ..... . . ... .. 1.37-1 .42
Model Identification (1995) . . . ....... .... ... ................ ____ . . . . . . . . . . . .. 1.43
1995 Models .... .. .. .. ........ .... ..... ........ .... . ............. .. . . . 1.44-1.49
8/94
MODELS AND SPECIFICATIONS
1985 Model Identification
SERIAL NUMBER IDENTIFICATION

The machine serial number may be used as an aid in identifying machine model year. Refer to the first digits in the serial number
for proper identification:
FIRST DIGITS MODEL YEAR
12 1985
1985 MODEL DESIGNATION
YEAR DESIGNATION--------;=:;=::l;I:--:;-, ENGINE DESIGNATION

I 0 8 510 9 1 7
MODEL DESIGNATION _ _ _ _ _ _ _ _ _ _-----'
1985 1985
MODEL DESIGNATION ENGINE DESIGNATION
NUMBERS (Chassis) . NUMBERS
07 - Indy Trail, 400, 600 27 - EC25PS-Single FC

08 - Indy 600 SE 43 - EC44-2PM-2100-Twin FC
09 - Star 49 - EC44-2PM-Twin FC
13- SS 57 - EC60PL-02-Three LC
14 - LongTrack 59 - EC40PL-02-Twin LC
MODEL. NUMBER MACHINE DESCRIPTION MODEL NUMBER MACHINE DESCRIPTION
0850927 Star 244cc Single FC 0850757 Indy 600 596cc Three LC

0851349 SS 432cc Twin FC 0850847 Indy 600 SE 597cc Three LC
0850743 Indy Trail 432cc Twin FC 0851449 LongTrack 432cc Twin FC
0850759 Indy 400. 398cc Twin LC
MODEL NO. MADE IN U.S.A. POLRRIS

PATENT NOTICE
SERIAL NO. MId. by Polaris Industries L.P.
in Roseau , MN under one or more of the following patents:
TH IS VEHICLE CONFORMS TO ALL APPLICABLE U.S. U.S, Patents 3,605,511 3,533,662 3,613,811 3,867,991
FEDERAL AND S ,ATE REr'l 1 I1REMENTS AND 3,580,647 3,613 ,810 3,605,510 4,793,950
CANADIAN FEDERAL MC- - o-ilCLE STANDARDS 3,483,766 3,545,821 3,525,412 5,038,881
Patented Canada 662,491n1 883,694n1 864,394n1
IN EFFECT ON THE DATE C , J FACTURE. Canadian Rd, 34,573n1 34,572171 1,227,823/87
MFD. DATE:
7072133
These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.
The machine model and serial number identification decal is located on the right front side of the tunnel. The serial number is
permanently stamped into the tunnel. The model number is embossed on the decal.
Whenever corresponding about an engine it is important that the engine model and serial numbers be called out. Laser
engraved model and serial numbers are located on the crankcase (i ntake side).
"
1.1 8/94
600SE 600 400 Long Track

0850857 0850757 0850759 0851449
Engine Type LC Triple LC Triple LC Twin Fan Cooled Twin
Displacement (cc) 597 597 398 432
Bore x Stroke (mm) 65 x 60 65 x 60 65 x 60 67.62 x 60
CarburetionlThrottle Body 3 Mikuni 3 Mikuni 2 Mikuni 1 Mikuni
VM38SS Slide VM38SS Slide VM34SS Slide VM30SS Slide
Oil Injected Standard Standard Standard Standard
Ignition COl COl COl COl
Alternator Output 12V 120W 12V 120W 12V 120W 12V 120W
Length (in./cm.) 106.25/269.7 106.25/269.7 106.25/269.7 120.25/305.2
Width (in./cm.) 41 .62/105.6 41.62/105.6 41 .62/105.6 40/101.5
Height (in./cm.) 31.5/79.9 31.5/79.9 31.5/79.9 33/83.7
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7 36.5/92.7 31/78.7
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall (in./cm.) 121/307.1 121/307.1 121/307.1 148/375.6
Fuel Capacity (U.S. gal./lmp. gal./liters) 7/5.8/26.5 7/5.8/26.5 7/5.8/26.5 5.4/4.5/20
Recommended Fuel 88 Octane Min. 88 Octane Min. 88 Octane Min. 88 Octane Min.
Front Suspension Coil Spring IFS Coil Spring IFS Coil Spring IFS Mono Leaf
Chrome Trailing Arms
Brake Type Liquid Cooled Liquid Cooled Liquid Cooled Mechanical Disc
Hydraulic Disc Hydraulic Disc Hydraulic Disc
Storage Rear of Seat Rear of Seat Rear of Seat Rear of Seat
Storage Rack
Speedometer
Tachometer
Trip Odometer
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Option
Standard
o
Accessory Lights Temp Temp Temp N/A
Electric Start N/A · N/A N/A N/A
Handwarmers Option Option Option Option
Two-Up Seat N/A N/A N/A N/A
Backrest N/A N/A N/A N/A
Storage Rack Option Option Option Standard
Tow Hitch Option Option Option Standard
8/94 1.2
r
MODELS AND SPECIFICATI ONS

1985 Model Identificati on
. ~.
Indy Trail SS Star

0850743 0851349 0850927
Engine Type Fan Cooled Twin Fan Cooled Twin Fan Cooled Single
Displacement (cc) 432 432 244
Bore x Stroke (mm) 67.62 x 60 67.72 x 60 72 x 60
Carl;>uretionfThrottle Body 1 Mikuni 1 Mikuni 1 Mikuni
VM34SS Slide VM34SS Slide VM30SS Slide
Oil Injected Standard Standard Standard
Ignition COl COl COl
Alternator Output 12V 120W 12V 120W 12V 100W
Length (in.!cm.) 106.25/269.7 102/2 58.9 102/258.9
Width (in.!cm.) 41 .62/105.6 40/101. 5 40/101 .5
Height (in.!cm.) 31.5/83.7 33/83.7 33/83.7
Ski Stance (in.!cm.) 36.5/92.7 31/78.7 31/78.7
Track Width (in.!cm.) 15/38.1 15/38.1 15/38.1
Track Length Overall (in.!cm.) 121/307.1 120/304.6 108/274.1
Fuel Capacity (U.S. gal.llmp. gal./liters) 7/5.8/26.5 6.8/5.7/25.7 5.414.5120
Recommended Fuel 88 Octane Min. 88 Octane Min. 88 Octane Min.
Front Suspension Coil Spring IFS Mono Leaf Mono Leaf
Brake Type Hydraulic Disc Mechanical Disc Mechanical Disc
Storage Rear of Seat Rear of Seat Rear of Seat
Speedometer Standard Standard Option
Tachometer Standard Standard Option
G Trip Odometer
Accessory Lights
Electric Start
Standard
N/A
Option
Standard
N/A
Option
Option
N/A
N/A
Handwarmers Standard Option N/A
Two-Up Seat N/A N/A N/A
Backrest N/A N/A N/A
Storage Rack Option N/A N/A
Tow Hitch Option Option Option
1.3 8/94
·1986 Model Identification ,,
The machine serial number may be used as an aid in identifying machine model year. Referto the first digits in the serial number
12 1985
13 1986
ENGINE DESIGNATION
YEAR DESIGNATIONI--- - - ----;=::;::=lI:---=1
I 0 8 610 9 1 7
MODEL DESIGNATION _ _ _ _ _ _ _ _ _ _ ---'1
1986 1986 1986

MODEL DESIGNATION ENGINE DESIGNATION ENGINE DESIGNATION
NUMBERS (Chassis) NUMBERS NUMBERS
07 - Indy Trail, 400, 600 27 - EC25PS-Single FC 59 - EC40PL-02-Twin LC

08 - Indy 600 LE 31 - EC34-2PM-01 -Twin FC (ES) 61 - EC50PM-01-Twin FC
09 - Star/Sprint 340 (ES) 33 - EC34-2PM-02-Twin FC
13 - SS 49 - EC44-2PM-5100-Twin FC
14 - LongTrack 57 - EC60PL-02-Triple LC
MODEL NO. MADE IN U.S.A. PDLRRIS

PATENT NOTICE
SERIAL NO. Mfd. by Polaris Industries L.P.
in Roseau. MN under one or more of the following patents:
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S. U.S. Patents 3.605.511 3.533.662 3,613,811 3,867,991
FEDERAL AND STATE REQU IREMENTS AND 3,580.647 3,613,810 3,605,510 4,793,950
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS 3,483,766 3,545,821 3,525,412 5,038,881
Patented Canada 882,491171 883,694171 864,394171
IN EFFECT ON THE DATE OF MANUFACTURE. Canadian Rd. 34,573171 34,572171 1,227,823187
MFD. DATE:
7072133
engraved model and serial numbers are located on the crankcase (intake side).
o
8/94 1.4
600 LE 600 400 Long Track

0860857 0860757 0860759 0861449
Engine Type LC Triple LC Triple LC Twin Fan Cooled Twin
CarburetionfThrottle Body 3 Mikuni 3 Mikuni 2 Mikuni 1 Mikuni
Length (in./cm.) 106.25/269.7 106.25/269.7 106.25/269.7 120.25/305.2
Width (in./cm.) 41.62/105.6 41 .62/105.6 41 .62/105.6 40/101.5
Height (in./cm.) 31.5/79.9 31.5/79.9 31 .5/79.9 33/83.7
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7 36.5/92.7 31/78.7
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Fuel Capacity (U .S. gaL/Imp. gaL/liters) 7/5.8/26.5 7/5.8/26.5 7/5.8/26.5 7.5/6.2/28
Chrome Trailing Arm
Brake Type Liquid Cooled Liquid Cooled Liquid Cooled Mechanical Disc
Storage Rack
Speedometer Standard Standard Standard Standard
Tachometer Standard Standard Standard Option
Trip Odometer Standard Standard Standard Standard
- -
Accessory Lights Temp Temp Temp N/A
Electric Start N/A N/A N/A N/A
Handwarmers Option Option Option Option
1.5 8/94
Indy Trail SS Sprint Sprint ES Star

o
0860761 0861349 0860933 0860931 0860927
Engine Type Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin Fan Cooled Single
Displacement (cc) 488 432 339 339 244
Bore x Stroke (mm) 72 x 60 67.72 x 60 62 x 55.6 62 x 55.6 72 x 60
CarburetionfThrottle 2 Mikuni 1 Mikuni 2 Mikuni 2 Mikuni 1 Mikuni
Body VM34SS Slide VM34SS Slide VM30SS Slide VM30SS Slide VM30SS Slide
Oil Injected Standard Standard Standard Standard Standard
Ignition COl COl COl COl COl
Alternator Output 12V 120W 12V 120W 12V 120W 12V 120W 12V 100W
Length (in./cm.) 106.25/269.7 102/258.9 102/258.9 102/258.9 102/258.9
Width (in./cm.) 41.62/105.6 40/101.5 40/101.5 40/101.5 40/101.5
Height (in./cm.) 31 .5/79.9 33/83.7 33/83.7 33/83.7 33/83.7
Ski Stance (in./cm.) 36.5/92.7 31/78.7 31/78.7 31/78.7 31/78.7
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall 121/307.1 120/304.6 108/274.1 108/274.1 108/274.1
(in./cm.)
Fuel Capacity (U.S. 7/5 .8/26 .5 7.5/6.2/28 5.414 .5120 5.4/4.5/20 5.4/4.5/20
gal./l mp. gal./liters)
Recommended Fuel 88 Octane Min. 88 Octane Min. 88 Octane Min. 88 Octane Min. 88 Octane Min.
Front Suspension Coil Spring IFS Mono Leaf Mono Leaf Mono Leaf Mono Leaf
Brake Type Hydraulic Disc Mechanical Disc Mechanical Disc Mechanical Disc Mechanical Disc
Storage Rear of Seat Rear of Seat Rear of Seat Rear of Seat Rear of Seat
Speedometer Standard Standard Option Standard Option
Tachometer Standard Standard Option Standard Option
Trip Odometer Standard Standard Option Standard Option
Accessory Lights N/A N/A N/A N/A N/A
Electric Start Option Option N/A Standard N/A
Handwarmers Standard Option Option Option N/A
Two-Up Seat N/A N/A N/A N/A N/A
Backrest N/A N/A N/A N/A N/A
Storage Rack Option N/A N/A N/A N/A
Tow Hitch Option Option Option Option Option
8/94 1.6

12 1985
13 1986
14 1987
YEAR DESIGNATIONI---------,:=:;:::J,I:--::l ENGINE DESIGNATION

I 0 8 710 9 17
MODEL DESIGNATION _ _ _ _ _ _ __ _ _----'
1987 1987 1987

09 - Star/Sprint 340 (ES) 27 - EC25PS-Single FC 59 - EC40PL-02-Twin LC

10- StarTrak 31 - EC34-2PM-02-Twin FC ES 61 - EC50PM-01-Twin FC
14 - LongTrack 33 - EC34-2PM-01 -03-Twin FC 62 - EC50PM-02-Twin FC ES
15 - Long Track RLR 49 - EC44-2PM-5100-Twin FC
04 - Indy Sport 57 - EC60PL-02-Triple LC
05 -Indy 133 SKS
07 - Indy Trail, 400, 600

PATENT NOTICE
SER IAL NO. Mfd . by Polaris Industries loP.
in Roseau. MN under one or more of the following patents:
THIS VEHICLE CONFORMS TO ALL APPLICABLE u.s. U.S. Patents 3.605.511 3.533.662 3.613.811 3.867.991
FEDERAL AND STATE REQUIREMENTS AND 3.580.647 3.613 .810 3.605.510 4.793.950
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS 3.483.766 3.545.821 3.525.412 5.038.881
Patented Canada 882,491171 883 .694f71 864.394171
IN EFFECT ON THE DATE OF MANUFACTURE.
Canadian Rd. 34.573f71 34.572f71 1.227.823/87
MFD. DATE:
7072133
These numbers shou ld be referred to in any correspondence regarding warranty, service or replacement parts.
engraved model and serial numbers are located on the crankcase (intake side) .
1.7 8/94
Indy 600 Indy 400 Indy Trail Long Track

400SKS Trail ES I SKS LTR
0870757 0870759 0870761 0871449
0870559 0870762/0870561 0871549
Engine Type LC Triple LCTwin Fan Cooled Twin Fan Cooled Twin
.,
Length (in.lcm.) 109/276.6 109/276.6 109/276.6 120.25/305.2
113/286.8 SKS 113/286.8 SKS
Width (in.lcm.) 41 .62/105.6 41.62/105.6 41 .62/105.6 40/101.5
Height (in.lcm.) 33/83.7 33/83.7 33/83.7 33/83.7 .
Ski Stance (in.lcm.) 36.5/92.7 36.5/92.7 36.5/92.7 31/78.7
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
133.5/338.8 133.5/338.8
Fuel Capacity (U.S. gal./lmp. gal./liters) 7/5.8/26.5 7/5.8/26.5 7/5.8/26.5 7.5/6.2/28
Brake Type Liquid Cooled Liquid Cooled Hydraulic Disc Mechanical Disc
Hydraulic Disc Hydraulic Disc
Accessory Lights Temp Temp N/A N/A
Electric Start N/A N/A Option N/A
Standard ES
Handwarmers Option Option Standard Option
8/94 1.8
Indy Sport Sprint Star Star Trak

Sprint ES
0870433 08"10933 0870927 0871027
0870931 ,
Engine Type Fan Cooled Twin Fan Cooled Twin Fan Cooled Single Fan Cooled Single
Bore x Stroke (mm) 62 x 55.6 62 x 55.6 72 x 60 72 x 60
Length (in./cm.) 109/276.6 1021258.9 102/258.9 109/276.9
Wid1h (in./cm.) 41.62/105.6 40/101.5 40/101.5 40/101.5
Height (in./cm.) 33/83.7 33/83.7 33/83.7 34/86.3
Ski Stance (in./cm.) 36.5/92.7 31 /78.7 31/78.7 31/78.7
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall (in./cm.) 121/307.1 108/274.1 108/274.1 133.5/338.9
Fuel Capacity (U .S. gaL/Imp. gal./liters) 7/5.8/26.5 5.4/4.5/20 5.4/4.5/20 7.5/6 .2128
Front Suspension Coil Spring IFS Mono Leaf Mono Leaf Mono Leaf
Brake Type Liquid Cooled Mechanical Disc Mechanical Disc Mechanical Disc
Hydraulic Disc
c
Speedometer Standard Option Sprint Option Standard
Standard ES
Tachometer Option Option Sprint Option Standard
Standard ES
Trip Odometer Standard Option Sprint Option Standard
Standard ES
Accessory Lights N/A N/A N/A N/A
Electric Start Option Sprint ES Only N/A N/A
Handwarmers Option Option N/A N/A
Storage Rack Option N/A N/A Standard
Tow Hitch Option Option Option Option
1.9 8/94

12 1985
13 1986
14 1987
15 1988
-;:::==ll~ ENGINE DESIGNATION

YEAR DESIGNATIONI- - - - -- -
I 0 8 810 9 1 7
MODEL DESIGNATION _ __ __ __ __ ---.JI
1988 1988 1988

09 - Star/Sprint (ES) 27 - EC25PS-Single FC 59 - EC40PL-02-Twin LC

10 - StarTrak 31 - EC34-2PM-02-Twin FC ES 61 - EC50PM-01-Twin FC
15 - Long Track RLR 33 - EC34-2PM-01-03-Twin FC 62 - EC50PM-02-Twin FC ES
04 - Indy Sport 49 - EC44-2PM-4100-Twin FC
05 - Indy 133 SKS 58 - EC65PL-01-Triple LC
06 - Indy Trail SP
07 - Indy Trail, 400, 650

PATENT NOTICE
in Roseau, MN under one or more of the following patents:
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S. U.S. Patents 3,605.511 3,533.662 3.613,811 3,867,991
FEDERAL AND STATE REQUIREMENTS AND 3,580,647 3,613 ,810 3.605.510 4,793,950
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS 3,483.766 3.545 .821 3.525,412 5,038,881
Patented Canada 882.491 17 1 883,694171 864,39417t
MFD. DATE:
7072133
o
8/94 1.10
Indy 650 Indy 400 Indy 400 Indy Trail, SP

Indy 650 SKS 400SKS Classic Deluxe, ES,
SKS
0880758 0880759 0880859 0880761/08806611
0880558 0880559 0880262/08807621
0880561
Engine Type LC Triple LCTwin LC Twin Fan Cooled Twin
Bore x Stroke (mm) 67.72 x 60 65 x 60 65 x 60 72 x 60
VM38SS Slide VM34SS Slide VM34SS Slide VM34 SS Slide
Length (in./cm.) 106.25/269.9 106.25/269.9 106.25/269.9 106.25/269.9
113/287 SKS 113/287 SKS 113/287 SKS
Width (in./cm.) 41 .62/105.7 41 .62/105 .7 41 .62/105.7 41.62/105.7
43.12/109.5 SP
Height (in./cm.) 42/106 .7 42/106.7 42/106 .7 42/106.7
Ski Stance (in./cm.) 36.5/92.7 36.5/92 .7 36.5/92.7 36.5/92.7
38/9 6.5 SP
Track Width (in./cm.) 15/38 .1 15/38.1 15/38.1 15/38.1
Track Length Overall (in./cm.) 120.96/307.2 120.96/307.2 120.96/307.2 121/307.1
133.56/339.2 SKS 133.56/339 .2 SKS 133.56/339 .2 SKS
Fuel Capacity (U.S. gal./l mp. gal./liters) 7.3/6.1/27.7 7.3/6.1 /27 .7 7 .3/6.1/27.7 7.3/6.1/27.7
o
Front Suspension Coil Spring IFS Coil Spring IFS Coil Spring IFS Coil Spring IFS
Brake Type Liquid Cooled Hydraulic Disc Hydraulic Disc Hydraulic Disc
Hydraulic Disc
Tachometer Standard Standard Standard Standard
Accessory Lights HighTemp Ind. High Temp Ind. Standard N/A
Electric Start N/A N/A Standard Option
Standard ESIDel
Handwarmers Option Option Standard Standard
Two-Up Seat Option Option Option Option
Standard Deluxe
Backrest Option Option Option Option
Standard Deluxe
Storage Rack Option Option Option Option
1.11 8/94
Indy Sport Sprint Star Long Track Star Trak

Reverse
0880433 0880931 0880927 0881549 0881027
Engine Type Fan Cooled Twin Fan Cooled Twin Fan Cooled Single Fan Cooled Twin Fan Cooled Single
Displacement (cc) 339 339 244 432 244
Bore x Stroke (mm) 62 x 55.6 62 x 55.6 72 x 60 67.72 x 60 72 x 60
CarburetionfThrottle 2 Mikuni 2 Mikuni 1 Mikuni 2 Mikuni 1 Mikuni
Body VM30SS Slide VM30SS Slide VM30SS Slide VM34SS Slide VM30SS Slide
Alternator Output
Length (in.!cm.)
Width (in.!cm.)
12V 120W
106.25/269.9
41 .621105.7
12V 120W
1021259.1
40/101 .6
12V 100W
102/259.1
40/101.6
12V 120W
120.5/306.1
40/101.6
12V 100W
109/276.9
40/101.6
o
Height (in.!cm.) 42/106.7 44.5/113 44 .5/113 44.5/113 44.51113
Ski Stance (in.!cm.) 36.5/92.7 31/78.7 31/78.7 31/78.7 31/78.7
Track Width (in.!cm.) 15/38.1 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall 120.96/307 .2 108/274.3 108/274.3 148/376 133/337.8
(in.!cm.)
Fuel Capacity (U .S. 7.3/6 .1 /27.7 7.5/6.2128.1 7.5/6.2128.1 7.5/6.2/28.1 7.5/6.2/28.1
gal./lmp. gal./liters)
Front Suspension Coil Spring IFS Mono Leaf Mono Leaf Mono Leaf Mono Leaf
Brake Type Hydraulic Disc Mechanical Disc Mechanical Disc Mechanical Disc Mechanical Disc
Storage Rear of Seat Rear of Seat Rear of Seat Rack/Rear of Seat Rack/Rear of Seat
Speedometer
Tachometer
Trip Odometer
Standard
Option
Standard
Standard
Option
N/A
Option
Option
N/A
Standard
Option
N/A
Standard
Option
N/A
o
Accessory Lights N/A N/A N/A Neutral Ind. N/A
Electric Start Option N/A N/A N/A N/A
Handwarmers Option Option N/A Option N/A
Two-Up Seat N/A N/A N/A N/A N/A
Backrest N/A N/A N/A N/A N/A
Storage Rack Option Option Option Standard Standard
Tow Hitch Option Option Option Standard Option
8/94 1.12

12 1985
13 1986
14 1987
15 1988
16 1989
o YEAR DESIGNATION-----------;:=;:::JI~
ENGINE DESIGNATION
I 0 8 910 9 1 7
MODEL DESIGNATION _ _ _ _ _ _ _ _ __ -'1
1989 1989 1989


10- StarTrak 31 - EC34-2PM-02-Twin FC ES 61 - EC50PM-01 -Twin FC
15 - LongTrak LTR 33 - EC34-2PM-01-03-Twin FC 62 - EC50PM-02-Twin FC ES
01 - Indy Trail SuperTrak 49 - EC44-2PM-4100-Twin FC 64 - EC50PL-01-Twin LC
02 - Indy Trail Deluxe 58 - EC65PL-01-Triple LC 65 - EC50P L-02-Twin LC ES
04 - Indy Sport
05 - Indy 133 SKS
06 - Indy Trail SP
07 - Indy 440, 500, 650
08 - Indy 500 Classic
24 Indy Sport GT
MODEL NO. MADE IN U.S.A. PCLRRIS

PATENT NOTICE
SERIAL NO. Mfd. by Polaris Industries L. P.
THIS VEHICLE CON FORMS TO ALL APP LICABLE U.S. U.S. Patents 3,605,51t 3,533,662 3,6t3,811 3,867,991
FEDERAL AND STATE REQUIREMENTS AND 3,580,647 3,613,810 3,605,510 4,793,950
CANADIAN FED ERAL MOTOR VEHICLE STANDARDS 3,483,766 3,545,821 3,525,412 5,038,881
Paten ted Canada 882 ,491171 883 .694171 864,39417t
IN EFFECT ON THE DATE OF MANUFACTURE. Canadian Rd. 34,573171 34 ,572171 1,227,823/87
MFD. DATE:
7072133
1.13 8/94
Indy 650 Indy 500 Indy 500 Indy 500 SP

)
Indy 650 SKS 500SKS Classic
0890758 0890764 0890865 0890664
0890558 0890564
Engine Type LC Triple LCTwin LCTwin LCTwin
Length (in./cm.) 106.25/269.9 106.25/269.9 106.25/269.9 106.25/269.9
113/287 SKS 113/287 SKS
Width (in./cm.) 41.62/105.7 41.62/105.7 41.62/105.7 43.12/109.5
Height (in./cm.) 44/111.8 44/111 .8 44/111.8 42/106.7
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7 36.5/92.7 38/96.5
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall (in./cm.) 120.96/307.2 120.96/307.2 120.96/307.2 120.96/307.2
133.56/339.2 SKS 133.56/339.2 SKS
Fuel Capacity (U.S. gal.llmp. gal./liters) 7.3/6.1 /27.7 7.3/6.1/27.7 7.3/6.1/27.7 7.3/6.1 /27.7
Hydraulic Disc
Rear of Seat
o
Accessory Lights High Temp Ind. High Temp Ind. Standard N/A
Electric Start N/A N/A Standard N/A
Handwarmers Standard Option Standard Option
8/94 1.14
Indy 400 Indy Trail, SP Indy Trail Indy Sport Indy Sport GT
Deluxe, ES, SuperTrak
SKS
0890759 0890761/0890661/ 0890161 0890433 0892433
0890262/0890762/
0890561
Engine Type LCTwin Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin
Displacement (cc) 398 488 488 339 339
Bore x Stroke (mm) 65 x 60 72 x 60 72 x 60 62.3 x 55.6 62.3 x 55.6
CarburetionlThrottle Body 2 Mikuni 2 Mikuni 2 Mikuni 2 Mikuni 2 Mikuni
VM34SS Slide VM34SS Slide VM34SS Slide VM30SS Slide VM30SS Slide
Ignition CDI CDI CDI CDI CDI
Length (in./cm.) 106.25/269.9 106.25/269.9 128/325.1 106.25/269.9 118/299.7
113/287 SKS
Width (in./cm.) 41 .62/105.7 41.62/105.7 41.62/105.7 41.62/105.7 41.62/105.7
43.12/109.5 SP
Height (in./cm.) 44/111.8 42/106.7 45/114.3 42/106.7 45/114 .3
45/114.3 Del
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7 36.5/92.7 36.5/92.7 36.5/92.7
38/96.5 SP
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall 120.96/307.2 120.96/307.2 156/396.2 120.96/307.2 141/358.1
(in./cm.) 133.56/339.2 SKS
Fuel Capacity (U.S. 7.3/6.1/27.7 7.3/6.1/27.7 7.3/6.1/27.7 7.3/6.1/27.7 7.3/6.1/27.7
gal.llmp. gal.lliters)
Front Suspension Coil Spring IFS Coil Spring IFS Coil Spring IFS Coil Spring IFS Coil Spring IFS
Brake Type Hydraulic Disc Hydraulic Disc Mechanical Disc Hydraulic Disc Hydraulic Disc
Storage Rear of Seat Rear of Seat Rack/Rear of Seat Rear of Seat Rack/Rear of Seat
Speedometer Standard Standard Standard Standard Standard
Tachometer Standard Standard Standard Option Option
Trip Odometer Standard Standard Standard Standard Standard
Accessory Lights High Temp Ind. N/A N/A N/A N/A
Electric Start N/A Option Opt!on Option Option
Standard ES/Del
Handwarmers Option Standard Standard Option OlltiCh
Two-Up Seat Option Option Standard Option Standard
Standard Deluxe ~
Backrest Option Option Standard Option Standard

Standard Deluxe
Storage Rack Option Option Standard Option Standard
Tow Hitch Option Option Standard Option Standard
1.15 8/94
Sprint ES Star Long Track Star Trak

Reverse
0890931 0890927 0891549 0891027
Engine Type Fan Cooled Twin Fan Cooled Single Fan Cooled Twin Fan Cooled Single
Bore x Stroke (mm) 62.3 x 55.6 72 x 60 67.72 x 60 72 x 60
VM30SS Slide VM30SS Slide VM34SSSiide VM30SS Slide
Length (in.lcm.) 1021259.1 1021259.1 120.5/306.1 109/276.9
Width (in.lcm.) 40/101.6 40/101.6 40/101.6 40/101.6
Height (in.lcm.) 44.5/113 44.5/113 44.5/113 44.5/113
Ski Stance (in.lcm.) 31/78.7 31/78.7 31/78.7 31/78.7
Track Width (in.lcm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall (in.lcm.) 108/274.3 108/274.3 148/376 133/337.8
Fuel Capacity (U .S. gal./lmp. gal.lliters) 7.5/6.2128.1 7.5/6.2/28.1 7.5/6.2128.1 7.5/6.2128.1
Front Suspension Mono Leaf Mono Leaf Mono Leaf Mono Leaf
Brake Type Mechanical Disc Mechanical Disc Mechanical Disc Mechanical Disc
Storage Rear of Seat Rear of Seat Rack/Rear of Seat Rack/Rear of Seat
Speedometer Standard Option Standard Standard
Tachometer Option Option Option Option
Trip Odometer N/A N/A N/A N/A
Electric Start Standard N/A N/A N/A
Handwarmers Option N/A Option N/A
Backrest Option N/A N/A N/A
Storage Rack Option Option Standard Standard
Tow Hitch Option Option Standard Standard
8/94 1.16
[]

12 1985
13 1986
14 1987
15 1988
16 1989
17 1990
DESIGNATION-------~=:J.I____,_, ENGINE DESIGNATION

YEAR
I 0 9 01 0 9 1 7
MODEL DESIGNATION _ __ _ _ _ _ _ _ _-----"
1990 1990 1990


10 - StarTrak 31 - EC34-2PM-02-Twin FC ES 61 - EC50PM-01/02-Twin FC
15 - LongTrak LTR 33 - EC34-2PM-01-03-Twin FC 62 - EC50PM-03-Twin FC ES
01 - Indy Trail SuperTrak 49 - EC44-2PM-41 OO-Twin FC 64 - EC50PL-01/03-Twin LC
02 - Indy Trail Deluxe 58 - EC65PL-01-Triple LC 65 - EC50PL-02-Twin LC
04 - Indy Sport
05 - Indy 133 SKS
06 - Indy Trail SP/500 SP
07 - Indy 440, 500, 650
20 - WideTrak
24 Indy Sport GT
MODEL NO. MADE IN U,S,A. POLRRIS

PATENT NOTICE
SERIAL NO. Mfd. by Polaris Industries loP.
THIS VEHICLE CONFORMS TO ALL APPLICABLE U,S. U.S. Patents 3.605.511 3.533,662 3,613,811 3,867,991
Patented Canada 882,491171 883,694171 864,394171
IN EFFECT ON THE DATE OF MANUFACTURE. Canadian Rd. 34,573171 34 ,572171 1,227,823/87
MFD. DATE:
7072133
1.17 8/94
650 500 500 Classic 500SP

650 SKS 500SKS
0900758 0900764 0900865 0900664
0900558 0900564
Engine Type LC Triple LC Twin LC Twin LC Twin
Bore x Stroke (mm) 67.72 x 60 72 x 60 72 x60 72 x 60
Alternator Output 12V 120W 12V 200W 12V200W 12V 200W
Length (in./cm.)
Width (in./cm.)
106.25/269 .9
113/287 SKS
41.62/105.7
44/111.8
106.25/269.9
113/287 SKS
41.62/105.7
44/111.8
106.25/269.9
41.62/105.7
44/111.8
106.25/269.9
43.12/109.5
42/106.7
o
Height (in./cm.)
Ski Stance (in./cm.) 36.5/92 .7 36.5/92.7 36.5/92.7 38/96.5
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall (in./cm.) 120.96/307.2 120.96/307.2 120.96/307.2 120.96/307.2
133.56/339.2 SKS 133.56/339.2 SKS
Fuel Capacity (U.S. gal./lmp. gal./liters) 7.3/6.1/27.7 7.3/6.1/27.7 7.3/6.1/27.7 7.3/6.1/27.7
Brake Type Liquid Cooled Hydraulic Disc HydrauliC Disc Hydraulic Disc
Hydraulic Disc
Accessory Lights High Temp Ind. High Temp Ind. Standard N/A
Electric Start N/A Option Standard Option
8/94 1.18
c Indy 400 Indy Trail

Trail Deluxe
Indy Trail
SuperTrak
Indy Sport Indy Sport GT
0900759 0900761 0900161 0900433 0902433

0900262
Engine Type LCTwin Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin
Displacement (cc) 398 488 488 339 339
Bore x Stroke (mm) 65 x 60 72 x 60 72 x 60 62.3 x 55.6 62.3 x 55.6
CarburetionlThrottle Body 2 Mikuni 2 Mikuni 2 Mikuni 2 Mikuni 2 Mikuni
VM34SS Slide VM34SS Slide VM34SS Slide VM30SS Slide VM30SS Slide
Length (in./cm.) 106.25/269.9 106.25/269.9 128/325.1 106.25/269.9 118/299.7
113/287 Del
Width (in./cm.) 41.621105.7 41.62/105.7 41.62/105.7 41.62/105.7 41 .62/105.7
Height (in./cm.) 44/111.8 421106.7 45/114.3 42/106.7 45/114.3
45/114.3 Del
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7 36.5/92.7 36.5/92.7 36.5/92.7
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1 15/38.1

Track Length Overall 120.96/307.2 120.96/307.2 156/396.2 120.96/307.2 141/358.1
(in./cm.) 133.56/339.2 Del
Fuel Capacity (U.S. 7.3/6.1/27.7 11.25/9.4/42.6 11.25/9.4/42.6 7.3/6.1/27.7 7.3/6.1/27.7
gal./lmp. gal./liters)
Front Suspension Coil Spring IFS Coil Spring IFS Coil Spring IFS Coil Spring IFS Coil Spring IFS
o Brake Type
Storage
Speedometer
Tachometer
Hydraulic Disc
Rear of Seat
Standard
Standard
Hydraulic Disc
Rear of Seat
Standard
Standard
Hydraulic Disc
Rack/Rear of Seat
Standard
Standard
Hydraulic Disc
Rear of Seat
Standard
Option
Hydraulic Disc
Rack/Rear of Seat
Standard
Option
Trip Odometer Standard Standard Standard Standard Standard
Accessory Lights High Temp Ind. N/A N/A N/A N/A
Electric Start N/A Option Option Option Option
Standard Deluxe
Handwarmers Option Standard Standard Option Option
Two-Up Seat Option Option Standard Option Standard
Standard Deluxe
Backrest Option Option Standard Option Option
Standard Deluxe
Storage Rack Option Option Standard Option Standard
Tow Hitch Option Option Standard Option Standard
1.19 8/94
Sprint ES Star Star Trak WideTrak

0900931 0900927 0901027 0902064
Engine Type Fan Cooled Twin Fan Cooled Single Fan Cooled Single LCTwin
Bore x Stroke (mm) 62.3 x 55.6 72 x 60 72 x 60 72 x 60
Alternator Output 12V 150W 12V 150W 12V 150W 12V200W
Length (in.lcm.) 102/259.1 102/259.1 109/276.9 128/325. 1
Width (in.lcm.) 40/101.6 40/101.6 40/101.6 41.62/105.7
Height (in.lcm.) 44.5/113 44.5/113 44.5/113 49/1 24.4
Ski Stance (in.lcm.) 31/78.7 31/78.7 31/78.7 36.5/92.7
Track Length Overall (in.lcm.) 108/274.3 108/274.3 133/337.8 156/396.2
Fuel Capacity (U .S. gal./lmp. gal./liters) 7.5/6.2/28.1 7.5/6.2/28 7 .5/6.2128 10/8.3/37.8
Front Suspension Mono Leaf Mono Leaf Mono Leaf Coil Spring IFS
Brake Type Mechanical Disc Mechanical Disc Mechanical Disc Hydraulic Disc
Storage Rear of Seat Rear of Seat Rack/Rear of Seat Rack/Under Seat
Speedometer Standard Option Standard Standard
Tachometer Option Option Option Standard
Trip Odometer N/A N/A N/A Standard
Accessory Lights N/A N/A N/A Temp/Rev
Electric Start Standard N/A N/A Option
Handwarmers Option N/A N/A Standard

Two-Up Seat N/A N/A N/A Standard
Backrest Option Option Option Standard

Tow Hitch Opti on Option Standard Standard
8/94 1.20

12 1985
13 1986
14 1987
15 1988
16 1989
17 1990
18 1991
YEAR DES IGNAT I ON----------;=~I~ ENGINE DESIGNATION

0 9 112 0 I ~ 4
MODEL DESIGNATION _ __ _ _ _ _ _ _ _ ----'
1991 1991 1991

NUMBERS (Chassis) NU MBERS NUMBERS

10- StarTrak 31 - EC34-2PM-02-Twin FC ES 61 - EC50PM-01/02-Twin FC
15 - LongTrak LTR 33 - EC34-2PM-01 -03-Twin FC 62 - EC50PM-03-Twin FC ES
01 - Indy Trail SuperTrak 43 - EC44-3PM-01-Twin FC 64 - EC50PL-01 /03-Twin LC
02 - Indy Trail Deluxe 49 - EC44-2PM-4100-Twin FC 65 - EC50PL-02-Twin LC
04 - Indy Sport 58 - EC65PL-D1 -Triple LC 68 - EC65PL-03-Triple LC
05 -Indy 133 SKS
06 - Indy Trail SP/500 SP
07 - Indy 440, 500, 650
20 - WideTrak
24 - Indy Sport GT
30 - StarLite/Lite
MODEL NO. MADE IN U.S.A. P D LRR IS

PATENT NOTICE
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S. U.S. Patents 3,605,5tt 3,533,662 3.613,811 3,867,991
FEDERAL AND STATE REQU IREMENTS AND 3,580,647 3,613,810 3,605,510 4,793,950
Patented Canada 882,491n1 883,694nt 864,394nt
IN EFFECT ON THE DATE OF MANUFACTURE. Canadian Rd. 34,573nt 34,572n1 1,227 ,823/87
MFD. DATE :
7072133
These numbers shou ld be referred to in any correspondence reg arding warranty, service or repl acement parts.
1.21 8/94
650 500 500 Classic 500 SP

RXL 500SKS
RXL SKS
0910758 0910764 0910865 0910664
0910768 0910564
0910568
Engine Type LC Triple LCTwin LC Twin LC Twin
3 46mm Throttle
o
Bodies
Alternator Output 12V 120W 12V200W 12V 200W 12V 200W
Length (in.!cm.) 106.25/269.9 106.25/269.9 106.25/269.9 106.25/269.9
11 3/287 SKS 113/287 SKS
Width (in.!cm.) 41 .62/105.7 41.62/105.7 41 .62/105.7 43.12/1 09.5
Height (in.!cm.) 44/11 1.8 44/111.8 44/111.8 42/106.7
Ski Stance (in.!cm.) 36.5/92.7 36.5/92.7 36.5/92.7 38/96.5
38/96.5 RXL
Track Width (in.!cm. ) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall (in.!cm.) 120.96/307.2 120.96/307.2 120.96/307.2 120.96/307.2
133.56/339.2 SKS 133.56/339.2 SKS
Fuel Capacity (U.S. gal./lmp. gal./liters) 12.16/10.6/46 12.16/10.6/46 12.16/10.6/46 12.16/10.6/46
Hydraulic Disc
Accessory Lights Temp/Oil/Acc/Hi Temp/Oil/Hi Beam Temp/Oil/Acc/Hi Temp/Oil/Hi Beam
Beam Beam
8/94 1.22
400 Indy Trail Indy Sport Indy Sport GT

Trail Deluxe
0910759 0910761 0910443 0912443
0910262
Engine Type LCTwin Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin
Bore x Stroke (mm) 65 x 60 72 x 60 67.72 x 60 67.72 x 60
Length (in./cm.) 106.25/269.9 106.25/269.9 106.25/269.9 118/299 .7
Width (in./cm.) 41.62/105.7 41.62/105.7 41.62/105.7 41.62/105.7
Height (in.lcm.) 44/111.8 42/106.7 42/106.7 45/114.3
45/114 .3 Deluxe
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7 36.5/92.7 36.5/92.7
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1

Track Length Overall (in./cm.) 120.96/307.2 120.96/307.2 120.96/307.2 141/358.1
Fuel Capacity (U.S. gaUlmp. gal./liters) 12.16/10.6/46 12.16/10.6/46 7.3/6.1/27.7 7 .3/6.1/27.7
Brake Type Hydraulic Disc Hydraulic Disc Hydraulic Disc Hydraulic Disc
Storage Rear of Seat Rear of Seat Rear of Seat Rack/Rear of Seat
c Speedometer
Tachometer
Trip Odometer
Accessory Lights
Standard
Standard
Standard
Temp/Oil/Hi Beam
Standard
Standard
Standard
Temp/OiliAcc/Hi
Standard
Option
Standard
Option
Standard
Option
Standard
Option
Beam
Electric Start Option Option Option Option
Standard Deluxe
Handwarmers Option Standard Option Option
Two-Up Seat Option Option Option Standard
Standard Deluxe
Standard Deluxe
1.23 8/94
SuperTrak WideTrak Indy Lite Star Lite

0910161 0912064 0913033 0913027
Engine Type Fan Cooled Twin LCTwin Fan Cooled Twin Fan Cooled Single
Bore x Stroke (mm) 72 x 60 72 x 60 62.3/55.6 72 x 60
o
Length (in./cm.) 128/325.1 128/325.1 103/261 103/261
Width (in./cm.) 41.62/105.7 41.62/105.7 37.9/96.3 37.9/96.3

Height (in./cm.) 45/114.3 49/124.4 46/116.8 46/116.8
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7 36.5/92.7 36.5/92.7
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1

Fuel Capacity (U.S. gal./lmp. gal./liters) 12.16/10.6/46 10/8.3/37.8 7.66/6.4/29 7.66/6.4/29

Brake Type Hydraulic Disc Hydraulic Disc Mechanical Disc Mechanical Disc
Storage Rack/Rear of Seat Under Seat Top of Hood Top of Hood
Rear of Seat Rear of Seat
Speedometer Standard Standard Standard Option
Tachometer Standard Standard N/A N/A
Trip Odometer Standard Standard N/A N/A
Accessory Lights Acc/Rev Temp/Oil/Rev/Hi N/A N/A
Beam
Electric Start Option Option Option N/A
Handwarmers Standard Standard Option Option

Two-Up Seat Standard Standard N/A N/A
Backrest Standard Standard N/A N/A
Storage Rack Standard Standard Option Option

Tow Hitch Standard Standard Option Option
8/94 1.24

12 1985
13 1986
14 1987
15 1988
16 1989
17 1990
18 1991
19 1992
1992 MODEL DESIGN ATION
YEAR DESIGNATION--------;:::::::;:=:JI~ ENGINE DESIGNATION

I 0 9 21 0 7 ~. 8
MODEL DESIGNATION _ _ _ _ _ _ _ _ _ _----'
1992 1992 1992


10- StarTrak 31 - EC34-2PM-02-Twin FC ES 60 - EC45PL-01/02-Twin LC
15 - LongTrak LTR 33 - EC34-2PM-01-03-Twin FC 61 - EC50PM-01/02-Twin FC
01 - Indy Trail SuperTrak 43 - EC44-3PM-01 -Twin FC 62 - EC50PM-03-Twin FC
02 - Indy Trail Deluxe 49 - EC44-2PM-4100-Twin FC 64 - EC50PL-01/03/04-Twin LC
04 - Indy Sport 58 - EC65PL-01 -Triple LC 65 - EC50PL-02-Twin LC ES
05 - Indy 133 SKS 68 - EC65PL-03-Triple LC
06 - Indy Trail SP/500 SP 74 - EC50PL-07-Twin LC
07 - Indy 440, 500, 650
17 - Indy 440 XCR
20 - WideTrak
24 - Indy Sport GT
30 - StarLite/Lite
MODEL NO. MADE IN U.S.A. PCLFlRIS

PATENT NOTIC E
in Roseau, MN under one or more 01the following patents:
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S. U.S. Patents 3,605,511 3,533,662 3,613.811 3,867,991
CANADIAN FEDERAL MOTOR VEHICLE STANDARDS 3,483,766 3.545,821 3,525,412 5,038,881
Patented Canada 882,49tf71 883,694f71 S64,394f71
IN EFFECT ON THE DATE OF MANUFACTU RE. Canadian Rd. 34 ,573f71 34,572f71 1.227,823/87
MFD. DATE:
7072133
1.25 8/94
RXL 650 Classic 500 SP EFI

RXLSKS 500 SKS EFI
0920768 0920758 0920865 0920674
0920568 0920574
Engine Type LC Triple LC Triple LC Twin LCTwin
Displacement (ee) 648 648 488 488
Bore x Stroke (mm) 67.72 x 60 67.72 x 60 72 x 60 72 x 60
CarburetionlThrottle Body 3 Throttle Body 3 Mikuni 2 Mikuni 2 Throttle Body
46 mm Butterfly VM38SS Slide VM38SS Slide 46 mm Butterfly
Length (in.!cm.) 106.25/269.9 106.25/269.9 113/287 106.25/269.9 SP
113/287 SKS 113/287 SKS
Width (in.!cm.) 43.12/109.5 41.62/105.7 41.62/1 05.7 43.121109.5 SP
41.62/1 05.7 SKS 41.62/105.7 SKS
Height (in.!cm.) 38.5/97.7 44/111.7 44/111.7 44/111.7
44/111.7 SKS
Ski Stance (in.!cm.) 38/96.4 36.5/92.7 36.5/92.7 38/96.4 SP
36.5/92.7 SKS 36.5/92.7 SKS
Track Width (in.!cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall (in.!cm.) 121/307.1 121 /307.1 133.5/338.9 121/307.1
133.5/338.9 SKS 133.5/338.9 SKS
Fuel Capacity (U .S. gal./lmp. gal./liters) 11 .9/9.9/45 11.9/9.9/45 11 .9/9.9/45 11.9/9.9/45
Front Suspension Parallel Link Parallel Link Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS Trailing Arm IFS Trailing Arm IFS
Brake Type Liquid Cooled Liquid Cooled Hydraulic Disc Hydraulic Disc
Accessory Lights OilITemp/AcclHi OiIITemp/Acc/Hi OiVTemp/Acc/Hi OilITemp/Hi Beam
Beam Beam Beam
Electric Start N/A N/A Standard TBA
Handwarmers Standard H/L Standard H/L Standard H/L Option
Two-Up Seat Option Option Standard Option
Backrest
Storage Rack
Tow Hitch
Option
Option
Option
Option
Option
Option
Standard
Option
Option
Option
Option
Option
o
8/94 1.26
500 WideTrak 440 XCR 440
0920764 0922064 0921760 0920760
Engine Type LC Twin LCTwin LCTwin LCTwin

Bore x Stroke (mm) 72 x 60 72 x 60 67.72 x 60 67.72 x 60
Length (in./cm.) 106.25/269.9 128/324.9 106.25/269.9 106.25/269.9
Width (in./cm.) 41.62/105.7 41 .62/105.7 43.12/109.5 41.62/105.7

Height (in./cm.) 44/111.7 49/124.4 38.5/97.7 44/11 1.7
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7 38/96.4 36.5/92.7
Track Width (in./cm.) 15/38.1 20/50.8 15/38.1 15/38.1
Track Length Overall (in./cm.) 121/307.1 156/396 121/307.1 121/307.1
Fuel Capacity (U.S. gal./lmp. gaL/liters) 11 .9/9.9/45 10/8.3/38 7.3/6.1/28 11 .9/9.9/45

Gas Shock
Brake Type Hydraulic Disc Mechanical Disc Liquid Cooled Hydraulic Disc
Hydraulic Disc
Storage Rear of Seat Under Seat Rear of Seat Rear of Seat
Storage Rack
Accessory Lights Oil/Temp/Hi Beam Oil/Temp/Rev/Hi Temp/Acc Oil/Temp
Beam Hi Beam Hi Beam
Handwarmers Option Single Heat Std. H/L Option

Two-Up Seat Option Standard Option Option
Backrest Option Standard Option Option
Storage Rack Option Standard Option Option

Tow Hitch Option Standard Option Option
127 8/94
SuperTrak Trail Deluxe Trail Sport GT

0920161 0920262 0920761 0922443
Engine Type Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin
Alternator Output
Length (in.!cm.)
Width (in.!cm.)
12V 200W
128/324.9
41.62/105.7
12V200W
113/287
41.62/105.7
12V 200W
106.25/269.9
41.62/105.7
12V 200W
118/299 .5
41 .62/105.7
o
Height (in.!cm.) 45/114.2 45/114 .2 44/111.7 45/114.2
Ski Stance (in.!cm.) 36.5/9 2.7 36.5/92.7 36.5/92.7 36 .5/92.7
Track Width (in.!cm.) 15/38.1 15/38.1 15/38.1 15/38.1

Track Length Overall (in.!cm.) 156/396 133.5/338.9 120.96/307.1 141/358
Fuel Capacity (U.S. gal.llmp. gaL/liters) 11.9/9 .9/45 11.9/9.9/45 11.919.9145 7.3/6.1/28
Brake Type Mechanical Disc Hydraulic Disc Hydraulic Disc Hydraulic Disc
Storage Rack Storage Rack
Accessory Lights RevlOil/ Oil/AcclHi Beam Oil/AcclHi Beam N/A
Hi BearnlAcc
Electric Start Option Standard Option Option
Handwarmers Single Heat Single Heat Single Heat Option

Two-Up Seat Standard Standard Option Standard
Backrest Standard Standard Option Standard
Storage Rack Standard Option Option Standard
Tow Hitch Standard Option Option Standard
8/94 1.28
Sport 440 Indy Lite GT Indy Lite Star Lite

Lite Delu xe
0920443 0923133 0923033 0923027
0923231
Engine Type Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin Fan Cooled Single
Bore x Stroke (mm) 67.72 x 60 62.3x55.6 62.3x55.6 72 x 60
Ignition CDI CDI CDI CDI
Length (in./cm.) 106.25/269.9 11 ?/292 103/261 103/261
Width (in./cm.) 41.62/105.7 37:9/96.2 37.9/96.2 37.9/96.2
Height (in./cm.) 44/111.7 48/121.8 46/116 .7 46/116.7
Ski Stance (in./cm .) 36.5/92 .7 36.5/92.7 36.5/92.7 36.5/92.7
Track Width (in./cm.) 15/38. 1 15/38.1 15/38.1 15/38.1
Track Length Overall (in./cm.) 121 /307.1 133.5/338.9 116/294.4 116/294.4
Fuel Capacity (U.S. gal./lmp. gal./liters) 7.3/6.1/28 7.7/6.4/29 7.7/6.4/29 7.7/6.4/29
Recomme nded Fuel 88 Octane Min. 88 Octane Min. 88 Octane Min. 88 Octane Min.
Brake Type Hydraulic Disc Mechanical Disc Mechanical Disc Mechanical Disc
c
Speedometer Standard Standard Standard Option
Tachometer Option N/A N/A N/A
Trip Odometer Standard Standard Standard Option
Electric Start Option Option Option Lite N/A
Standard Deluxe
Handwarmers Option Option Option Lite Option
Single Heat Deluxe
Two-Up Seat Option Standard N/A N/A
Backrest Option Option N/A N/A
Storage Rack Option Standard N/A N/A
1_29 8/94

The machine serial number may be used as an aid in identifying machine model year, Referto the first digits in the serial number
12 1985
13 1986
14 1987
15 1988
16 1989
17 1990
18 1991
19 1992
20 1993
YEAR D ES I G NATIONI-------------;==~
I ~ ENGINE DESIGNATION
I 0 9 31 2 7 1 0
MODEL DESIGNATION _ _ _ _ _ __ _ _ _ --1
1993 1993 1993

02 - Indy Trail Deluxe 27 - EC25PS-07-Single FC 64 - EC50PL-04/06-Twin LC

04 - Indy Sport 31 - EC34-2PM-02-Twin FC ES 65 - EC50PL-05-Twin LC ES
05 - 440,500 EFI, XLT, RXL (SKS) 33 - EC34-2PM-04-Twin FC 67 - EC58PL-01 -Triple LC
06 - 500 EFI, XLT SP 43 - EC44-3PM-01-Twin FC 68 - EC65PL-05-Triple LC (EFI)
07 - Indy Trail, 440, XLT, RXL 60 - EC45PL-01/02-Twin LC 70 - EC75PL-01 -Triple LC
08 - Classic/Classic Touring 61 - EC50PM-01 -Twin FC 74 - EC50PL-07-Twin LC (EFI)
17 - 440 XCR
20 - WideTrak
25 - Storm (SKS)
27 - Storm
31 - Indy Lite GT/StarLite GT
34 - Indy Lite Deluxe/StarLite

PATENT NOTICE
SERIAL NO. MId. by Polaris Industries loP.
THIS VEHICLE CON FORMS TO ALL APPLICABLE U.S. U.S. Patents 3,605,511 3,533,662 3,613,811 3,867,991
FEDERAL AND STATE REQUIREMENTS AND 3,580,647 3.613,810 3,605,510 4,793,950
Patented Canada 882,491171 883,694171 864,394171
MFD . DATE: 7072133
8/94 1.30
c Storm
Storm SKS
RXL
RXL SKS
XLT
XLTSP
XLT SKS
0932770 0930768 0930767 0930567

0932570 0930568 0930667
Engine Type LC Triple LCTriple LC Triple LC Triple
Engine Model Number EC75PL-01 EC65PL-05 EC58PL-01 EC58PL-01
CarburetionfThrottle Body 3 Mikuni 3 Throttle Body 3 Mikuni 3 Mikuni
VM38SS Slide 46mm VM34SS Slide VM34SS Slide
Length (in./cm.) 106.25/269.9 106.25/269.9 106.25/269.9 113/287
113/287 SKS 113/287 SKS
Wid1h (in./cm.) 43.12/109.5 43.12/109.5 43.12/109.5 41 .62/105.7
41.62/ 105.7 SKS 41 .62/105.7 SKS
Height (in./cm.) 38.5/97.7 38.5/97.7 44/111.7 44/111 .7
44/111.7 SKS 44/111.7 SKS 38.5/97.7
Ski Stance (in./cm.) 38/96.4 38/96.4 38/96.4 36.5/92.7
36.5/92.7 SKS 36.5/92.7 SKS
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall (in./cm.) 121/307.1 121/307.1 121/307.1 133.5/338.9
133.5/338.9 SKS 133.5/338.9 SKS
Fuel Capacity (U.S. gal./lmp. gal./liters) 10.7/8.9/40.5 11.9/9.9/45 11.9/9.9/45 11 .9/9.9/45
c Front Suspension
Brake Type
Storage
Parallel Link
Trailing Arm IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Parallel Link
Trailing Arm IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Parallel Link
Trailing Arm IFS
Hydraulic Disc
Rear of Seat
Parallel Link
Trailing Arm IFS
Hydraulic Disc
Rear of Seat
Accessory Lights Oil/BrakefTemp/Acc Oil/BrakefTemp/Acc OillBrakefTemp/ Oil/BrakefTemp/
/Hi Beam /Hi Beam Acc/Hi Beam Acc/Hi Beam
Electric Start N/A N/A TBA TBA
HandwarmersfThumbwarmer Std/Std Std/N/A Std/Std Std/Std
o
Two-Up Seat N/A Option Option Option
1)".
1.31 8/94
500 EFI Classic Classic WideTrak

500 SKS EFI Touring
0930674 0930864 0930865 0932064
0930574
Engine Type LCTwin LCTwin LC Twin LCTwin
Bore x Stroke (mm) 72 x 60 72 x 60 72 x 60 72 x 60
Carburetionrrhrottle Body 2 Throttle Body 2 Mikuni 2 Mikuni 2 Mikuni
46mm VM38SS Slide VM38SS Slide VM34SS Slide
Ignition CO l COl COl COl
Alternator Output 12V200W 12V 200W 12V 200W 12V 200W
Length (in.lcm.) 106.25/269.9 106.25/269.9 113/287 128/324.9
11 3/287 SKS
Width (in.lcm.) 43.12/109.5 43.12/109.5 41.62/105.7 41 .62/1 05.7
41.62/105.7 SKS
Height (in.lcm.) 44/111.7 44/111.7 44/111.7 49/124.4
Ski Stance (in.lcm.) 38/96.4 38/96.4 36.5/92.7 36.5/92.7
36.5/92.7 SKS
Track Length Overall (inkm.) 121/307.1 121/307.1 133.5/338.9 156/396
133.5/338.9 SKS
Fuel Capacity (U.S. gal.llmp. gal./liters) 11.9/9.9/45 11.9/9.9/45 11.9/9.9/45 10/8.3/38
o
Brake Type Hydraulic Disc Hydraulic Disc Hydraulic Disc Mechanical Disc
Storage Rear of Seat Rear of Seat Rear of Seat Under Seat
Storage Rack
Accessory Lights OillBrakerremp/ OillBrakerremp/ OillBrakerremp/ Oilrremp/Rev/
Acc/Batt/Hi Beam Acc/Hi Beam Acc/Hi Beam Hi Beam
Electric Start Option Option Standard Option
Handwarmersrrhumbwarmer Std/Std Std/Std Std/Std Std/Option
o
Two-Up Seat N/A Option Standard Standard
Backrest Option Option Standard Standard

8/94 1.32
440 XC R 440 Trail Trail Deluxe

440 SKS
0931760 0930760 0930761 0930243
0930560
Engine Type LC Twin LCTwin Fan Cooled Twin Fan Cooled Twin
Engine Model Number EC45PL-01 EC45PL-02 EC50PM-01 EC44-3PM-01
Bore x Stroke (mm) 67.72 x 60 67.72 x 60 72 x 60 67.72 x 60
Length (in.!cm.) 106.25/269.9 106.25/269.9 106.25/269.9 113/287
113/287 SKS
Width (in.!cm.) 43.12/109.5 43.12/109.5 43.12/109.5 41 .62/105.7
41 .62/105.7 SKS
Height (in.!cm.) 38.5/97.7 44/111.7 44/111.7 45/114.2
Ski Stance (in.!cm.) 38/96.4 38/96.4 38/96.4 36.5/92.7
36.5/92.7 SKS
Track Width (in.!cm.) 15/38.1 15/38. 1 15/38.1 15/38. 1
Track Length Overall (in.!cm.) 121/307.1 121/307.1 121/307.1 133.5/338.9
133.5/338.9 SKS
Fuel Capacity (U.S. gaUlmp. gaUliters) 7.3/6.1/28 11.9/9.9/45 11 .9/9.9/45 11 .9/9.9/45
Hydraulic Disc
Accessory Lights BrakefTemp/Acc Oil/BrakefTemp/ Oil/Brake/ Oil/Brake/
Hi Beam Acc/Hi Beam Acc/Hi Beam Acc/Hi Beam
HandwarmersfThumbwarmer Std/Std Std/Std Std/Option Std/Option
1.33 8/94
)
Sport 440 Indy Lite GT Lite Deluxe Indy Lite
0930443 0933133 0933431 0933433
Engine Type Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin Fan Cooled Twin
Engine Model Number EC44-3PM-01 EC34-2PM-04 EC34-2PM-02 EC34-2PM-04
Bore x Stroke (mm) 67.72 x 60 62 .3/55.6 62.3/55.6 62.3/55.6
Length (in./cm. ) 106.25/269.9 115/292 105/267 105/267
Width (in./cm.) 41.62/105.7 37.9/96.2 37.9/96.2 37.9/96.2
Height (in./cm.) 44/ 111 .7 48/121.8 46/116.7 46/116.7
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7 36.5/92.7 36.5/92.7
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall (in./cm.) 121/307.1 133.5/338.9 121/307.1 121/307.1
Fuel Capacity (U.S. gal./lmp. gal./liters) 11.9/9.9/45 8/6.7/30 8/6.7/30 8/6.7/30
Brake Type Hydraulic Disc Mechanical Disc Mechanical Disc Mechanical Disc
Tachometer Option N/A N/A N/A
Accessory Lights Acc N/A N/A N/A
HandwarmerslThumbwarmer Std/Option Option/Option Std/Option Option/Option
/
Two-Up Seat Option Standard N/A N/A
Backrest Option Option N/A N/A
Storage Rack Option Standard TBA TBA
8/94 1.34
c
Indy StarLite GT Indy Star Lite
0933127 0933427
Engine Type Fan Cooled Single Fan Cooled Single
Engine Model Number EC25PS-07 EC25PS-07
Displacement (cc) 244 244
Bore x Stroke (mm) 72 x 60 72 x 60
CarburetionfThrottle Body 1 Mikuni 1 Mikuni
VM30SS Slide VM30SS Slide
Oil Injected Standard Standard
Ignition COl COl
Alternator Output 12V 150W 12V 150W
Length (in./cm.) 11 5/292 105/267
Width (in./cm.) 37.9/96.2 37.9/96.2
Height (in./cm.) 48/121.8 46/116.7
Ski Stance (in./cm.) 36.5/92.7 36.5/92.7
Track Width (in./cm.) 15/38.1 15/38.1
Track Length Overall (in./cm.) 133.5/338.9 121/307.1
Fuel Capacity (U.S. gaL/Imp. gaL/liters) 8/6.7/30 8/6.7/30
Recommended Fuel 88 Octane Min. 88 Octane Min.
Front Suspension Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Brake Type Mechanical Disc Mechanical Disc
Storage Rear of Seat Rear of Seat
Speedometer Option Option
Tachometer N/A N/A
Trip Odometer Option Option
Accessory Lights N/A N/A
Electric Start N/A N/A
HandwarmersfThumbwarmer Option/Option Option/Option
Two-Up Seat Standard N/A
Backrest Option N/A
Storage Rack Standard TBA
Tow Hitch Option Option
1.35 8/94
SERIAL NUM BE R IDENTIFICATION

12 1985
13 1986
14 1987
15 1988
16 1989
17 1990
18 1991
19 1992
20 1993
22 1994
YEAR DESIGNATIONI--------;:::~I:__:l ENGINE DESIGNATION

0 9 41 0 7 I 1 2
MODEL DESIGNATION _ _ _ _ _ _ _ _ _ _--'
1994 1994 1994

02 - Sport SKS, Trail Deluxe 27 - EC25PS-07-Single FC 64 - EC50PL-06-Twin LC
04 - Sport 31 - EC34-2PM-02-Twin FC (ES) 65 - EC50PL-05-Twin LC
05 - XLT SKS, Storm SKS 33 - EC34-2PM-04-Twin FC 67 - EC58PL-01-Triple LC
06 - XLT SP 43 - EC44-3PM-01 -Twin FC 68 - EC65PL-05-Triple LC (EFI)
07 - Super Sport,Trail, RXL, XLT, Storm 60 - EC45P L-01/02- Twin LC (A) 69 - EC65PL-06-Triple LC (EFI ES)
08 - RXL Touring 61 - EC50PM-01/03-Twin FC (B) 74 - EC50PL-07-Twin LC (EFI)
17 - 440 XCR 62 - EC50PM-02-Twin FC (ES) 75 - EC50PL-08-Twin LC (EFI ES)
20 - WideTrak GT/LX 82 - EC80PL-01 Triple LC
25 - 440 Indy SKS, 500 EFI SKS
27 - 440 Indy, 500 EFI
28 - Classic, Classic Touring
31 - Indy Lite GT, StarLite Gt
34 - Indy Lite, Lite Deluxe, StarLite
KEY:
(A) = Carb 38 mm vs 34 mm
(B) = Jetting - Timing - Piston Length
(ES) = Electric Start
(EFI) = Electronic Fuel Injection
(EFI ES) = Electronic Fuel Injection with Electric Start

PATENT NOTICE
in Roseau . MN under one or more of the following patents:
THIS VEHICLE CONFORMS TO ALL APPLICABLE U.s. U.S. Patents 3,605,511 3.533,662 3,613,811 3.867,991
Patented Canada 882,491 171 883,694171 864 ,394/71
IN EFFECT ON THE DATE OF MANUFACTURE. Canadian Rd. 34,573171 34,572171 1 ,227,823187
MFD. DATE: 7072133
o
8/94 1.36
o Storm
Storm SKS
RX L
RXL Touring
XLT
XLTSP
XLT SKS
0940782 0940768 0940767 0940567

0940582 0940869 0940667
Engine Type LC Triple LC Triple LC Triple LC Triple
Engine Model Number EC80PL-01 EC65PL-05/06 EC58PL-01 EC58PL-01
Bore x Stroke (mm) 72 x 65 67.72 x 60 64 x 60 64 x 60
CarburetionlThrottle Body 3 Mikuni 3 Throttle Body 46mm 3 Mikuni 3 Mikuni
VM38SS Slide VM34SS Slide VM34SS Slide
Length (in.!cm.) 106.25/269.9 106.25/269.9 106.25/269.9 113/287
113/287 SKS 113/287 Touring
Width (in.!cm.) 45.5/115.6 45.5/115.6 45.5/115.6 43.5/110.5
43.5/110.5 SKS
Height (in.!cm.) 38.5/97.8 38.5/97.8 44/111.8 44/11 1.8
44/111 .8 SKS 44/111.8 Touring 38.5/97.8 SP
Ski Stance (in.!cm.) 40/1 01 .6 40/101.6 40/101.6 38/96.5
38/96.5 SKS
Track Width (in.!cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall 121 /307.3 121/307.3 121/307.3 133.5/339.1
(in.!cm.) 133.5/339.1 SKS 133.5/339.1 Touring
Fuel Capacity (U.S. gal.llmp. gal.lliters) 10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5
o Front Suspension
Brake Type
Storage
Parallel Link
Trailing Arm IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Parallel Link
Trailing Arm IFS
Liquid Cooled
Hydraulic Disc
Rear of Seat
Parallel Link
Trailing Arm IFS
Hydraulic Disc
Rear of Seat
Parallel Link
Trailing Arm IFS
Hydraulic Disc
Rear of Seat
Electric Fuel Gauge Option Standard Option Option
Accessory Lights Oil/Brake Oil/Brake Oil/Brake Oil/Brake
Temp/Acc Temp/Acc Temp/Acc Temp/Acc
High Beam High Beam High Beam High Beam
Electric Start N/A Touring Option Option
HandwarmersIThumbwarmer Hi-Lo/Std Hi-Lo/NA Hi-Lo/Std Hi-Lo/Std
Two-Up Seat N/A Option Option Option
1.37 8/94
XLT Special 500 EFI Classic Classic

r)
XTRA 500 EFI SKS Touring
0946767 0942774 0942865 0942875
0942574
Engine Type LC Triple LCTwin LCTwin LCTwin
Displacement (ee) 596 488 488 488
VM34SS Slide 46mm VM38SS Slide VM38SSSiide
Length (in./cm.) 106.25/269.9 107/271.8 107/271.8 113/287
113/287 SKS
Width (in./cm.) 49/124.5 45.5/115.6 45.5/115.6 45.5/115.6
43.5/110.5 SKS
Height (in./cm.) 47/119.4 46/116.8 46/116.8 46/116.8
Ski Stance (in./cm.) 38/96.5 40/101.6 40/101 .6 40/101.6
38/96.5 SKS
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall 121/307.3 121/307.3 121/307.3 133.5/339.1
(in./cm.) 133.5/339.1 SKS
Fuel Capacity (U.S. gas'/Imp. gaL/liters) 10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5
Brake Type Hydraulic Disc Hydraulic Disc Hydraulic Disc Hydraulic Disc
Electric Fuel Gauge Option Option Standard Standard
Accessory Lights Oil/Brake Oil/BrakefTemp Oil/Brake Oil/BrakefTemp
Temp/Acc Acc/Batt Temp/Acc Acc/Batt
Electric Start Option Option Option Standard
HandwarmersfThumbwarmer Hi-Lo/Std Hi-Lo/Std Hi-Lo/Std Hi-Lo/Std
8/94 1.38
WideTrak LX WideTrak GT 600XCR 440 XCR

0942064 0942061 0941667 0941760
Engine Type LCTwin Fan Twin LCTwin LC Twin
Engine Model Number EC50PL-06 EC50PM-03 EC58PL-02 EC45PL-01

Length (in.!cm.) 128/325.1 121.5/308.6 106.25/269.9 106.25/269.9
Width (in.!cm.) 43.5/110.5 43.5/110.5 45.5/115.6 45.5/11 5.6
Height (in.!cm.) 49/124.5 49/124.5 38.5/97.8 38.5/97.8
Ski Stance (in.!cm.) 38/96.5 38/96.5 41/104.1 40/101.6
Track Width (in.!cm.) 20/50.8 20/50.8 15/38.1 15/38.1
Track Length Overall 156/396.2 141/358.1 121/307.3 121/307.3
(in.!cm.)
Fuel Capacity (U.S. gas.!l mp. 10/8.3/38 10/8.3/37.8 10.7/8.9/40.5 10.7/8.9/40.5
gal.lliters)
Brake Type Mechanical Disc Mechanical Disc Liquid Cooled Liquid Cooled
Storage Under Seat Under Seat Rear of Seat Rear of Seat
Storage Rack
Tachometer Standard Option Standard Standard
Electric Fuel Gauge N/A N/A Option Option
Accessory Lights OilfTemp Rev/Acc Oil/Brake Oil/Brake
Rev Oil Temp/Acc Temp/Acc
HandwarmersfThumbwarmer Single Heat/Std Single Heat/Std Hi-Lo/Std Hi-Lo/Std
Two-Up Seat Standard Standard N/A Option
Backrest Standard Standard N/A Option
Storage Rack Standard Standard N/A Option
Tow Hitch Standard Standard N/A Option
1.39 8/94
440XCR SP 440 Indy Trail Deluxe Trail

440 Indy SKS
0941660 0942760 0940262 0940761
0942560
Engine Type LCTwin LC Twin Fan Twin Fan Twin
Engine Model Number EC45PL-03 EC45PL-02 EC50PM-02 EC50PM-01

Carburetionrrhrottle Body 2 Mikuni 2 Mikuni 2 Mikuni 2 Mikuni
Alternator Output 12V 200W 12V 200W 12V200W 12V200W
Length (in./cm.) 106.25/269.9 107/271.8 113/287 106.25/269.9
113/287 SKS
Width (in./cm.) 45.5/115.6 45.5/115.6 45.5/115.6 45.5/115 .6
43.5/110.5 SKS
Height (in./cm.) 38.5/97.8 46/116 .8 45/114.3 44/111.8
Ski Stance (in./cm.) 41/104.1 40/10 1.6 40/101.6 40/101.6
38/96.5 SKS
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall 121/307.3 121/307.3 133.5/339.1 121/307.3
(in./cm.) 133.5/339.1 SKS
Fuel Capacity (U.S. gas'/Imp. gal.!liters) 10.7/8.9/40 .5 10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5

Hydraulic Disc
Tachometer Standard Standard Option Standard
Electric Fuel Gauge Option Option Option Option
TemplAcc TemplAcc Acc Acc
Handwarmersrrhumbwarmer Hi-Lo/Std Hi-Lo/Std Single Heat/Std Single Heat/Std
Two-Up Seat N/A Option Standard Option
Backrest N/A Option Standard Standard
Storage Rack N/A Option Option Option
Tow Hitch N/A Option Option Option
8/94 1.40
,.
Super Sport Sport Indy Lite Indy Lite GT

SportSKS Deluxe
0940743 0940443 0943431 0943133
0940243
Engine Type Fan Twin Fan Twin Fan Twin Fan Twin
Engine Model Number EC44-3PM-01 EC44-3PM-01 EC34-2PM-02 EC34-2PM-04

Bore x Stroke (mm) 67.72 x 60 67.72 x 60 62.3 x 55.6 62.3 x 55.6
Carburetionrrhrottle Body 2 Mikuni 2 Mikuni 2 Mikuni 2 Mikuni
Alternator Output 12V 200W 12V200W 12V 150W 12V 150W
Length (in.lcm.) 106.25/269.9 106.25/269.9 105/266.7 11 5/292.1
113/287 SKS
Width (in.lcm.) 45.5/115.6 43.5/110.5 42.5/108 42.5/108
Height (in.lcm.) 38.5/97.8 44/111 .8 44/111 .8 48/121.9
45/114.3 SKS
Ski Stance (in.lcm.) 40/101.6 38/96.5 37/94 37/94
Track Length Overall (in.lcm.) 121/307.3 121/307.3 121/307.3 133.5/339.1
133.5/339.1 SKS
Fuel Capacity (U.S. gas.ll mp. gal.lliters) 10.7/8.9/40.5 10.7/8.9/40.5 8/6.7/30.3 8/6.7/30.3
Trailing Arm IFS Trai ling Arm IFS Trailing Arm IFS Trailing Arm IFS
Top of Hood Top of Hood
Tachometer Standard Option N/A N/A
Electric Fuel Gauge Option Option N/A N/A
Accessory Lights Oil/Brake Oil/Brake Oil/Acc Oil/Acc
Acc Acc
High Beam High Beam
Handwarmersrrhumbwarmer Single Heat/Std Single Heat Std Single Heat/Std Single Heat/Std
Two-Up Seat Option Option N/A Standard
Standard SKS
Backrest Standard Option N/A Standard
Standard SKS
1.41 8/94
StarLite GT StarLite Indy Lite

0943127 0943427 0943433
Engine Type Fan Single Fan Single Fan Twin
Engine Model Number EC25PS-07 EC25PS-07 EC34-2PM-04
Displacement (cc) 244 244 339

Bore x Stroke (mm) 72 x 60 72 x 60 62.3 x 55.6
CarburetionfThrottle Body 1 Mikuni 1 Mikuni 2 Mikuni
Oil Injected . VM30SS Slide

Standard
VM30SS Slide
Standard
VM30SS Slide
Standard
Ignition COl COl COl
Alternator Output 12V 150W 12V 150W 12V 150W
Length (in.lcm.) 115/292.1 105/266.7 105/266.7
Width (in.lcm.) 42.5/108 42.5/108 42.5/108
Height (in.lcm.) 48/1 21.9 44/111.8 44/111.8
Ski Stance (in.lcm.) 37194 37/94 37/94
Track Width (in.lcm.) 15138.1 15/38.1 15/38.1
Track Length Overall (in.lcm.) 133.5/339.1 121/307.3 121 /307.3
Fuel Capacity (U.S. gas.llmp. gaUliters) 8/6 .7/30.3 8/6.7/30.3 8/6. 7/30.3
Recommended Fuel 87 Octane Min. 87 Octane Min. 87 Octane Min.
Front Suspension Parallel Link Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS Trailing Arm IFS
Brake Type Mechanical Disc Mechanical Disc Mechanical Disc
Top of Hood Top of Hood Top of Hood
Speedometer Option Option Standard
Tachometer N/A N/A N/A
Electric Fuel Gauge N/A N/A N/A
Accessory Lights N/A N/A N/A
Electric Start N/A N/A Option
HandwarmersfThumbwarmer Option/Option OptionlOption OptionlOption
Two-Up Seat Standard N/A N/A
Backrest Standard N/A N/A
Storage Rack Standard Option Option
Tow Hitch Standard Option Option
8/94 1.42

FIRST DIGITS MODEL YEAR FIRST DIGITS MODEL YEAR
12 1985 18 1991
13 1986 19 1992
14 1987 20 1993
15 1988 22 1994
16 1989 23 1995
17 1990

YEAR DESIGNATION- - - - -- - ---, r-- - - - ENGINE DESIGNATION
MODEL DESIGNATION
o~ Refer to Engine Section for
more detailed information
1995 1995 1995

02 - Sport Touring 27 - EC25PS07 64 - EC50PL06/E04/04
04 - Sport 33 - EC34-2PM02lE02 65 - EC50PL05/E04/04
05 - XLT SKS, Storm SKS 43 - EC44-3PM01/02 67 - EC58PL01 E04
07 - Super Sport, XLT, Storm 60 - EC45PL02/03 68 - EC65PL05/E05
08 - RXL Touring 61 - EC50PM03/E04/04 69 - EC65PL05/E05
20 - WideTrak GT/LX 62 - EC50PME04/04 74 - EC50PL07
25 - 440 Indy SKS, 500 EFI SKS 56 - EC58PL03 76 - EC58PL02
27 - 440 Indy, 500 EFI, Indy Trail, Indy 500 82 - EC80PL01
28 - Classic, XLT Touring
31 - Indy Lite GT
34 - Indy Lite, Lite Deluxe, Star Lite
22 - Indy Trail Deluxe
16 - Indy 440 XCR, Indy 600 XCR
29 - Indy 500 EFI SKS (paddle track)
67 - Indy XLT Special, RXL
09 - Indy XLT SKS (paddle track), Storm SKS (paddle track)
MODEL NO. MADE IN U.S.A. PDLRRIS PATENT NOTICE

Mfd. by Polaris Industries L.P. in Roseau, MN under one or
SERIAL NO. more of the following patents:
U.S. Patents Patented Canada
THiS VEHICLE CONFORMS TO ALL APPLICABLE 882,491n1
3,605,511 3,613,810 5,050,559
U.S. FEDERAL AND STATE REQUIREMENTS AND 3,580,647 3,867,991 5,048,503 883,694f71
CANADiAN FEDERAL MOTOR VEHICLE STAN· 3,483,766 4,793,950 5,056,482 864,394n1
DARDS IN EFFECT ON THE DATE OF MANUFAC- 3,533,662 5,038,881 5,099,813 Canadian Rd.
TURE. 3,545,821 5,172,675 5,074,271 34,573n1
3,605,510 5,090,386 5,191,531 34,572f71
MFD. DATE: 3,525,412 5,050,564 3,613,811 1,227,823187
7072133
1.43 8/94
Storm RXL Touring RXL XLT

Storm SKS/PT XLTSP
Engine Type
0950782
0950582
0950982
LC Triple
0950869
LC Triple
0956768
LC Triple
0950756
0956756
LC Triple
o
Engine Model Number EC80PL01 EC65PLE05 EC65PL05 EC58PL03
Bore x Stroke (mm) 72 x 65 67.72 x 60 67.72 x 60 65 x 60
CarburetionfThrottle Body 3 Mikuni 3 Throttle Body 3 Throttle Body 3 Mikuni
VM38SS Slide 46mm 46mm VM34SS Slide
Length (in./cm.) 106.25/269.9 113/287 106.25/269.9 106.25/269.9
113/287 SKS
Width (in./cm.) 45.5/115.6 45.5/11 5.6 49/124.46 45.5/11 5.6
43.5/110.5 SKS 49/124.46 SP
Height (in./cm.) 38.5/97.8 45/ 114.3 43/109.22 44/111.8
44/111.8 SKS 43/1 09.22 SP
Ski Stance (in./cm.) 40/101.6 40/101 .6 43.5/11 0.49 40/101.6
38/96.5 SKS 43.5/1 10.49 SP
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall 121/307.3 133.5/339.1 121/307.3 121/307.3
(in./cm.) 133.5/339.1 SKS
Fuel Capacity (U.S. gal.llmp. gal./liters) 10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5
Front SuspenSion Parallel Link Parallel Link Non-Parallel Link Parallel Link
Non-Parallel
LinkTrailing Arm
IFSSP
Brake Type Liquid Cooled Liquid Cooled Liquid Cooled Hydraulic Disc
Toolbox Footrest Toolbox Footrest Toolbox Footrest Toolbox Footrest
Electric Fuel Gauge Option Standard Standard Option
Temp/Ace Temp/Ace Temp/Acc Temp/Acc
Electric Start N/A Standard Option Option
HandwarmersIThumbwarmer Hi-Lo/Std Hi-Lo/Option Hi-Lo/Option Hi-Lo/Std
Tow Hitch Option Option TBA Option
TBA SP
8/94 1.44
XlT SKS/PT XlTTouring 600 XCR 500

0950556 0952857 0951676 0952764
0950956
Engine Type t;c Triple LC Triple LC Triple LC Twin
Engine Model Number EC58PL03 EC58PLE04 EC58PL02 EC50PL04
VM34SS Slide VM34SS Slide VM38AL Slide VM38SS Slide
Ignition COl COl CO l COl
Length (in./cm.) 113/287 113/287 106.25/269.87 107/271.8
Width (in./cm.) 43.5/110.5 45.5/115.57 45.5/115.57 45.5/115.6
Height (in./cm.) 44/111.8 46/116.84 40/101.6 40/101.6
Ski Stance (in./cm.) 38/96.5 40/101 .6 40/101.6 40/101 .6
Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall 133.5/339.1 133.5/339.1 121/307.3 121/307.3
(in./cm.)
Fuel Capacity (U.S. gas'/Imp. gal./liters) 10.7/8.9/40.5 10.7/8.9/40.5 9.5/8.9/40.5 10.7/8.9/40.5
w/shock w/shock
Brake Type Hydraulic Disc Hydraulic Disc Liquid Cooled Hydraulic Disc
Hydraulic Disc
c Storage
Speedometer
Tachometer
Rear of Seat
Toolbox Footrest
Standard
Standard
Rear of Seat
Toolbox Under Hood
Standard
Standard
Rear of Seat
Standard
Standard
Rear of Seat
Toolbox
Standard
Standard
Electric Fuel Gauge Option Standard N/A Option
Temp/Acc Temp/Acc Temp/Acc Temp/Acc
Electric Start Option Standard N/A Option
HandwarmerslThumbwarmer Hi-Lo/Std Hi-Lo/Std Hi-Lo/Std Hi-Lo/S.td
1.45 8/94
Classic 500 EFI WideTrak LX WideTrak GT

500 EFI SKS/PT
0952865 0952774 0952064 0952061
0952574
0952974
Engine Type LCTwin LCTwin LCTwin Fan Twin
Engine Model Number EC50PLE04 EC50PL07 EC50PL06 EC50PM03
VM38SS Slide 46mm VM34SS Slide VM34SS Slide
Length (in.!cm.) 107/271.8 107/271.8 128/325.1 121.5/308.6
113/287 SKS
Width (in.!cm.) 45.5/115.6 45.5/115.6 43.5/110.5 43.5/110.5
43.5/110.5 SKS
Height (in.!cm.) 44/111.76 44/111.76 49/124.5 49/124.5
Ski Stance (in.!cm.) 40/101.6 40/101 .6 38/96.5 38/96.5
38/96.5 SKS
Track Width (in.!cm.) 15/38.1 15/38.1 20/50.8 20/50.8
Track Length Overall 121/307.3 121/307.3 156/396.2 141/358.1
(in.!cm.) 133.5/339.1 SKS
Fuel Capacity (U.S. gas.!lmp. 10.7/8.9/40.5 10.7/8.9/40.5 10/8.3/38 10/8.3/37.8
gal./liters)
Brake Type Hydraulic Disc Hydraulic Disc Mechanical Mechanical
Storage Rear of Seat Rear of Seat Under Seat Under Seat
Toolbox Under Hood Toolbox Under Hood Storage Rack
Electric Fuel Gauge Standard Option N/A N/A
Accessory Lights Oil/Brake Oil/BrakefTemp OilfTemp Rev/Acc
Temp/Ace Ace/Batt Rev Oil
Electric Start Standard Option Option Option
HandwarmersfThumbwarmer Hi-Lo/Std Hi-Lo/Std Single Heat/Std Single Heat/Std
Two-Up Seat Option Option Standard Standard
Backrest Option Option Standard Standard
Tow Hitch Option Option Standard Standard
8/94 1-46
440XCR 440 Indy Trail Deluxe Trail

440lndySKS
0951660 0952760 0952262 0952761
0952560
Engine Type LCTwin LCTwin 1' } Fan Twin Fan Twin
Engine Model Number EC45PL05 EC45PL02 EC50PME04 EC50PM04

Alternator Output 12V 200W 12V 200W 12V200W 12V200W
Length (inJcm.) 106.25/269.9 107/271.8 113/287 107/271 .78
113/287 SKS
Width (inJcm.) 45.5/115.6 45.5/115.6 45.5/115.6 45.5/1 15.6
43.5/110.5 SKS
Height (inJcm.) 38.5/97.8 44/111 .76 46/116.84 44/111 .8
Ski Stance (inJcm.) 41/104.14 40/101.6 40/101.6 40/101.6
38/96.5 SKS
Track Width (inJcm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall 121/307.3 121/307.3 133.5/339.1 121/307.3
(inJcm.) 133.5/339.1 SKS
Fuel Capacity (U.S. gasJlmp. gaL/liters) 9.5/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5 10.7/8.9/40.5
w/shock
Hydraulic Disc
Toolbox Toolbox Toolbox
Tachometer Standard Standard Option Standard
Electric Fuel Gauge N/A Option Option Option
Accessory Lights Oil/Brake OiVBrake OiVBrake Oil/Brake
Temp/Acc Temp/Acc Acc Acc
HandwarmersIThumbwarmer Hi-Lo/Std Hi-Lo/Std Hi-Lo/Std Hi-Lo/Std
Two-Up Seat Option Option Standard Option
Backrest Option Option Standard Option
1.47 8/94
Super Sport Sport Indy Lite Indy Lite GT

Sport Touring Deluxe
0950743 0950443 0953431 0953133
0950243
Engine Type Fan Twin Fan Twin Fan Twin Fan Twin
Engine Model Number EC44-3PM02 EC44-3PM01 EC34-2PME02 EC34-2PM02
Bore x Stroke (mm) 67.72 x 60 67.72 x 60 62.3 x 55.6 62.3 x 55.6
Alternator Output 12V200W 12V 200W 12V 150W 12V 150W
Length (in./cm.) 106.25/269.9 106.25/269.9 105/266.7 11 5/292.1
113/287 Touring
Width (in.!cm.) 45.5/115.6 43.5/110.5 42.5/108 42.5/1 08
Height (in.!cm. ) 38.5/97. 8 44/111.8 44/111.8 48/121.9
45/114.3 Touri ng
Ski Stance (in.!cm.) 41 /1 04.14 38/96.5 37/94 37/94
Track Width (in.!cm.) 15/38.1 15/38.1 15/38.1 15/38.1
Track Length Overall (in.!cm.) 121/307.3 121/307.3 . 121 /307.3 133.5/339.1
133.5/339.1 Touring
Fuel Capacity (U.S. gas.!lmp. gal./liters) 10.7/8.9/40.5 10.7/8.9/40.5 8/6.7/30.3 8/6.7/30.3
Toolbox Footrest Toolbox Footrest Top of Hood Top of Hood
Tachometer Standard Option N/A N/A
Electric Fuel Gauge Option Option N/A N/A
Accessory Lights Oil/Brake Oil/Brake Oil/Acc Oil/Acc
Acc Acc
High Beam High Beam
HandwarmersfThumbwarmer Single Heat/Std Single Heat/Std Single Heat/Std Single Heat/Std
Single Heat/Acc
Touring
Two-Up Seat Option Option N/A Standard
Standard Touring
Backrest Option Option N/A Standard
Standard Touring
8/94 1.48
c Engine Type
Engine Model Number
Indy Lite
0953433
Fan Twin
EC34-2PM02
StarLite
0953427
Fan Single
EC25PS07
Displacement (cc) 339 244

Bore x Stroke (mm) 62.3 x 55.6 72 x 60
CarburetionfThrottle Body 2 Mikuni 1 Mikuni
VM30SS Slide VM30SS Slide
Oil Injected Standard Standard
Ignition COl CO l
Alternator Output 12V 150W 12V 150W
Length (in./cm.) 105/266.7 105/266.7
Width (in./cm.) 42.5/1 08 42.5/108
Height (in./cm.) 44/111.8 44/111.8
Ski Stance (in./cm.) 37/94 37/94
Track Width (in./cm.) 15/38.1 15/38.1
Track Length Overall (in./cm.) 121/307.3 121/307.3
Fuel Capacity (U.S. gas'/Imp. gal./liters) 8/6.7/30.3 8/6.7/30.3
Recommended Fuel 87 Octane Min. 87 Octane Min.
Front Suspension Parallel Link Parallel Link
Trailing Arm IFS Trailing Arm IFS
Brake Type Mechanical Disc Mechanical Disc
Storage Rear of Seat Rear of Seat
Top of Hood Top of Hood
Speedometer Standard Option
c Tachometer
Electric Fuel Gauge
Accessory Lights
Electric Start
N/A
N/A
N/A
Option
N/A
N/A
N/A
N/A
HandwarmerslThumbwarmer Option/Option Option/Option
Two-Up Seat N/A N/A
Backrest N/A N/A
Storage Rack Option Option
Tow Hitch Option Option
1.49 8/94
,0
o
, ac:zI
CHAPTER 2
BODY AND STEERING
Summer Storage ......................... .. ....... ............ ........... 2.1-2.2

Gas Tank and Seat Removal - Cutlass SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.3
Gas Tank and Seat Removal - Indy Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.4
Seat Cover Replacement (Plastic Base) ................... .. .... . ........... 2.5-2.7
Decal Removal and Installation .. ........... .... . ............ ........ ......... 2.8
ABS Nosepan - Care, Cleaning and Repair ................................. 2.9-2.10
Nosepan Replacement Procedure
(1994 Indy 440/SKS, 500 EFI/SKS, Classic/Touring) . . . . . . . . . . . . . . . . . . . .. 2. 11
RIM Metton™ Part Repair ..... . ................. . ..................... .. .. . . 2.12
Fiberglass Repair ......................... . .......................... . . .... 2. 13
Hood and Nosepan Adjustment
(1994 Indy 440/SKS, 500 EFI/SKS, Classic/Touring) .......... . . ... ..... . 2.13
Steering - Conventional Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.14
Steering - IFS - Independent Front Suspension - 1985 to Current ..... .. .......... 2.15
IFS Adjustable Torsion Bar . . ............................... .. . . ............. 2. 16
1994 Shock and Spring Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 7
1995 Shock and Spring Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2. 18
IFS Torsion Bar Removal and Installation .......... . ...... ..... .. ..... ..... . .. 2. 19
IFS Toe and Camber Adjustment ......................................... 2.20-2.22
XTRA Camber Adjustment ................... . ......... .... . ............... . 2.23
XTRA Ski Alignment ..... ....... ......... . .................. . ...... . ....... . 2.24
Ski Spindle Bushing Replacement - Handlebar Torque and Sequence ........ .. .. 2.25
Ski Skag Removal - Conventional Type .. . .. . .. . ......... .. ........... ....... . 2.26
Ski Skag Removal-IFS and EZ Steer Type ................. . ..... ... .. .. ..... 2.27
1994 Model Seat Lengths ......... . ........... .. . .. .... .. ...... . .. ..... . ... . 2.28
1995 Model Seat Lengths .............. . .. .................... . ............. 2.29
1993 Paint Codes .. .. . .................... . .... . .......... . . .... . .. ........ 2.30
1994 Paint Codes ........ .. .. ................... . .. ....... .... .......... . .. 2.31
1995 Paint Codes .. ............ . .. .. ........... . ... . .............. .. .. . .... 2.32
8/93
i Z&
BODY AND STEERING
Summer Storage
Cleaning And Preservation Of Hood, Chassis And Trim
Proper storage starts by cleaning, washing and waxing the hood, chassis, upholstery and plastiC parts. Clean and
touch up with paint any rusted or bare metal surfaces. Ensure that all corrosive salt and acids are removed from
surfaces before beginning preservation with waxes and rust inhibitors (grease, oil, or paint) .
If the machine is equipped with electric start, disconnect the battery cables and clean the cables and battery posts.
Fill battery to proper level and charge to full capacity. Remove and store the battery in a cool dry place.
The machine should be stored in a dry garage or shed out of the sunlight and covered with a fabric snowmobile
cover. Do not use plastiC to cover the machine; moisture will be trapped inside causing ru st and corrosion
problems.
Controls And Linkage

All bushings, spindle shafts and tie rod ends should be coated with a light coat of oil or grease. Throttle controls
and cables should be lubricated with Polaris clutch and cable lubricant (PN 2870510). Force a small amount of
lubricant down cables.
Electrical Connections
Separate electrical connector blocks and clean corrosive build-up from connectors. Lubricate or pack connector
blocks with petroleum jelly or dielectric grease and reconnect. Replace worn or frayed electrical wire and
connectors.
Clutch And Drive System

Remove drive belt and store in a cool dry location. Lubricate surface faces, shaft and ramps of drive and driven
clutches with light oil. This oil must be cleaned off before installing belt for service. A generous amount of
lubrication, such as Polaris clutch and cable lubricant should be applied onto the rollers and weight pins. Replace
chaincase lubricant with new oil. Apply lubricant to steel drive shafts, etc., to reduce rusting.
Track And Suspension

To prevent corrosion which will destroy the bearings,
always grease jackshaft and drive shaft clutch side Ski Spindle Grease
bearings with a high quality bearing grease. (This ~ndW /
includes fittings added to late model Indys.) Loosen Ings ~
driven clutch retaining bolt and pull clutch outward to
expose bearing. Use a point type grease gun fitting to
inject grease through hole in flangette into bearing
until grease purges out inside or outside bearing seal. III. 1 Jackshaft
Push clutch back on shaft and replace clutch retaining Bearing
(W
bolt. Inject grease into fitting on speedometer drive
adaptor until grease purges out inside or outside Grease
bearing seal. Lubricate both front ski pivots at
bushings and spindles. See 111.1 and 2.
0
Use Polaris Fogging Oil (PN 2870791) on shock
absorber shafts to help prevent corrosion.
Driveshaft
Bearing _M
o
Under normal conditions moderate track tension
should be maintained during summer storage. Located on left side
Rubber track tension should be maintained at the III. 2 of machine (clutch side)
prescribed normal operating tension specified in this
manual. The rear of the machine should be supported
off the ground to allow free hanging of track.
2.1 8/94
BODY AND STEERING
Summer Storage
Engine And Carburetor

The fuel tank, fuel lines and carburetor should be
completely drained of gasoline. To eliminate any fuel
remaining in the carburetor, run the engine until it stops.
Support front of snowmobile so engine is level or tilted
slightly rearward. Remove spark plug(s) . Rotate piston to
BDC and pour approximately two ounces (16 ml) Polaris
oil into the cylinder. NOTE: Allow ample time for oil to flow
from top of piston down transfer ports and onto crankshaft
bearings before proceeding to next cylinder. Turn engine
over several times to insure coverage of piston rings,
cylinder walls and crankshaft bearings. See photo at right.
Fog engine with Polaris Fogging Oil (PN 2870791)
according to directions on can.
Add 10 ounces (80 ml) of fuel conditioner/stabilizer such
CD
as Gold Eagle brand STA-BIL (Polaris PN 2870652) to fuel
tank and top off the tank with fresh fuel.
EFt Storage Considerations

Add fuel conditioner/stabilizer and fi ll tank as described above. Fog engine. If machine is to be stored for one
month or longer, fill and charge battery monthly using Polaris Battery Tender (PN 2871076), or a 1 amp trickle
charger to maintain at 1.270 specific gravity. Disconnect ground cable. Cover and store machine out of direct
sunlight. If machine is to be stored more than four months, start and run engine for at least 15 minutes and re-fog
with fuel stabilizer added to the fue l.
Standard Torque Specifications

Refer to pages 10.4-10.5 for a complete list of standard torque specifications, and torque deviations.
8/94 2.2
BODY AND STEERING
Gas Tank and Seat Removal -Cutlass SS
Be sure the fuel tank is emptied before beginning the removal procedure.
A WARNING
Gasoline is extremely flammable and explosive under certain conditions .
.&.. Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where
gasoline is stored .
.&.. Do not overfill the tank. Do not fill the tank neck .
.&.. If you get gasoline in your eyes or if you swallow gasoline, see your doctor immediately.
.&.. If you spill gasoline on your skin or clothing, immediately wash it off with soap and water and change clothing .
.&.. Never start the engine or let it run in an enclosed area. Gasoline powered engine exhaust fumes are
poisonous and can cause loss of consciousness and death in a short time.
Removal
1. Remove the two 1/4 x 1" screws from the rear

underside of the tunnel.
2. Disconnect the seat wire harness at the tank and

remove the seat.
3. Remove the six 10-24 x 5/8" bolts (A) securing the

console to the chassis. See photo at right.
4. Remove the fuel line from the fuel pump.
5. Locate tank vent line on upper left front side of tank.

Cut line from its fitting. CAUTION: Do not attempt to
pull the line off as damage to the vent fitting may
result.
6. Roll the front and rear tank hold-down springs off the
tank.
7. Disconnect the fuel gauge sight line, both top and

bottom, from the right front side of the tank.
8. Remove the fuel cap.
9. Lift the console Slightly and remove the tank.
10. Reverse procedure for reinstallation.
2.3 8/94
BODY AND STEERING
Gas Tank and Seat Removal- Indy Models
1. Remove tank cover by disconnecting snaps.

2. Remove vent line at front LH side of tank.
3. Remove gas cap and rubber grommet.
4. Remove air silencer box.
5. Disconnect fuel line from fuel pump and plug line
to prevent fuel spillage from tank. See photo at
right.
WARNING: Gasoline is extremely flammable and

explosive under certain conditions. Do not
smoke or allow open flames or sparks in or near
the area where work is being performed. If you
should get gasoline in your eyes or if you should
swallow gasoline, see your doctor immediately. If
you should spill gasoline on your skin or cloth-
ing, immediately wash if off with soap and water
and change clothing. Prolonged exposure to pe-
troleum based products may cause paint failures.
Always protect finished surfaces and wipe up any
spills immediately.
6. Roll front tank hold-down spring forward off tank
saddle.
7. If machine is equipped with a fuel gauge
connector, this should be unplugged.
8. Remove two bolts holding rear of seat to tunnel.
9. Slide seat rearward enough to gain access to
taillight connector at RH side of fuel tank. Unplug
connector. Slide seat off machine and set aside.
10. Fuel tank can now be removed from chassis by
disconnecting two springs at center of fuel tank.
One Piece Fuel Tank/Seat Removal Proce-
dure (1994 440/SKS, 500 EFIISKS, ClassicI
Touring)
1. Remove front tank retaining spring located
behind driven clutch area.
2. Remove fuel cap and grommet.
3. Remove fuel lines.
4. If machine is equipped with gauges, unplug
gauge wires.
5. Remove two bolts in tool box.
6. DisconnecUaillight wiring.
7. Remove two console bolts attaching console to
tunnel.
8. Remove two console bolts located under hood.
9. Remove fuel cap and lift console up. Replace fuel
cap.
10. Lift up at rear of seat and slide out.
8/94 2.4
, La
BODY AND STEERING
Seat Cover Replacement (Plastic Base)
1. Remove seat cushion assembly as outlined on
page 2.4.
2. Remove seat and seat covering to be replaced.

Carefully remove staples by loosening with a small
flat blade screwdriver. Pull each staple straight out
with a pliers.
3. On some models, it will be necessary to drill out the

rivets holding the strap buckles. Reach inside the
tool box and rotate the "0" ring buckle which
secures the center hold down strap. Push the "0"
ring through the slot in the tool box and carefully
pull it through the foam cushion.
Reassembly Note: For ease of assembly, hook a wire

to the center strap. This will allow you to pull the center
strap back through the foam and into the storage box.
4. Place the seat foam on the seat base assembly as

shown in III. 1.
5. Drape the seat cover over the seat foam.
6. Insert and pull the two seat bucket hold down

straps, attached to the seat cover, through the two ~\t?
holes in the seat foam and the routed-out holes
~
o"~
located in the storage box area on the plastic seat
SEAT BUCKET
base. HINT: A stiff wire attached to the 3 bar slide
HOLD DOWN
on the hold down strap will aid in this process. STRAP
NOTE: Use the rear two holes for a longer length
seat and the forward two holes for the standard
length seat.
FOR USE WITH

LONG SEAT
STORAGE
BOX AREA
PLASTIC SEAT
BASE
ILL. 1
2.5 8/94
BODY AND STEERING
7. Turn the assembly over and begin upholstering by lining up the seat cover vinyl side flaps with the indented
square location indicators located on the plastic seat base as shown in III. 1A.
CAUTION: Apply staples in the stapling channel only. See 1111 . If you apply staples outside the channel, you
will damage the fuel tank reservoir in the seat base. If this happens you must replace the entire seat base
assembly.
8. Using a staple gun, tack each side of the vinyl cover in place using two staples. If cover has a Polaris emblem
carefully align emblem with bottom edge of seat. This will help ensure that the cover is positioned properly.
9. Align the two sewn seams located at the rear of the seat cover with the two back corners of the seat base. See
III. 1. Pull the vinyl tight and tack the seat cover to the plastic seat base in each corner. Use two or three
staples per corner.
10. Now that the seat cover is correctly positioned, and tacked to the plastic seat base in four places, turn the ])
assembly over and inspect it. If the seat cover seems to fit correctly and everything looks straight, including
the tool compartment flap, continue with step 11.
BonOM VIEW OF SEAT ASSEMBLY STAPLES SEWN SEAMS

TACK COVER
HERE SECOND
LOCATION --==-_ _---:>"'<:~~

INDICATORS
STAPLING CHANNEL
ILL. 1
11. Staple the remainder of the unattached seat cover to

the plastic seat base as shown in III. 1. HINT: Always STAPLE HERE FIRST '
staple between two existing staples and follow this
procedure until the seat cover is completely stapled
to the seat base. See III. 2.
12. Turn the seat cushion assembly over and inspect for STAPLE
wrinkles or imperfections. If imperfections are HERE SECOND
visible, remove the staples in the affected area and
staple correctly.
STAPLE HERE THIRD
STAPLE SEQUENCE ILL. 2
8/94 2.6
BODY AND STEERING
1995 Models With Grommets In Tool Flap
13. Close tool flap cover, making sure it is aligned properly, and mark grommet holes.
14. Align twist lock with mark from step 13. Verify alignment with grommet in tool flap.
15. Using twist lock as a template, drill two .160/1 to .164/1 holes through vinyl and seat base.
16. Rivet twist lock to seat base using rivets provided.
All Models
17. Trim excess vinyl from the bottom around the back of the seat area only after a satisfactory fit is obtained. See
III. 1, page 2.6 .
.
18. Reinstall seat by reversing disassembly steps as they apply to your particular model.
Seat Covering Instructions

• OneiTwo Piece Seat and Tank PN 9912521
• 1994-1995 XCR 440 SP, XCR 600 PN 9912842
Taillight Assembly Replacement
1. After removal of seat cover, drill out three rivets

from the top of the taillight.
2. Remove the taillight assembly and wire harness.
3. Install new taillight assembly and rivet into place.
4. Connect taillight wire harness. NOTE: Taillight

harness wires must be routed away from any
possible contact with seat cover staples to prevent
electrical shorts.
5. Pull the seat cover tightly and evenly into position

and re-staple to the seat pan .
6. Inspect cover for a wrinkle-free finish before

reinstalling on the snowmobile.
2.7 8/94
BODY AND STEERING
Decal Removal and Installation
Decal Removal
1. Before removing old decal, it is important to note its
position by marking it in several locations.
2. Remove old decal completely. NOTE: A small
amount of solvent will aid in removing the old decal.
3. Depending on year and model, the decals may be
UV based or solvent based. If heat will not remove
decal, gently buff area with a mild abrasive. Use
3M Scotch Brite™ Graphics Removal Discs (3M
PN 048011-16855), with a No.1 Roloc and holder
(3M PN 048011-15408), or an equivalent low RPM
buffing disc. CAUTION: Maintain 2500-3500 RPM
to prevent damage to hood caused by excessive
heat.
4. Remove any remaining decal adhesive with a citrus
based cleaner or equivalent non-solvent based
cleaner.
5. Thoroughly clean area where the new decal will be
installed using a solution of mild soap (such as
dishwashing liquid) and clean water. NOTE: Use
approximately four ounces soap to one gallon
water.
Decal Installation
1. Apply a solution of mild soap mixed with clean
water to th e area where the new decal is to be
applied. Do not wipe off.
2. Carefully remove decal backing and apply new
decal.
3. If decal does not have a pre-mask, apply additional
soapy water solution to top of decal after it is in
position.
4. Holding decal in position , remove all trapped air
and soapy water solution from under decal using a
clean, soft rubber squeegee to prevent scratching
of decal surface.
5. If decal has a pre-mask, carefully remove . .
NOTE: If the decal being applied needs to be stretched
around a radius, follow these recommendations: (
6. Fasten a straight edge to tail end of decal.
7. Pull or stretch remaining portion of decal around
radius and into position. NOTE: A small amount of
heat applied to the decal will aid in forming it to the
radius. The mass of the decal which was secured
in previous steps will hold it in position while pulling.
8. Again, apply soapy water solution to top of decal
and remove trapped air using a clean, soft rubber
squeegee. Use care to prevent scratching the
decal surface.
9. Apply a small amount of heat to the decal to fasten
it securely.
10. Carefully remove excess decal material.
8/94 2.8
BODY AND STEERING
ABS Nosepan - Care, Cleaning, and Repair
c Care and Cleaning
ASS nosepans will retain their original finish with reasonable care and handling. The following care and cleaning
tips will help them keep the original luster.
Do:
• Dust and clean with a soft, damp cloth or chamois, wiping the surfaces gently.
• Use mild soap (such as dishwashing detergent) and lukewarm water.
• Dry the surfaces after washing and rinsing by blotting with a damp cloth or chamois.
• Wax the surfaces sparingly for protection and the highest degree of polish. Apply house-
hold or commercial type wax sparingly in a thin, even film with a soft clean cloth.
• Polish waxed surfaces lightly with a clean cotton flannel or jersey cloth. After polishing,
wipe gently with a damp cloth to ground any electrostatic charges which may attract dust
particles.
Do Not:
• Use cloths containing grit or abrasive particles or kitchen scouring compounds to clean or
dust. Light scratches may be rubbed out with wax.
• Use boiling water or strong solvents to clean, as they will soften the plastic.
• Use strong soaps or abrasives.
Special Cleaning Problems
Dirt and Grease: Normal liquid cleaners or soap and water may not always remove grimy dirt. Janitor in a Drum
and Cascade have been found to be the best cleaners for removing dirty, ground in grease.
Stains: Stains such as iodine may be safely removed with 45% isopropyl (rubbing alcohol) . Higher concentration
commercial grades will remove the stain, but will dull the film surface. The gloss can be returned with Simoniz
paste wax.
Surface Scratches and Abrasions: Light scratches can be removed by waxing with Simoniz paste wax. Deeper
scratches may be removed by lightly buffing with a fine grade of rubbing compound.
Repair of Cracks and Fractures
Either hot air plastic welding, or the method described below may be used to repair cracks and fractures. ty'iaterials
required include: Fiberglass cloth; ASS pipe cement (NOTE: Several types of plumbing cement are available. Se
sure to use one which is for either ASS or PVC and ASS material. Do not use cement labeled "for PVC only'?;
Polaris blue ASS touch up paint (PN 2870423) (NOTE: Do not use standard Polaris touch up paint, since it is not
adaptable to ASS); squeegee; rubber gloves.
Procedure
1. Using household detergent, clean all dirt, grease, etc., from the area around the crack. The crack itself should
be as clean as possible. Thoroughly dry nosepan.
2. Cut a piece of fiberglass cloth approximately 3" (76 mm) wide and long enough to extend 1" to 2" (25 to 50 mm)
past the ends of the fracture .
3. Separate edges of crack slightly and fill void with cement. Press edges together, clamp in place, and wipe
excess cement from outside of pan.
4. Liberally coat inside surface of pan with cement, covering approximately 1 1/2" (38 mm) on either side of the
fracture.
5. Lay fiberg lass cloth over fracture.
6. Wearing rubber gloves, work cloth into pan using a squeegee or your fingers. NOTE: ASS cement is a solvent
cement which dissolves the outer surface of the nosepan. The cement and cloth will change color as this
happens.
2.9 8/94
BODY AND STEERING
ABS Nosepan - Care, Cleaning, and Repair
7. When fiberglass cloth is well worked in, wipe off excess cement and let dry. Drying time will depend on the
brand of cement used. Refer to manufacturer's instructions.
8. Lightly sand the outside of the pan and paint. The results will be more professional looking if the repaired area
on the inside of the pan is also painted.
Replacement Nosepan Installation

When installing a replace ment ABS nosepan, the following procedures must be closely observed to ensure
correct fit to the frame and maximum strength. ABS material is not rigid . Consequently, it must be installed in such
a manner that it can expand or contract with temperature changes.
1. Remove damaged nosepan by drilling out rivet heads. Engine mountings and other mountings attached to the
forward part of the machine should be removed for ease of installation.
2. The following aluminum rivets must be used to attach nosepan:

• PN 7621448, 3/16 x .652, Quantity requ ired - 7
• PN 7621403, 3/16 x .527, Quantity required - 39
All holes are to be drilled into the nosepan using a 7/32" drill bit (.218"). NOTE: This will be larger than the
diameter of the 3/16" rivet.
3. Position new nosepan in place and attach to bulkhead at the top using (7) 3/16 x .652" rivets (PN 7621448).
See illustration below. All remaining holes require 3/16 x .527" rivets (PN 7621403).
4. Make sure there is 1/4" (.6 cm) clearance around the exhaust outlet.
5. Install foil (PN 5810108) in the same location as the original part.
Rivet PN 7621448
6 4 2 1 3 5 7
o o
@
8 9
Rivet PN 7621403
8/94 2.10
BODY AND STEERING
Nosepan Replacement Procedure (1994/1995 Indy 440/SKS, 500 EFI/SKS,
Classic/Touring, Trail/Deluxe, XLT Touring)
IMPORTANT: When installing a replacement nosepan, this rivet sequence must be followed correctly in order to
ensure proper nosepan and body panel fit.
NOTE: The rivet for polyethylene nosepans is PN 7621467.
NOTE: Rivet holes 14 through 19 may require drilling into the bulkhead. Circled rivet numbers 1, 2, 5 and 6 are
locating holes used for proper alignment.
·24 0
NOTE:
1. When transfer drilling holes do not force pan into a position which is not uniform with the
other side. (Use the same method to drill both sides)
2. Rivet holes across from one another in unison.
2 .11 8/94
BODY AND STEERING
RIM Metton Part Repair
1M
Polaris has approved the use of Evercoat Plastik Works'" as a repair for the RIM Metton Type Materials. This
TM
two part repair system is number coded for different types of plastic material. See example below.
The patch kit can be obtained from your local automotive parts house. It is suitable for repair of small cracks,
gouges and holes. NOTE: Major damage will require replacement of the part.
Reaction Injection Molding (RIM) is a thermoset type plastic which can only be repaired using this two part system
(1988 to current hoods) .
CAUTION: Heat, such as hot air welding, cannot be used because it will cause the hood material to bubble and
char, becoming irreversibly brittle.
Sheet Molded Compound (SMC) , another thermoset type plastic which is very similar to fiberglass has been used
on a few Polaris hoods. A two part repair system will work well for any repairs required. Structural adhesive is
acceptable for SMC type hoods. Follow directions on container.
Nosecones and new style Indy removable front and side panels are constructed of Thermoplastic Olefin (TPO),
which is a flexible thermoplastic requiring a flexible two part repair kit. The example shown above is NO.3. An
adhesion additive must be used in addition to the kit. If deformed, flexible thermoplastic can quite often be
reshaped with the aid of a heat gun.
Nosepans are constructed of polyethylene, another flexible thermoplastic, wh ich can be repaired either with a two
part repair kit or by hot air type plastic welding.
8/94 2.12
BODY AND STEERING
Fiberglass Repair and Hood Adjustment
Fiberglass Repair ;1 - - - - - - - - -...,
Damaged fiberglass can be easily repaired by / I I
following a few basic steps.
/
/ I HOOd~ I1
I
1. Remove all damaged material with a sabre saw or
grinder. / I I
2. Using a disc grinder or die grinder, taper
, -- ----...,1 I Upper 0 '-' I
fiberglass 1" (2.5 cm) back from patch area on
I
I ~
II I Hinge
L
I
_ _ _ _ _ _ _ _ _ ..l
inside of part. I A I I Hood and Hinge
3. Apply masking tape to outside of part to form a I ~ I need not be flush
mold.
I - -- I
I I
4. Mix enough polyester resin and catalyst to I I
complete the repair, following instructions for I I
resin being used. I I
5. Apply resin to inside of patch area using a
disposable paint brush.
6. Lay in small pieces of shredded fiberglass matt. 8
Use the paint brush to force air bubbles out. Add
more resin and move matt around. NOTE:
Pieces of matt between 1" to 2" (2.5 to 5 cm)
III. 1
square work best.
7. Keep adding matt and resin until patch area is
filled up to the original thickness.
8. Let resin cure thoroughly.
9. Remove masking tape from outside of repair.
10. Remove any high spots from outside with a disc
grinder.
11. Fill and smooth any defects with polyester auto
body filler.
12. Sand smooth and feather with 360 to 400 grit
sandpaper.
13. Paint outside of repair following instructions on
paint container.
III. 2
Hood Adjustment Sequence (New Style
1994 to Current)
1. Check to see that hood and upper hood hinge are properly aligned. To adjust, loosen nuts (A) and align
properly. Tighten nuts. See III. 1.
2. With hood open, loosen nut (8). See III. 1.
3. Close hood and remove both rubber plugs. Then, using a 7/16" (.4 cm) socket with an 8" (20 cm) extension,
loosen nut (C). Adjust hood to pan gap. Tighten nuts.
4. Check outer perimeter alignment and front and rear alignment of hood, side bumpers and side panels. There
should be 3/16"(.5cm) + 1/8"(.3cm) -0 clearance between hood to side panels and side bumpers. If
adjustment is required , open hood and loosen nuts (D). Adjust and re-tighten one nut per hinge. Close hood
and recheck alignment. .
5. After correct alignment is achieved, tighten all nuts.
Nosepan, Front Bumper and Side Bumper Adjustment (New Style 1994 to Current)
If the nosepan, front bumper or side bumper are removed and reinstalled, it is imperative that these components
o be properly adjusted before hood installation. See illustration. The distance from the front surface of the bumper
support bracket to the front point of the side bumper must be 2 3/8" (6 cm). To adjust, loosen front bumper
mounting bolts and move bumper until proper distance is achieved. Make sure side bumper fits evenly into front
bumper all the way around before re-tightening mounting bolts. NOTE: While adjusting, be sure to move bumper
in or out in line with support bracket mounting holes. Any undue pressure either upward or downward on the front
bumper wil l result in improper adjustment. See III. 2.
2.13 8/94
BODY AND STEERING
Steering - Conventional Front Suspension
Steering
1. With the handlebars in the straight ahead

position, skis should be parallel at points A and 8.
. Skis must not toe in.
1\ I
CAUTION: The steering assembly should be A
checked whenever a machine comes in for tune-up or
repair.
=-~....r--'=-
lbl 11- -~.P - - /,- 151

0 0
II II
B II /I
Steering Removal 1\ 'I '-.J
NOTE: To retain proper ski alignment, the spindle

and steering arm should be marked.
1. Remove steering arm bolt (A).
2. Adjust tie rod end (8) by turning clockwise or

counterclockwise until skis are parallel with each
other and with vehicle track and frame when
handlebars are in straight ahead position.
CAUTION: If there is evidence of wear or stress on
the tie rods or tie rod end bearings, they should be re-
placed as a complete unit.
3. Remove spindle from body.
CAUTION: If spindles are cracked or bent they must

be replaced.
NOTE: Spindles should be lubricated annually to in-
sure proper steering.
8/94 2.14
Thank you very much
for your reading.
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CHAPTER 1

MODELS AND PECIFICATIONS

Model Identification (1985) ................................ ........ ........... 1.1

SERIAL NUMBER IDENTIFICATION

FIRST DIGITS MODEL YEAR

1985 MODEL DESIGNATION

YEAR DESIGNATION--------;=:;=::l;I:--:;-, ENGINE DESIGNATION

MODEL DESIGNATION _ _ _ _ _ _ _ _ _ _-----'

07 - Indy Trail, 400, 600 27 - EC25PS-Single FC

MODEL. NUMBER MACHINE DESCRIPTION MODEL NUMBER MACHINE DESCRIPTION

0850927 Star 244cc Single FC 0850757 Indy 600 596cc Three LC

MODEL NO. MADE IN U.S.A. POLRRIS

600SE 600 400 Long Track

MODELS AND SPECIFICATI ONS

Indy Trail SS Star

FIRST DIGITS MODEL YEAR

1986 MODEL DESIGNATION

1986 1986 1986

07 - Indy Trail, 400, 600 27 - EC25PS-Single FC 59 - EC40PL-02-Twin LC

MODEL NO. MADE IN U.S.A. PDLRRIS

600 LE 600 400 Long Track

Indy Trail SS Sprint Sprint ES Star

SERIAL NUMBER IDENTIFICATION

FIRST DIGITS MODEL YEAR

1987 MODEL DESIGNATION

YEAR DESIGNATIONI---------,:=:;:::J,I:--::l ENGINE DESIGNATION

1987 1987 1987

09 - Star/Sprint 340 (ES) 27 - EC25PS-Single FC 59 - EC40PL-02-Twin LC

MODEL NO. MADE IN U.S.A. PDLRRIS

Indy 600 Indy 400 Indy Trail Long Track

Indy Sport Sprint Star Star Trak

SERIAL NUMBER IDENTIFICATION

FIRST DIGITS MODEL YEAR

1988 MODEL DESIGNATION

-;:::==ll~ ENGINE DESIGNATION

MODEL DESIGNATION _ __ __ __ __ ---.JI

1988 1988 1988

09 - Star/Sprint (ES) 27 - EC25PS-Single FC 59 - EC40PL-02-Twin LC

MODEL NO. MADE IN U.S.A. PDLRRIS

Indy 650 Indy 400 Indy 400 Indy Trail, SP

Indy Sport Sprint Star Long Track Star Trak

SERIAL NUMBER IDENTIFICATION

FIRST DIGITS MODEL YEAR

MODEL DESIGNATION _ _ _ _ _ _ _ _ __ -'1

1989 1989 1989

09 - Star/Sprint (ES) 27 - EC25PS-Single FC 59 - EC40PL-02-Twin LC

MODEL NO. MADE IN U.S.A. PCLRRIS

Indy 650 Indy 500 Indy 500 Indy 500 SP

Backrest Option Option Standard Option Standard

Sprint ES Star Long Track Star Trak

SERIAL NUMBER IDENTIFICATION

FIRST DIGITS MODEL YEAR

1990 MODEL DESIGNATION

DESIGNATION-------~=:J.I____,_, ENGINE DESIGNATION

MODEL DESIGNATION _ __ _ _ _ _ _ _ _-----"

1990 1990 1990

09 - Star/Sprint (ES) 27 - EC25PS-Single FC 59 - EC40PL-02-Twin LC

MODEL NO. MADE IN U,S,A. POLRRIS

650 500 500 Classic 500SP

c Indy 400 Indy Trail

0900759 0900761 0900161 0900433 0902433

Track Width (in./cm.) 15/38.1 15/38.1 15/38.1 15/38.1 15/38.1

Sprint ES Star Star Trak WideTrak

MODEL DESIGNATION _ ---.JI