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An annual output 5,000 tons of corn starch project (Plant)

Proposal & Quotation


1. Technical data:

1) Daily starch quantity: 5000 ÷ 300 = 16.7 T/day (production days according to 300days one year)

2) corn processing: 16.7×1.60≈26.72T/day(Annual yield rate: ≥62.5%)

3) Annual processing corn: 5000 × 1.6≈8000/year

4) All the economic indexes relative corn (yield rate)

a. Starch: 62 -65 %;

b. Dry germ: 5.5-6.5%;

c. Corn steep liquor: 5-6 % ( small project unfavorable production);

b. Peel and fiber: 10-13%;

e. Protein: 4.5-6%;

f. Dry material recovery: 86—97.0 %

2. Raw material requirements:

1) Corn: starch content 70%: content water 14%.;the broken corn and impurity ≤3%; protein 8 ~ 10%
mildew: ≤ 1

2) Brimstone: meet GB

3. Technical choice:

This design uses the low energy consumption, high recovery and less pollution, wet closed-circuit
circulation new production process to greatly increase the economic benefit.
4. Flow chart:

corn impurity

purification impurity broken corn feedstuff

sulfurous acid solution soakage

breaking

seporating
cleaning dehydration drying dry germ
maize germ

fine grinding

seporating
cleaning dehydration drying crushing fiber feed
fiber

seporating
concentration dehydration drying crushing protein
protein

starch wash

refine
starch milk dehydration drying
starch

5. Equipment list (output: 16.7T/day):

No. Equipment Name Material Quantity Unit Remarks

Corn cleaning process

1 feeding slot carbon steel 1 pc

2 corn lifter carbon steel 1 pc

3 cleaning sieve carbon steel 1 pc


dust removal fan,
4 carbon steel 1 pc
air pipe
Specific weight
5 304 1 pc
removal stone box
pump for transport
6 304 1 pc
corn
subtotal 6

Preparation of sulfite process

1 sulfur stove carbon steel 1 pc

2 cooling pipe carbon steel 1 pc


sulfite absorption glass reinforced
3 2 pc
tower plastic
glass reinforced
4 blow dryer 1 set
plastic
glass reinforced
5 air blower 1 pc
plastic
glass reinforced
6 sulfite tank 1 pc
plastic
7 transfer pump 304 2 ps

8 flowmeter ABS 1 pc

subtotal 10

corn soakage process


Carbon steel
1 corn soakage tank 6 pc
(corrosion
2 circulating pump 304 6 pcs

3 heater 304 6 pcs


Specific weight
4 304 1 pc
removal stone box
5 transfer pump 304 1 pc

6 return water pump 304 1 pc


thermometric
7 subassembly 1 pc
indicator
subtotal 28

crushing corn, seporating germ and dry process

1 gravity sieve 304 3 pcs


storage tank and
2 304 6 pcs
storage slot
3 degerming mill subassembly 2 pcs
grou
4 germ cyclone 304 2
ps
5 reducer, mixing subassembly 5 sets

6 transfer pump 304 5 pcs

7 needle grinder 304 1 pc


germ squeeze dry
8 subassembly 1 pc
machine
9 germ dry machine Carbon steel 1 pc

10 fan ,air pipe carbon steel 1 set


pressure crank
11 304 2 pcs
sieve
subtotal 29

fiber cleaning and dry process

1 sulfite tank PP 1 pc
pressure crank
2 304 7 pcs
sieve
3 cleaning slot 304 1 pc

4 transfer pump 304 5 pcs


fiber squeeze dry
6 subassembly 1 pc
machine
7 fiber dry machine carbon steel 1 pc

8 fan ,air pipe subassembly 1 set

9 fiber crusher subassembly 1 pc

subtotal 18

starch cleaning ,dehydration and dry process

1 storage tank 304 4 pcs

2 reducer, mixing 组件 2 sets

3 transfer pump 304 3 pcs

4 desand cyclone 304 1 pc

5 filter 304 1 pc

6 segregator 304 1 pc
foam-away
7 304 1 pc
cylinder
8 starch cyclone 304 1 set
pump for starch
9 304 9 pcs
cyclone
10 scraper centrifuge 304 1 pc

11 air-flow dryer 304 1 set

12 starch screen 304 1 pc

subtotal 26

protein plasma concentration drying process

1 floating slot PP 1 pc
Carbon steel
2 storage tank 4 pcs
(corrosion
3 transfer pump 304 3 pcs

4 pressure filter 304 2 sets


gluten powder dry
5 carbon steel 1 pc
machine
6 fan ,air pipe subassembly 1 set

7 crusher carbon steel 1 pc

subtotal 13

total 130

6.Corn starch production line basic parameters

1) Productivity: 26.72 tons of corn / 20 hours

2) Annual production day: 300 days

3) Total yearly processing: 8000 tons of corn

4) Daily starch: 16.7 tons

5) Installed capacity: 459.42 kw (based on the actual installation)

6) Workshop requirements

first floor: 720 m2

second floor: 150 m2

third floor: 100m2

total : 970m2

height: 10m

Final product warehouse, raw material warehouse and other auxiliary land will be decided according the buyer's
conditions.

7) Heating system: about 3 tons of steam/hour, pressure 0.5-0.88 Mpa

8) water consumption: 3.5-4.5 M3 / a ton of starch, pressure 0.2-0.25 MPa (drinking tap water standard)

9) Wastewater quantity: about 3-4 M3 / a ton of starch.


10) Product quality: comply with corn starch national standards

11) Staffing: 12 people/shift for production line, do not contain the personnel in the office

7. Quotation for the corn starch production line (output: 16.7T/day)

Specific quotation see below < an annual output of 5000 tons of corn starch list>

The quotation is valid one month

8. Delivery time

In the user finish all civil, starting from the contract comes into effect the whole equipment delivery time: about 120
days, installation debugging time about: 50 days

After finishing the civil engeneering by the buyer and the contract comes into effect. the whole equipment delivery
time: about 120 days.

The installation period is about 50 days.

9. Others:

1) All equipment manufactured according to the national standards or the enterprise standard. The quality guarantee
period is one year

2) Power supply voltage of all the equipment: 380 V / 220 V ±5% , 50 HZ

3) To provide all of the civil instruction equipment layout diagram, production process flow diagram, electric layout
drawings

4) Send 1 or 2 techincal personnel to guide and install the production line at abroad and give them technical training. Engineer
fees not included.
5) not inculding the followings:

a. Building and building facilities (workshop lighting water supply fire control system)

b. Water supply,power supply, boiler ( self-provided)

c. Equipment maintenance

d. Environmental protection facilities

e. Debugging materials and bags


An annual output 5000 tons of corn starch project

Unit Price
Process Name Power(kw) Unit Remarks
(USD)

1. Corn cleaning process 12 6

2.Preparation of sulfite process 8.2 10

3. corn soakage process 26.5 28


4. crushing corn, seporating germ
152.3 29
and dry process
5. fiber cleaning and dry process 48.1 18
6. starch cleaning ,dehydration and
180.32 26
dry process
7. protein plasma concentration
32 13
drying process
subtotal 459.42 130
8. pipe,fitting,value, stardand parts
ect.
9. electrical and control equipment

10. Anticorrosion, paint, heat


preservation material etc

130
Total FOB CHINA 459.42Kw USD $850,000
pcs(sets)

Remarks :

1. The weight of whole production line : ~100T,

2.The volume of the whole production line: ~400 m3;


3.Estimated packing: 3 pcs of 12m top open containers, 2 pcs of 12m high container, 3 pcs of 12m standard
container.

4. The above price is FOB CHINA ONLY, and the freight charge from the factory to Shanghai port.

Suzhou CMT Import & Export Co., Ltd.

1508 of Block B, No.12 Huanghe Road, Changshu, Jiangsu, China


Project Tel. : +86-512-52073601 Sales Tel.: +86-512-52073602 Fax:+86-512-52073603 E-mail:
cmt@cmtk.cn
Mob.:+86-139149 21501 Website: http://www.cmtk.cn

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