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Polymer 106 (2016) 275e284

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Polymer
journal homepage: www.elsevier.com/locate/polymer

Surfactant-free poly(vinylidene chloride) latexes via one-pot RAFT-


mediated aqueous polymerization
Emilie Velasquez a, b, Jutta Rieger b, François Stoffelbach b, Franck D'Agosto a, **,
Muriel Lansalot a, *, Pierre-Emmanuel Dufils c, Je ro^ me Vinas d
a
Universit
e de Lyon, Univ Lyon 1, CPE Lyon, CNRS, UMR 5265, C2P2 (Chemistry, Catalysis, Polymers and Processes), Team LCPP, Bat 308F, 43 Bd du 11
Novembre 1918, 69616 Villeurbanne, France
b
UPMC Univ. Paris 6, Sorbonne Universit eculaire, Team «Chimie des Polym
es and CNRS, Institut Parisien de Chimie Mol eres» (LCP), 4, Place Jussieu, 75005
Paris, France
c
SOLVAY, High Barrier Polymers, Avenue de la Republique, F-39500 Tavaux, France
d
SOLVAY, High Barrier Polymers, Rue de Ransbeek 310, B-1120 Brussels, Belgium

a r t i c l e i n f o a b s t r a c t

Article history: Water-soluble polymers obtained by reversible addition-fragmentation chain transfer (RAFT) polymer-
Received 22 June 2016 ization were used for the production of surfactant-free poly(vinylidene chloride) (PVDC)-based latexes in
Received in revised form a one-pot/two-step process that was exclusively conducted in water. In the first step, the hydrophilic
22 August 2016
macromolecular RAFT (macroRAFT) agent (i.e. poly(acrylic acid) (PAA), poly(methacrylic acid) (PMAA) or
Accepted 24 August 2016
Available online 27 August 2016
poly(sodium 4-styrenesulfonate) (PSSNa)) was synthesized in water using a trithiocarbonate RAFT agent,
4-cyano-4-thiothiopropylsulfanyl pentanoic acid (CTPPA). The macroRAFT agent was then directly uti-
lized as reactive stabilizer for the aqueous emulsion copolymerization of vinylidene chloride (VDC) and
Keywords:
RAFT
methyl acrylate (MA) inspired by a polymerization-induced self-assembly (PISA) process. The developed
Emulsion polymerization recipes employed a very low amount of macroRAFT agent compared to the hydrophobic monomers
Surfactant-free (typically less than 2 wt%) and amphiphilic block copolymers of PAA-b-P(VDC-co-MA), PMAA-b-P(VDC-
Vinylidene chloride co-MA) or PSSNa-b-P(VDC-co-MA) were thus produced in situ, providing stabilization to the P(VDC-co-
MA) particles. Stable, surfactant-free latexes were successfully obtained in each case with solids content
up to 40 wt%. Surface tension measurements performed on the final dispersions showed that the amount
of residual macroRAFT agent in water was negligible demonstrating that this strategy indeed gave rise to
particles stabilized by covalently-anchored hydrophilic polymers. The PSSNa macroRAFT agents proved
to be particularly interesting candidates achieving stable latexes of less than 100 nm leading to the
formation of transparent films which did not whiten after being immersed in water.
© 2016 Elsevier Ltd. All rights reserved.

1. Introduction film-air and the film-substrate interfaces. In some systems, they can
also be pushed away from the particle boundaries and surfactant
Low molar mass surfactants are essential to the stabilization of aggregates form, trapped within the film. If swollen with water,
organic latexes. However, they can have detrimental effects on the these hydrophilic pockets will display a refractive index lower than
latex stability when frozen or subjected to high shear. They can also that of the polymer, leading to light scattering [4,5]. The film will
negatively impact the properties of the resulting films when thus become cloudy, or even white (water whitening effect). On the
exposed to water or high humidity. This sensitivity to water is other hand, if strongly adsorbed on the particle surface, surfactants
mostly affected by the location of the surfactant in the film, which will be trapped along particles boundaries, likely creating hydro-
can evolve with time [1e3]. Surfactants can migrate toward the philic pathways in the film. The permeability to gases and water
vapor will be adversely affected. All these effects (water whitening
and increased permeability) can be real issues for polymer mate-
* Corresponding author. rials such as poly(vinylidene chloride) (PVDC), widely used in the
** Corresponding author. pharmaceutical and food packaging industry. Indeed, PVDC is a
E-mail addresses: franck.dagosto@univ-lyon1.fr (F. D'Agosto), muriel.lansalot@ specialty polymer well known for its excellent barrier properties,
univ-lyon1.fr (M. Lansalot).

http://dx.doi.org/10.1016/j.polymer.2016.08.083
0032-3861/© 2016 Elsevier Ltd. All rights reserved.
276 E. Velasquez et al. / Polymer 106 (2016) 275e284

notably towards water vapor and oxygen [6e8]. Highly crystalline use. Acrylic acid (AA, Aldrich, 99%), methacrylic acid (MAA, Acros
PVDC homopolymer is however hardly processable and only co- Organics, 99.5%), sodium 4-styrenesulfonate (SSNa, Aldrich,
polymers are commercially important. Vinylidene chloride (VDC) is >99.5%), 4,4-azobis(4-cyanopentanoic acid) (ACPA, Aldrich, >98%),
thus usually copolymerized with monomers like methyl acrylate, ammonium persulfate (APS, Acros Organics. 98%), tetrasodium
vinyl chloride or acrylonitrile, by free radical suspension or emul- pyrophosphate (TSPP, Sigma, >95%), 1,4-dioxane (Sigma-Aldrich,
sion polymerization. >99.5%) were used as received. 4-Cyano-4-thiothiopropylsulfanyl
Over the last 20e30 years, different synthetic strategies have pentanoic acid (CTPPA) was synthesized following the procedure
been proposed to avoid the use of molecular surfactants, one of described in a previous paper [21].
them being the utilization of reactive surfactants (in most cases
macromolecular) that will be covalently linked to the particles
2.2. Characterization techniques
during the polymerization [9]. In that respect, the surfactant must
carry a group able to participate to one of the key-steps of the free
2.2.1. Nuclear magnetic resonance (NMR)
radical polymerization process: initiation (inisurf), propagation
The conversion of AA, MAA and SSNa was determined by 1H
(surfmer), transfer (transurf). Recently, an original strategy
NMR spectroscopy (300 MHz Bruker) in D2O at room temperature
combining emulsion polymerization and reversible deactivation
by the relative integration of the protons of the internal reference
radical polymerization (RDRP) has been developed to produce
(1,3,5-trioxane) at 5.1 ppm and the vinylic protons of AA (at 5.9, 6.1
surfactant-free latexes. The process requires the synthesis by RDRP
and 6.3 ppm), MAA (at 5.6 and 6.0 ppm) or SSNa (at 5.4 and
of hydrophilic polymer chains followed by their chain extension
5.9 ppm).
with a hydrophobic monomer in water leading to the formation of
amphiphilic block copolymers. This strategy, coined
polymerization-induced self-assembly (PISA) [10e12], has been 2.2.2. Size exclusion chromatography (SEC-THF)
successfully implemented using water-soluble polymers notably The polymers were analyzed at a concentration of 3 mg mL1
obtained by reversible addition-fragmentation chain transfer after filtration through a 0.45 mm pore-size membrane. Measure-
(RAFT) or nitroxide-mediated polymerization (NMP). The imple- ments were performed in THF at 40  C at a flow rate of 1 mL min1
mentation of the PISA technique in a one-pot/two-step process has with toluene as flow rate marker. The separation was carried out on
further improved the attractiveness of this approach [13,14]. The three columns from Malvern Instruments [T6000 M General Mixed
obtained nano-objects can exhibit different morphologies dictated Org (300  8 mm)]. The setup (Viscotek TDA305) was equipped
by the relative volume fractions of each block (e.g. by altering their with a differential refractive index (RI) detector (l ¼ 670 nm) and a
molar masses). In all cases, the hydrophilic segment covalently diode array UV detector. Before analysis, the polymers containing
anchored at the particle surface will ensure the stabilization. AA or MAA units were modified by methylation of the carboxylic
The transposition of these concepts, namely the synthesis of acid groups using trimethylsilyl diazomethane. The number-
amphiphilic block copolymers in water, for the formation of film- average molar mass (Mn), the weight-average molar mass (Mw)
forming latexes is thus appealing [15]. In this perspective, we and the dispersity (Ð ¼ Mw/Mn) were calculated from the RI de-
have formerly reported the successful use of a poly(ethylene oxide) tector with a calibration curve based either on poly(methyl meth-
macroRAFT agent carrying a dodecyl hydrophobic group attached acrylate) standards (PMMA, from Polymer laboratories) for the
to the trithiocarbonate function (PEO-TTC) in the RAFT emulsion analysis of the methylated PMAA macroRAFT agents, or on poly-
copolymerization of VDC and methyl acrylate [16]. Stable PVDC- styrene standards (PS, from Polymer Laboratories) for the analysis
based latexes with a 10% solids content were formed using 6.0 wt of the methylated PAA macroRAFT agents and the polymer latexes.
% of PEO-TTC (based on monomers). The synthesis of PVDC-based
latexes using a preformed poly(acrylic acid)-b-polystyrene
2.2.3. Aqueous size exclusion chromatography (ASEC)
amphiphilic block copolymer (10 wt% for a solids content
The PSSNa macroRAFT agents were analyzed at a concentration
comprised between 10 and 30 wt%) carrying a trithiocarbonate
of 4 mg mL1 after filtration through a 0.45 mm pore-size mem-
group was also reported shortly after [17]. Industrially relevant
brane. Measurements were performed in aqueous solution of
recipes should however achieve higher solids content while using
NaNO3 (0.3 mol L1) and NaH2PO4 (0.01 mol L1) (pH ¼ 9) at 22  C
lower amounts of macroRAFT agent, which would act as an (elec-
and at a flow rate of 0.5 mL min1. The separation was carried out
tro)steric stabilizer (in situ formation of stabilizing amphiphilic
on two columns PL aquagel OH-30. The setup was composed of a
block copolymers) with no control over the growth of the polymer
pump Isochrom LC plus a sampler 717 Plus (Waters) and was
chains composing the particle core. In that sense, it could be
equipped with multi-angle laser light scattering (MALLS) detector
assimilated to a reversible and efficient transurf macromolecule
Wyatt EOS in line with a differential refractive index (RI) detector
[18e20].
Wyatt Optilab T-rex (l ¼ 658 nm). Mn and Ð were calculated from
The present paper describes the successful implementation of
the MALLS detector by using a dn/dC ¼ 0.195 mL g1 [22].
this strategy using water-soluble polymers obtained by RAFT for
the production of surfactant-free PVDC latexes in a one-pot/two-
step process that is exclusively conducted in water. The aim of 2.2.4. Matrix assisted laser desorption ionization-time of flight
this study is to provide industrially viable PVDC latexes, without mass spectrometry (MALDI-ToF MS)
molecular surfactants but with the same (or better) properties than MALDI-ToF spectra of PSSNa were acquired on a Voyager-DE STR
the ones commercially available for coating applications. (AB Sciex). This instrument was equipped with a nitrogen laser
(wavelength 337 nm) to desorb and ionize the samples. First so-
2. Experimental section dium ions were removed from the samples thanks to a cationic
exchange resin until aqueous solutions of polysulfonic acid of pH
2.1. Materials lower than 2 were obtained. Samples were analyzed using trans 3-
indoleacrylic acid as a matrix. The accelerating voltage used was
Methyl acrylate (MA, Aldrich, 99%) was vacuum distilled before 20 kV. The spectra were the sum of 300 shots, and an external mass
use. Vinylidene chloride (VDC, Acros Organics, 99.9%) was washed calibration was used. Samples were prepared by dissolving the
with a 25 wt% NaOH aqueous solution and dried on MgSO4 before product in THF at a concentration of 1 g L1.
E. Velasquez et al. / Polymer 106 (2016) 275e284 277

2.2.5. Dynamic light scattering (DLS) conversion was determined by 1H NMR spectroscopy of the crude
The z-average particle diameter (Dz) and the dispersity factor of reaction medium diluted with D2O.
highly diluted samples (Poly) were measured by dynamic light In a typical experiment (PMAA2, Mn,th ¼ 2039 g mol1, Table S2),
scattering (DLS) (NanoZS from Malvern Instruments) at 173 at 319.0 mg of CTPPA (1.15 mmol), 32.9 mg of ACPA (1.17  101 mmol)
25  C. and 372.9 mg of 1,3,5-trioxane (4.14 mmol) were dissolved in 2.04 g
of MAA (23.7 mmol). 22.52 g of water were then added. It is worth
2.2.6. Transmission electron microscopy (TEM) mentioning that the resulting mixture was initially not perfectly
The diluted samples were dropped on a carbon-coated copper homogeneous but quickly cleared up once the polymerization
grid and dried under air. The TEM images were recorded without started. The same observation was made for AA and SSNa poly-
staining using a Philips CM120 microscope operating at an accel- merizations. The regular withdrawal of samples allowed following
erating voltage of 80 kV (Centre Technologique des Microstruc- the monomer conversion as a function of time and the evolution of
tures, platform of the Universite  Claude Bernard Lyon 1, molar masses and molar mass distributions as a function of
Villeurbanne, France). The number- and mass-average particle di- monomer conversion. The detailed experimental conditions and
ameters (Dn and Dw, respectively) as well as the particle-diameter macromolecular features of all the synthesized macroRAFT agents
dispersity (Dw/Dn) were determined using AnalySIS software (Soft are gathered in Tables S1eS3 (Supporting Information).
Imaging System). Some samples were observed in their natural
hydrated environment using cryogenic TEM (cryo-TEM). The Step 2: Emulsion copolymerization of VDC and MA mediated by
diluted samples were dropped onto 300 Mesh holey carbon films hydrophilic macroRAFT agents.
(Quantifoil R2/1) and immediately quench-frozen in liquid ethane
using a Leica EM CPC workstation (Leica Microsystems, Austria). Emulsion polymerizations were performed in a Parr glass
The grid was then mounted on a precooled Gatan 626 specimen reactor equipped with a four-blade stirrer, an internal temperature
holder, transferred in the Philips CM120 microscope operating at an probe and a nitrogen inlet. In a typical experiment (PMAA-L1,
accelerating voltage of 120 kV. Table 1) a given quantity of macroRAFT solution (1.6900 g,
36.8 mmol L1) synthesized in Step 1 (i.e. PMAA3,
2.2.7. UV/vis spectrophotometry Mn,exp ¼ 2500 g mol1, Ð ¼ 1.29) was diluted with water (73.5 g) to
The hydrolytic stability of the trithiocarbonate extremity of the obtain the required concentration of PMAA-CTPPA
PAA, PMAA and PSSNa macroRAFT agents was studied by UV/vis (82.9 mmol L1 1
water). Then APS (68.1 mg, 3.98 mmol L water) and
spectrophotometry (JASCO V-530) using quartz cells. Septum- TSPP (702 mg, 35.2 mmol L1water) were added to the reaction
sealed round-bottom flasks of aqueous solutions of PAA-CTPPA mixture. The latter was then introduced in the reactor and purged
(PAA3, Mn ¼ 2200 g mol1 (Table S1), C ¼ 1.7 mmol L1; with nitrogen at room temperature. After deoxygenation by
[TSPP] ¼ 35 mmol L1; pH ¼ 6.6), PMAA-CTPPA (PMAA2, bubbling with nitrogen for 20 min, MA (5.2 mL, 57.7 mmol) and
Mn ¼ 2400 g mol1 (Table S2), C ¼ 0.9 mmol L1; VDC (38 mL, 475 mmol) were added via the injection valve in the
[TSPP] ¼ 35 mmol L1; pH ¼ 8.1) and PSSNa-CTPPA (PSSNa5, reactor. Then the autoclave was pressurized with 1 bar of nitrogen
Mn ¼ 4800 g mol1 (Table S3), C ¼ 3.3 mmol L1; pH ¼ 4) were and the reaction mixture heated to 70  C and stirred at 400 rpm.
immersed in an oil bath thermostated at 70  C and stirred for 5 h. Samples were withdrawn to measure the overall weight monomer
Samples were periodically withdrawn to follow the evolution of the conversion by gravimetric analysis, along with particle size analysis
UV signal of the trithiocarbonate function at 309 nm. by DLS. After 2.8 h of reaction, the reactor was depressurized, and
the latex stripped from the residual monomers under nitrogen
2.2.8. Tensiometry bubbling and gentle stirring during 1 h. Experiments performed
Surface tension (ST) measurements were carried out on a Krüss with PAA-CTPPA, PMAA-CTPPA and PSSNa-CTPPA are collated in
tensiometer thermostated at 25  C. The aqueous macroRAFT solu- Tables 1e3, respectively.
tion or the latex was stirred for 15 min to reach the equilibrium
temperature and the surface tension was measured using the 3. Results and discussion
Wilhelmy plate method.
3.1. Synthesis of the macroRAFT agents
2.2.9. pH measurements
The pH values of the aqueous solutions were measured with a 3.1.1. PAA and PMAA macroRAFT agents
Mettler Toledo SevenEasy pH-meter using a InLab Routine Pro The synthesis of PAA-CTPPA and PMAA-CTPPA has been
electrode. For the latexes, a InLab Science Pro electrode was used. In described in details in our previous studies [23e25]. Briefly, a series
all cases, the electrodes were calibrated with 4.01, 7.00, and 10.00 of both types of macroRAFT agents was synthesized in water using
pH buffer solutions from Mettler Toledo. CTPPA as a RAFT agent and ACPA as an initiator, targeting molar
masses close to 2000 g mol1 (for PAA and PMAA) or 4000 g mol1
2.3. One-pot procedure for the synthesis of surfactant-free PVDC (for PMAA). Two typical kinetic studies are presented in the Sup-
latexes from PAA, PMAA or PSSNa hydrophilic macroRAFT agents porting Information (Figs. S1 and S2), as well as the detailed
characteristics of all the batches that will be subsequently used in
Step 1: Synthesis of the hydrophilic PAA-, PMAA- and PSSNa- the emulsion copolymerization of VDC and MA (Tables S1 and S2).
CTPPA macroRAFT agents in water. Whatever the targeted molar mass, well-defined PMAA or PAA
macroRAFT agents with controlled features were obtained with
The synthesis of all the macroRAFT agents followed the same narrow molar mass distributions.
procedure. Polymerizations of AA, MAA or SSNa in water were
carried out in a septum-sealed flask, using ACPA as an initiator and 3.1.2. PSSNa macroRAFT agents
CTPPA as a RAFT agent. The mixture was purged for 30 min with RAFT polymerization of sodium 4-styrenesulfonate in pure
nitrogen and then immersed in a thermostated oil bath heated to water has been only scarcely studied [26e32]. The first example of
80  C (for MAA or SSNa) or 70  C (for AA or SSNa), which corre- PSSNa macroRAFT agent synthesis was performed in water at 70  C
sponded to time zero of the polymerization The overall monomer with ACPA as initiator in the presence of a dithiobenzoate-type
278 E. Velasquez et al. / Polymer 106 (2016) 275e284

Table 1
Experimental conditions of the emulsion copolymerization of VDC and MA in the presence of the PAA-CTPPA macroRAFT agent and characterization of the latex obtained.a

Exp. macroRAFT VDC (mol%)c tth (%)d Time (h) Conv. (wt%)e texp (%)f Coag (wt%)g Mn,exp (kg mol1) (Ð)h Dz (nm) (Poly)i pHfinal
Batch Mn,exp (g mol1) (wt%)b

PAA-L1 PAA2 2000 0.50 70 40 5.3 100 40.0 0 75.6 (2.7) 443 (0.18) 6.1
PAA-L2 PAA2 2000 0.50 80 40 6.5 100 38.9 2.8 58.5 (3.0) 414 (0.27) 6.0
PAA-L3 PAA3 2200 0.50 89 40 7.0 79 25.5 8.5 31.6 (2.9) 457 (0.22) 6.4
a
T ¼ 70  C; [TSPP] ¼ 35 mmol L1water; [APS] ¼ 3.9 mmol L1water.
b
Percentage by weight of PAA-CTPPA with respect to the monomers ¼ m0-PAA-CTPPA/(m0-PAA-CTPPA þ m0-M)  100.
c
Percentage by mole of VDC in the monomer mixture: mol%VDC ¼ n0-VDC/n0-M  100, with n0-M ¼ n0-VDC þ n0-MA.
d
Targeted solids content (wt%): tth ¼ m0-M/m0-total, with m0-M ¼ m0-VDC þ m0-MA.
e
Monomer overall weight conversion determined by gravimetry.
f
Final solids content taking into account the amount of polymer for the given conversion, after filtration of the coagulum (if present).
g
Weight fraction of coagulum ¼ mcoagulum/(m0-M þ m0-macroRAFT)  100.
h
Determined by SEC-THF with a PS calibration curve. Mn,exp are those of the methylated polymers.
i
Obtained by DLS.

Table 2
Experimental conditions of the emulsion copolymerization of VDC and MA in the presence of the PMAA-CTPPA macroRAFT agent and characterization of the latex obtained.a

Exp. macroRAFT [TSPP] tth (%)c Time (h) Conv. (wt%)d texp (%)e Coag (wt%)f Mn,exp (kg mol1) Dz (nm) pHfinal
(mmol L1water) (Ð)g (Poly)h
Batch Mn,exp (wt%)b
(g mol1)

PMAA-L1 PMAA3 2500 0.30 35 40 2.8 100 39.2 2.8 61.7 (2.9) 144 (0.03) 6.2
PMAA-L2 PMAA4 2300 0.30 24 40 3.1 95 37.0 1.9 57.1 (2.7) 148 (0.05) 6.2
PMAA-L3 PMAA4 2300 0.31 10 40 2.8 85 30.2 9.5 59.9 (2.4) 211 (0.21) 4.6
PMAA-L4 PMAA5 2300 0.30 0 40 5.0 100 35.4 11.8 50.5 (2.4) 255 (0.02) 1.9
PMAA-L5 PMAA6 3800 0.62 35 39 2.9 100 37.8 2.5 62.6 (2.8) 136 (0.08) 6.2
a
T ¼ 70  C; VDC: 89 mol%; [APS] ¼ 3.9 mmol L1water.
b
Percentage by weight of PMAA-CTPPA with respect to the monomers ¼ m0-PMAA-CTPPA/(m0-PMAA-CTPPA þ m0-M)  100.
c
Targeted solids content (wt%): tth ¼ m0-M/m0-total, with m0-M ¼ m0-VDC þ m0-MA.
d
Monomer overall weight conversion determined by gravimetry.
e
Final solids content taking into account the amount of polymer for the given conversion, after filtration of the coagulum (if present).
f
Weight fraction of coagulum ¼ mcoagulum/(m0-M þ m0-macroRAFT)  100.
g
Determined by SEC-THF with a PMMA calibration curve. Mn,exp are those of the methylated polymers.
h
Obtained by DLS.

Table 3
Experimental conditions of the emulsion copolymerization of VDC and MA in the presence of the PSSNa-CTPPA macroRAFT agent and characterization of the latex obtained.a

Exp. macroRAFT Time (h) Conv. (wt%)e texp (%)f Coag. (wt%)g Dz (nm) (Poly)h ST (mN m1)i

Batch Mn,exp (g mol1) (wt%)d


b
PSSNa-L1 PSSNa4 2162 0.50 3.1 100 37.4 6.2 93 (0.05) 72.3
PSSNa-L2 PSSNa4 2162b 1.00 3.1 100 39.3 1.8 79 (0.06) 64.0
PSSNa-L3 PSSNa1 3900c 1.95 3.2 100 39.7 1.3 70 (0.13) 68.2
PSSNa-L4 PSSNa5 4800c 1.96 3.3 100 40.2 0.9 66 (0.08) 71.8
PSSNa-L5 PSSNa6 7500c 1.92 3.3 100 39.5 1.7 77 (0.06) ND
a
T ¼ 70  C; VDC: 89 mol%; Targeted solids content: tth ¼ 40 wt%; [APS] ¼ 3.9 mmol L1water; no TSPP.
b
Experimental number-average molar mass of PSSNa-CTPPA determined by MALDI-ToF mass spectrometry.
c
Experimental number-average molar mass of PSSNa-CTPP determined by ASEC.
d
Percentage by weight of PSSNa-CTPPA with respect to the monomers ¼ m0-PSSNa-CTPPA/(m0-PSSNa-CTPPA þ m0-M)  100.
e
Monomer overall weight conversion determined by gravimetry.
f
Final solids content taking into account the amount of polymer for the given conversion, after filtration of the coagulum (if present).
g
Weight fraction of coagulum ¼ mcoagulum/(m0-M þ m0-macroRAFT)  100.
h
Obtained by DLS.
i
Latex surface tension (ST) measured via the Wilhelmy plate method at 25  C.

RAFT agent, 4-cyano-4-((phenylcarbonothioyl)thio) pentanoic acid. Barsbay et al. [33] carried out SSNa polymerization at ambient
The molar mass of the obtained polymer was 8000 g mol1 with a temperature under g-irradiation in a mixture of water/ethanol: 93/
dispersity of 1.13 [26]. Using similar experimental conditions, 7 (v/v), EtOH allowing a complete solubilization of the RAFT agents.
Mitsumaki et al. also produced PSSNa polymers with controlled Two RAFT agents were tested: the above mentioned 4-cyano-4-
molar masses in good agreement with the theoretical ones. The ((phenylcarbonothioyl)thio) pentanoic acid and 3-
resulting polymers were then used to form double hydrophilic benzylsulfanylthiocarbonylsulfanyl propionic acid, a
block copolymers [27]. The same combination of initiator and RAFT trithiocarbonate-type RAFT agent. The experiments in the presence
agent was utilized by Yeole et al. to synthesize PSSNa macroRAFT of the dithiobenzoate RAFT agent displayed the features of a
agents later used in emulsion polymerization [30e32]. Mertoglu controlled polymerization whereas it was not the case with the
et al. polymerized SSNa in water at 55  C using a fluorescent labeled trithiocarbonate RAFT agent with a non-linear evolution of the
RAFT agent [29]. Stimuli responsive diblock and triblock co- molar masses with conversion and relatively high dispersities
polymers were also obtained from this macroRAFT [28]. Finally, (between 1.5 and 1.9). In consequence, to the best of our
E. Velasquez et al. / Polymer 106 (2016) 275e284 279

knowledge, there is no example of successful controlled polymer- section were then evaluated as reactive stabilizer for the stabili-
ization of SSNa in presence of a trithiocarbonate RAFT agent in zation of PVDC latexes. In all cases, a one-pot/two-step protocol
water. CTPPA was thus evaluated as controlling agent in the poly- entirely conducted in water was followed: 1) synthesis of the
merization of SSNa in water initiated by ACPA. The influence of both macroRAFT agent in water (as just depicted); 2) direct use of the
the temperature and CTPPA concentration was investigated. The aqueous solution of the macroRAFT agent in the emulsion poly-
SSNa conversion was determined by 1H NMR in D2O and the merization step.
resulting polymers were characterized by ASEC (Table S3 in the As mentioned in the Introduction, VDC is usually copolymerized
Supporting Information). with a comonomer allowing the formation of a semi-crystalline
As expected, the polymerization was faster at 80  C (PSSNa1) polymer easy to handle. Nevertheless, in order to maintain inter-
than at 70  C, for which complete conversion was reached in 5 h esting barrier properties, the amount of this comonomer should
(PSSNa2, Fig. 1a), whereas only 3 h were necessary at 80  C. In both not exceed 20 mol%. In the present study, the selected comonomer
cases however, well-defined PSSNa chains with a very narrow was methyl acrylate (MA), commonly used in copolymerization
distribution (Ð ¼ 1.02) were formed. The initial amount of CTPPA with VDC. The reactivity ratios for this pair of monomers are both
was then varied (at 70  C) to target two different degrees of poly- close to 1 [6,34,35], which means that random copolymers with a
merization (i.e. DPn,th ¼ 20 or 44). The kinetic profile was similar for composition close to that of the initial monomer mixture should
the two reactions (Fig. 1b). The ASEC traces of the polymers were form. This composition could however be slightly affected by the
narrow and shifted toward higher molar masses with increasing different solubility of the two monomers in water (higher for MA
monomer conversion (DPn,th ¼ 44, Fig. 1c). The absolute number- [36] than for VDC [6]), with the formation in water of a very low
average molar mass values (obtained from the light scattering de- fraction of polymer chains enriched in MA.
tector) increased linearly with monomer conversion and were close In all emulsion copolymerization experiments, ammonium
to the theoretical ones, while dispersities remained very low persulfate (APS) was used as the initiator despite the fact that side
throughout the polymerization (Fig. 1d). All these results demon- oxidation reaction of dithiobenzoate RAFT agents has been reported
strate that CTPPA is an effective RAFT agent for the synthesis of in the presence of potassium persulfate (KPS) [37]. Indeed, no
well-defined PSSNa in aqueous medium. degradation of the trithiocarbonate function was observed by Luo
The living features of the PSSNa chains were further demon- et al. when initiating styrene emulsion polymerization by KPS, in
strated by MALDI-ToF analyses on a low molar mass sample the presence of 2-(((dodecylsulfanyl) carbonothioyl)sulfanyl)
(PSSNa4, see Figs. S3 and S4 and Table S4 in the Supporting propanoic acid (as molecular RAFT agent) and of PAA-b-PS macro-
Information). RAFT agents originating from the same RAFT agent (as stabilizer)
[38]. Besides, persulfate initiators display higher decomposition
rate than ACPA (for instance kd, KPS ¼ 5.01  102 s1 [39] and kd,
3.2. Synthesis of surfactant-free PVDC latexes mediated by 5 1
s [40] in water at 70  C and 69  C, respectively).
ACPA ¼ 1.9  10
hydrophilic macroRAFT agents APS is also widely used in industry because of a higher solubility in
water than KPS.
The various macroRAFT agents synthesized in the previous

a) b)
Conv. Conv.
100 (%) 100 (%)

80 80

60 60

40 40 T = 70 °C
DP n,th = 20

20 80 °C (PSSNa1) 20 DP n,th = 20 (PSSNa2)


70 °C (PSSNa2) DP n,th = 44 (PSSNa3)
0 0
0 60 120 180 240 300 360 0 60 120 180 240 300 360
Time (min) Time (min)
c) 78 % 59 % Normalized LS
d) Mn (g mol-1) Ð
44 %
10000 1.8
98 %

8000
1.6

6000
1.4
4000
conv.
1.2
2000

0 1.0
0 20 40 60 80 100
Ve (mL) Conv. (%)

Fig. 1. RAFT polymerization of SSNa performed in water with [SSNa]0 ¼ 0.69 mol L1 and [CTPPA]0/[ACPA]0 ¼ 10. Evolution of the monomer conversion versus time (a) at 80  C and
70  C (DPn,th ¼ 20), and (b) for DPn,th ¼ 20 or 44 (T ¼ 70  C). (c) ASEC chromatogram evolution with conversion (Light scattering (LS) signal) for DPn,th ¼ 44 at 70  C (PSSNa3). (d)
Corresponding evolution of the number-average molar mass Mn (LS) (full symbols) and Ð ¼ Mw/Mn (open symbols) versus conversion. The straight line corresponds to the
theoretical evolution of Mn with conversion.
280 E. Velasquez et al. / Polymer 106 (2016) 275e284

3.2.1. PAA-CTPPA mediated emulsion polymerization However, the composition of PVDC-based latexes should not
A series of emulsion copolymerizations of VDC and MA was first include more than 10e20 mol% of MA to keep the barrier proper-
carried out with various amounts of MA (from 11 to 30 mol%), using ties. Indeed, below 10% the obtained copolymer is too crystalline to
0.5 wt% of macroRAFT agent (Mn,exp z 2000 g mol1) and targeting film-form [6]. Despite the fact that a stable and high solids content
a solids content close to 40 wt% (PAA-L1 to PAA-L3, Table 1). To latex (with however large particles) could be obtained using 30 mol
prevent a too strong acidification of the medium (due to dehy- % of MA, alternative strategies were developed for the formation of
drochlorination of the polymer during the reaction process [35]), stable PVDC latexes incorporating no more than 11 mol% of MA. The
TSPP was used as pH regulator to scavenge HCl, and the final pH first one was to use the methacrylate homologue of PAA, PMAA,
was close to 6. PAA chains were thus likely partially ionized [41]. which should a priori provide a better leaving group for the RAFT
Our previous study with similar PAA macroRAFT agents showed the polymerization of a 1,1-disubstituted monomer such as VDC.
strong influence of the pH on the outcome of the polymerization
[23,42]. We thus checked the stability of the trithiocarbonate chain 3.2.2. PMAA-CTPPA mediated emulsion polymerization
end in the presence of TSPP using concentrations similar to those The first experiment (PMAA-L1) was performed with a PMAA
used for the emulsion polymerization. As shown in Fig. 2, and as macroRAFT agent of 2500 g mol1 following a recipe similar to that
observed in our previous study, the thiocarbonylthio function of PAA-L3, i.e. using the same VDC, MA (11 mol%), APS and TSPP
remained stable over 5 h, with less than 1% loss. (leading to a final pH of 6.2) concentrations and targeting a solids
Regardless of the VDC/MA ratio, the final particle size and size content of 40 wt% (Table 2). The percentage of PMAA macroRAFT
distribution were similar for the three latexes (Dz ca. 440 nm, Poly agent was diminished to 0.3 wt%. The conversion reached 100% in
0.22). Their colloidal stability was however significantly different. less than 3 h. A certain amount of coagulum (2.8 wt%) was again
Whereas no coagulum was collected at the end of the reaction observed, but less than with PAA (8.5 wt%) although less macro-
performed with the highest fraction of MA (i.e. 30 mol%), the two RAFT agent was used (0.3 wt% for PMAA-L1 versus 0.5 wt% for PAA-
other latexes showed an increasing amount of coagulum as MA L3). The obtained latex indeed showed better colloidal features
content was lowered (2.8 and 8.5 wt%, for 20 and 11 mol% of MA, than its PAA-counterpart. The particle size was decreased (from
respectively). We showed in our previous work that increasing the Dz ¼ 457 nm to 144 nm) with a much narrower particle size dis-
amount of MA in the solution copolymerization of VDC and MA tribution (Poly ¼ 0.03 versus 0.22) (see TEM image in Fig. 4a). This
mediated by a PAA macroRAFT agent could enhance the transfer positive result supports the assumption that the PMAA macroRAFT
reaction. Indeed, the higher the initial fraction of MA, the higher the agent effectively allowed a more efficient chain extension of the
chain transfer constant [43]. This chain transfer reaction occurring PMAA hydrophilic chains with VDC and MA units, even for low MA
at the very beginning of the polymerization is of paramount content, leading to the very fast formation of amphiphilic block
importance since it will ensure the quality of the nucleation by a copolymers able to provide a good stabilization of the latex. This is
rapid formation of the amphiphilic stabilizer. Consequently, the further supported by the absence of any residual macroRAFT agent
better stability obtained for the PAA-L1 latex probably lies in a in the final sample (Fig. 4b).
better efficiency of anchoring of the PAA segment onto the particles. However, our previous study on styrene emulsion polymeriza-
This seems to be confirmed by the chromatograms of the final la- tion mediated by PMAA macroRAFT agents in PISA conditions (i.e.
texes, which shows the presence of residual PAA macroRAFT agent using 5 wt% of PMAA) [24] showed that some of the PMAA chains
when 11 mol% of MA were used (Fig. 3). Eventually, the molar mass might have lost their RAFT extremity at pH 6.5 or higher. The hy-
of the final polymer decreased when the amount of VDC increased, drolytic stability of the RAFT function was thus evaluated under the
which could be correlated with the high transfer constant value to conditions employed in this study and following the intensity of the
VDC monomer (Ctr ¼ 6.4  103) [44]. UV signal of the trithiocarbonate chain end at 309 nm. A solution of
PMAA and TSPP was prepared (using the same concentrations as in
latex PMAA-L1) and heated at 70  C for 5 h (Fig. 2). The loss in
functionality after 1 h at pH 8 was 23%. During the copolymeriza-
Relative loss of tion of VDC and MA, the initial pH was close to 8 and dropped to 6
absorbance @ 309 nm in 1 h owing to both the presence of VDC and the APS decompo-
50% sition, which likely minimizes the extent of chain end hydrolysis. In
addition, at that stage, the nucleation has already begun (as attes-
ted by the milky aspect of the medium) and the trithiocarbonate
40% function is buried in the core of the particles.
To see whether the amount of TSPP (i.e. the pH) had an impact
30% on the polymerization, three additional experiments were per-
formed using lower TSPP concentrations, or even no TSPP at all
PAA-CTPPA
(Latex PMAA-L2 to PMAA-L4, Table 2). In the first run (Latex PMAA-
20% PMAA-CTPPA L2, [TSPP] ¼ 24 mmol L1), the outcome of the polymerizations was
PSSNa-CTPPA quite similar to the previous one, in terms of particle size, particle
size distribution, final pH, the only slight differences being
10% observed in the final conversion and the amount of coagulum.
Conversely, the second experiment (Latex PMAA-L3,
[TSPP] ¼ 10 mmol L1) showed significant differences. The con-
0%
version was lowered to 85%, associated with a high amount of co-
0 60 120 180 240 300 360
agulum (9.5 wt%). Accordingly, the particle size was higher
Time (min) (Dz ¼ 211 nm) and more heterogeneous (Poly ¼ 0.21). All the data
indicate a lower stability of the particles, likely related to the pH
Fig. 2. Evolution of the relative loss of absorbance of the thiocarbonylthio function
versus time for the three kind of macroRAFT agents used in this study: PAA-CTPPA
value, which reached 4.6 at the end of the reaction. This negative
(PAA3), PMAAeCTPPA (PMAA2) and PSSNa-CTPPA (PSSNa5) (see the experimental trend was even more striking when no TSPP was used (Latex PMAA-
part for detailed conditions of analyses). L4, pH ¼ 1.9; 5 h, bigger particle size and more coagulum). When
E. Velasquez et al. / Polymer 106 (2016) 275e284 281

Fig. 3. Comparison of the size exclusion chromatograms of the starting PAA macroRAFT agent with those of the final latexes obtained from the emulsion copolymerizations of VDC
and MA performed with various amounts of MA and: a) 30 mol% (PAA-L1), b) 20 mol% (PAA-L2) and c) 11 mol% (PAA-L3), in the presence of 0.50 wt% (with respect to the monomers)
of PAA-CTPPA (See Table 1 for detailed experimental conditions).

Fig. 4. a) TEM image of the latex PMAA-L1 obtained from the emulsion copolymerization of VDC and MA in the presence of 0.30 wt% (with respect to the monomers) of PMAA-
CTPPA (PMAA3). b) Size exclusion chromatograms of PMAA3 and PMAA-L1.

the pH value is lower than the pKa value (5.9) of this macroRAFT quantitative consumption of the PMAA macroRAFT agent.
agent [45], most of the PMAA chains are not ionized and thus less Though successful stabilization was achieved with a very low
hydrophilic. They adopt a coil conformation that is less favorable for content of PMAA macroRAFT agent, this process remains pH
stability than a (partially) deprotonated homologue [24]. dependent and some coagulum is usually collected at the end of the
A last experiment investigating the impact of the molar mass of reaction. While the latter can be overcome by process engineering
the PMAA macroRAFT was performed using, in the presence of (which is not the topic of this paper), a last macroRAFT agent was
TSPP, a higher molar mass macroRAFT agent investigated to provide a pH-independent process. To this aim,
(Mn,exp ¼ 3800 g mol1, PMAA6) introduced at the same molar permanently charged PSSNa macroRAFT agents were synthesized
concentration (meaning that its weight fraction was higher than for (vide supra) and used in emulsion copolymerization of VDC and MA.
PMAA-L1, i.e. 0.6 wt% - PMAA-L5, Table 2). The particle diameter This kind of macroRAFT agent would avoid the use of TSPP, which
and the amount of coagulum were both slightly lower than the ones dramatically increases the ionic strength of the medium and likely
obtained in PMAA-L1. The colloidal features of the latex (which in leads to a (partial) screening of the charges of the PMAA macro-
the end also includes more hydrophilic species) were thus not RAFT, thus negatively impacting the stability of the latex.
significantly improved.
To confirm that all PMAA chains have effectively been grafted 3.2.3. PSSNa-CTPPA mediated emulsion polymerization
onto the particle surface, surface tension measurements were car- The use of PSSNa macroRAFT agent for the stabilization of
ried out (Fig. 5). The surface tension measured for the latex PMAA- surfactant-free latexes has only been reported by one team mostly
L5 (71.9 mN m1) was really close to that of the deionized water for the polymerization of styrene [30,31], using three dithio-
used in our laboratory (72.3 mN m1). If present, the concentration benzoate PSSNa macroRAFT agents of 1200, 46,800 and
of unreacted macroRAFT agent would thus be lower than 116,000 g mol1. The particle size could be tuned by both the molar
2.9  107 mol L1 for which a surface tension of 70.4 mN m1 was mass and the amount of macroRAFT agent (either 2 or 10 wt%). The
measured. Hydrosoluble species arising from initiator decomposi- same authors also studied MMA, BA and their copolymerization
tion could also be formed and contribute to the surface tension. The with styrene [32]. However, the conversion systematically pla-
surface tension data are thus consistent with the presence of very teaued at 80% and the solids content of the final latexes was limited
low amounts of hydrophilic species and with an almost to 10 wt%.
282 E. Velasquez et al. / Polymer 106 (2016) 275e284

72.5 72.3 indicate that the stabilization capability of PSSNa was higher than
that of PMAA. However, it should also be noted that although the
70 two compared macroRAFT agents have similar molar masses (ca.
2200 g mol1 for PSSNa and 2500 g mol1 for PMAA), the molar
67.5
concentration was however almost doubled in the case of the
65 PSSNa macroRAFT agent. A direct comparison between the two
experiments is not possible here (different amount of macroRAFT
62.5 agent and different pH, which impacts the rate of radical pro-
60 duction, higher at acidic pH).
ST (mN m-1)

In the next experiment the amount of PSSNa macroRAFT agent


57.5 was doubled (1 wt%, PSSNa-L2), impacting both the particle size
and their stability: the diameter decreased to 79 nm while
55 considerably less coagulum was formed (1.8 wt%). Using the same
52.5 molar amount of a higher molar mass PSSNa
(Mn,exp ¼ 3900 g mol1, Latex PSSNa-L3), with consequently a
50 higher weight fraction (ca. 2 wt%), led to the decrease of both the
particle diameter (70 nm) and the amount of coagulum (1.3 wt%).
47.5
This trend was confirmed when the molar mass of the macroRAFT
macroRAFT agent was further increased (Mn,exp ¼ 4800 g mol1, Latex PSSNa-
45
PMAA-L5 L4): Dz ¼ 66 nm, with 0.9 wt% of coagulum (see the correspond-
42.5 ing TEM images in Fig. 6). This effect was less pronounced with the
water
PMAA macroRAFT agents. On the other hand, increasing further the
40
molar mass of the macroRAFT agent while maintaining the same
1.E-07 1.E-05 1.E-03 1.E-01 1.E+01
weight fraction (Mn,exp ¼ 7500 g mol1, PSSNa-L5) did not bring any
[PMAA-CTPPA]0 (mol L-1) improvement to the system.
Unfortunately, the lack of a common solvent for P(VDC-co-MA)
Fig. 5. Surface tension measurement for latex PMAA-L5, compared to that of water and and PSSNa blocks prevented SEC analysis. Nevertheless, surface
various aqueous solutions of PMAA-CTPPA. tensions measurements showed high values, sometimes close to
that of water (from 64 mN m1 to 72.3 mN m1, Table 3), sup-
porting an almost quantitative covalent anchoring of the PSSNa
Our PSSNa macroRAFT agents were used in emulsion copoly- chains to the particles, together with a small amount of hydrophilic
merization of VDC and MA at 40 wt% solids content to match the species, as described in the case of PMAA.
best results obtained in the presence of PMAA-CTPPA. A pre- The minimum film-forming temperature and the glass transi-
liminary polymerization experiment performed with TSPP led to tion temperature of some selected latexes were finally measured
the destabilization of the latex, likely induced by the high ionic (Table 4), showing that these latexes were able to form films at
strength as mentioned above (data not shown). Thus the next ambient temperature. Moreover, when a film obtained from latex
experiment was performed with 0.5 wt% of a PSSNa macroRAFT PSSNa-L4 was dipped in water for a couple of hours at 95  C, no
agent of 2160 g mol1 (latex PSSNa-L1, Table 3), in the absence of whitening was observed (no opacity occurred, Fig. 7). This pre-
TSPP. The hydrolytic stability study of PSSNa-CTPPA showed that liminary qualitative test confirmed the efficient anchorage of the
the thiocarbonylthio function remained stable over 5 h, with less stabilizer and the absence of water pockets (at least distinguish-
than 3% loss (Fig. 2). In the emulsion experiment, the initial pH able by the naked eye), generally associated with the presence of
was close to 4 and decreased to 2 by the end of the polymeriza- low molar mass surfactants. This observation was in good agree-
tion. Complete conversion was reached in about 3 h. The amount ment with that of a previous study utilizing polymerizable sur-
of coagulum was however quite high (6.2 wt%) for this experi- factant for the synthesis of latexes used for pressure-sensitive
ment. The particles obtained with PSSNa were smaller than those adhesives [4].
formed with PMAA (93 nm versus ca. 140 nm). This seems to

Fig. 6. CryoTEM images of the latex PSSNa- L4 (b) Digital magnification of (a).
E. Velasquez et al. / Polymer 106 (2016) 275e284 283

Table 4 amount of hydrophilic species (<2 wt%).


Thermal properties of some PMAA and PSSNa-stabilized latexes.

Latex MacroRAFT agent Latex pH MFFT ( C)a Tg2b ( C) Acknowledgements


PMAA-L5 PMAA6 6.2 12.0 17.9
PSSNa-L1 PSSNa4 2.0 10.3 21.4 The authors thank the French Agence Nationale de la Recherche
PSSNa-L2 PSSNa4 2.0 11.2 21.8 (ANR-2010-RMNP-005-02 ASAP) for financial support of this work.
PSSNa-L4 PSSNa5 1.6 8.9 21.2
The authors warmly thank Prof. Bernadette Charleux for her active
a
Minimum Film Forming Temperature. s Crepet
participation to this project and fruitful discussions. Agne
b
Glass transition temperature, Tg2, measured at the second heating. (IMP, Villeurbanne) is acknowledged for her assistance in aqueous
SEC of PSSNa samples, Pierre-Yves Dugas (C2P2, Villeurbanne) for
the cryo-TEM analysis.

Appendix A. Supplementary data

Supplementary data related to this article can be found at http://


dx.doi.org/10.1016/j.polymer.2016.08.083.

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