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Abstract
A general model of the pyrolysis of a wood slab is presented and validated with a set of heat release data. The model is
applied to particle half-thicknesses from 5 m to 5 cm, temperatures from 800 to 2000 K, and moisture contents from 0%
to 30%. Internal temperatures, pyrolysis rates and yields of tar, hydrocarbons and char are presented. Four pyrolysis regimes
are identi2ed, depending on external temperature and particle size: thermally thin—kinetically limited, thermally thin—heat
transfer limited, thermally thick, and thermal wave regimes. c 2002 Elsevier Science Ltd. All rights reserved.
0961-9534/02/$ - see front matter c 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 9 6 1 - 9 5 3 4 ( 0 1 ) 0 0 0 6 0 - 5
42 K.M. Bryden et al. / Biomass and Bioenergy 22 (2002) 41–53
Nomenclature
include char shrinkage, diAusive transport of volatile particle. In her review Di Blasi [13] recommends the
species within the solid matrix, recondensation of use of two secondary reactions in which tar cracking to
volatile species, and char combustion and gasi2cation. lighter gases and tar repolymerization to char is mod-
A one-dimensional model for dry wood with char eled. This pyrolysis scheme is utilized in this paper.
shrinkage [4] and several one-dimensional models of In general, the primary pyrolysis reaction rates are
wet wood pyrolysis [7–11] have been presented. represented with an Arrhenius-type temperature de-
The kinetics of wood pyrolysis have been modeled pendence and 2rst-order dependence with respect to
by a number of researchers, and several reviews of this the mass of the unreacted wood. Chan, Kelbon, and
area have been completed [12,13]. The most complete Krieger [11] present kinetic rate parameters for ther-
wood pyrolysis models currently available use mul- mally thick combustion in which the pressure wave
tiple, competing two-step reactions. The most com- within the particle is not modeled and the resistance
mon primary reaction scheme is wood pyrolyzing to to Bow within the particle was assumed to be neg-
tar, gas, and char [11,14 –18]. By using the secondary ligible. Nunn et al. [16] present experimental-based
reactions, product yield becomes a function of tem- kinetic rate parameters which are for the overall de-
perature, heating rate, and residence time within the composition of gas. Similarly, Koufopanos et al. [15]
K.M. Bryden et al. / Biomass and Bioenergy 22 (2002) 41–53 43
have presented kinetics parameters for gas and tar as Each of the drying models has its advantages and
a group. Thurner and Mann [18] present parameters disadvantages, and none has a clear advantage over the
for decomposition to tar, gas, and char based on par- others. The energy balance model is simple and easy
ticles small enough that mass transfer and secondary to implement numerically. Its primary disadvantage is
reactions are negligible. In this study, the parameters that the drying zone is reduced to an in2nitely thin
of Thurner and Mann [18] are used for the tar, gas, moving surface and may not model drying and pyrol-
and char reactions. Secondary vapor phase decompo- ysis of small particles where the thickness of the dry-
sition of tar is generally modeled in the literature as ing zone is not negligible compared to the thickness
a homogeneous process proportional to the tar den- of the material. The kinetic scheme has two primary
sity with an Arrhenius-type temperature dependence advantages. The numerical results match the experi-
[13,19 –23]. Lede et al. [24] note the wide acceptance mental results in that temperature rises continuously
of the tar-to-gas kinetic rate parameters of Liden et al. into and out of a drying plateau, and the scheme can
[19], which have been used by Di Blasi [13] to model be implemented as one more Arrhenius-type relation-
pyrolysis under a wide range of conditions. Limited ship in a numerical code that handles many of these.
information is available on the tar-to-char reaction. The primary disadvantage of using an Arrhenius re-
Di Blasi [13] has estimated this reaction to proceed at lationship for drying is that many diAering physical
1
40 th the rate of the tar-to-gas reaction. phenomena are lumped into a single expression. Addi-
Moisture has a signi2cant impact on the overall tionally, only one-way coupling is maintained between
biomass combustion process, including changing the the drying rate and pressure evolution. In the algebraic
pyrolysis products and increasing the overall combus- model [2] no drying of the wood occurs at tempera-
◦
tion time. Experimental studies (e.g. [26 –28]) provide tures ¡ 100 C. The algebraic expression is only appli-
temperature as a function of time within the wood un- cable to relatively dry materials with moisture contents
der thermally thick combustion conditions. In these ¡ 14%. Moisture content above this limit is handled
experiments, the wood at a particular location rises in the same manner as the thermal model of drying.
from ambient temperature to a plateau within a few Additionally, it is unlikely that equilibrium moisture
◦
degrees of 100 C and then continues to rise. In dry conditions exist within wet wood exposed to combus-
wood there is little or no drying plateau, and as mois- tion level Buxes. The diAusion model accounts for both
ture content increases, the span of this plateau in- drying and recondensation within the wood, however,
creases. Currently, there are four basic ways to model the parameters have been experimentally veri2ed only
the drying of wood under combustion heat Buxes. The for low temperature wood drying and not for combus-
simplest of these is an energy balance in which the tion heat Buxes. Recondensation is accounted for by
drying front is assumed to be in2nitely thin and an assuming that the partial pressure of the water vapor
◦
energy sink at 100 C accounts for the heat of vapor- is equal to its equilibrium pressure. Additionally, the
ization [8–10]. A second method [11] models drying pressure wave is tightly coupled to the drying rate.
of wood as an additional chemical reaction using an Because of this, areas that are not addressed in current
Arrhenius expression. A third method [2] uses an al- models such as cracking and the multi-dimensional
gebraic expression for temperature as a function of aspects of water movement that impact the pressure
moisture content to describe equilibrium moisture con- wave can have signi2cant impact on the drying rate,
tent in wood in an atmosphere of superheated steam. recondensation, and temperature pro2le.
A fourth method, the diAusion model, is based on re-
search and numerical modeling of low temperature
◦
(¡ 200 C) drying of wood [25]. The movement of 3. Description of the mathematical model
unbound water and gas within the wood is modeled
using a modi2ed form of Darcy’s law, and bound wa- A wet wood slab of thickness L, subjected on
ter movement is modeled using a diAusion expression. one surface to a radiant heat Bux is modeled. The
Evaporation is driven both by the saturation pressure one-dimensional wood slab is a porous solid, and the
of the liquid water and the partial pressure of the water void volume is initially 2lled with humid air. Exter-
vapor [7]. nal heat transfer by radiation is assumed to be much
44 K.M. Bryden et al. / Biomass and Bioenergy 22 (2002) 41–53
Table 1
Parameters used for drying, recondensation, and pyrolysis reactions
Pyrolysis reactions
1 k
Wood →gas 1:44 × 104 88.6 18 −0:42 [3]
k2
Wood →tar 4:13 × 106 112.7 18 −0:42 [3]
3 k
Wood →char 7:38 × 105 106.5 18 −0:42 [3]
k4
Tar →gas 4:28 × 106 107.5 19 0.04 [19]
k5
Tar →char 1 × 105 107.5 13 0.04 [19]
greater than that by convection. The radiant Bux is convected inward, while the greater portion of py-
incident on the slab from a 2xed temperature external rolysis gases and water vapor pass through the char,
source. As the slab is heated, the energy required providing blowing at the surface. The pyrolysis gases
to dry the wet wood and the diAering eAective con- may react with oxygen within the boundary layer
ductivities between the unreacted, wet wood and the to form a Bame zone that feeds back energy to the
char result in a thermal wave with steep temperature surface. In this paper, radiant energy from external
and species gradients. Material properties (e.g., void surfaces dominates, and an inert external gas is as-
fraction, permeability, thermal conductivity, speci2c sumed. The solid phase equation set used to describe
heat), volume occupied by the solid, pressure, and drying and wood pyrolysis within the solid matrix
temperature all continuously change with time. Py- is based on the diAerential conservation equations of
rolysis of wood to gas, tar, and char; and secondary mass, species, and energy (Table 2).
pyrolysis reactions decomposing tar to gas and char This equation set is derived using the following
form a two-step, 2ve-reaction model for pyrolysis. assumptions: (1) wood is a one-dimensional porous
The complete set of reaction parameters for drying, reacting media with a well-de2ned surface free of
pyrolysis, and recondensation is given in Table 1. cracking; (2) gas and solid are in local thermal equilib-
Wood drying, pyrolysis, and combustion consist of rium; (3) diAusive transport of species within the pores
two separate domains, a porous solid and an external is negligible; (4) the inertial terms within the mo-
gas phase with the surface of the char providing the mentum balance equation are negligible, and the
interface between these two domains. As the surface Bow can be described using Darcy Bow; and (5) the
is heated, the wood is 2rst dried and then pyrolyzed shrinkage occurs only in the radial direction. The 2rst
by radiant and convective heat transfer. A small assumption must be applied with care. Although this
portion of the pyrolysis gases and water vapor are is a common assumption, there are few real cases
K.M. Bryden et al. / Biomass and Bioenergy 22 (2002) 41–53 45
Table 2
Summary of the equations used to model solid phase pyrolysis of wood
Heat release rate ė = k1 ˜W Ih1 + k2 ˜W Ih2 + k3 ˜W Ih3 + fk4 YT g Ih4
+fk5 YT g Ih5 + (k6 ˜M − k7 GV )Ih6
one-dimensional media. Derivation of the solid phase 104 to provide a drying plateau between 100 C and
◦
at a rate proportional to the mass Bux of water vapor. values and correlations used for the physical param-
k
eters are presented in Table 3. The number of grid
Water vapor →7 moisture; points is chosen to provide good spatial resolution of
the steep temperature and species gradients encoun-
where tered. To achieve this, the number of grid points is
!˙ r = − dGV =d x = k7 GV ; T ¡ 95 C
◦
varied depending on the thickness of the wood and
◦
(2) the pyrolysis conditions. The number of grid points
!˙ r = 0; T ¿ 95 C: for the solid phase ranged from 21 to 1201. The time
steps for the solid phase are chosen to ensure stability
The proportionality constant is chosen by comparison
and accuracy of the solution. The time steps ranged
with the experimental results. A recondensation factor
from 1 × 10−4 to 1 s. Details of the numerical model
of 125 cm−1 is used in all cases [1].
are given in Ref. [1].
4. Numerical model
5. Validation of the model
The conservation equations for the solid domain are
solved using second-order accurate 2nite diAerencing. The model was validated using the experimental
A moving boundary incorporates both char shrink- work of Tran and White [27]. In these experiments
age and surface recession due to char combustion and wood blocks, built by gluing strips of wood together
gasi2cation. The diAerenced equations developed are to form 15 cm ×15 cm ×6:4 cm blocks, were exposed
implemented in a Fortran-based computer code. The on one of the 15 cm × 15 cm sides in air to a radiant
Table 3
Values and correlations of physical parameters used in the model
1.5
Southern Pine
1.0
0.5
0.0
20 30 40 50 60
-1
Basswood
1.0
0.5
0.0
20 30 40 50 60
1.5
Red Oak
1.0
Fig. 1. Internal temperature history of 64 mm thick red oak exposed 0.5
on one surface to a 38 kW m−2 radiant heat Bux;—model results,
the shaded area is the range of experimental results from Ref. [27]. 0.0
20 30 40 50 60
-2
Heat Flux (kW m )
Table 4
Wood properties used in the model
thermally thin regime, pyrolysis is divided into kineti- impact the interpretation of the Biot number. In tran-
cally controlled pyrolysis and heat transfer controlled sient conduction the error associated with the lumped
pyrolysis based on the time scales of the thermally capacitance method (thermally thin assumption) is
thin combustion and pyrolysis kinetics [30]. Based on small if Bi ¡ 0:1 [31]. For the case of solid particle
the modeling results, it is suggested that in addition drying, Ragland and Borman [32] recommend that the
to thermally thin and thermally thick, a third regime particle be considered to be thermally thin if Bi ¡ 0:2.
be added—the thermal wave regime. Based on a review of the model output, the higher
The pyrolysis cases discussed here are for a 2xed limit of Bi ¡ 0:2 is appropriate. This results in maxi-
background temperature that provides a radiant Bux mum temperature diAerence across the particle during
that dominates the heat transfer to the particle. Oxygen pyrolysis of about 30 –35 K. In this case, the pyroly-
levels in the freestream are set to 0% with no gas phase sis rate obtained from using the average temperature
or external char reactions. The half-thicknesses exam- varies by ¡ 10% from the pyrolysis rate obtained con-
ined range from 50 m to 5 cm. Background tempera- sidering the temperature gradient. This is reasonable
tures range from 800 to 2000 K, and moisture contents based on the available kinetics and physical properties.
range from 0% to 30%. This covers a wide range of Since moisture increases the conductivity of wood, the
wood combustion interests, including 2res with rela- Biot number increases as the particle dries. Because
tively low temperatures; combustion of large particles, of this, the limiting Bi number for thermally thin py-
such as wood chunks or logs in a 2xed bed at high rolysis occurs after the wood is dried, and hence the
temperature; wood chip gasi2cation and combustion; wood particle size limit for thermally thin combustion
and suspension burning. is independent of the moisture content.
The Biot number, based on the conductivity of dry In thermally thin pyrolysis of a thin wood slab
wood and modi2ed to account for radiant heat transfer, exposed to relatively low temperature (e.g. 50 m
can be used to assess the relative rates of internal and half-thickness and 800 K), the resistance to heat trans-
external heat transfer. fer within the particle is small compared to the exter-
nal heat transfer. Drying and pyrolysis occur in series
Bi = hrad Lc =; (3) (Fig. 3). Moisture content and particle size do
not aAect the pyrolysis rate. At 2000 K, a 15 m
where
half-thickness (30 m thick) is the largest size for a
hrad = ’(Ts + T∞ )(Ts2 + T∞
2
): (4) wood slab that the thermally thin assumption is valid.
This size limit increases to 250 m half-thickness as
The surface temperature, Ts , is not known indepen- the temperature decreases to 800 K. For wood par-
dently from the model and varies during pyrolysis ticles that can be treated as cylinders the thermally
in most cases; therefore, it is assumed to be equal thin limit is a diameter of 60 m and 1 mm at 2000
to background temperature. This overestimates hrad ; and 800 K, respectively. For wood particles that can
to account for this, hrad is divided by a factor of 2. be treated as spheres the thermally thin limit is a
This approximation places hrad within about 25% of diameter of 90 m and 1:5 mm at 2000 and 800 K,
the actual value and therefore does not signi2cantly respectively.
K.M. Bryden et al. / Biomass and Bioenergy 22 (2002) 41–53 49
0.25 0.020
Total
Mass Flux (kg m s )
0.20
-2 -1
0.015
0.00 0.000
0.0 0.1 0.2 0.3 0.4 0 50 100 150
Time (s) Time (s)
Fig. 3. Mass Bux vs. time for poplar with a 50 m half-thickness Fig. 5. Mass Bux vs. time for poplar with a 0:5 cm half-thickness
and 30% moisture exposed to an 800 K radiant temperature Bux and 20% moisture exposed to a 1000 K radiant temperature.
in nitrogen.
0.07
Water vapor
o
Tars
0.6
sion between the thermally thick and thermal wave
800 K 1000 K
regimes. For the purposes of this study, the pyrolysis
0.4
wave regime was determined to be when at least 20% 2000 K
of the solid core is still undried and at least 20% of 0.2 1000 K
1500 K
Light HC
that drying and pyrolysis occur simultaneously for a 0.0 800 K
signi2cant portion of the combustion process. As the
0.03 0.1 1 10 30
char layer thickens, the heat transfer rate into the un-
Half-Thickness (mm)
reacted core slows down, and the drying and pyrolysis
rates gradually slow down (Fig. 6). After the particle Fig. 7. Pyrolysis product yields vs. thickness for poplar parti-
is dried, the temperature of the core rises quickly and cles exposed to various radiant temperatures and moisture levels
the small portion of the remaining wood is rapidly py- of—0% and, - - - 30%.
rolized. Product yield is a function of both moisture
content and particle thickness. Higher moisture con-
tent lowers the temperature of the pyrolysis region and carbons are inversely coupled, while the char yield re-
the temperature within the char, thus reducing the rate mains relatively constant. For small particles tar yield
of secondary reactions. This increases the tar yield and increases as a function of temperature from about 60%
decreases the light hydrocarbon yield. As particle size at 800 K to about 74% at 2000 K. Conversely, light
increases, the char layer thickens, providing more time hydrocarbon yield decreases as a function of tempera-
for secondary reactions and decreasing the tar yield. ture from about 10% at 800 K to about 5% at 2000 K.
This division between the thermally thick and the As particle size increases, the secondary reactions
pyrolysis wave regime occurs at Bi ≈ 10 based on reduce the tar yield and increase the light hydrocarbon
the conductivity of the dry wood. This limit is a weak yield. The impact of the secondary reactions increases
function of particle size and moisture content increas- with temperature. At 800 K the tar yield is reduced by
ing from Bi = 8 for 1 mm particles with 20% moisture about one-third from approximately 60% for 50 m
to Bi = 15 for 4 cm particles with 0.1% moisture. To particles to 40% for 3 cm particles, while the light
understand why this limit is a function of the Bi num- hydrocarbon yield is increased by about three times
ber, remember that the transient non-dimensionalized from approximately 10% for 50 m particles to 30%
temperature pro2le in a homogeneous, non-reacting for 3 cm particles. At 2000 K the tar yield is reduced
plane wall is a function of the Bi number [31]. As the by about 90% from about 74% for 50 m particles to
Biot number increases the temperature drop across the about 6% at 3 cm, and the light hydrocarbon yield is
particle increases. In moist wood the aAect is accen- increased by about 12 times from about 5% for 50 m
tuated by the energy required to dry the particle and particles to about 60% at 3 cm. At high temperatures,
the change in material properties as the wood is py- product yield is a weak function of moisture content.
rolyzed to char. The moisture slows the inward move- At higher moisture contents the temperature in the
ment of the thermal wave while the lower density of char layer is slightly reduced, reducing the rate of the
the char allows the temperature pro2les within the char secondary reactions.
to respond more quickly than the temperature pro2les Pyrolysis time as a function of particle size, tem-
within the unreacted wood. As a consequence, in large perature, and moisture content is summarized in
wood particles the pyrolysis and drying zones are ad- Fig. 8. As shown, the impact of moisture content on
jacent to each other and driven by a thermal wave. the total pyrolysis time is small compared to increases
The impact of particle size, temperature, and mois- in pyrolysis times due to changes in background
ture content on pyrolysis product yield is summarized temperature and particle thickness. As the parti-
in Fig. 7. As shown, the yields of tar and light hydro- cle becomes thinner at 800 K, the overall pyrolysis
K.M. Bryden et al. / Biomass and Bioenergy 22 (2002) 41–53 51
10
4
thermally thin, kinetically controlled combustion can
800 K
1000 K
be assumed within the region Bi ¡ 0:2 and Py ¿ 5.
Additionally, within a furnace or 2re environment the
3
10
1500 K
2
Py' = 5 2000 K assumption of Py ¿ 5 may be able to be relaxed at
10 higher temperatures. However, particle sizes smaller
Region 1
1
800 K
than 1 m are required to reach this regime at temper-
Time (s)
10
atures of 1500 K or higher. As shown, most pyrolysis
Region 4
10
0
1000 K within high temperature environments occurs in the
Region 2 thermally thick and pyrolysis wave regimes.
Fig. 8 provides insight to a number of practical
-1
10 Bi = 10
Region 3
-2
systems. For example, consider co-2ring very 2nely
Bi = 0.2 1500 K
10 chipped wood with coal. Assume Bat particles 0:2×2×
-3 10 mm in size. The half-thickness of the characteristic
10
0.01 0.1 1 10 100 length is 0:1 mm and typical background temperatures
Half-Thickness (mm) are between 1500 and 2000 K placing the pyrolysis
in the thermally thick regime. Moisture content of the
Fig. 8. Pyrolysis time vs. half-thickness for poplar particles exposed feed stock will not aAect the pyrolysis gas yield and
to various radiant temperatures and moisture levels of—0% and,
will have a limited impact on the pyrolysis time. Con-
- - - 30%. Region 1 is the kinetically limited, thermally thin
pyrolysis regime, Region 2 the heat transfer limited, thermally thin sider wood gasi2cation of poplar chips. Typical wood
pyrolysis regime, Region 3 the thermally thick pyrolysis regime, chip sizes are in the range of 0:3 × 1:5 × 3 cm, the
Region 4 the thermal wave pyrolysis regime. half-thickness of the characteristic length is 1:5 mm.
Using a background temperature of 1000 K, the py-
rolysis occurs in the thermally thick regime. Changes
time tends towards a constant time independent of in moisture content will impact pyrolysis time but not
moisture content or thickness. This is expected; in the product yield. Both stick wood pyrolysis and 2res
this region the particle is thermally thin and kineti- involve very thick particles (half-thickness ¿ 2 cm)
cally controlled. As temperature increases, this region and are in the thermal wave regime. In the case of 2res,
is reached at smaller and smaller particle sizes be- the thermal wave is so evident that pyrolysis rates are
cause the rate of pyrolysis increases exponentially as given in cm s−1 [33].
the temperature rises, requiring higher external heat
transfer rates to reach the kinetically limited region.
The relative rates of external heating and pyrolysis 7. Conclusions
can be assessed by considering the external pyrolysis
number, Py . The second or external pyrolysis number Results from a detailed computational model show
is that the pyrolysis rate of wood depends primarily
on radiant surface temperature and particle size, and
Py = hrad =(kpyr W cW d): (6)
secondarily on particle moisture. Predicted pyrol-
The thin dotted lines represent the pyrolysis time ysis times ranged from 10 ms for small particles
for an in2nitely thin, kinetically controlled particle. at 2000 K to 80 min for large particles at 800 K.
The diAerence between the thin dotted line and the Yields of tar and light hydrocarbons depend on par-
solid line at the same temperature can then be seen ticle size and temperature and are inversely coupled,
as the error associated with the in2nitely thin, ki- while the char yield remains relatively constant. Four
netically controlled assumption at various particle pyrolysis regimes are denoted: (1) thermally thin—
half-thicknesses. Pyle and Zaror [30] recommend a kinetically limited, Bi ¡ 0:2 and second Py ¿ 5;
limit of Py ¿ 10 for the thermally thin, kinetically (2) thermally thin—heat transfer limited, Bi ¡ 0:2
controlled regime. As shown, the error in pyrolysis and Py ¡ 5; (3) thermally thick, 0:2 ¡ Bi ¡ 10; and
times at Py = 5 is ¡ 25% at 800 K. At higher temper- (4) the thermal wave regime, Bi ¿ 10. Most practical
atures this error is signi2cantly smaller. Based on this, applications are in regimes 3 or 4.
52 K.M. Bryden et al. / Biomass and Bioenergy 22 (2002) 41–53
[33] Forest Products Laboratory, Wood handbook: wood as an (International) on Combustion. Pittsburgh: The Combustion
engineering material, agricultural handbook 72. Washington: Institute, 1976. p. 1459 –70.
US Department of Agriculture, 1987. [37] TenWolde A, McNatt JD, Krahn L. Thermal properties
[34] Siau JF. Transport processes in wood. New York: Springer, of wood and wood panel products for use in buildings.
1984. DOE=USDA-21697=1, Oak Ridge National Laboratory, Oak
[35] Panton RL, Rittman JG. Pyrolysis of a slab of Ridge, 1988.
porous material. In: 13th Symposium (International) on [38] Stull DR. JANAF thermochemical tables. NSRDS-NBS 37.
Combustion. Pittsburgh: The Combustion Institute, 1971. US Government Printing OHce, Washington, 1971.
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[36] Lee CK, Chaiken RF, Singer JM. Charring pyrolysis of
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