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Down comer : It is large diameter pipe line oneside connected to drum and other side connected to Evaporator

header to distribute the water .... normally 2 no's of downcomer will be there ....
Continous blowdown : it is located at 40-50% height above the bottom of the drum .. due to continous evaporation
of water into steam the dissolved particles content raises in the boiler water ,so to remove this dissolved solids CBD
is continously crack opened , and the same fresh water is added back to the drum ... when water is drained to CBD
tank , the flash steam is produced which we can utilise this to heat the water in deareator
Intermittent blowdown : this blowdown pipe is connected to bottom of the drum , which can remove settled sludge
when conductivity raises ...as a thumb rule " IBD is opened once in a shift for 2 mins

what should be the outlet temp of economizer.


Ans # economizer outlet temp should be less 10c° from saturated temperature.
Muhammad Jahanzaib for dew point feed water inlet temp in econimzer is considered which should be equal or
higher from flue gasses dew point ... say 135c° to 140c° ..

but designer can feed 50 c* water at inlet of economizer .

actually in both cases as you fitted econmizer or air preheater. at boiler end .....designer keep flue gasses exhust temp
above dew pooint ..so air can be feed in air preheater 35c* or feed water in economizer 50c°

Bhagavathula Goutham It should be around 270°C


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· Reply · 16h

Muhammad Jahanzaib how much boiler pressure


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Bhagavathula Goutham Muhammad Jahanzaib what relation is there between boiler pressure and temperature dat
has to be maintained outlet of the economiser ... u explain me
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· Reply · 16h

Muhammad Jahanzaib economizer outlet temp should be 10c° less from saturated temp otherwise steam will be
formed in economizer.
cause hunting etcetc.

for boiler efficiency feed water should be closed to saturted temp as you know.
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· Reply · 16h · Edited

Bhagavathula Goutham Muhammad Jahanzaib it should be 40-50°C close to the saturation temperature .... so what
10°C u said is absolutely wrong ....
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· Reply · 16h
Muhammad Jahanzaib acutally i read in chattu pdaya book ........he said below 10 c° less but i too not agree ....

boiler feed water head pressure is always higher from saturated pressure ....so you can rise temp above boiler
saturation temp..
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· Reply · 15h · Edited

Muhammad Jahanzaib feed water pump pressure also provide cicuilation head in natural circuilation boiler
because some designer design it .....but some designer design steaming economizer withought rising feed pump
pressure but rising boiler height or quantity of down commers.
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Mustaq Ashik 230 to 260 in-between and also depend on fluegas eco inlet
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· Reply · 16h

2 Replies

Farrukh MehmoodFarrukh and 5,481 others joined Boiler Question and answer group within the last two
weeks. Give them a warm welcome to your community! 300
can anyone explain dearator in detail?
1) purpose
2) inputs
3) output
4) wrkng prncp
pre heating of water,remove of oxygen,storage of water,head pressure
1
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· Reply · 11h

Vishwanath Mishale Dearator - oxygen remove karnekeliye aur dearator kahabi feed pump se top me rehetha
hi.kynki section line ko priming ka jarorata nahi chahiye.dearator ko water DM,CEP&Return Condensed water
aatha hi.dearator pr-1kg,safty-1.5kg,tem-110to120'C.level-50to60%.dearator ph high ko low karne keliye LP
dossing pump reheta hi.derator ko tem charge karne keliye 1- 9/3ata,2-second attraction,
Dearotor purpose is to remove unwanted gases which is corrosion additives in the steam pipe lines such as oxigen .
Water which is comes from the LP heater at low pressure and temperature mix with make up water from DM plant
in dearotor and a bleed formturbine which is increased the temp and the pressure of water that remove the oxigen by
thermosiphon effect ...this steam vent by air vents and inlets water comes with diaphragms ... After that this water
comes in hp heater where a high pressure and temperature inlet from turbine bleed increase both temp and pressure
.... This hp heater outlet goes in Boiler steam drum through economisor with high temp...

Farmula is. efficiency= head x capacity/ 75x HP of moter


Efficiency is almost50%= 0.5

Everything is given clearly hear bro...

#.1st flow - it is hear 1100 m3/ min hai( no need to calculate)


#.2nd pressure - it is hear 260 mmwc (it means milimeter of water collum) and 1kg/ cm2 = 10000 mmwc.....

Calculate the CFM (volumetric flow of air) at 1,200 rpm. The volume of the column of air described in Step 2 is pi
(3.1416) x fan radius squared (0.5-feet squared) times the column length in feet. This would be 3.1416 x 0.25 square
feet x 800 feet = 628.32 cubic feet per minute at 1200

For every 22°c drop in flue gas temp will increase boiler efficiency by 1% and for every 6°c rise in
feedwater temp wil increase boiler efficiency by 1% more over economiser adf saturated temperature to
feed water and decreases the fuel consumption

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