Emco Mill250 Specif

DIVISION: CNC-Training Systems Concept MILL 250
DATE: December 2009 Page 1 of 43
TECHNICAL SPECIFICATION
Concept MILL 250

PC-controlled CNC – machining center
with interchangeable control
Control software
SIEMENS 810D/840D
SIEMENS 810/820
GE FANUC Series 21
GE FANUC Series 0
HEIDENHAIN TNC 426/430
EMCOTRONIC TM02
FAGOR 8055 MC
Subject to technical modifications.

A. Contents
A. Contents .........................................................................................................................................2
B. Overview of the modular machine concept ...................................................................................3
C. Technical data of the machine: ......................................................................................................4
D. Basic machines Concept MILL 250 ..............................................................................................7
E. Clamping devices for workpieces .....................................................................................................9
F. Tool holder ......................................................................................................................................13
G. Cutting tools ................................................................................................................................15
H. Drilling Tools ..............................................................................................................................16
I. Milling cutters with Carbide Plates .................................................................................................17
J. Accessories .....................................................................................................................................18
K. Setting tools .................................................................................................................................19
L. Accessories for automation .............................................................................................................20
M. Manuals .......................................................................................................................................21
N. Courseware ..................................................................................................................................22
O. Catalogues ...................................................................................................................................24
P. Packing............................................................................................................................................24
Q. Technical data of the PC control system .....................................................................................25
R. WinNC SIEMENS 810/820 M ....................................................................................................26

Technical data of control ....................................................................................................................26
S. WinNC SIEMENS 810D/840D ......................................................................................................29

T. WinNC GE FANUC Series 0 / 21-M..............................................................................................33

U. WinNC EMCOTRONIC M02.....................................................................................................36

V. WinNC HEIDENHAIN TNC 426/430........................................................................................39

Technical Data ....................................................................................................................................39
W. WinNC FAGOR 8055 MC ..........................................................................................................43

Technical data .....................................................................................................................................43

B. Overview of the modular machine concept
Concept Mill 250
Concept Mill 250 Concept Mill 250

Max speed 10.000 rpm
Power 7 kW Still open
20-stations tool magazine

C. Technical data of the machine:
Working area
Travel X [mm] 350
Travel Y [mm] 250
Travel Z [mm] 300
Effective Z-stroke [mm] 300
Distance spindle nose – table surface [mm] 120 - 420
Milling table
Clamping surface (L x W) [mm] 500 x 300
Max. table load [kg] 100
5 T-slots according Din 650 [mm] 12
Distance of T-slots [mm] 45
Milling spindle
Bearing Spindle
bearing
Front bearing diameter [mm] ø 45
Tool holding fixture according to ISO DIN 69871-A SK30
Draw bolts ISO DIN 69872 (similar to ISO 7388/2 type A) M12
Tool clamping Automatic
Milling spindle drive
Asynchronous AC-motor, power (100% duty cycle) [kW] 7
Speed range (step less) [rpm] Max. 10,000
Max. torque ( 60% duty cycle) [Nm] 41
Feed drives (Servo motors)
Feed [m/min] 0 – 10
Rapid traverse in X/Y/Z axis [m/min] 15
Max. feed force [N] 2400
Positioning variation according to VDI 3441 in X / Y [mm] 0.004
Positioning variation according to VDI 3441 in Z [mm] 0.004
Tool system (20 tool magazine)
Tool magazine Drum turret with
directional logic
Number of tool stations 20
Entry force [N] 1040
Max. admissible tool weight [kg] 5
Max. tool diameter (* with free adjacent magazine place) [mm] 63 (*80)
Max. tool length [mm] 200
Turret indexing time [s] 2.5

Cutting performance
Drilling in steel [mm] ø 16
Tapping in steel M10
Lubrication system
Linear roller and ball screw spindle Automatic oil-lubrication
Main spindle bearing Lifetime grease
lubrication
Basic pneumatic (standard included in basic machine)
Pneumatic service unit for tool taper blow-out device (with filter)
Supply pressure [bar] 6
Air hose connection [mm] ø 10
Coolant equipment (option)
Tank volume [l] 140
Max. coolant velocity at 3.5/ 1 bar [l/min] 15/ 65
Max. pressure at 50Hz [bar] 3.5
Automatic clamping devices (option)
Pneumatic vice including blow-out device
Clamping width [mm] 125
Width of jaws [mm] 125
C-axis / NC-dividing head (option)
Resolution [°] 0.01
Max. speed [rpm] 44
Max. torque of feed [Nm] 20
Painting
Light-grey RAL 7040
Red RAL 3020
Black RAL 9004
Electrical connection
Voltage supply [V] 400 3/N/PE
Max.admissible voltage fluctuation [%] +10/-10
Frequency [Hz] 50/60
Connection value [kVA] 9
Main fuse [A] 20

Dimensions/weight
Machine dimensions (L x W x H) [mm] 1600 x 1700 x
2200
Machine weight [kg] 1970
Machine acceptance
According Din 8615, part 1
Sound pressure level
Main sound pressure level [db(A)] 78
At following conditions:
Measuring method: Envelope surface measuring method acc.to DIN 45 635
Measuring point: 1m distance and 1,6m over floor
Operating status: max.spindle speed at idle running
Safety rules / norms
According to EEC / CE rules
EN60204 part 1, DIN12100 1/2
EEC machine guiding rules appendix 1

D. Basic machines Concept MILL 250

DESCRIPTION REF.NO.
EMCO Concept MILL 250
PC-controlled CNC – machining center with

interchangeable control:
 Max. Speed 10,000 rpm

 Power 7 kW Q4A P02
 20-station tool drum with directional logic
 Travel X: 350 mm
 Travel Y: 250 mm
 Travel Z: 300 mm
 Clamping surface 500 x 300 mm
 Machine lamp
 Central lubrication
 Fully enclosed including chip tray
 Integrated PC
 12“ flat display
 Safety devices according to CE

Software
EMCO WinNC – control software,

machine license
In case of order please indicate required control:
SIEMENS 810/820 (32-bit) X5A C00

SIEMENS 810D/840D (32-bit) X3Y 200
GE FANUC Series 0 (32-bit) X5A C50
GE FANUC Series 21(32-bit) X3Y 300
EMCOTRONIC M02 (32-bit) X5A E00
HEIDENHAIN TNC 426/430 (32-bit) X3A 200
FAGOR 8055 MC X3A 300
EMCO Win 3D-View, milling
3D-graphic simulation, option for WinNC X5A 260
EMCO 3D-View, milling, machine license
Control keyboard – key module
SIEMENS 810 X9Z 010N

SIEMENS 820 X9Z 020N
SIEMENS 810D/840D X9Z 040N
GE FANUC Series 0 X9Z 110N
GE FANUC Series 21 X9Z 130N
EMCOTRONIC TM02 X9Z 210N
HEIDENHAIN TNC 426/430 X9Z 426N
FAGOR 8055 MC X9Z 055N
CADCAM for 5 Axis milling with 5th axis

turntable Q1Z700
ESPRIT Educational license
Single license (1-3 stations) per station 224 010

SMC single license (1-3 stations) per station / year 224 110
USB Dongle for ESPRIT license 224 080
Postprocessor for WinNC Sinumerik840D 5 Axis 223 897
Please find further details about our CADCAM

products in our specifications „spec_cadcam_en“

E. Clamping devices for workpieces

DESCRIPTION REF.NO.
Machine vice, mechanic
Clamping width 90 mm
Width of jaws 90 mm 781 000
Can be mounted in X and Y direction.
Machine vice, mechanic
Clamping width: 125 mm

Width of jaws: 110 mm 781010
Can be mounted only in X direction.
Machine vice, hydraulic
Hydraulic high-pressure clamping device, manual.
Clamping width: 170 mm 781080

Width of jaws: 110 mm
Can be mounted only in X direction.
Machine vice MSR 125, mechanic
Complete with clamps, stepped clamping shoes 781040

and necessary tools.
Hight of Clamps 40 mm
Clamping width 150 mm
Stepped clamp for fix clamp
Stepped clamp for fix clamp 781050
Option for 781040
Stepped clamp for movable clamp
Stepped clamp for movable clamp 781060
Option for 781040
Prism clamp with step for movable clamp
Prism clamp with step for movable clamp 781070
Option for 781040

Stepped clamping shoe
Complete with clamping screw.
Clamping range: 15 - 58 mm F3Z 210

Clamping range: 50 – 125 mm F3Z 220
3-jaw lathe chuck
Röhm-chuck ø 125 mm
V1D 106R
Including 1 set of hardened external and internal
jaws.
Adapter plate
Required for mounting the chuck # V1D 106R on

the milling table. F3Z 230

DESCRIPTION REF.NO.
NC-dividing head (4th axis)

(without chuck)
Including:
Dividing head WALTER TANI 80 NEG,
clamping screws and clamping shoes,
necessary for the mounting on milling table Q4Z 690
Kind of clamping: pneumatically

Necessary pressure: 6 bar
Dividing precision: +/- 60”
Repeating accuracy: +/- 10”
Spindle height: 80 mm
Bore ø 24 mm
Total height: 136 mm
No control possible with EMCOTRONIC
Factory installed only !!

Manual 3-jaw lathe chuck with flange for NC-
dividing head
Manual chuck including 1 set of outside and inside Q1Z 600

jaws.
Chuck ø 82 mm
Bore ø 18 mm
Manual tailstock for NC-dividing head to use
with NC-dividing head Q4Z 690
Manual tailstock including live center MT 1. Q1Z 610

Center height 80 mm
Mounting length: 110 mm
Total length: 200 mm
Total height: 93 mm
Quill stroke: about 15 mm
NC-Dividing head (4th axis) without chuck
Including:
Dividing head WALTER TANI 100 NEG,
Clamping screws and clamping shoes,
Necessary for the mounting on milling table Q4Z 590
Kind of clamping: pneumatically
Necessary pressure: 6 bar
Dividing precision: +/- 60”
Repeating accuracy: +/- 10”
Spindle height: 100 mm
Bore ø 32 mm
Factory option!
MANUAL THREE JAW CHUCK WITHOUT
FLANGE FOR NC-DIVIDING HEAD Q4Z 590
Manual chuck including 1 set of outside and inside V4W 186R

jaws.
Chuck ø 82 mm
Bore ø 18 mm
Retrofitable
DESCRIPTION REF.NO.
MANUAL THREE JAW CHUCK WITHOUT

Manual chuck including 1 set of outside and inside A8Z 060

jaws.
Chuck ø 100 mm
Bore ø 17 mm
Retrofitable
With this adapter Flange the chucks

V4W 186R and A8Z 060 can be mounted onto the Q4Z 600
NC-dividing head TANI 100.
Retrofitable
Manual tailstock for NC-dividing head to use
with NC-dividing head Q4Z 590
Manual tailstock including live center MT 1. Q4Z 610

Center height 100 mm
Mounting length: 110 mm
Quill stroke: about 15 mm
5th axis turntable

(without chuck)
Spindle speed A axis 15 rpm

Spindle speed B axis 3 rpm
Speed torque A/C axis: 70 Nm Q4Z 700
Weight: 17 kg
Size: X / Y / Z = 430 / 200 / 150 mm
Swivelling height: 80 mm
Swivelling area of 4th axis: max.± 91°, depending
on workpiece size
Motors:: 3 Phase Stepper

ONLY for WinNC Sinumerik 810/840 D and
WinNC HH TNC 426/430!!
Electrical preparation for 5th axis turntable
Enables simple and less Prepares the Mill250 for connection with the Q4Z 710
expensive refitting of the 5th mechanical turntable.
axis, when budget splitting is
necessary !
Retrofit able by EMCO technician!!
Mechanic of 5th axis turntable

(without chuck)
Installation on the CM250 by Completes the preparation of the 5thaxis Q4Z705000

plug in! Q4Z710 installation necessary!

DESCRIPTION REF.NO.
Manual 3-jaw lathe chuck with flange for 5th

axis turntable
Chuck ø 74 mm 574 800

Incl. 1 set of outside and inside jaws.
F. Tool holder
DESCRIPTION REF.NO.
PULL STUD for SK 30 DIN 69872A
Single pull stud for SK30

tool holder. 250 180
connecting thread M12
REQUIRED FOR ALL TOOL HOLDERS!

Tool holder package CM250
consisting of:
Shell end mill arbor  16 - 1x
Shell end mill arbor  22 - 1x
250 300
Collet holder ESX25 - 4x
Shaft mill arbor  10 - 1x
Shaft mill arbor  16 - 1x
Balanced.
Use only holders, balanced G 2,5 at

10.000 rpm or G 6,3 at 20.000 rpm.!
Pull studs not included, please order for

each tool holder one pull stud!
Collet chuck SK 30 DIN69871
To be used with ESX 25 collets.

Including clamping screw and drive key.
Balanced.
250 100
Use only holders, balanced G 2,5 at 10.000 rpm or

G 6,3 at 20.000 rpm.!
Pull studs not included, please order for each tool

holder one pull stud!
Collets (set)
Set of 14 collets, type ESX 25.

Diameter 2 - 14 mm 225 000

DESCRIPTION REF.NO.
Collets (individual)
Type ESX 25
ø 1 mm 225 010
ø 2 mm 225 020
ø 2,5 mm 225 025
ø 3 mm 225 030
ø 4 mm 225 040
ø 5 mm 225 050
ø 6 mm 225 060
ø 7 mm 225 070
ø 8 mm 225 080
ø 9 mm 225 090
ø 10 mm 225 100
ø 11 mm 225 110
ø 12 mm 225 120
ø 13 mm 225 130
ø 14 mm 225 140
ø 15 mm 225 150
ø 16 mm 225 160
Milling arbor SK30 DIN69871
For milling cutters with 16 mm bore (Heavy duty

shell end mill # 764 410), including key and milling 250 110
arbor collars.
For milling cutters with 22 mm bore

(for Face mill cutter # 764 800, Edge mill cutter 250 120
764810), including key and milling arbor collars.
Balanced.

G 6,3 at 20.000 rpm.!

Mill arbor
For mill cutters with:
Shank ø10 mm 250 130

Balanced.

G 6,3 at 20.000 rpm.!


Morse Taper Holder MT2 SK30 DIN69871
Short insert bushing MT-2.

Special use for twist drills with MT-2 fixture. 250 170
Balanced.

G 6,3 at 20.000 rpm.!

G. Cutting tools
DESCRIPTION REF.NO.
Heavy duty shell end mill, HSS
With roughing/ finishing teeth. 764 410

ø 40 x 20 mm, bore hole ø 16 mm
Slot end mill, HSS
According to DIN 327, shape B
Cutting - ø3 mm / Shank - ø6 mm 764 301

Heavy duty shank end mill, HSS
According to DIN 844, shape A

Radius milling cutter, HSS
Two edged, with parallel shank.
Shank – ø6 mm 771 030

Shank - ø12 mm 771 040
Angle milling cutter, HSS
According to DIN 1833, shape A 764 400

60°, ø16 mm, shank- ø12mm
Angle milling cutter, HSS
According to DIN 1833, shape B 771 050

45°, ø16x4 mm, shank ø12mm

H. Drilling Tools
DESCRIPTION REF.NO.
NC-start drill, HSS
Shank ø10 mm, acute angle 120° 771 010
Center drill, HSS
ø6,3 mm 573 770
A8, DIN 333 271 220
Twist drills, HSS
25 twist drills ø1-13 mm, (0.5 mm graded) 781 280
9 twist drills ø2-10 mm, (1 mm graded) 260 628
Twist drills for core holes, HSS
6 twist drills for core holes ø2.5 - ø8.5 mm 271 230
Screw taps, HSS
According to DIN 352 / 371
Set of 5 screw taps M3 - M8 781 300
Screw taps M3 (shank ø 3,5 mm) 781 301

Screw taps M4 (shank ø 4,5 mm) 781 302
Screw taps M5 (shank ø 6 mm) 781 303

I. Milling cutters with Carbide Plates

DESCRIPTION REF.NO.
Edge mill cutter 50mm, for CPL

Cutting edge: 90° 764 810
Ø50 x 15 mm, shaft ID ø22mm
90EA.050R.P16
required milling arbor: 250 120 + 250 180
CPL, carbide plates for edge mill cutter 764810
APFT1604PDFR AK10F 764 830
1 package unit = 10 pcs.
Face mill cutter 50mm, für CPL

Cutting edge: 45° 764 800
Ø50 x 63 mm, shaft ID ø22mm
75PA.50R.E12
required milling arbor: 250 120 + 250 180
CPL, carbide plates for face mill cutter 764800
SEKR1203AFFN AK10F 764 820
Slot mill cutter, ø 16mm

90ES.016R.P10 764 850
required mill arbor: 250 140 + 250 180
CPL, carbide plates for slot mill cutter 7648__
APKT1003PDER AM26C 764 860
Thread mill cutter, ø 12mm

TCM12-2 for CPL 764 910
required mill arbor 250 140 + 250 180
Carbide plates for thread cutter 764910

P=1,5mm
for outside thread: 11E-ISO1,5TM AK20 764 920
for inside thread: 11I-ISO1,5TM AK20 764 930

J. Accessories
DESCRIPTION REF.NO.
Coolant euipment
Coolant equipment including pump and tray for

140l tank volume and a pump capacity of 20 l/min.
Q4Z 090
Factory installed only!!

Electronical handwheel
For moving the machine’s axes manually to Q1Z 340

proceed zero point- and tool offsets
Retrofit able by EMCO technician!!
CHIP CONVEYOR CM250 - 500MM

Hinge type chip conveyor, dump-height 500mm, Q4Z 850
suitable for:
 Long steel shavings

 Snarl chips
 Wool chips
Dry- and wet machining

COOLANT PISTOL
To clean the machining area from chips with

coolant. R6Z 140
(Note: never use air to clean the machine!))
Retrofit able through EMCO technician !!

FOOT PEDAL SWITCH
for power chuck of 4th axis R3Z 580
Retrofit by EMCO specialist!

AIR CONDITIONER (ELECTRICAL CABINET)
Seals the cabinet and keeps temperature constant; A8Z 130

necessary for extreme environmental conditions
(tropical climate) or graphite or cast work.
Factory installed only !

MACHINE INSTALLATION KIT

Consisting of: S6Z 460
 4x vibration absorbing, height adjustable

levelling elements 881500
 4x angle plates to fasten the machine to the
floor
 4x anchor bolts to lag the machine to the floor
Levelling element
1 piece, 881 500

4 pieces required.
FI-protection switch
Leakage current circuit breaker 63/4 PO ZME280720
Machine Status Lamp
Triple color machine lamp to indicate the status of R7Z 030

the machine (red, green and white).
K. Setting tools
DESCRIPTION REF.NO.
Dial gauge with magnetic stand
Outside ring ø58 mm, division 0,01 mm, 565 065

measuring range 10 mm, with shock protection.
Edge indicator
Probe ø4 / ø10 mm F1Z 090

Shank ø10 mm
3D sensor
incl. short probe tip ø4 mm 764 841

clamping shank ø10 mm
requires tool holder: 250 130 or

collet chuck 250 100 together with
collet ø 10 mm 225 100

L. Accessories for automation
DESCRIPTION REF.NO.
Automatic door
Including stroke control and safety equipment. Q4Z 040

Motor and housing for transport removeable.
Additional height: 135mm

Pneumatic machine vice
Type Gressel
Including stroke control and blow-out device

Opening of jaws: max. 130 mm Q4Z 520
Total height: 84 mm
Clamping force: 1200 – 5500 N
Pneumatic pressure: 2-8 bar

Robotics-Interface hardware
Necessary for the FMS/CIM – operation. Q4Z 530

(required X1A 000)
Robotics-Interface software
Necessary for the FMS/CIM – operation.

(required A8Z 530) X1A 000
DNC-Interface
Enables the remote control of WinNC via a X5A 050

software-protocol.
The communication is done via the RS 232
interface.
With Siemens 810/840D communication via
TCP/IP is possible.
Not available for Heidenhain TNC426/430 and
Fagor 8055 MC
Assembling of automation accessories only ex factory – no retrofitting possible.

M. Manuals
DESCRIPTION REF.NO.
Operating manual Concept MILL 250
German DE 2250
English EN 2250
French FR 2250
Spanish SP 2250
Italian TA 2250
Dutch HL 2250
Programming instruction
WinNC SIEMENS 810/820 M DE 1803

EN 1803
FR 1803
SP 1803
TA 1803
WinNC SIEMENS 810D/840D-M DE 1814

EN 1814
FR 1814
SP 1814
TA 1814
HL 1814
WinNC GE FANUC Series 0-M DE 1801

EN 1801
FR 1801
SP 1801
TA 1801
WinNC GE FANUC Series 21-M DE 1901

EN 1901
FR 1901
SP 1901
WinNC EMCOTRONIC M02 DE 1800

EN 1800
FR 1800
WinNC HEIDENHAIN TNC 426/430 DE 1816

EN 1816
SE 1816
FR 1816
PAL milling DE 1811
FAGOR 8055 MC DE 1818

EN 1818
FR 1818
SP 1818
Operating manual Win3D-View
EMCO Win3D-View – milling DE 1826

EN 1826
FR 1826
SP 1826

N. Courseware
DESCRIPTION REF.NO.
CNC program package Concept MILL 125/155
Contents: DE 9981
Examples including drawings of the workpieces, EN 9981
adjustment sheets, working plan, NC-programs, FR 9981
colour overhead slides, working sheets for SP 9981
students.
Sinumerik 810M/820M, 810D/840D-M, Fanuc US 9981
0M/21M. (inch)
Teacher’s guide Concept MILL 125/155
On the basis of a practical example the user will be

guided, step by step, about the operation of the
machine and control.
Concept MILL 125/155 with SIEMENS 810/820M DE 9904

EN 9904
US 9904
(inch)
Concept MILL 125/155 with GE FANUC DE 9908

Series 0-M EN 9908
US 9908
(inch)
EMCO Vision
Contents:
Coloured overhead slides, for control specific
theoretical training (on CD-Rom), polyglot
SIEMENS 810/820 – Turning, Milling X5Y 080

SIEMENS 840D – Turning, Milling X5Y 070
GE FANUC Series 0 / 21 – Turning, Milling X5Y 090
HEIDENHAIN TNC 426/430 - Milling X5Y 100
EMCO Train Concept
Modular e-learning solution for metal cutting
technology (DE, EN, SP, FR)
Single licence X2Y 300

Multiple licence (20 users) X2Y 310
Intranet licence 50 (50 users) X2Y 320
Update WinTrain to Train Concept

Single licence X2Y 800
Multiple licence (20 users) X2Y 810
EMCO Train Concept DEMO X2Y 340

DESCRIPTION REF.NO.
EMCO WinTutorials
Project single-cylinder 4-cycle engine. 5 turning

and 5 milling workpieces, completely documents,
videos of production, CNC- programs.
Complete drawing set of the engine.
Operating- and programming manuals of the
respective control integrated, with animation.
5 languages: German, English, French, Spanish,

and Italian.
Print function for all contents integrated.
WinTutorials are adapted to the EMCO machine

types, but also be ideal CNC theory and practice
instruction.
Sinumerik 810/840 D T/M

Concept Turn / PC Mill 55 X2Y 100
GE Fanuc Series 21 T/M

Concept Turn / Mill 155 X2Y 110
Heidenhain TNC 426 / 430

Concept Mill 55 / 105 / 155 X2Y 210
Demo CD-ROM
810/840 D T/M, PC Turn / Mill 155 288 050

O. Catalogues
DESCRIPTION REF.NO.
„EMCONOMY moves“
DE 2801
Format A4 EN 2801
FR 2801
SP 2801
RU 2801
CZ 2801
CONCEPT MILL 250

DE 4536
EN 4536
TA 4536
SP 4536
FR 4536
EMCO Industrial Training

DE 1837
EN 1837
TA 1837
SP 1837
P. Packing
DESCRIPTION REF.NO.
Standard packing
ZVZ341855
Consisting of: skid and Rolamit cover
Climate packing
Pallet, Alu-bandage, various accessories ZVP547190
Seaworthy packing
(as option to Standard- and Climate packing) ZVP301855

Q. Technical data of the PC control system
Control system
Separate built-up of the machine operating keyboard and control-specific interchangeable keyboard
Control-specific keyboard
Integrated PC
Integrated 12” colour flat display
PC-minimum configuration
Multi Operating Controller (MOC)
Technical datas:
 Processor 733MHz
 256MB RAM
 1xRS232
 1xUSB
 3x LAN 10/100Mbit
 1 GB CompactFlash
 Digital display interface
 Temperature area 5-50°CMS-WinXP embedded

R. WinNC SIEMENS 810/820 M

Technical data of control
General
Change of the control modes via softkeys
Graphic simulation in line graphics
Detailed error message about drive problems and programming faults
Operation via PC keyboard, digitizer or control keyboard
Languages: German, English, French, Spanish and Dutch
Main programs, subroutines, tool data, position offsets will be stored permanently
Type of the Control system

Microprocessor, 3-axis path control
Linear and circular interpolation, helical interpolation, tap interpolation
Technology
Input resolution ____________________________________________________ 0,001 mm
Feed rate control 0 - 120 %
Spindle rate control 50 - 120 %
Range of interpolation _________________________________________ +/- 9999,999 mm
Tool corrections 99
Circular interpolation up to 360°
Control modes
MDI
JOG
AUTOMATIC
INC FEED
REF POINT
Functions
Diagnostics, data in/output, automatic measuring of tools, automatic measuring of position
offsets, skipped blocks, dry run, setting data, blue print programming, helical interpolation
Format of NC-code
According to DIN 66025
Data in/output
RS 232 port (V24, 150 - 9600 baud)
Storing and reading programs on/from USB and CompactFlash
Output to printer

Addresses
% Program number
N Block number
/N skipped number
G G-code
X, Y, Z Position data in metric/inch
X Dwell time in s
A Angle in degrees for blue print programming and polar coordinates
U Chamfer/Radius in metric/inch for blue print programming
or circle radius in metric/inch
I, J, K Circle parameter in metric/inch
D Tool correction
P Number of repetition of a subroutine
R Parameters for calculation
F Feed rate in mm/min or inch/min
Dwell time in s
S Constant revolution in r.p.m.
T Tool number
L Subroutine number
Cycle number
M Miscellaneous functions
@ @-Code for creating cycles and for arithmetical operations
= Separation, always necessary for arithmetical operations
e.g. R35=13.5
+ Addition with parameters
- Subtraction with parameters
* Multiplication with parameters
/ Division with parameters
( Beginning of a remark
) End of remark
LF Block end
G-Codes
G0 Linear interpolation, rapid traverse

G1 Linear interpolation, feed rate
G2/G3 Circular interpolation clockwise/counter clockwise
G4 Dwell time
G9 Exact position
G10 .. G13 Polar coordinate interpolation
G17…G19 Plane selection
G25, G26 Min./max. working area limitation
G40 .. G42 Cutter radius compensation
G48 Abandon as approach
G50, G51 Selection / cancellation of scale change
G53 .. G59 Position offsets
G60, G62, Type of path operation
G64
G70, G71 Measuring in inch/metric
G80 .. G89 Drilling cycles L80..L89
G90, G91 Absolute/incremental programming
G94 Feed rate in mm/min or inch/min
G97 Constant revolution in r.p.m.
G147, G148 Approach/abandon contour with straight line
G247, G248 Approach/abandon contour with quadrant-circle
G347, G348 Approach/abandon contour with seem circle

M-Codes
M0 Programmed stop, unconditional

M1 Programmed stop, conditional
M2 End of program
M3 Main spindle on, clockwise
M4 Main spindle on, counterclockwise
M5 Main spindle off
M8 Coolant on
M9 Coolant off
M17 End of subroutine
M27 Dividing head – next division
M30 End of program with return to program start
M53 .. M58 Mirroring functions
M71 Blowing out on
M72 Blowing out off
Cycles
L81 .. L89 Drilling cycle

L900 boring pattern
L901 Milling pattern, groove
L902 Milling pattern, slot
L903 Rectangular pocket cycle
L904 circular groove
L905 Single bore
L906 Bore series
L930 Circular pocket cycle

S. WinNC SIEMENS 810D/840D

General
Operation like the industrial control Sinumerik 810 D & 840 D MMC 100.2 with horizontal and
vertical softkeys
Graphic simulation in line graphics with autozoom
Operation via PC keyboard, digitizer, control keyboard or mouse
Languages: German, English, French, Spanish, Italian, Swedish, Hungarian, Dutch,
Czech, Russian, Chinese
Main programs, subroutines, tool data register and workpiece management will be stored
permanently
Position offset will be stored per pressing the store button
Program titles can be given without limit
Windows oriented, modern user interface
Comprehensive editor with intermediate memory storage function
Unlimited NC-Program size (limited only by the size of the hard disc)

PC based mulitprocessor control
Linear, circular, helical and thread interpolation
Technology
Input resolution of the NC-program unlimited
Range of interpolation unlimited
Number of tools 32000
Number of tool correction 9 per tool
Main-control modes
MDA
JOG
AUTOMATIC
Sub-control modes
JOG INC
JOG REF
Functions
Diagnostics, data in/output of workpiece program files (WPD) which can include several main-
and subprograms and further the corresponding tool data,
automatic measuring of tools, automatic measuring of position offsets, skip block, dry run,
setting data, intermediate memory storage, preliminary block run, editor with cycles including
help functions and pictures, contour processor with diagram.

Format of NC-code
According to DIN66025 and further
CNC-high level language programming like
Program titles of main- and subprograms can be given without limitation
Parameter names can be given without limitation
Long program titles
Frame concept
Programming of conditional jump (e.g. if)
Programming of unconditional jump (e.g. go to)
Programming of loopings (for, loop, while, repeat)
Access to system variables
Use of symbolic variables and constants
Use of R-Parameters
Comprehensive mathematic functions (e.g. sin, cos, tan, log, etc.)
Boolean functions (and, or, …), bitwise logical operators (B_and, B_or, …)
Similar programming possibilities as in the programming language BASIC
Macro programming
Data in/output
RS 232 port (V24, 150 - 57600 baud)
Output to printer
Addresses
ANG angle data
A A-axis (rotary axis)
AP Polar angle
AR Circle angle of spread
CR Circle angel
D Select of deselect of the tool compensation / Tool edge number
F Feed dwell time in seconds
G G-code (movement conditions)
H Auxiliary functions
I Circle interpolation, The circle center has to be stated
I1 Circle interpolation CIP, The intermediate point has to be stated
J Circle interpolation, The circle center has to be stated
J1 Circle interpolation CIP, The intermediate point has to be stated
K Circle interpolation, The circle center has to be stated
K1 Circle interpolation CIP, The intermediate point has to be stated
L Subroutine program call
M Miscellaneous functions (Additional functions)
N Block number
P Number of repetition of a subroutine
R Arithmetic parameters
RP Polar radius
S Spindle speed
SPOS Spindle position
T Tool number
X Linear axis parallel to table front edge
Y Linear axis
Z Linear axis vertical (milling head)
: Main block

G - codes
G0 Rapid traverse motion
G2 Circular interpolation clockwise
G3 Circular interpolation counter clockwise
CIP Circle through points
G4 Dwell time
G17-19 Plane selection
G25 Min. working area limitation/spindle speed limitation
G26 Max. working area limitation/spindle speed limitation
G33 Thread cutting with constant lead
G40-42 Tool radius compensation
G54-57, Setable zero offset
G505-599 Setable zero offset
G53/G500 Deselection of the zero offset
G60 Velocity reduction, exact positioning
G601/G602 Block change at exact positioning fine / coarse
G603 Block change at end of interpolation block
G63 Tapping without synchronization
G64 Continous path mode
G641 Continous path mode with programmable rounding distance
G70 Input system inch
G71 Input system metric
G90 Absolute dimension input
G91 Incremental dimension input
G94 Linear feedrate in mm/min, inch/min
G95 Revolutional feedrate mm/rev, inch/rev
G96 Constant cutting velocity ON
G97 Constant cutting velocity OFF
G110-112 Polar coordinate interpolation
G331/332 Tapping / Retraction (tapping)
G450/G451 Transition/intersection of equidistances
G247/G248 Soft start and soft end of axis motion
M - commands
M0 Programmed stop
M1 Optional stop (program stop only when OPT.STOP)
M2 End of program (main program)
M3 Main spindle ON, clockwise
M4 Main spindle ON, counter clockwise
M5 Spindle stop
M6 Tool change (must be written in its own block)
M8 Coolant ON
M9 Coolant OFF
M25 Clamping device OPEN
M26 Clamping device CLOSE
M27 Swivel dividing head
M30 End of program
M71 Blow out ON
M72 Blow out OFF

Cycles
CYCLE70 Contour milling
CYCLE71 Surface milling
CYCLE81 Drilling, centering
CYCLE82 Drilling, counterboring
CYCLE83 Deep-hole drilling
CYCLE84 Rigid tapping without using a floating tapholder
CYCLE840 Tapping with floating tapholder
CYCLE85-89 Various bore cycles (1-5)
HOLES 1 Row of holes
HOLES 2 Hole circle
CYCLE90 Thread milling
LONGHOLE Elongated holes on a circle
SLOT1 Slots on a circle
SLOT2 Circumferential groove
POCKET1 Rectangular pocket milling cycle
POCKET2 Circular pocket milling cycle
POCKET3 Special rectangular pocket milling cycle
POCKET4 Special circular pocket milling cycle
Note:
This specification only describes a part of the enormous functions and commands
of the SIEMENS 810 D and 840 D.
Functions which can be programmed, but due to the machine condition can not be
carried out, will be ignored and no alarm message will appear (e.g. rotary axis
programming).
Reproduced software version: 4.xx and 6.xx

T. WinNC GE FANUC Series 0 / 21-M

General
Languages: German, English, French and Spanish

Linear and circular interpolation
Technology
Tool corrections 32
Control modes
MDI
JOG
EDIT
AUTOMATIC
INC FEED
REF POINT
Functions
Diagnostics, data in/output, automatic measuring of tools, skipped blocks, dry run,
setting data, helical interpolation
Format of NC-code
Data in/output
RS 232 port (V24, 150 - 9600 baud)
Output to printer

Addresses
O Program number (main program and sub routine)

P Call up of subroutines (e.g. M98 P3000)
N Block number
/N Skip block
G G-code
X, Y, Z Program coordinates in mm/inch
X, P Dwell time (X in s, P in ms)
C Insert chamfer in mm/inch
R Insert radius in mm/inch or circle radius in mm/inch
I, J, K Circle parameters in mm/inch
F Feed rate in mm/min or inch/min
S Spindle speed in r.p.m.
T Tool call
H Tool correction
K, P, Q, R Cycle parameter
( Begin of remark
) End of remark
; Block end
G-Code

G2/G3 Circular interpolation clockwise/counterclockwise
G4 Dwell time
G9 Exact stop
G10/G11 Programmable data input on/off
G15/G16 Polar coordinates interpolation
G17/G18/G19 Plain selection
G20/G21 Measuring in inch/metric
G28 Return to reference point
G43/G44 Tool length compensation
G49 Cancel tool length compensation
G50, G51 Selection/cancellation of scale change and mirroring function
G52 Set-up of the local coordinate system
G53 Selection machine coordinate system
G54 .. G59 Position offset
G61 Exact stop mode
G63 Threading mode on
G90, G91 Absolute/incremental programming
G92 Coordinate system setting
G95 Feed rate in mm/rev
G97 Constant revolution
G98 Return to starting plane (drilling cycle)
G99 Return to withdrawal plane (drilling cycle)

M-codes
M0 Programmed stop
M4 Main spindle on, counter clockwise
M5 Main spindle off
M6 Tool change
M8 Coolant on
M9 Coolant off
M27 Swivel dividing head
M71 Blowing out on
M72 Blowing out off
M98 Call up subroutine
M99 End of subroutine, jump code
Cycles
G73/G83 Deep hole drilling cycle

G80 Cancel drilling cycles
G81 Drilling cycle
G82 Drilling cycle with dwell time
G84 Threading cycle
G85 Reaming cycle
G86 Drilling cycle with spindle stop
G87 Back bore cycle
G88 Drilling cycle with program stop
G89 Reaming cycle with dwell time

U. WinNC EMCOTRONIC M02

General
Languages: German, English, French, Spanish and Italian
No control of the 4. axis possible

Technology
Tool corrections 99
Control modes
EXECUTE
MANUAL
EDIT
AUTOMATIC
REF POINT
Functions
Data in/output, automatic measuring of tools, automatic measuring of position offset,
skipped blocks, dry run, setting data, helical interpolation
Format of NC-code
Data in/output
RS 232 port (V24, 150 - 9600 baud)
Output to printer

Addresses
O Main program number

N Block number
/N Skip block
G G-code, cycle
X, Y, Z Absolute position data metric/inch
U, V, W Incremental position metric/inch
I, J, K Circle parameter in metric/inch or thread pitch in metric/inch
D Help parameters
P Help parameters
F Feed rate in mm/min, inch/min, mm/rev, inch/rev
S Spindle speed in r.p.m., cutting speed in mm/min, inch/min
Spindle speed limitation in r.p.m.
T Tool number, tool correction
L Subroutine number, repetition
G-codes

G2/G3 Circular interpolation, clockwise/counter clockwise
G4 Dwell time
G17 . G19 Plane selection for interpolation
G25 Subroutine call
G27 Unconditional jump
G50, G51 Select/cancellation of scale change
G53 .. G59 Position offset
G70, G71 Measuring inches/metrical
G92 Position offset
G98 Withdrawal to starting plane (drilling cycle)
G99 Withdrawal to withdrawal plane (drilling cycle)

M-codes
M0 Programmed stop, unconditional

M4 Main spindle on, counter clockwise
M5 Main spindle off
M8 Coolant on
M9 Coolant off
M27 Swivelling dividing head
M38 Precise spindle stop on
M39 Precise spindle stop off
M71 Blowing out on
M72 Blowing out off
M90 .. M93 Mirroring functions
Cycles
G72 Definition of circular boring pattern

G73 Call-up circular boring pattern
G74 Definition of rectangular boring pattern
G75 Call-up of rectangular boring pattern
G81 Drilling, centering
G82 Drilling, spot facing
G83 Deep-hole drilling with retraction
G84 Tapping
G86 Deep hole drilling with chip breaking
G87 Rectangular pocket milling cycle
G88 Circular pocket milling cycle
G89 Slot milling cycle

V. WinNC HEIDENHAIN TNC 426/430

Technical Data
General
Operation via PC keyboard, digitizer, control keyboard or mouse
Languages: German, English, Spanish, Swedish, French

Technology
Input resolution 0,001 mm
Range of interpolation +/- 9999,999mm (+/-999,9999inch)
Tool corrections 49
Functions
Data in/output, automatic measuring of tools, dry run, setting data
Format of NC-code
Plain text-dialog
Data in/output

Programming in Heidenhain Plain Text Dialog
Programming in Heidenhain Plain Text Dialog
ENT
Answering dialog prompts
NO
ENT
Ignoring dialog prompts
END
End of dialog prematurely
DEL
Delete dialog lines, UNDO
TOOL
DEF
Tool definition
TOOL
CALL
Tool Call
I Incremental – absolute programming
LBL
SET
Setting labels
LBL
CALL
Calling label
P Polar coordinate system
PGM
CALL
Program jump into other main program
GOTO
Go to line (editing function)
Programming the workpiece contour
L
Linear interpolation L (Line)
C
Circular interpolation C (Circle)

CC
Circle centre CC (Circle centre)

RND
Rounding corners RND (Rounding)

CT
Connecting circle CT (Circle tangential)

CR
Circle interpolation CR (Circle radius)

FK
Free contour programming
APPR
DEP
Approach and leaving contour
CHF
Chamfer

Parameter programming
Q Setting parameter
Parameter Functions:
FN 0: Asign
FN 1: Addition
FN 2: Subtraction
FN 3: Multiplication
FN 4: Division
Cycle programming
CYCL
DEF
Cycle definition
CYCL
CALL
Cycle call
Processing cycles
CYCL DEF 1 Pecking

CYCL DEF 2 Tapping
CYCL DEF 3 Slot milling
CYCL DEF 4 Pocket milling
CYCL DEF 5 Circular pocket
CYCL DEF 17 Rigid tapping

CYCL DEF 18 Thread cutting
CYCL DEF 200 Drilling

CYCL DEF 201 Reaming
CYCL DEF 202 Boring
CYCL DEF 203 Universal drilling
CYCL DEF 204 Back boring
CYCL DEF 205 Universal pecking
CYCL DEF 206 Tapping new
CYCL DEF 207 Rigid tapping new
CYCL DEF 208 Bore milling
CYCL DEF 209 Tapping with chip breaking
CYCL DEF 210 Slot with reciprocating plunge infeed

CYCL DEF 211 Circular slot
CYCL DEF 212 Pocket finishing
CYCL DEF 213 Stud finishing
CYCL DEF 214 Circular pocket finishing
CYCL DEF 215 Circular stud finishing
CYCL DEF 220 Circular pattern

CYCL DEF 221 Linear pattern
CYCL DEF 230 Multipass milling

CYCL DEF 231 Ruled surface

CYCL DEF 262 Thread milling

CYCL DEF 263 Thread milling in pre-driled material
CYCL DEF 264 Thread drilling and milling
CYCL DEF 265 Helicoid- Thread drilling and milling
CYCL DEF 267 Outside thread milling
Coordinate conversion
CYCL DEF 7 Zero-point offset

CYCL DEF 8 Mirroring
CYCL DEF 10 Rotation
CYCL DEF 11 Dimension factor
CYCL DEF 247 Setting reference point
Special cycles
CYCL DEF 9 Dwell time

CYCL DEF 12 Program call
CYCL DEF 13 Angle
SL- Cycles
CYCL DEF 14 Contour geometry

CYCL DEF 20 Contour - data
CYCL DEF 21 Pilot drilling
CYCL DEF 22 Rough out
CYCL DEF 23 Floor finishing
CYCL DEF 24 Side finishing
CYCL DEF 25 Contouring
M-codes
M00 Programmed unconditional stop

M01 Programmed conditional stop
M02 End of program
M03 Spindle ON clockwise
M04 Spindle ON counter clockwise
M05 Spindle OFF
M06 Tool change
M08 Coolant ON
M09 Coolant OFF
M13 Spindle ON clockwise/ coolant ON
M14 Spindle ON counter clockwise/ coolant ON
M30 End of program
M71 Blow out ON
M72 Blow out OFF
M99 Calling cycle

W. WinNC FAGOR 8055 MC

Technical data
Supported cycles (mill)
Contour milling (Level 1 and 2)

Milling (Level 1)
Slot milling (Level 2)
Contour pockets (Level 1 2D
Studs (Level 1 and 2)
Pocket milling (Level 1 to 4)
Universal drilling (Level 1 and 2)
Reaming
Tapping
Drilling (Level 1 to 4)
Hole patterns
Linear hole patterns
Circular hole patterns (Level 1and 2)
Linear hole patterns (more lines)
Rectangular hole patterns
ISO-Code
To a large extent it´s possible to use iso codes in the editor but for the use on
the machine the codes are restricted (only movements, tool change, zero offset).
Languages
The Fagor 8055 TC is available in German, English, Spanish and French.

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DIVISION: CNC-Training Systems Concept MILL 250

DATE: December 2009 Page 1 of 43

Concept MILL 250

Subject to technical modifications.

B. Overview of the modular machine concept ...................................................................................3

C. Technical data of the machine: ......................................................................................................4

D. Basic machines Concept MILL 250 ..............................................................................................7

E. Clamping devices for workpieces .....................................................................................................9

F. Tool holder ......................................................................................................................................13

G. Cutting tools ................................................................................................................................15

H. Drilling Tools ..............................................................................................................................16

I. Milling cutters with Carbide Plates .................................................................................................17

J. Accessories .....................................................................................................................................18

K. Setting tools .................................................................................................................................19

L. Accessories for automation .............................................................................................................20

M. Manuals .......................................................................................................................................21

N. Courseware ..................................................................................................................................22

O. Catalogues ...................................................................................................................................24

Q. Technical data of the PC control system .....................................................................................25

R. WinNC SIEMENS 810/820 M ....................................................................................................26

S. WinNC SIEMENS 810D/840D ......................................................................................................29

T. WinNC GE FANUC Series 0 / 21-M..............................................................................................33

U. WinNC EMCOTRONIC M02.....................................................................................................36

V. WinNC HEIDENHAIN TNC 426/430........................................................................................39

W. WinNC FAGOR 8055 MC ..........................................................................................................43

Subject to technical modifications.

B. Overview of the modular machine concept

Concept Mill 250

Concept Mill 250 Concept Mill 250

Subject to technical modifications.

C. Technical data of the machine:

Subject to technical modifications.

Subject to technical modifications.

Subject to technical modifications.

D. Basic machines Concept MILL 250

EMCO Concept MILL 250

PC-controlled CNC – machining center with

 Max. Speed 10,000 rpm

Subject to technical modifications.

EMCO WinNC – control software,

In case of order please indicate required control:

SIEMENS 810/820 (32-bit) X5A C00

EMCO Win 3D-View, milling

3D-graphic simulation, option for WinNC X5A 260

EMCO 3D-View, milling, machine license

Control keyboard – key module

SIEMENS 810 X9Z 010N

CADCAM for 5 Axis milling with 5th axis

ESPRIT Educational license

Single license (1-3 stations) per station 224 010

Postprocessor for WinNC Sinumerik840D 5 Axis 223 897

Please find further details about our CADCAM

Subject to technical modifications.

E. Clamping devices for workpieces

Machine vice, mechanic

Can be mounted in X and Y direction.

Machine vice, mechanic

Clamping width: 125 mm

Can be mounted only in X direction.

Machine vice, hydraulic

Hydraulic high-pressure clamping device, manual.

Clamping width: 170 mm 781080

Can be mounted only in X direction.