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Special Tool(s)
Universal Flange Holding Wrench
205-072
303-290A
303-290-03A
303-290-13
303-376
303-393
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303-651
Removal
All vehicles
1. Disconnect the battery ground cable.
For additional information, refer to: Battery Disconnect
(414-01, General Procedures).
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8. Clean the fuel filter, fuel supply lines and surrounding areas.
For additional information, refer to: Fuel Injection
Component Cleaning (303-04G, General Procedures).
10. Disconnect the fuel filter fuel to fuel pump supply line quick
release coupling.
For additional information, refer to: Quick Release Coupling
(310-00, General Procedures).
Install a clean blanking cap to the fuel filter fuel
supply line.
11. Detach the fuel filter retaining bracket from the cylinder
head.
1. Disconnect the cylinder head temperature (CHT)
sensor electrical connector and detach it from the
engine lifting eye.
2. Remove the engine lifting eye.
3. Loosen the fuel filter retaining bracket retaining bolt.
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All vehicles
15. Detach the starter motor from the transaxle and position it
to one side.
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18. CAUTIONS:
Make sure that the crankshaft does not rotate
during installation of the special tool.
Make sure that the crankshaft is at the TDC
position before locking the special tool.
Make sure that the special tool engages correctly.
Using the special tool, lock the crankshaft.
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27.
28. Remove
Using thethe timing
special beltloosen
tool, tensioner.
the camshaft pulley retaining
bolt by 5 turns.
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Installation
All vehicles
1. NOTE:Install only latest level timing belts. These are
identified by a laser etched Ford logo.
Check the new timing belt.
4. CAUTIONS:
Never install a used timing belt.
Install the timing belt with the direction arrows
in the direction of engine rotation.
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15. CAUTIONS:
Make sure that the crankshaft is at the TDC
position before locking the special tool.
Make sure that the special tool engages correctly.
Using the special tool, lock the crankshaft.
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28. Remove the special tool and install the blanking plug.
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All vehicles
31. Install the accessory drive belt.
For additional information, refer to: Accessory Drive Belt -
1.8L Duratorq-TDCi (Kent) Diesel (303-05, Removal and
Installation).
32. Attach the fuel filter retaining bracket to the cylinder head.
1. Tighten the fuel filter retaining bracket retaining bolt.
2. Install the engine lifting eye.
3. Connect the cylinder head temperature (CHT) sensor
electrical connector and attach it to the engine lifting
eye.
33. Connect the fuel filter fuel to fuel pump supply line quick
release coupling.
For additional information, refer to: Quick Release Coupling
(310-00, General Procedures).
Remove and discard the blanking cap.
34. Connect the fuel filter fuel supply line quick release
coupling.
For additional information, refer to: Quick Release Coupling
(310-00, General Procedures).
Remove and discard the blanking cap.
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