Periodical schedule A5.04.

05
Gas fuel

GCM34

Intervall Designation / Doc-Nr.

Work to be carried out
Remarks

Daily inspection and monitoring procedures

(if it is not automated)
----------------------------------------------------------------------------------------------------------------------
General Engine operating data A1.10
Compare with acceptance test records:
Speed, rating
Temperature Lubricating oil A1.06
Engine inlet; Temperature rise at rated output
see also A1.10
Temperature Cooling water A1.06
Engine inlet; Temperature rise at rated output
see also A1.10
Temperature Charge air at Nennleistung A1.06
see also A1.10

Temperature Gas fuel A1.06

see also A1.10

Temperature Cooling water A1.10

Upstream charge air cooler;
downstream charge air cooler

Temperature Charge air A1.10

Upstream charge air cooler;
downstream charge air cooler
Temperature Exhaust gas A1.10
After cylinder; downstream turbocharger

Pressure Lubricating oil A1.05

At the main bearing or at the camshaft bearing
see also A1.10

Pressure Cooling water A1.05

Upstream engine
see also A1.10
Pressure Gas fuel A1.05
Inlet gas regulation unit

Pressure Charge air A1.10

Upstream charge air cooler;
downstream charge air cooler

Lube oil Lube oil circulation tank A3.05.08.00

system Check of the lube oil level

Cooling Expansion tank A3.05.09.00

water system Check of the cooling water level

en / 21.01.2003 AA021559 1/9

 Periodical schedule A5.04.05
Gas fuel

GCM34

Intervall Designation / Doc-Nr.

Work to be carried out
Remarks

First inspection and maintenance procedures

Work to be carried out after the first commissioning or after
major repairs.
----------------------------------------------------------------------------------------------------------------------
24 h Lubricating oil system A5.05.08.02.01.00
Maintenance/Oil change
24 h Lubricating oil safety filter A5.05.08.04.03.00
Inspection/Cleaning

en / 21.01.2003 AA021559 2/9

 Periodical schedule A5.04.05
Gas fuel

GCM34

Intervall Designation / Doc-Nr.

Work to be carried out
Remarks

Periodical maintenance procedures

----------------------------------------------------------------------------------------------------------------------

24 h Charge air drain A5.05.06.06.00.01

Inspection

24 h Operating monitoring A5.05.08.25.01.01

Lube oil system

24 h Operating monitoring A5.05.09.25.01.01

Cooling system

150 h Operating monitoring A5.05.09.25.01.01

Cooling system

150 h Valve rotor A5.05.01.03.01.00

Inspection/Evaluate

150 h Cylinder head A5.05.01.10.00.00

Inspection/Checking
150 h Prelubricating pump/Prelubrication A5.05.08.10.00.00
Maintenance/Checking
150 h Operating monitoring A5.05.08.25.01.01
Lube oil system

300 h Engine bolting and unions A5.05.03.07.01.00

Inspection/Checking
Tight fit and leaks
600 h Operating monitoring A5.05.09.25.01.01
Cooling system

750 h Charge air drain A5.05.06.06.00.01

Cleaning

1.500 h Valve clearance A5.05.01.01.01.00

Inspection/Adjust

1.500 h Crankcase explosion safety valve A5.05.03.01.01.00

Inspection/Checking

1.500 h Spark plug A5.05.01.15.00.00

Inspection/Disassembly and reassembly

3.750 h Running gear/engine timing A5.05.02.01.01.00

Inspection/Checking

3.750 h Timing gear train A5.05.04.08.01.00

Inspection/Checking

4.500 h Combustion sensor A5.05.01.16.00.01

Inspection/Disassembly and reassembly

en / 21.01.2003 AA021559 3/9

 Periodical schedule A5.04.05
Gas fuel

GCM34

Intervall Designation / Doc-Nr.

Work to be carried out
Remarks

4.500 h Prechamber A5.05.01.19.00.01

Inspection/Disassembly and reassembly

4.500 h Prechamber - Check valve A5.05.01.20.00.01

Inspection/Disassembly and reassembly

4.500 h Operating monitoring A5.05.08.25.01.01

Lube oil system

4.500 h Protective Lube Oil Filter A5.05.08.04.03.00

Inspection/ Cleaning

7.500 h Exhaust gas line A5.05.06.01.01.00

Inspection/Checking
7.500 h Anti-corrosion oil emulsion A4.05.09.02
Change
7.500 h Operating monitoring A5.05.09.25.01.01
Cooling system

7.500 h Inlet and exhaust valve cone A5.05.01.07.01.00

Inspection/Disassembly and reassembly
of one cylinder unit

7.500 h Gas valve (SOGAV) A5.05.01.18.00.00

Inspection/Disassembly and reassembly

12.000 h Exhaust gas turbocharger A5.05.06.13.01.00

Maintenance/Cleaning
see book C

en / 21.01.2003 AA021559 4/9

 Periodical schedule A5.04.05
Gas fuel

GCM34

Intervall Designation / Doc-Nr.

Work to be carried out
Remarks

15.000 h Big-end bearing A5.05.02.04.01.00

Inspection/Disassembly
of one big-end bearing

15.000 h Main bearings A5.05.02.05.01.00

Inspection/Disassembly
of two main bearings

15.000 h Piston rings and grooves A5.05.02.07.01.00

Inspection/Checking
of one piston

15.000 h Camshaft bearings A5.05.04.01.02.00

Maintenance/Disassembly and reassembly

15.000 h Timing gear train A5.05.04.08.01.00

Inspection/Checking

15.000 h Lubricating oil pump A5.05.08.03.01.00

Inspection/Checking
15.000 h Oil pressure regulating valve A5.05.08.05.01.00
Maintenance/Adjust
15.000 h Inlet and exhaust valve cones A5.05.01.07.01.00
Inspection/Disassembly and reassembly
of all cylinder units

15.000 h Igniton coil A5.05.01.21.00.00

Maintenance/Disassembly and reassembly

15.000 h Hydraulic pump/Coupling A5.05.06.13.00.00

Maintenance/Disasssembly and reassembly

15.000 h Wastegate A5.05.06.15.01.00

Inspection/Checking

15.000 h Valve guide/Oil scraper ring A5.05.01.05.01.00

Inspection/replace

en / 21.01.2003 AA021559 5/9

 Periodical schedule A5.04.05
Gas fuel

GCM34

Intervall Designation / Doc-Nr.

Work to be carried out
Remarks

30.000 h Valve rockers A5.05.01.02.02.00

Maintenance/Disassembly and reassembly

30.000 h Cylinder head A5.05.01.10.01.00

Maintenance/Cleaning

30.000 h Big-end bearing A5.05.02.04.01.00

Inspection/Disassembly
exchange all big-end bearings

30.000 h Main bearings A5.05.02.05.01.00

Inspection/Disassembly
exchange of all bearings

30.000 h Main thrust bearings A5.05.02.05.05.00

Inspection/Disassembly
30.000 h Camshaft bearings A5.05.04.01.02.00
Maintenance/Disassembly and reassembly

30.000 h Turning device A5.05.12.08.01.00

Maintenance/Disassembly and reassembly
30.000 h Crankcase explosion safety valve A5.05.03.01.01.00
Inspection/ Exchange

36.000 h Exhaust gas turbocharger A5.05.06.13.01.00

Maintenance/Cleaning resp. revision
see book C

en / 21.01.2003 AA021559 6/9

 Periodical schedule A5.04.05
Gas fuel

GCM34

Intervall Designation / Doc-Nr.

Work to be carried out
Remarks

45.000 h Small-end bush A5.05.02.09.01.00

Maintenance/Measuring

45.000 h Piston rings and grooves A5.05.02.07.01.00

Inspection/Checking
of all pistons

45.000 h Vibration damper A5.05.12.04.02.00

Inspection/Disassembly and reassembly
45.000 h Cylinder liner A5.05.03.03.01.00
Inspection/Measuring
at all cylinder units

45.000 h Cylinder liner A5.05.03.04.01.00

Maintenance/Disassembly

en / 21.01.2003 AA021559 7/9

 Periodical schedule A5.04.05
Gas fuel

GCM34

Intervall Designation / Doc-Nr.

Work to be carried out
Remarks

Non-interval dependent maintenance procedures

----------------------------------------------------------------------------------------------------------------------

Valve rocker brackets A5.05.01.02.01.00

Maintenance/Disassembly and reassembly

Valve rocker bush A5.05.01.02.03.00

Inspection/Replace

Cylinder head A5.05.01.06.01.00

Maintenance/Disassembly
Inlet and exhaust valve cones A5.05.01.08.01.00
Repair/Checking

Valve seat ring A5.05.01.08.02.00

Repair/Checking
Cylinder head A5.05.01.11.01.00
Repair/Reassembly
Detonation sensor A5.05.01.22.00.01
Maintenance/Disassembly and reassembly

Crank web deflection A5.05.02.02.01.00

Inspection/Checking
Bearing shells and bearing bushes A5.05.02.03.03.00
Inspection/Evaluate
Bearing shells A5.05.02.03.07.00
Inspection/Evaluate

Big-end bearings A5.05.02.04.02.00

Inspection/Reassembly
Main thrust bearings and main bearings A5.05.02.05.02.00
Maintenance/Reassembly

Pistons A5.05.02.06.01.00
Maintenance/Disassembly
Piston pin A5.05.02.08.01.00
Inspection/Disassembly and reassembly

en / 21.01.2003 AA021559 8/9

 Periodical schedule A5.04.05
Gas fuel

GCM34

Intervall Designation / Doc-Nr.

Work to be carried out
Remarks

Piston A5.05.02.10.01.00
Maintenance/Reassembly

Cylinder liner A5.05.03.04.02.00

Maintenance/Reassembly
Bottom part for valve Mechanism A5.05.04.02.00.01
Maintenance/Disassembly and reassembly

Camshaft A5.05.04.04.01.00
Repair/Disassembly and reassembly

Charge air cooler A5.05.06.04.02.51

Maintenance/Disassembly and reassembly

Lube oil system A5.05.08.02.01.00

Maintenance/Oil change
Lubricating oil pump A5.05.08.03.02.00
Maintenance/Disassembly and reassembly

Crankcase monitoring device A5.05.11.09.01.00

Inspection/Checking

Vibration damper A5.05.12.04.02.00

Maintenance/Disassembly and reassembly

en / 21.01.2003 AA021559 9/9