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Service Repair
GLC20-35VX [A910]
Counterweight Weights
Model Model
GLC20VX (GC/GLC040VX) (A910) 1040 kg (2293 lb)
GLC25VX (GC/GLC050VX) (A910) 1395 kg (3075 lb)
GC/GLC055SVX (A910) 1643 kg (3622 lb)
GLC30VX (GC/GLC060VX) (A910) 1819 kg (4010 lb)
GLC35VX (GC/GLC070VX) (A910) 2153 kg (4747 lb)
GLP/GDP20VX (GP/GLP/GDP040VX) (B875) 996 kg (2196 lb)
GLP/GDP25VX (GP/GLP/GDP050VX) (B875) 1340 kg (2954 lb)
GC/GLC060VX (B875) 1666 kg (3672 lb)
GLP/GDP35VX (GP/GLP/GDP070VX) (B875) 1967 kg (4336 lb)
Tire Sizes
Truck Drive Tires Steer Tires
GLC20-25VX (GC/GLC040-050VX) 21 × 7 × 15 16 × 5 × 10.5
(A910)
GLC30VX (GLC055SVX- 21 × 8 × 15 16 × 6 × 10.5
GLC060VX) (A910)
GLC35VX (GLC070VX) (A910) 21 × 9 × 15 16 × 6 × 10.5
GLP/GDP20-25VX (GP/GLP/ 7.00 x 12 6.00 x 9
GDP040-050VX) (B875)
GLP/GDP20-35VX (GP/GLP/ 28 x 9 6.50 x 10
GDP040-070VX) (B875)
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Capacities 8000 YRM 1151
Capacities
Item Quantity Specifications
Fuel Capacity
Gas 40.5 liter (10.7 gal) 86 Octane
GLC20-35VX (GC040-070VX, GC055SVX)
(A910)
Gas 52.0 liter (13.7 gal) 86 Octane
GP040-070VX (B875)
LPG 29.9 liter (7.9 gal) LPG-HD 5, HD 10
GLC20-35VX (GLC040-070VX, 15.2 kg (33.5 lb)
GLC055SVX) (A910)
LPG 29.9 liter (7.9 gal) LPG-HD 5, HD 10
GLP20-35VX (GLP040-070VX) (B875) 15.2 kg (33.5 lb)
Diesel 52.0 liter (13.7 gal) Diesel No. 2
GP040-070VX (B875) Trucks Only
Engine Oil (With Oil Filter)
3.9 liter (4.1 qt) 7°C (20°F) and below
SAE 5W-20
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8000 YRM 1151 Capacities
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Capacities 8000 YRM 1151
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8000 YRM 1151 Capacities
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Electrical System 8000 YRM 1151
Electrical System
Item Mazda FE and F2 GM 2.4L Yanmar
Battery 12-volt, negative ground 12-volt, negative ground 12-volt, negative ground
Spark Plugs ND W9EXR-U NGK BPR6EY N/A
Spark Plug Gap 0.8±0.1 mm 0.8 to 0.9 mm N/A
(0.031±.0.004 in.) (0.031 to 0.035 in.)
Ignition Timing:
Gas 6° BTDC (Orange timing Not Adjustable N/A
mark)
LPG 6° BTDC (Orange timing Not Adjustable N/A
mark)
Diesel N/A N/A 2.6L engine preset @
4° ATDC
3.3L engine preset @
6° ATDC
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8000 YRM 1151 Electrical System
Mazda FE and F2
Alternator Output (14 Volts) G and LPG
Idle 18 amps @ 800 rpm
High Idle 42 amps @ 2700 rpm
GM 2.4L
Alternator Output (14 Volts) G and LPG
Idle 38 amps @ 800 rpm
High Idle 65 amps @ 2700 rpm
Yanmar
Alternator Output (13.5 Volts) D
Idle 14 amps @ 825 rpm
High Idle (2.6L) 57 amps @ 2700 rpm
High Idle (3.3L) 56 amps @ 2600 rpm
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Transmission Oil Pressures 8000 YRM 1151
A. EARLY MODELS
B. LATER MODELS
*Relief Pressure
**Clutch pack pressure difference between the forward and reverse packs cannot exceed manufacturing limit
of 48 kPa (7 psi) or service limit of 70 kPa (10 psi).
***High pressure port is used when the lift truck is equipped with a wet brake system. The low pressure port is
used when the lift truck is equipped with a dry brake system.
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8000 YRM 1151 Transmission Oil Pressures
A. TOP VIEW
B. RIGHT SIDE VIEW
*Relief Pressure
**Clutch pack pressure difference between the forward and reverse packs cannot exceed manufacturing limit
of 48 kPa (7 psi) or service limit of 70 kPa (10 psi).
***Low pressure at 800 rpm and oil at 27 to 32°C (80 to 90°F).
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Transmission Oil Pressures 8000 YRM 1151
A. EARLY MODELS
B. LATER MODELS
*Relief Pressure
**Clutch pack pressure difference between the forward and reverse packs cannot exceed manufacturing limit of 48 kPa (7 psi)
or service limit of 70 kPa (10 psi).
***High pressure port is used when the lift truck is equipped with a wet brake system. The low pressure port is used
when the lift truck is equipped with a dry brake system.
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8000 YRM 1151 Transmission Oil Pressures
A. REAR VIEW
B. FRONT VIEW
*Relief Pressure
**Clutch pack pressure difference between the forward and reverse packs cannot exceed manufacturing limit of 48 kPa (7 psi)
or service limit of 70 kPa (10 psi).
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Hydraulic System Relief Pressures 8000 YRM 1151
Item Specification
Oil Temperature for Setting Relief Pressure 50 to 65°C (122 to 149°F)
Primary Relief Valve Pressure (High Idle)
GLC20-30VX (GC/GLC040-060VX, GLC055SVX) 21.37 ±0.48 MPa (3099 ±70 psi)
(A910) and GLP/GDP20-30VX (GP/GLP/GDP040-
060VX) (B875)
GLC35VX (GC/GLC070VX) (A910) 23.44 ±0.48 MPa (3400 ±70 psi)
GLP/GDP35VX (GP/GLP/GDP070VX) (B875)
Secondary Relief Valve Pressure (High Idle) 15.51 ±0.48 MPa (2250 ±70 psi)
Item Specification
Oil Temperature for Setting Relief Pressure 50 to 65°C (122 to 149°F)
Primary Relief Valve Pressure (High Idle)
GLP/GDP20-35VX (B875) 25.0 ±0.50 MPa (3626 ±72.5 psi)
Secondary Relief Valve Pressure (High Idle)
GLP/GDP20-35VX (B875) 15.5 ±0.50 MPa (2248 ±72.5 psi)
Maximum Allowable Leakage at 1A Port to Tank
GLP/GDP20VX (B875) 18 cc @ 19.3 MPa (2799 psi)
GLP/GDP25-35VX (B875) 15.8 cc @ 19.3 MPa (2799 psi)
Variable Displacement Pump used only on lift truck models GLP/GDP20-35VX (B875)
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8000 YRM 1151 Steering System
Steering System
Item Quantity
Oil Temperature for Setting Relief Pressure 50 to 65°C (122 to 149°F)
Steering Relief Pressure at 800 rpms - Lift Trucks with Hydraulic Gear Pump
GLC20-30VX (GC/GLC040-060VX, GLC055SVX) 11.0 ±0.3 MPa (1595 ±43.5 psi)
(A910) and GLP/GDP20-30VX (GP/GLP/GDP040-
060VX) (B875)
GLC35VX (GC/GLC070VX) (A910) and GLP/ 12.0 ±0.3 MPa (1740 ±43.5 psi)
GDP35VX (GP/GLP/GDP070VX) (B875)
Steering Relief Pressure at 800 rpms - Lift Trucks with Variable Displacement Pump
GLP/GDP20-35VX (B875) 12.0 MPa (1740 psi)
Steering Cylinder Stroke
GLC20-35VX (GC/GLC040-070VX, GLC055SVX) 170.3 mm (6.70 in.)
(A910) 161.6 mm (6.4 in.)
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
Inside Steering Tire Angle 82°
Number of Turns to Lock
GLC20-35VX (GC/GLC040-070VX, GLC055SVX) 3.8
(A910) 3.7
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
Turning Radius (±50 mm NO LOAD) Outside Inside
Cushion Tire Trucks
GLC20VX (GC/GLC040VX) (A910) 1935 52
GLC25VX (GC/GLC050VX) (A910) 2007 52
GC/GLC055SVX (A910) 1935 33
GLC30VX (GC/GLC060VX) (A910) 2075 33
GLC35VX (GC/GLC070VX) (A910) 2105 8
Pneumatic Tire Trucks
GLP/GDP20VX (GP/GLP/GDP040VX) (B875) 2150 50
GLP/GDP25VX (GP/GLP/GDP050VX) (B875) 2216 50
GLP/GDP30VX (GP/GLP/GDP060VX) (B875) 2277 35
GLP/GDP35VX (GP/GLP/GDP070VX) (B875) 2380 65
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Stall Speeds (in RPM ±100 rpm) 8000 YRM 1151
GM 2.4L
Engine New Engine Broken-In Engine
Gas 1914 2015
LPG 1950 2053
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8000 YRM 1151 Mast Speeds
YANMAR 2.6L
Engine New Engine Broken-In Engine*
Diesel 1752 1845
*30 or more hours.
YANMAR 3.3L
Engine New Engine Broken-In Engine*
Diesel 2149 2263
*30 or more hours.
Mast Speeds
NOTE: Lift speed is measured in meters/sec at gov- Lowering speed is measured in meters/sec with full
erned engine RPM with full open valve and 65°C open valve and 65°C (149°F) oil temperature.
(149°F) oil temperature.
Plus or minus 10% acceptable lifting or lowering.
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Mast Speeds 8000 YRM 1151
GLC 2-Stage 0.44 0.55 0.60 0.60 0.60 0.60 N/A N/A
20-25VX LFL
(GC/GLC 2-Stage 0.37 0.55 0.54 0.54 0.54 0.54 N/A N/A
040- FFL
050VX,
GC/GLC 3-Stage 0.37 0.55 0.57 0.57 0.57 0.57 N/A N/A
055SVX) FFL
4-Stage 0.37 0.55 N/A N/A N/A N/A N/A N/A
GM 2.4L FFL
2-Stage 0.44 0.55 0.53 N/A N/A N/A 0.53 (Gas)
LFL 0.48
(LPG)
GLC 0.53
30-35VX
2-Stage 0.37 0.55 0.52 N/A N/A N/A 0.52 (Gas)
(GC/GLC
FFL 0.47
060-
(LPG)
070VX)
0.52
GM 2.4L 3-Stage 0.37 0.55 0.56 N/A N/A N/A 0.56 (Gas)
FFL 0.51
(LPG)
0.56
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8000 YRM 1151 Mast Speeds
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Mast Speeds 8000 YRM 1151
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8000 YRM 1151 Tilt Angles
Tilt Angles
Truck should be on level ground and in unloaded con-
dition.
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Front End Equipment - Mast Creep 8000 YRM 1151
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