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06
CPI Units
Introduction
Design Basis
Represented by:
Rev 08/2014
D.06
CPI Units
Process Group CPI Units are designed to remove free oil Advantages offered by Process Group’s range of CPI
and solids (TSS) from water as a primary stage of water Units include:
treatment.
• Low operating & maintenance cost units
These units typically include a number of elements: • Proven robust and reliable design
• Inlet chamber to collect oil/solids slugs • Pressurised vessel design
• Inlet solids settling chamber • Automated controls for unmanned operation
• Plate packs, removable through man-ways • Suitable for hazardous area environments
• PSV’s and gas vent lines • Can be supplied as stand-alone or as part of an
• Solids/sludge removal outlets integrated system design
• Recovered oil collection & automated removal • Well-designed CPI units reduce the oil & solids loading
• Fully automated and unmanned operation. from the downstream water treatment train, and smooth
The Plate Packs are designed with specific spacing out flow slugging
between the plates and with the plates set at designated
angles to allow solids to settle and fall to the bottom Product Range & Materials
while simultaneously allowing oil droplets to rise and
coalesce on the underside of the plates as they rise to Plate Packs for CPI Units typically use either Stainless
the water surface. Steel materials (for high temperatures service) or
polypropylene materials for lower cost and weight
options.
Operating Principles
Pressure vessel materials of construction are selected
Water with entrained oil and solids enters the CPI Unit based on the process fluid and operating environment.
and flows through an inlet distributor to reduce fluid Materials such as carbon steel (typically internally
velocity, as it flows into the inlet chamber. coated), stainless steel or duplex stainless steel are
This allows large oil droplets to rise and be collected commonly used materials of construction. Non-metallic
in the oil collection zone prior to fluid entering the Plate materials such as GRP and fibreglass are also available.
Packs. The coarse solids settle and are collected in the
solids sump section of the inlet chamber. Applications
The water containing the residual oil and solids passes CPI Units are suited to the following applications:
horizontally into the Plate Packs where the flow profile
forces laminar flow along a set path through the packs, • Where water is collected from multiple, low pressure
which are set at an angle to allow simultaneous rise of sources,
oil and settling of solids. • Handles oil/solids slugs & intermittent flows,
• Common in onshore centralised Water Treatment plants,
This flow path provides a low velocity path for the water
• Retention time typically +10 minutes,
through the packs that allows:
• Settles larger oil droplets and coarse solids,
• Oil droplets rise to the underside of the plates • Mostly supplied with a Pressurised Vessel, to contain and
• Oil droplets coalesce on the plate surface and travel control all gas and liquid emissions
upwards, further coalescing • Primary treatment stage of a Water Treatment train where
• Solids settle to the top of the plates and slide to the multiple stages of treatment are required to ensure reliable
bottom. and effective water treatment.