Emp S3

EPSON LCD PROJECTOR
Multimedia Projector
RS-353
EPSON
INTRODUCTION
This Service Manual describes of the hardware information which is necessary for the
smooth field service of the DATA PROJECTOR and the trouble shooting.
As the primary technologies will be supplied with the service bulletin, you may update
this manual.
HOW TO USE THE SERVICE MANUAL

Since the service manual describes the topics which may be required in the field
maintenance, you may utilize this for repair or diagnosis of failures. The contents are as
following. Before you start the maintenance service, read every safety precautions and
observe safety precautions and observe safety rules.
precautions
chapter 1: GENERAL (PART NAME, SYSTEM FUNCTION, SPECIFICATION, etc...)
chapter 2: THEORY OF OPERATION CONNECTION,
FUNCTION OF UNITS, etc...)
chapter 3: DISASSEMBLE &ASSEMBLE (ASSEMBLY PROCESS for MAIN FRAME
REMOTE CONTROLLER)
chapter 4: TROUBLE SHOOTING (TROUBLE SHOOTING FLOW CHART, etc...)
chapter 5: FUNCTION TEST, ADJUSTMENT (TEST PROGRAM, ADJUSTMENT
FLOW, etc...)
Appendix PARTS LIST, ASSEMBLY DRAWING, etc...
RADIO FREQUENCY INTERFERENCE SELF RESTRICTION

This product is the type 1 information equipment and uses radio frequency energy and
fully complies with the limits for the specifications in the computer information
equipment radio interference regulation rules). If not installed and used properly
manufacturer’s instructions, may cause interference to radio and television reception.
TRADEMARK
NEC and PC-98 SERIES are the trademarks of NEC CORPORATION.
IBM and DOS/V are the trademark or the registered trademark of International
Business Machines Corporation.
Macintosh and Power Book are the registered trademarks of Apple Computer Inc.
Windows is the trademark of Microsoft Corporation.
EPSON is the trademark of SEIKO EPSON CORPORATION.
NOTICES
1. This document should not be reproduced in whole or in part without the written
permission of SEIKO EPSON CORPORATION.
2. Any of description in this document is the subject to change without notice in future.
3. The information and specification in this document are the most up-to-date at the
time of publication. However, we are unable to guarantee the accuracy of printed
material after the date of publication. In case of any mistake or lack of description,
please kindly notify us to correct.
4. Any influence by utilizing the document may be out of our responsibility regardless
the item 3 above.
1996 SEIKO EPSON CORPORATION
Record of Revisions
History Issued Date Alternation
REV-A Original Issued (RS-353)
Memo Random
Free area to memorize any important technical information here.

PRECAUTIONS
1. MAINTAIN THE SAFETY OF OPERATORS
(1) PROTECTION FROM ELECTRIC SHOCK

* Whenever doing any repair work on the product, be sure to turn off the power switch
and remove the electric power cable from the electrical outlet.
* Whenever inevitably turning the power on to the product opening the case or cover
(adjusting process) be sure to take off any metallic materials such as a watch, cuffs,
rings, and tie pins which may touch the metallic part of the product and dangerous of
electric shock.
(2) PROTECTION FROM ACCIDENTAL INJURY

* Be sure not to touch the lamp and its circumstances after the power is turned off, they
may be heated up even after the cooling down process was ended. Also make sure
not to touch the light source and its circumstances during the operation of adjustment
as turning the power on.
* Make sure to protect your hands by gloves from sharp edges during assembly and
disassembly.
Do not look into the light source or lens while the lights is on. Protect eyes from being
damaged.
(3) PROTECTION FROM ACCIDENTS

* Any operation should be done while the device placed on a flat and stable place to
prevent the device or parts from being dropped. Be careful not to place tools and parts
on the device or at your feet.
* Whenever doing any repair work on the product, be sure to away from a place for
foreigner come across in order to prevent the product from being used in incomplete
condition or accidental near miss. Be sure not to leave the product during any repair
work.
* Be sure to use attached power cable when you supply the power to the product.
2. SAFETY MAINTENANCE
(1) ELECTROSTATIC DISCHARGE

* Whenever doing any repair work on the product, be sure to wear the wrist band and
the electrostatic mat with grounding. When replacing any electric components
(Boards and Light Bulb), it is recommended to touch the electrostatic plastic bag of
the component to the metallic part of the product once before take the component out
from the plastic bag.
(2) LIMITATION OF PARTS

* Use only authorized or supplied parts from EPSON for the replacement of mechanical
parts including the light source lamp, fuse, air filter and soon.
* Use only the power cable and the interface cables which come with the product.
(3) Others
* Visually check the distortion or dirt at the connectors of the power cable. If dirty, clean
off, and if distorted, replace the cable in order to avoid firing, by the flush over
phenomenon.
When plug the internal connector cables or the interface cables, be sure to fully plug
into the connectors until it stuck to the connector edge.
*When remove the FPC cable of the light bulb, be sure to remove the connector lock in
advance. The connector lock should be unlocked by pulling up the both end of
connector lock simultaneously with tweezers.
* Whenever doing removal of parts or repair work on the product, make sure that the
work is done in a clean room, free of dust and dirt in order to keep the optical element
away from dirt.
3. REQUIREMENT FOR THE MAINTENANCE PERSON
Authorized person should have the following knowledge and skill for the maintenance
of RS-353.
* Need to be trained by EPSON authorized maintenance training program and to be
authorized as a service engineer.
* Need to sufficiently understand the operation and the descriptions of this service
manual.
* Need to have the basic knowledge of electricity (safety operation, circuit diagram,
electrostatic, and else...)
4. OTHERS
* Any questions on the maintenance including supply of the service parts or

contents of the document would like to be contacted to the below address. Any
technical information about amendments is occasionally available as the service
bulletin.
SEIKO EPSON CORPORATION

4897 OH-AZA SHIMAUCHI,
MATSUMOTO-SHI, NAGANO-KEN 390 JAPAN
TEL: 81-263-47-0550
FAX: 81-263-48-2843
ATTN: VI QUALITY ASSURANCE SEC.
Index
Chapter 1 Product general
1.1 Product general.. ......................................................................................... l-l

1.2 Part name.. ................................................................................................ . 1-2
1.2.1 Outside view of main frame ............................................................... 1-2
1.2.2 Inside view of main frame .................................................................. l- 4
1.2.3 Outside view of remote controller ...................................................... 1-5
1.2.4 Inside of remote controller ................................................................. l- 6
1.3 Connection ................................................................................................. l-7
1.3.1 IBM DOS/V or compatible ................................................................. l-7
1.3.2 Macintosh .......................................................................................... 1-8
1.3.3 NEC PC-98 or compatible ................................................................. 1-9
1.4 Main component.. ....................................................................................... l-10
1.5 Specifications ............................................................................................. 1-13
1.6 Interface specification ................................................................................ 1-14
1.6.1 Mouse interface specification ............................................................ 1-14
1.6.2 Computer interface board .................................................................. 1-18
1.6.3 Computer audio input ........................................................................ l-18
1.6.4 Video interface board ........................................................................ l-19
1.6.5 I/O terminals layout (undefined) ........................................................ l-20
Chapter 2 Theory of operation
2.1 Hardware .................................................................................................... 2-l

2.1 Electrical system connections ........................................................... 2-2
Optical system connections ............................................................... 2-3
2.2 Power supply unit ......................................................................................
2.3 Main board ................................................................................................ .2-6
2.4 Driver board ............................................................................................... .2-10
2.5 Interface board unit .................................................................................... 2-12
2.6 Operation panel .......................................................................................... 2-13
2.7 Receptor board .......................................................................................... 2-13
2.8 Speaker unit .............................................................................................. .2-13
2.9 Light guide block ........................................................................................ 2-14
2.10 Light bulb R/G/B to prism unit ..................................................................
2.9.1 Light bulb R/G/B ................................................................................ 2-16
2.9.2 Prism unit .......................................................................................... 2-17
2.11 Projection lens ........................................................................................... 2-18
2.12 Lamp housing ........................................................................................... 2-19
Chapter 3 Disassembly and assembly
3.1 Disassembly and assembly procedures ....................................................
3.2 Disassembling and assembling the LCP main unit.. ..................................
3.2.1 Removing the lamp inner housing.. .................................................. .3-4
3.2.2 Removing the upper case unit and handle.. .....................................
3.2.3 Removing the air filter flame.. ........................................................... .3-7
3.2.4 Removing the main board block.. .....................................................
3.2.5 Removing the exhaust fan unit.. .......................................................
3.2.6 Removing the safety switch.. ............................................................ 1
3.2.7 Removing the operation panel .........................................................
3.2.8 Removing the speaker units.. ...........................................................
3.2.9 Removing the receptor board assembly..
3.2.10 Removing the driver board assembly .............................................
3.2.11 Removing the power supply unit ....................................................
3.2.12 Removing the interface unit assembly.. .......................................... 7
3.2.13 Removing the lamp outer housing unit.. .........................................
3.2.14 Removing the foot adjuster unit.. .................................................... 9
3.2.15 Removing the optical block ............................................................ .3-20
3.2.16 Removing the projection lens unit (PLU) ........................................
3.2.17 Removing the cooling fan/optical head unit/light guide 2
3.2.18 Removing the upper light guide from the light guide unit.. .............
3.2.19 Removing light valves and B.. ................................................ .3-25
3.2.20 Removing the prism unit.. ............................................................... .3-26
3.2.21 Removing the inlet unit.. ................................................................. .3-27
3.3 Disassembling and assembling the remote control unit ............................
Chapter Troubleshooting
4.1 Before starting troubleshooting procedures ..............................................
4.1 Tools and accessories required for troubleshooting.. ...................
4.1.2 Field replacement parts.. ..............................................................
4.2 First action .................................................................................................. 4-2
Chapter Adjustments
5.1 Focus alignment adjustment .....................................................................
5.1 Preparations.. ...................................................................................
5.1.2 Focus adjustment.. ...........................................................................
5.1.3 Alignment adjustment.. .....................................................................
5.2 Image adjustment program.. ......................................................................
5.2.1 Conditions that require the adjustments provided by the
image adjustment program.. ............................................................. 0
5.2.2 Running the program ....................................................................... 1
Appendix
Al -A3 Exploded diagram
Circuit diagram
Al 9 Chromatcity diagram
Chapter 1
Product general.
1.1 PRODUCT GENERAL
RS-353 DATA PROJECTOR designed as the new model of RS projector series
is the portable, easy to use presentation device with VGA resolution to
project enhanced color images from the personal computers CRT and any video
equipment such as VCRs, video camcorders and video disc players.
Figure I- 1
FEATURE OF LCP
* Portable light weight, compact size
The new type of power unit and circuit board ‘and the simple structure enables to
minimize the body in A4 file size with the weight of 6.7 kg(lkg lighter than the
conventional projectors). An optional carrying case will be useful in transporting.
Bright and clear image
The high performance zoom lens, the new type of high brightness lamp and the
optical block enable to achieve a wide projection image from to 300” (projection
distance 1.2 to 12.3 m). An optional high brightness screen will supply the high
brightness (400 lx which is 30 percent more than that of the conventional projectors)
even in the right ambient.
* High resolution full color (16770 thousands colors)
3 (R, G, and B) of TN liquid crystal panels of 307,200 pixel will supply VGA resolution
of 640 x 480 dots (approx.920 thousand pixels). The grid between pixels of the liquid
crystal panel is thinner than that of the conventional projectors to provide sharp
contrast.
* Standard attachment of remote controller
The easy to use controller designed for satisfying the presentation tools enables to
handle various functions. The main operations for the functions are controllable with
one hand. If using the controller with an optional cable, you can use it as a computer
mouse.
* Connectivity with various computers
The advanced data signal determination function enables RS-353 to connect with
various computers such as EPSON PC, IBM PC (include DOS/V compatibles),
Macintosh, and NEC PC-98 series. It also determines video signal of NTSC, PAL,
SECAM.
*Projector conforming to DDC
RS-353 conforms to DDC standards. When you connect this device to the
computer conforming to DDC, the output signals of it are automatically converted into
VGA images and projected.
* Simple Maintenance
the maintenance easy. Number of adjustment process is also minimized.
1.2 PART NAME
1.2.1 OUTSIDE VIEW OF MAIN FRAME
Temperature indicator
Foot adjuster lever

Figure 2
button
lamp
button
button
select button
select lamp
status lamp
adjust button
adjust button
1 button
Figure 3
l-2
Speaker
Input/Output interface
Power inlet
Figure 4
Input/Output interface
Figure 5
Lamp
Foot
Figure I- 6
l-3
1.2.2 INSIDE VIEW OF MAIN FRAME
Safety switch Power supply u it

\
Figure 7
unit Operator panel
Figure 8
l-4
12.3 OUTSIDE VIEW OF REMOTE CONTROLLER
Remote controller
LED
EP SO N
Figure 9

12.4 INSIDE VIEW OF REMOTE CONTROLLER
Figure 10
Figure 11
l-6
1.3 CONNECTION
IBM DOS/V or compatible
Desktop type
cable (Black)*
Audio cable*
Figure 12
Note type
Computer cable*
Audio cable*
* Attached accessories
Figure I- 13
l-7
Macintosh
(1) Desktop type
Figure 14
* Attached accessories
Dip switch settings are required according to the machine type.
Refer to the following table for detail. (Default setting is MAC13 mode.)
Switch A “ON Switch B “ON
MAC1 3” Mode 8
Switch A
MAC1 6” Mode 8
Switch B Multi Res.
Figure 15
(2) Power Book
Audio cable*
*Attached accessories Figure I- 16
1-8
NEC PC-98 or compatible
(1) Desktop type
Attached accessories
Figure  
Note type
Attached accessories
 

1.4 MAIN COMPORNENT.
Main board
Figure 19
Driver board
Interface unit
Figure 21
l - 1 0
Power supply
Figure 22
Light Guide block
Figure 23
Optical Head unit
Figure 24
l-l 1
Projection lens unit
Figure 25
Lamp inner housing
Figure 26
Operation panel
Figure I- 27
1-12
1.5 SPECIFICATIONS
 
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    
   


 

    
      

1.6 INTERFACE SPECIFICATION
1.6.1 Mouse Interface Specification
(1) Features
interface supports a keyboard as well as a mouse.

-Mini DIN connector
data communication is enabled.
a) port pin assignments
Figure 28 Mini DIN connector
b) port driving procedure

Using the IBM PC/AT protocol which manipulates the High/Low level of Data/Clock
signals, RS-353 communicates with the peripherals
1-14
 ADB port
Features
10 kbps serial bus

*This interface supports a keyboard or a mouse.

*Mini DIN connector
data communication is enabled.
a) ADB port pin assignments
Figure 1- 29 Mini DIN 4-pin connector
Table 3 connector pin assignments

Pin Signal Functions
1 ADB I/O data bus. This is the open collector signal pulled up to
through the 470 register on the main logicboard of a computer.
2 POWER ON In Macintosh II family this pin is connected to the pin 4 by the use of
some key on the ADB keyboard until this signal turns on the power.
In other models this pin is not connected.
3 output
4 GND Ground
b) ADB port driving procedure

ADB device communicates with Mac through the protocol specified by Apple
computer Inc. which manipulates the level of ADB signals.
c) ADB port current limitation

Through the bus current is supplied to ADB device. The total current consumed
by the device must not exceed 500
(ex.) The current consumed by an ordinary mouse is approx. 20mA.

(3) PC-98 mouse port (bus mouse)
Features
The port supports the only input data from a mouse. (I/O data communication is

disabled.)
D-Sub
 connector
a) PC-98 mouse port pin assignments
Figure I- 30 D-Sub connector
Table 4 Bus mouse connector pin assignments

Pin Signal Functions
1 output
2 XA Encoder input from the mouse. Counting the data from pulse generator in a
mouse.
3 XB Same above
4 YA Same above
5 YB Same above
6 LEFT Input from a mouse button. Detecting ON/OFF of the left button on a
7 NC
8 RIGHT Input from a mouse button. Detecting ON/OFF of the right button on a
mouse.
9 GND Ground
b) For 98NOTE after 98NOTE Light and

For the device after
Pin Signal Pin connection
1
2 VA
3 XB
4 YA
5
6 LEFT
7 NC
8 RIGHT
9 GND
1-16
Mouse emulation function
(1) The function converts the data transmitted from a remote controller into the
mouse data for the the ADB, the PC-98 bus or a serial mouse. In RS-353
the function does not support a serial mouse. In the I/F CPU the function
controls the mouse CPU, which controls the multi-mouse port.
(2) Multi-mouse connector mode

Mode ID 0 ID 1 Note
Serial mouse ov ov not supported in RS-353
ov 5v
ADB 5v ov
PC-98 5v 5v
(3) The mouse is specified by the cable connected to the multi-mouse connector.
(5) The current capacity of the multi-mouse port

The supplied current capacity is 50
(ex.) The current consumed by an ordinary mouse is approx.
(6) In sleep mode

Also in sleep mode the mouse emulation function is enabled.
1-17
1.6.2 Computer interface board
Computer video input D-SUB 15
Blue video GND
1.6.3 Computer audio input
Stereo mini jack with 2 circuits for detection pin

(The detection pin which is not required for audio input, is equipped for audio out
terminal.)
Multi-mouse jack
jack
1-18
1.6.4 Video interface board
(1) S-terminal input

Mini DIN with a detection pin
pin: GND
3 pin: Y signal input
4 pin: C signal input
5 pin: Input detection terminal
(2) CVBS input

RCA Gold plating (only insertion part), Light angle
Color: yellow
1 pin: GND
2 pin: Video input
(3) Video audio input L, R

RCA Gold plating(only insertion part),. Light angle
Color: L white R red
GND
4 pin: Audio R return 5 pin: Audio input L
7 pin: Audio L return 8 pin: Audio input R

(4) Audio output
Stereo mini jack with 2 circuits for detection pin
pin: GND
2 pin: Audio output L 3 pin: Audio output R
5 pin: Detection of Line-out jack insertion
The other pins: NC
1.6.5 terminals layout (undefined)
The terminals listed above are vertically located in two rows on the rear panel.
Left row, from bottom to top output (stereo mini)

audio input (RCA-right-red)
*Video audio input (RCA-left-white)
-Video CVBS input (RCA-yellow)
*Video S-terminal input (mini DIN 4)
Right row, from bottom to top *Computer audio input (stereo mini)
Computer video input (D-SUB 15)
-Multi-mouse jack
l-20
Chapter 2
Theory of Operation
2.1
The hardware of LCP is distinguished in the optical system and the electrical system.
The lower level beyond the breaking line in the Figure shows the optical system, and
the upper level shows the electrical system.
Power supply MAIN BOARD

UNIT Generate the Light Valve
Generates DC R/G/B memory and the drive
voltage signal.
Conduct setting of the initial Detect the
for the electric operation of circuit and
circuit. control the interface. IRS232 /remote
Generates DC Conduct the internal control
voltage fo (Sensor, Fan, Speaker,
the Light Source. Remote Controller)
LIGHT VALVE PRISM LENS UNIT

Focus/Zoom
-t-com po si te
EXHAUST FAN 2
LAMP HOUSING
LIGHT VALVE Note: Cooling fan cools the light valves
BLOCK Divide the
light Into 3 by of R/G/B (LCD panel)
Lens, filter, and Mirror Note: Exhaust fan exhausts mainly the
heated air around the light source.
Figure 
(Projection process outline)
signal is provided in digital or analog from a computer through the interface
board (Analog signal should be once changed into digital signal by the main board.)
signal (digital) is once stored in the video memory on the main board then the
driver board generates signals to drive the light valves R/G/B.
light valves R/G/B are individual panels each others. They work to shut or
transmit the lights from the light valve block.
lights transmitted through the light valves will be combined the prism and
projected through the lens unit.
2-l
2.1.1 ELECTRICAL SYSTEM CONNECTIONS
Electrical units are physically connected mainly to the main board as shown below.

 .
Main board
side)
 
   

        
      
COOLING  COOLING   
   

MAIN    
      
       
   
     
   
  
   
    
2-2
2.1.2 OPTICAL SYSTEM CONNECTIONS
The optical systems consists of 4 blocks LAMP INNER/OUTER HOUSING, LIGHT

GUIDE UNIT, OPTICAL HEAD, and PROJECTION LENS) as shown below.
Lamp inner/outer housing Light guide unit Optical head Projection lens
\
Figure
Optical head
Figure 4
UNIT NAME FUNCTION REMARKS

LAMP NNER/OUTER nc ude one METAL HAL I DE LAMP as a I ght source. Lamp
I NG inner housing and outer housing aie mounted
LIGHT GUIDE UNIT Disperse the light from the Light Source
and uniform by the LENS ARRAY A/B.
Disperse the light in three (R/G/B) factors.
PROJECT ION LENS 4) and Focus adjustment
2-3
2.2 POWER SUPPLY UNIT
The Power Supply unit includes DC regulator, exhaust fan and interlock switch with
lump cover.
The Power Supply unit generates the voltage for the control circuit
and for the light source lamp from AC input.
Although the outline of its function is shown below, please never disassemble the
power supply unit at the field maintenance service.
Power supply unit,
Figure 5
(1) Function block

INTERLOCK SW POWER SW
i
i
AC IN
i
i
SAFTY MAIN
SWITCH BOARD
(overheat CN 505
protection)
i
CONNECT TO MAIN BOARD AND DRIVER BOARD
Figure 6
 The Interlock switch is built for the safety purpose. The Interlock switch will shut the supply of AC power
by opening the lamp cover at the bottom of main chassis.
The input signal from the safety switch is prepared for the protection of over heat. It stops the output to
the power for the Light source lamp In case of detecting over heat of Lamp Housing area.
2-4
(2) Outline of function
* The Interlock switch is accordingly work with the lamp cover at the bottom of main
chassis. It is normally at the ON position. It will shut the AC power by opening the
lamp cover.
Cable connected to the connector CN 505 on the main board is the signal line to
indicate the conditions of two fans (exhaust fan and inhale fan) which are connected
to the connector CN 502 on the main board. They will shut the power to the
light source lamp for preventing over heat in case of the fan malfunctionally stops
rotating.
The filter/rectification circuit work to neglect noise on the AC line and generate DC

voltage for the regulator.
The regulator generates the various level of DC voltage as shown in the below table in
the switching regulator. The regulator detects the voltage output level at the line
and feed back to the switching circuit to maintain the output level stable regardless the
load variation.
The inhale fan is built for exhausting the heat generated in the power supply unit. The

heat exhausted by the inhale fan will be exhausted outside by the exhaust fan which is
connected to the’connector CN 503 on the main board.
(3) Pin assignment
Pin No. I/O Signal

1 IN Lamp on/off
2-9 Ground
7 OUT
a OUT
9 OUT
OUT
2-5
MAIN BOARD
The driver board controls the center of the product. It consists of CPU, P-ROM, video
memory, digital video processor, and circuits for operation panel control, interface
control, fan control, speaker control, receptor board interface control, and etc...
The driver board controls everything except to generate the video signal. The driver
board is available as a unit for the service parts, the following components are also
available as an individual replacement.
Include a firmware to set the initial value and control the function of LCP.
Fuses For the protection of electric circuit. Detail is shown below.
Fuse Specification Purpose

451 ROM/Interface
Fan/Speaker
Interface
A/D Converter
All Circuits/CPU/Interface
Receptor circuits
Figure 8
2-6
(1) Main board circuit block
Fuse
502
Connect to the
with cable
-
N505 POWER ON
Figure 9
2-7
Outline of function
* When the power turns on, the driver board resets the reset signal which is controlled
by and the CPU reads the program from flash ROM and write it into RAM
Then the CPU sets functions according to the program and indicates the
initial image.
* There is a digital video at the interface between the video board to generate a
timing of indicating the image data received or execute the data bit converting (A/D)
for writing the received analog image data to S-RAM.
* Memory controller executes read/write of indication data to S-RAM. Video

signals (Analog/Digital) provided through the interface board are once stored in the
video RAM.
* The data stored in the S-RAM is converted in analog signals by D/A converter.
The output will be divided into 8 bits for each of R/G/B light valves by amplitude circuit
and clamp circuit.
* Digital R/G/B input signal is synchronized its indication data and the control timing by
three states buffer before output to the driver board.
* Analog R/G/B signal is amplified by the amplitude circuit and converted its individual
signals into data of 7 bits each by A/D converter circuit before output to the driver
board.
Analog R/G/B output signals will transmit the different ways in each case of the
analog input and the digital input.
(1) in case of analog R/G/B
The output of video amplitude will be output via video buffer.
(2) in case of digital R/G/B
The digital indication signals output from the driver board is once
converted into analog signals by the circuit and the D/A converter before
output through the video buffer.
* Audio input is controlled its volume (Laud/Quiet/Mute) by the audio control circuit and
amplified by the audio amplitude circuit before output to the speaker unit (Right/Left)
through the driver board.
* Audio input signal is transferred to the audio output interface via audio control circuit.
2-8
* The RS-353 is provided with a timer circuit that controls the operating time of the light
source valve. It’s operation is described below.
Light source state Lamp monitor state
When the operating time of the light The lamp monitor continues to flash red
source valve exceeds 700 hours. and orange for 5 minutes after it is turned
on. (The light source stays on)
When the operating time of the light The lamp monitor flashes in green and
source valve exceeds 1000 hours. orange. (The light source goes off)
When the light source valve runs out The lamp monitor lights in red.
before it’s life.
If the above phenomenon is observed, it is necessary to replace the light source valve
and reset the timer as follows:
While holding on the MENU and SYNC- switches, press and hold the POWER switch
until the three monitor lamps (Operation monitor, Lamp monitor, and Temperature
monitor) start flashing simultaneously in orange (for approx. 3 seconds).
2.4 BOARD
The driver board has a circuit for converting the signal from the main board into six
states of analog signals and controlling the brightness and detecting the temperature.
The board is a subject of replacement as a unit in the maintenance service except the
fuses on the board shown below.
Fuse Specification Usage
(600mA) Video AMP
(600mA) Valve Driver
(520mA) Control circuits
Figure 10
(1) Outline of function
The signals output from the main board is once converted

into analog signals by the digital to analog) before output to the driver
circuit for light valves.
The timing signals (which are for monitor) output from the main board is converted into
the signals for light valves (LCD) by the before output to them.
The sub-brightness circuit modifies the output level of the R/G/B analog signals with
controlling the clamping circuit for analog display signals.
The temperature detection circuit is installed for overheat protection of the circuit
section. If the temperature rise of the section is more than certain degrees, the circuit
causes an interrupt to the CPU on the main board.
(2) Circuit block diagram of Video board
detection
DAC
Display 2
utput clump
Connect to
ROT
the main
J
r
 

INTERFACE BOARD UNIT
This unit consists of the two board with interfaces which can be connected to
the external devices (Host computer, External speaker, Video device).
The unit involves the input/output interface connector and the noise filter circuit.
Figure 12
Interface board
Current Noise filter C
Corn connector N
Computer Noise filter

In connector
control
Audio 102 RIL

In
Interface board
S - V i de o Noise 13 C
N
V i de o I n Noise filter
A u di o L
A u di o R
Noise filter
Audio 102
Out
Figure 14
2-12
2.6 OPERATION PANEL
This panel includes the board on which eight switches and six are installed, and
is connected to the connector CN 504 on the main board.
Figure 15
2.7 RECEPTOR BOARD
There is one detector for detecting the infrared signal mounted on the receptor board.
The receptor board attached to the power supply unit is placed at the front face of the
main unit. Controlling of any signals received by the receptor board is transferred to the
CPU as interrupt signal.
Figure 16
2.8 SPEAKER UNIT
The speaker is equipped inside the upper case. The audio signals from the amplitude
circuit on the video board are output to the speaker. Also, audio signal is available
from externally connected speakers. In this case, the balance between the internal
speakers and the external speakers is adjustable by the fader function.
Figure 17
2-13
LIGHT GUIDE BLOCK
The light valve block eliminates ultraviolet rays which are harmful to the light valve and
uniforms the intensity of the light from the light source lamp before dividing it into 3
light outputs(R/G/B). There are lenses and mirrors for dispersing the light built in the
block. The below drawings show the appearance and the internal block of the light
valve block.
Figure 18
B A DM
lens unit
Figure 19
2-14
Multi-lens A/B
Dispersion of the light from the light source lamp by the multi-lens roughly
uniform the brightness. The UV filter coated on the surface of the multi-lens array
eliminates ultraviolet rays.
PBS (Polarizing Beam Splinter)

The light dispersed through the multi-lens A/B is further dispersed through PBS for
the light intensity to be uniformed.
Lens adjustment unit

Adjust the distortion of the light applied through (l),(2).(4) CDM is a light filter
looks red in the visual light. The filter transmit only the red light and reflect
blue and green lights from the light source.
CDM
CDM is a light filter looks red in the visual light. The filter transmit only the
red light reflect blue and green lights from the light source.
GDM
GDM is a light filter looks blue in the visual light. The GDM filter transmit only the
blue light from the light source. Since the input light to the GDM is only blue and
green lights by the CDM as described above, green light is reflected by the GDM
and provided to the condenser lens G.
Condenser lens F/E

The condenser lens D/E collects the light dispersed by the GDM in order to protect
reduction and provide to the mirror at the next stage.
Condenser lens R/G/B

To collect the lights dispersed into R/G/B.
Polarization unit R/G/B

To control the color of dispersed lights into red/blue/green by the CDM and GDM.
Films in the colors shown below are placed on the each sheet of polarization unit.
NAME COLOR OF FILM

POLARIZATION GREY
POLARIZATION G BLUE
POLARIZATION B RED
2-15
2.10 LIGHT R/G/B to PRISM UNIT
LIGHT
The light valve R/G/B each is a high density liquid crystal panel of 307,200 pixels (liquid
crystal shutter) in 26.9 20.2 mm(H). It can control the condition of the twist
level of the liquid crystal shutter in 8 degrees from the fully closed condition (no
transmission of light) to the fully open condition (no shut out of light). Combination of
three light valves (R/G/B) enables to indicate full color colors).
Each light valve which has its own part number is incompatible with others.
Consequently, their part number differs as summarized in the table given below.
NAME PART NO. I REMARKS

LIGHT VALVE G 1021660 (1028151) Since the Light Valve G does not have
the position adjust plate. to define
LIGHT VALVE B 1022063 The Light Valve B has a blue label on
its FPC cable.
LIGHT VALVE RI1021674 (1027964) Light Valve R has a red one.
Light valve
Light valve R ’
Figure 20
Since the light valve is a liquid crystal shutter, they have the following specific features
according to ambient temperature.
At low temperature Reaction speed is fast.
Afterimage, light contrast, or thinner color may occur.
At high temperature: Reaction speed is activated.
Whole image seems dark.
2-16
PRISM UNIT
Prism unit compose three lights which are transmitted through light valve.
Figure 21
Figure 22
2-17
2.11 PROJECTION LENS
ens unit consist from zooming function and focus adjustment
function.
Figure 23
LAMP HOUSING
Lamp housing consist from light source valve and connector for connecting to power
supply unit.
Figure 24
*The life expectancy of the light source valve is 4000 hours. When the operating time
exceeds 4000 hours, Lamp indicator on the operation panel blink automatically. If you
find such state, replace the light source valve as soon as possible.
*Safety switch equipped on the lump outer housing beside the lump housing detects
overheating condition. If the temperature exceed safety zone due to the abnormal
lump condition, this switch shutdown the power regulation.
2-19
Chapter
Disassembly and assembly
3.1 Disassembly and Assembly Procedures
This section explains how to disassemble the LCP. The reassembly procedure is the
exact reverse of the disassembly procedure.
(1) Preparatory Procedure
1) Remove any ring, wrist watch, cuff buttons, or other metal accessories that are likely
to get in contact with the equipment.
2) Wear gloves.
3) Wear a wrist band and ground it. Place a ground mat.
4) Turn off the main unit and the host computer.
5) Unplug the power cord from the main unit and service outlet.
6) Disconnect the interface cable from the main unit.
7) Clean the air filter, interface and case cover with a vacuum cleaner.
(2) Required tools and accessories

Prepare the tools and accessories listed in the table below.
Table 3-1
(3) Precautions
Precautions given to the individual assembly and’disassembly procedures. Read
them carefully before starting the assembly or disassembly procedure. A set of
general precautions are given below.
As you disassemble the main unit of the LCP, dust that is to the internal fans
and air filters is likely to migrate and contaminate the light bulbs G, and B which
are the heart of the display mechanism, thus deteriorating the display quality.
Accordingly, before reassembling the LCP, check the light bulbs for dust and, if
necessary, clean them with a vacuum cleaner.
The light bulbs R, G, and B and circuit board assemblies are highly sensitive to static
electricity. When you remove a light bulb block, place it in an antistatic bag
immediately.
When you perform the assembly or disassembly operations listed below, check the
pertinent unit and its peripheral lens and glass surfaces for any dirt before reinstalling
them. If the unit is found dirty, clean it with isopropyl alcohol.
1. Disassembling the light guide unit
2. Removing the prism unit
3-1
3. Removing the light bulbs R, G, and B
4. Removing the projection lens unit
The speaker unit incorporates a permanent magnet. Keep it away from

electromagnetic media such as floppy disks and magnetic cards.
Handle the projection lens and light guide units with care as they are highly susceptible
to vibration and shock.
Do not try to disassemble any part (e.g., power supply unit) that is not covered in this
manual.
(4) Operations that require adjustments and checks
When you perform one of the removal or replacement operations listed in the table
below, you need to perform checks and adjustments that are explained in Chapters 5.
Perform necessary adjustments and checks before reinstalling the upper case units.
Operation Adjustment and check item

Driver board replacement Check the 16 grayscale level
Flash ROM replacement Flicker/Ghost/Sub contrast adjustment
Light bulb replace or change
Prism replace or change Check and adjust focus alignment
guide replace or disassembly
3-2
3.2 Disassembling and Assembling the LCP Main Unit
The flowchart for disassembling the LCP main unit is shown below. Since you can
reassemble the dismantled LCP parts in the reverse order of disassembly, unless
specifically specified, this manual contains no reassembly procedure. Detailed
descriptions of the disassembly procedures are given in Subsections 3.2.1 through
3.2.21.
Lamp inner Upper case Air filter frame

housing (3.2.1) (3.2.2) (3.2.3)
Main board Handle Exhaust fan Safety switch

(3.2.4) (3.2.1) (3.2.5) (3.2.6)
Interface unit
Projection lens Cooling fan/Optical head unit

unit (3.2.16) /Light guide unit (3.2.17)
Upper light Inlet unit

guide (3.2.18) (3.2.21)
Light valve Prism unit

RGB (3.2.19) (3.2.20)
Figure 1
3 - 3
3.2.1 Removing the Lamp inner housing
Prerequisite conditions: None,
Lamp cover
Screw
Figure 2
Screw.
Lamp ner housing
Figure 3
1. Remove the lamp cover mounting screws from the main unit bottom plate and
remove the lamp cover.
Screw: P/N1021771 (mounting torque: 4.5 kg.cm = 3.9
2. Remove two lamp inner housing mounting screws.
Screw: P/N1021771 (mounting torque: 4.5 kg.cm = 3.9 Ib.inch)
3. Pull up the handle on the lamp inner housing and remove the lamp unit.
Warning:
1) The lamp unit is very hot immediately after it is in use and may cause burns if you
handle it carelessly. Before removing the lamp unit, make sure the temperature of
the lamp inner housing unit has cooled down.
2) When installing the lamp unit, take care not to touch the lamp’s reflector with a hand
(to prevent the reflector from being contaminated).
3-4
3.2.2 Removing the Upper Case Unit And Handle
Prerequisite conditions: None.
Handle
Figure 4
Screw
Figure 5
1. Pull up the handle. Insert the spring hook either one hole in the handle holder cover
and, while pressing the spring hook toward the hole on the opposite side, pull it up to
remove the handle. Make the center portion of the handle holder cover rise, forming
an arch.
2. Remove the two screws located beneath the handle holder cover.
Screw: (mounting =
3. Remove four case unit fixing screws on both sides.
Screw: (mounting torque: =
Caution:
The handle holder cover has claws on both ends. They may be damaged if you insert
the spring into a hook’s hole and simply pulling it up.
(Continued on the next page)
3-5
(Continued from the previous page)
Figure 6 Figure 7
Operation panel cable Spe ker cable

\
Figure 8
4. Hold the left and right sides (handle and fan guard sides) of the upper case unit and
lightly pull the handle straight up.
5. Disconnect the speaker cable from connector (CN 400) on the main board.
6. Unlock the connector (CN 504) on the main board, before disconnecting the
operation panel cable from it.
7. Remove the upper case.
8. Remove the handle out of the lower case unit.
3-6
32.3 Removing the Air Filter Frame
Prerequisite conditions: None.
Tab
Air .
Figure 9
1. Push the tab on, the air filter frame. Then lift it up.
3-7
32.4 Removing the Main Board Block
Prerequisite condition: The step explained in Subsection 3.2.2 must have been
completed.
Figure 10
1. Remove the seven wire cables and the two FPC cables from the main board block.
The cables are, summarized in the table below.
Connector Use and remarks

Interface unit
Interface unit
CN400 Speaker unit
Power supply unit
CN502 Cooling fan
CN503 Exhaust fan
CN504 Operation1 panel
CN505 supply unit
I I CN600 board
: Removed on the subsection 3.2.1
Caution:
Before disconnecting the FPC cable from the connectors softly pull each
connector straight up to unlock it.
3-8
(Continued from the previous
Scr F strap Screw
Figure  
2. Remove the FG strap mounting screw on the power supply unit.

Screw: Sems P/N 1033025 (mounting torque: =
3. Remove seven mounting screws from the main board block. (one of the screws
mounts the FG strap besides)
Six Screw: Sems P/N1033122 (mounting torque: =
One Screw: P Tight P/N1021823 (mounting torque: =
4. Grasp the main board block on the left side (the portion indicated by the arrow in the
photo and disconnect the connector from the interface board assembly.
Caution:
Never apply any mechanical stress to the board to avoid malfunction caused by wire
breaking or solder flaking.
3.2.5 Removing the Exhaust Fan Unit
Prerequisite condition: The step explained in Subsections 3.2.1 must have been
completed.
fan Fan hold
Figure 13
Screw
Figure 14
1. Disconnect the cable connected to the connector (CN503).

2. Remove four mounting screws from the fan hold plate to detach the fan with the hold
plate.
Screw: P Tight P/N1021824 (mounting torque: =
Screw: P/N1033122 (mounting torque: =
3. Remove two exhaust fan unit mounting screws to separate the fan from the hold
plate.
Screw: Bind: P/N1022793 (mounting torque: =
Caution:
1) When installing the exhaust fan, take care with the orientation of it. Installing the fan
in the reverse orientation may result in a device failure or extended cooling time
because of an overheat condition. Make sure that the label on the fan faces outward.
2) The exhaust fan unit and its peripherals are susceptible to dust and dirt. When
installing the exhaust fan unit, check its cleanness and clean it if necessary.
3-10
32.6 Removing the Safety Switch
completed.
Safety
Figure 15
1. Disconnect the Fast-on tab terminals of the two cables connected to the safety
switch.
2. Remove two mounting screws from the safety switch and detach the safety switch.
Screw: P-Tight (mounting torque: 6.0 kg.cm = 5.2
Caution:
When removing the Fast-on terminals, do not apply excessive force to the terminals on
the safety switch in the horizontal or vertical direction.
The polarity of the cables (blue/white) is insignificant; connect them to any terminals
on the safety switch.
3-l 1
3.2.7 Removing the Operation Panel
completed.
Tab Tab
Figure 16
1. Pull down the tabs from inside. Then remove the operation panel on the upper case.
Figure 17
3-12
3.2.8 Removing the Speaker Units
completed.
Screw
Figure 18
1. Remove three speaker unit mounting screws and remove the speaker units (with
bracket).
Screw: F/Zn:P-Tight PIN1021824 (mounting torque: =
Caution:
1) The speaker unit incorporates a permanent magnet. Keep it away from
electromagnetic media such as floppy disks and magnetic cards.
2) When mounting a speaker, align the three screw holes of the speaker with those of
the frame, then screw them with same tightening torque.
3-13
32.9 Removing the Receptor Board Assembly
Prerequisite condition: The step explained in Subsection 3.21 must have been
completed.
board Power unit
Figure 
1. Remove the screw mounting the receptor to the power supply unit.
2. Disconnect the cable from the connector (CN600) on the driver board block and
remove the receptor board assembly.
Caution:
When installing the receptor board assembly, align the hole on the board with the boss
on the power supply unit before tightening the screw.
3-14
 Removing the Driver Board Assembly
Prerequisite condition: The step explained in Subsections 3.24 must have

been completed.
Stud screw
GND
Figure 20
1. Remove two GND plate mounting screws and remove the GND plate.
2. Unlock the connector lock of to disconnect the light bulb FPC
cable.
3. Remove four driver board assembly mounting hex. stud screws.
4. Hold both edges of the driver board assembly and pull it straight up.
3-15
32.11 Removing the Power Supply Unit
Prerequisite condition: The step explained in Subsections 3.21, 3.24 must have been
completed.
Power supply Screw
Figure 21
1. Remove two lamp power supply cable connected to the lamp inner housing unit
screws.
Screw: P-Tight P/N1021824 (mounting torque: =
2. Disconnect the cables (blue/white) from the safety switch.
3. Remove four mounting screws from the power supply unit.
4. Remove the grand cable mounting screw.
5. Pull the power supply unit straight up with the inlet cover.
Caution:
When removing the power supply unit, take care not to bend or damage the bosses on
the lower case unit. When installing the power supply unit, align the power supply unit
positioning holes with these bosses. The cooling fan and its peripheral parts in the
power supply unit is susceptible to dust and dirt. When installing the power supply unit,
check fan’s cleanness and clean it if necessary.
3-16
Removing the Interface Unit Assembly
Prerequisite condition: The step explained in Subsections 3.2.1, 3.2.4 must have been
completed.
GND cable/Screw
Figure
1. Remove the GND cable mounting screw.

Screw: P/N1033122 =
2. Remove two interface unit assembly mounting screws.
Screw: P-Tight: P/N1021824 (mounting torque: =
3. Remove the fan hold plate mounting screw,
4. Slide the interface unit slightly inward not to contact the frame, before removing it.
Caution:
When installing the interface board assembly, align the two positioning holes (beside
the screw holes) in the board with the bosses on the bracket before tightening the
screws.
3-17
3.2.13 Removing the Lamp Outer Housing Unit
Prerequisite condition: The step explained in Subsections 3.2.1, 3.2.6 must have been
completed.
Lamp air
Figure
 rew
Figure 24
1. Remove two lamp air guide mounting screws to detach the lamp air guide.
screw: P-Tight: P/N1021824 (mounting torque: =
2. Remove the lamp outer housing unit mounting screws and remove the lamp outer
housing unit.
screw: P/N1021824 (mounting torque: =
Caution:
The inside of the lamp outer housing is susceptible to dust, if necessary clean there
before installing it.
The lamp outer housing is heated for a while after the power is turned off. Remove the
housing after it completely cools down.
3-18
32.14 Removing the Foot Adjuster Unit
Prerequisite condition: The step explained in Subsections 3.2.1, 3.2.4, 3.2.10, and
3.2.11 must have been completed.
Figure 25
Compression spring Foot ever
Figure 26
1. Turn the foot adjuster counterclockwise about 40 times to remove it.

2. While pressing the foot lever, pull the foot axis upward to remove it.
3. Slide the upper side (foot lever side) of the compression spring to remove it.
4. Remove the foot lever pin then remove the foot lever
Caution:
When installing or removing the foot adjuster unit, do not fold or peel the foot seal on
the lower case.
When installing the foot adjuster unit, set the foot lever then replace the counter spring
and finally insert the foot axis.
When the installing has been completed, press the foot lever to check whether it makes
any strange noise, If it makes the noise, adjust the compression spring to change its
contact point with the foot lever for eliminating the noise.

3.2.15 Removing the optical block
Prerequisite condition: The step explained in Subsections 3.2.1, 3.2.4, 3.25, 3.2.10,
3.2.11, 3.212 and 3.2.13 must have been completed.
Screw
Screw
Figure 27
1. Removing four optical block mounting screws.

Screw: Bind P Tight: P/N1021825 (mounting torque: =
2. Pull the straight up from the lower case.
Figure 28
3-20
3.2.16 Removing the Projection Lens Unit
Prerequisite condition: The step explained in Subsections 3.2.1, 3.2.4, 3.2.5, 3.2.10,
3.2.11, 3.2.13, and 3.2.15 must have been completed.
Scr w
Figure 29
1. Remove four screws securing the projection lens unit (PLU) and remove the
projection lens unit.
Screw: P/N 1004532 (mounting torque: 6.0 kg.cm = 5.2 Ib.inch)
Caution:
1) When installing the projection lens unit, align the two bosses on the frame with the
positioning holes before tightening the screws. Tighten the screws with a torque of
6.0 kg. Do not make the screws too tight (too large a mounting torque may damage
the projection lens unit).
2) Take care not to touch the lens surface or prism of the projection lens unit with a
hand (to prevent their surface from being contaminated).
3-21
3.2.17 Removing the Cooling Fan Optical Head Unit Light Guide Unit
Prerequisite condition: The step explained in Subsections 3.21, 3.24, 3.2.5, 3.2.10,
3.2.11, 3.2.13 and 3.2.15 must have been completed.
Coolig fan
Figure 30
(1) Cooling fan

1. Remove two cooling fan mounting screws and remove the cooling fan.
Caution:
When installing the cooling fan, place it so that the label side faces down (on the
aluminum die-cast side) and that its cable is oriented as shown in the photo. Clean the
cooling fan until it is free of dust and dirt.
3-22
Figure 31
(2) Optical head unit/Light guide unit

Remove the mounting screw on the bottom face of the optical head unit.
Screw: PIN1024565 (mounting torque: =
2. Remove two mounting screws on the top face of the optical head unit before the light
guide unit is pulled up straight and separated from the optical head unit.
Caution:
Do not touch the three light bulb screens on the light guide unit with a hand or bend the
FPC cable. When installing the light guide unit on the optical head unit, align the two
bosses (beside the screws of the light guide unit to the holes of the optical head unit
before tightening the screws.
The optical head mounting screw (M4 X8) on the bottom face is different from the
mounting screw 10) on the top face in length. Check the screw size before
mounting them.
3-23
3.2.18 Removing the Upper Light Guide from the Light Guide Unit
3.2.11, 3.2.12, 3.2.13, 3.2.15, and 3.2.17 must have been completed.
Figure 32
1. Remove the glass hold springs (17 pieces).

2. Remove eight upper light guide mounting screws.
3. Slightly lift the upper light guide straight to disengage it from the lower light guide. If
the upper light guide will not disengage from the lower light guide, repeat this step
several times in the order of (4) indicated in the photo. Note that attempting to
disengage them with excessive force or distorting them would damage the internal
lenses or mirrors,
4. While keeping the upper light guide approximately 1 cm afloat, make sure that the
mirrors and lenses are set on the lower light guide. If one of them is mounted on the
upper light guide, set it on the lower light guide while holding it in place with a pair of
tweezers.
5. Pull the upper light guide straight up.
Caution:
Before installation, clean and make sure that the lenses and mirrors are free of dirt.
Clean them if necessary.
3-24
3.2.19 Removing Light Valves R, G, and
Light valve G
Light valve R
Light valve B
Figure 33
 Remove three light valve mounting screws and remove the light valve.
Screw: sems PIN1021821 (mounting torque: over =
over
Caution:
1) Since the light valves are highly sensitive to static electricity, never place them on a
vinyl, nylon, or other sheet that is easily charged.
2) Before installing the light valves, clean their screen and make sure that they are free
of dirt.
3) The light valve can be identified with the label on a FPC cable.
Light valve R: red label
Light valve B: blue label
Light valve G: no label
3-25
32.20 Removing the Prism Unit
Screw
Figure 34 Figure 35
Remove four FA plate mounting screws.

2. Remove six screws (two for each of R/G/B bulbs) mounting the light bulbs to the
head unit to detach the FA adjust fixing plate with the bulbs.
3. Remove three prism mounting screws and remove the prism.
Caution:
1) When installing, clean and make sure that the FA adjust fixing plate and prism are
free of dirt.
2) When installing the prism, align the bosses on the prism bottom plate with the holes
in the frame before securing the mounting screws.
3-26
3.2.2 1 Removing the Inlet
Prerequisite condition: The step explained in Subsections 3.21, 3.24, 3.25, 3.2.10,
3.2.11, 3.2.12, 3.2.13, and 3.2.15 must have been completed.
Figure 36
Remove the inlet unit mounting screw.

Screw: P-Tight: P/N1021824 (mounting torque: =
2. Remove the cable wire from four cramps.
Pull up the board section of the inlet unit to remove the unit.
Figure 37
3-27
3.3 Disassembling and Assembling the Remote Control
Unit
The complete remote control unit is handled as a service part; its components are not
designated as service parts. Consequently, the remote control unit needs to be
disassembled only when its track ball or switches are to be cleaned.
Figure 38
Figure 39
Screw
Figure 40
1. Remove the battery cover from the rear panel of the remote control unit and remove
two battery cells.
2. Remove one screw behind the battery holder.
3. While pushing up the rear cover, push the four hooks of the battery block inward to
unlock the cover.
4. Distort the rear cover right and left to unlock the six hooks before removing the cover.
5. Remove four board fixing screws to detach the board.
3-28
Chapter
Troubleshooting
4.1 Before Starting Troubleshooting Procedures
1. Whenever you replace a unit or block for maintenance purposes, double-check the
replaced unit or block is defective (to determine whether the problem was due to a
poor cable connection).
2. If you find questions you want to check while examining the flowchart, be sure to
check those items during the troubleshooting procedure.
3. Refer to the instructions given in Chapter 3, “Disassembly and Assembly,” when
replacing an LCP component unit.
4. Before making a functional check, be sure to check for proper connection.
5. After replacing one of the units listed below, make adjustments explained in Chapter
5.
No. Name
1 Light valves G, and B
2 head unit
3
4 board
5 board
6 on the main board
6. After conducting troubleshooting items, make functional checks using the image
adjustment program explained in Chapter 5 and verify that the problem has been
solved.
Tools and Accessories Required for Troubleshooting

The tools and accessories required for LCP troubleshooting (including fault isolation)
are listed below. They need to be prepared by the user.
Name Quantity Use/Remarks
Projector screen 1 To project images
Rule (3 m) 1 To measure the projection distance
Small-size mirror 1 To check the optical (digital mirror or round
1 mirror with a diameter of approx. 2 cm)
Host computer 1 To supply test patterns (PC (AT) compatible)
Color display 1 To manipulate and display on host computer
Video equipment 1 To test source 2 (video input)
(video deck, video camera, etc.)
External speaker unit 1 To test voice output (with audio cable terminals)
Test program floppy 1 To adjust image quality
Multimeter 1 To measure resistance and voltage (AC/DC)
Tool set 1 set Tools and accessories listed in Section 3.1
llluminometer 1 To measure illuminance
Color meter(chronometer) 1 To measure G, and B components
Field Replacement Parts

The parts that need be replaced during troubleshooting such as board, cases, plates,
and screws, refer to the parts list listed in an appendix of this manual.
4-1
4.2 First Action
Follow the flowchart shown below when starting troubleshooting problems and
proceed to the pertinent detailed flowchart (given on the next and subsequent pates).
START
pert
according to
instructions in
* Check the operating
chapter 3.
environment (temperature,
connections for condensation) end Input AC
cable end cables.
Reconnect the cable if
necessary.  Try to Input
(host computer end video
equipment) and their cables.
To System
Light source lamp or test

screen display problem? To display Mode.
No
Host computer video To Video Display

display problem? Mode.
 The is attributable
to static Check to
ensure that the power cords
To Audio Mode.
to the LCP end input devices
grounded properly.
No  Reconnect the Interface
Yes end inter-unit
Projection Image quality
To Image Quality
problem? * If the problem still persists,
try to replace the board,
r problem?
I
Yes
- -
To Remote Control. unit.
board, and interface
Control.
Figure 1
4-2
Power
DISPLAY
MODE
NO L
the between Check

connection on the Check connection on
operation panel to main board the main board
main board
NO
Do POWER LED light? Is indicator

normal?
YES
NO
Replace
board
NO
Do POWER LED light?
NO NO
Replace the ROM on
r 1
Replace board
board
Replace main board
Replace
supply
Figure 2
4-3
START
(SYSTEM IN
YES Dose menu key runs normal? YES

Dose
screen will appear)
light?
NO I
NO
Replace board
Replace the safety switch on Reconnect the end NO

the lamp outer housing board board
light?
E!
NO
on the driver
Replace driver
YE!
Dose screen appear?
Replace driver
Figure 3 the main board
4-4
Is YES O K ?
trough OK? work with video
NO
the Replace main board
menu?
driver
Figure 4
4-5
START
(Video
YES Dose YES

Is speaker output OK? YES Is Audio out Go to
adjustment
OK? work with remote Picture Quality
Reconnect
the main board
Is speaker output OK? Is Audio out

OK?
output OK?
YES
NO
Replace on the
main
Is speaker output OK?’
YES
NO
Replace main board
Is speaker output OK?
YES
Replace Interface unit
Figure 5
4-6
No NO No ghost Is white YES
noises. noises.
YES
Replace driver board Adjust flicker Adjust white balance
No ghost No flicker
noises.
NO
Replace main
No ghost
NO NO
YES
Replace light light Replace light
I -
No ghost Go to function 1
noises.
Figure 6
4-7
START
(Picture quality OK)
wireless
RC work?
(Functionary
J
Figure 7
Chapter
Adjustments
5.1 Focus and Alignment Adjustment
Since the focus of the light bulbs R, G, and B varies with their layout, whenever a light
bulb block is replaced or disassembled, it is necessary to adjust the position of the light
bulbs. This adjustment is performed using the position of the light bulb G as the
reference position.
The focus and alignment adjustment procedure to be conducted varies depending on
the position and the type of the replaced light bulb. The table below summarizes the
adjustments that are necessary for aligning the light bulbs.
Table 5-1
Operation Action Required
Replace light bulb R Flicker adjustment
Replace light bulb G Ghost adjustment
Replace light bulb Subcontrast adjustment
Replace Flash ROM
Replace driver board
When you replaced or disassmbled the light bulb G, it is necessary to adjust light bulb B
and light bulb R, even if you don’t care light bulb B and R.
5.1.1 Prep
Perform steps 1 to 11 given below to determine the adjustment conditions.
1. Remove the upper case unit (see Subsection 3.2.2).

2. Remove the shield plate (secured by two screws together with the driver board block)
(see Subsection 3.2.2).
3. Set the spacing between the projection lens unit and projection screen to 2.4 m (for
60-inch screen) (see Figure 5-l).
Light Line
...
II II
. Table
Screen
Figure Figure 5-2
4. Remove the lens cap.

5. Turn the zoom ring fully clockwise.
6. Remove the light bulb FPC cables from which are
located on the driver board. If you have a adjusting adjusting switch), remove
the driver board then plug the tool. ---Adjusting tool enables for power on without
driver board.
7. Turn on the POWER switch.

8. Make sure that the LCP completes the warm-up sequence (the flashing lamp monitor
LED stays on in green) in scores of seconds and displays a rectangular pattern.
The display pattern projected at this time is shown in Figure 5-2.
Adjust the parallelism between the LCP main unit and the screen and adjust the foot
adjuster unit so that the display screen appears precisely rectangular (measure the
length of the sides shown in Figure 5-2 and make sure that the vertical and horizontal
sides are of the same length).
9. Manipulate the focus ring so that the projection image is just in focus.
IO. Attach a piece of pressure sensitive adhesive double coated tape on the back
panel of the small-size mirror and stick it to the screen at the position at which the
production line from the projection lens unit intercept (10 cm from the bottom edge of
the projection screen). Place a tracing paper in front of the projection lens unit and
adjust the position of the mirror so that the light reflected from the small mirror is
incident to the center or slightly above the center of the projection lens (see Figures
5-1 and 5-3).
(This check using a mirror is required to ensure that the screen and LCP change their
position.)
1 Lock the zoom and focus rings with tape (see Figure 5-4).
Pape r
...
..
..
Ring
Screen
Figure 5-3 Figure 5-4
Screen
r
Di spl ay Scr ee n
Sc re e n
Figure 5-5
Focus adjustment
Perform the positional adjustment first on the light bulb G and perform positional
adjustments the other light bulbs with respect to the light bulb G. You make just as
focusing individually and not mean to obtain the alignment. Consequently, this
adjustment alone cannot provide perfect display quality. When making a focus
adjustment, take care not to change the position of the LCP, screen, (occasionally
check the optical axis for misalignment using the reflected ray from the mirror).
Adjustment tool is prepared by EPSON witch is useful for focus and alignment
adjustment. If you don’t have this tool, ‘you can take the. focus and alignment
adjustment with driver board. When the driver board is mounted, we can’t secure the
enough space for adjustment and produce hard operations.
When you have this tool, remove the driver board plug the three convectors by refering
figure shown below.
Figure 5-6
diagram for adjustment tool>

Power ON/OFF
M Power
GND
Fan, Audi
Analog
5V
Figure 5-7
for focus adjustment
1 .Tum off the LCP power switch.

two mounting screws from windbreak then remove plate.
all connectors from driver board.
seven mounting screws from the driver board then grasp the driver board
and pull out the board.
four speaker uint mpunting screws and remove both speaker unit.
two board retaining plate fixing screws and remove the board retaining
plate.
the adjustment tool. (Perform three connectors connection)
on the power switch then ensure the white raster appear on the screen.
(If the white raster does’t appear on the screen, please change the switch setting
on the adjustment tool.)
Figure 5-8
5-4
bulb G focus
1. Insert papers lack paper is desirable) that will shield light perfectly in between the
light bulb R ar light bulb B (ray’s outlet).
* Do not use a cc or mirror to shield light (to preclude possible shorts in the
circuitry or due to diffused reflected ray).
2. Perform steps ( to (6) shown below to adjust the position of the light bulb G so
that the grid of screen pattern (the pattern generated by the liquid crystal picture
elements) is
(1) Loosen light G fixing screws “A”, and

(2) Insert a flat-top into the adjustment slot on the lower adjusting plate
and move it and forth to attain complete focus on the top of screen, then
temporarily lock “A”
(3) Insert a flat-top crewdriver into the adjustment slot and move it back and forth
to attain comple focus on the bottom of screen, then temporarily lock screw “C”.
At this point, ma sure that the top portion of the projection screen is in focus.
(4) Loosen lower justing plate fixing screws and “G”.
Insert a flat-top into the adjustment slot and manipulate it to find a
position where t left and right portions of the projection screen are in focus.
Temporarily and
(6) After that focusing is established over the entire screen (projection
screen top, left, and right portions), tighten screws “A/B/C/F/G” with a
hardware 2.5 kg.cm = 2.16
DA F  B
5-9 Figure 5-l 0

5. After completing he light bulb G adjustment, attach adhesive tape with a small
adhesive force tape that will not contaminate the screen when it is put on and off
the screen at four corners of the projection screen so that the projection
position can be i This operation is usuful for alignment adjustment.
GRID CELL
the light bulb B
1. Insert papers (black paper is desirable) that will shield light perfectly in between the
light bulb G and light bulb R (ray’s outlet).
Do not use a conductor or mirror to shield light (to preclude possible shorts in the
circuitry or misadjustment due to diffused reflected ray).
2. Perform steps (1) to (6) shown below to adjust the position of the light bulb B so
that the grid of the screen pattern (the pattern generated by the liquid crystal picture
elements) is clear.
(1) Loosen light bulb B fixing screws “A”, and

(2) Insert a flat-top screwdriver into the adjustment slot on the lower adjusting plate
and move it back and forth to attain complete focus on the top of screen, then
temporarily lock screws “A”
(3) Insert a flat-top screwdriver into the adjustment slot and move it back and forth
to attain complete focus on the bottom of screen, then temporarily lock screw
At this point, make sure that the top portion of the projection screen is also in focus.
(4) Loosen lower adjusting plate fixing and “G”.
(5) Insert a flat-top screwdriver into the adjustment slot and manipulate it to a
position where the left and right portions of the projection screen are in focus.
Temporarily lock screws and “G”.
(6) After confirming that focusing is established over the entire screen (projection
screen top, bottom, left, and right portions), tighten screws “A/B/C/F/G” with a
hardware torque driver ( 2.5 kg.cm = 2.16
Figure 5-I 1
5-6
the bulb R
1. Insert papers (black paper is desirable) that will shield light perfectly in between the
light bulb G and light bulb B (ray’s outlet).
* Do not use a conductor or mirror to shield light (to preclude possible shorts in the
circuitry or misadjustment due to diffused reflected ray).
2. Perform steps (1) to (6) shown below to adjust the position of the light bulb R so
that the grid of the screen pattern (the pattern generated by the liquid crystal picture
elements) is clear.
(1) Loosen light bulb R fixing screws “A”, and “C”.

(2) Insert a flat-top screwdriver into the adjustment slot on the lower adjusting plate
and move it back and forth to attain complete focus on the top of screen, then
temporarily lock screws
(3) Insert a flat-top screwdriver into the adjustment slot and move it back and forth
to attain complete focus on the bottom of screen, then temporarily lock screw
At this point, make sure that the top portion of the projection screen is also in focus.
(4) Loosen lower adjusting plate fixing screws and “G”.
(5) Insert a flat-top screwdriver into the adjustment slot and manipulate it to a
position where the left and right portions of the projection screen are in focus.
Temporarily lock screws and
(6) After confirming that focusing is established over the entire screen (projection
screen top, bottom, left, and right portions), tighten screws “A/B/C/F/G” with a
hardware torque driver ( 2.5 kg.cm = 2.16 Ib.inch).
Figure 5-12
Alignment adjustment
This alignment is a fine mode adjustment that must be after the focus
adjustment described in 5.1.2 is completed. You cannot make an alignment adjustment
normally unless a focus adjustment has been completed. If you cannot perform an
alignment adjustment properly, restart adjustment steps at focus adjustment,
Following two type of set screw driver are requierd for alignment adjustment.
Figure 3
the light bulb B alignment

off the light from light bulb R. (same manner as mentioned focus adjustment)
the power switch on to display the green and blue screens.
Superimpose the mesh pattern that is projected onto the screen from light bulb B
on the screen for light bulb G by following the steps (1) through (3) below.
(I) Tighten screws (1) and (2) little by little in similar increments and make the
screens parallel in such positions that there are two lines of light bulb B screen
below the bottom of light bulb G screen.
(2) Adjust screw (3) so that the sides of screen are aligned with those of light bulb
G screen.
(3) Tighten screws (1) and (2) little by little in similar increments and align the
screen on light bulb G screen.
Figure 5-14
*Since a lager projection actually is formed on screen B than on screen G because of
aberrations, screen B overlaps screen G by from to pixel lines at its peripheral.
5-8 .
Adiustine the bulb R alignment
1 off the light from light bulb B. (same manner as mentioned focus adjustment)
the power switch on to display the green and red screens.
the mesh pattern that is projected onto the screen from light bulb R on
the screen for light bulb G by following the steps (1) through (3) below.
(1) Tighten screws (1) and (2) little by little in similar increments and make the
screens parallel in such positions that there are two lines of light bulb R screen
below the bottom of light bulb G screen.
(2) Adjust screw (3) so that the sides of screen are aligned with those of light bulb G
screen.
(3) Tighten screws (1) and (2) little by little in similar increments and align the screen
on light bulb G screen.
Figure 5-15
*Since a lager projection actually is formed on screen B than on screen G because of

aberrations, screen B overlaps screen G by from to pixel lines at its peripheral.
Screw lock
After the adjustment, display the white screen(composite screen with and
red) and ensure the clear focus and alignment. Then put the screw lock (Three bond
3065) between the set screw and fixture plate.
5.2 Image Adjustment Program
This program is provided on a floppy disk to provide the adjustment functions
summarized in the table below.
Table 5-2
    
      
 
   
When running this program, prepare a host computer and a monitor and connect them
with the LCP-attached computer cable and an RS-232C cable. Insert the floppy disk
containing the image adjustment program in the drive in the host computer and run the
system on the host computer. A menu screen appears. Run the menu options and
program the resultant settings onto the flash ROM on the main board.
Monitor cable
Computer cable
RS-232C cable
Host Monitor
Computer
Figure 5-16
5.2.1 Conditions that require the adjustments provided by the image

adjustment Program
The table below lists the conditions that require the adjustments to be conducted under
control of the image adjustment program.
Table 5-3
 
     
     
      
 

After completing the focus alignment, you should obtain the best display quality by
using Image adjustment program. This program specify the electrical parameters
in order to obtain best display quality.
5.2.2 Running the Program
The image adjustment program is supplied on a floppy disk. Follow the messages
that the image adjustment program issues as you execute menu options.
When menu options l-4 are executed, the image adjustment program transfers the
adjusted settings to the LCP via an RS-232C interface. This transfer is made on the
RAM in the LCP. Once the LCP is restarted, the settings are lost and invalidated.
For this reason, once you make adjustments using the image adjustment program,
choose the menu option 5, “Data Transfer,” so that the settings can be programmed
into the flash ROM in the LCP.
* Do not execute the menu option data specifically so

specified.
Start image Choose menu option 0 Choose menu option 5 END

Program then to (Data transfer)
Figure 5-17
(1) Place the screen 2.4 m away from the projection lens unit.
(2) Turn on the LCP and host computer.
(3) Adjust the focus ring on the projection lens unit so that the projected image on the
screen is in focus. Use the zoom ring to set the size of the projection screen to 60
inches.
(4) Make sure that the prompt appears on the host computer monitor screen.
If Windows is running, exit Windows and display the prompt
Detail orocedure are described on next instead of
followina steps to
(5) Insert the floppy disk containing the image adjusting program into the FDD.
(6) Type drive name) at the keyboard and press the return key (to specify
the drive on which the floppy containing the test program is to be inserted).
(7) Type “cd the keyboard and press the return key.
(8) Make sure the prompt on the monitor screen.
(9) Type at the keyboard and press the return key.
(10) Make sure the prompt on the monitor screen.
(11) Type the keyboard and press the return key.
(12) Make sure that the adjustment menu appears on the monitor screen:
Refer to the next page.

adjustment program menu>
After the start-up operation, following display appear on the monitor screen.
Image Adjustment RS-353 Verl SEIKO EPSON
0 Initialization
Flicker Adjustment
2 Ghost Adjustment
3 Sub Contrast Adjustment
4 Gamma Revise
5 Data Transfer
6 ROM Initialization
9 END
Select the number
Figure 5-l 8
1 Windows95 system
(1) Insert the floppy disk containing the image adjusting program into the FDD.
(2) Select the “My computer” from the initial display on the screen.
(3) Make sure the screen display of my computer,then select the “3.5 inch
(4) Make sure the screen display of object, then select it.
(5) Make sure the screen display of object, then select it.
(6) Make sure the screen display of then select it.
2 MS-DOS or Windows3.1 system

(1) Make sure that the prompt appears on the monitor screen. If Windows 3.1 is running, select
the MS-DOS prompt from the program manager or exit Windows and display the prompt
the appear on the screen instead of type “cd then press enter key.)
(2) Type then press enter [Enter])
(3) Make sure that the prompt appear on the monitor screen.
(4) Type “cd then press enter key. cd [Enter])
(5) Make sure that the prompt appear on the monitor screen
(6) Type “cd then press enter
(7) Make sure that the appear on the monitor screen.
(8) Type then press enter

0.
Type 0 “PAUSE KEY message apper on the monitor screen after the completion of
this menu. When you execute this menu program issue the command to the LCP in
order to change the operating mode from normal to adjustment mode.
Preceding to the adjustment menu should be executed.
1. Flicker adjustment
(1) Type at the keyboard.

(2) Make sure that the following screen is projected on the LCP projection screen (on
the pattern section displayed on top portion of the screen, dark patterns
appear on the left side and brighter patterns on the right side).
k e r a d j u s t m e n t * *
C0L0R D
Change datausing
LeftArrowKey:down RightArrowKey:up
Select Enter Key:set
Figure 5-I 9
Arrow key generate the plus or minus value by one for previous setting value.
(3) Use the right and left arrow (cursor control) keys to obtain the display state in which
the flickers are minimum.
As you press the left arrow (cursor control) key, an adjustment value from to
appears at the lower left corner of the monitor screen.
(4) Press the return key and make sure that 16-greenscale patterns appear on the
projection screen.
(5) In the same way as in step find the display state in which the flickers are
minimum.
(6) Press the return key and make sure that patterns appear on the,
projection screen.
(7) In the same way as in step find the display state in which the flickers are
minimum.
5-13
2. Ghost adjustment
(1) Type 2, “16 redscale,” at the keyboard.

(2) Make sure that the following screen is projected on the LCP projection
screen (on the pattern section, displayed on top portion of the screen,
dark patterns appear on the left side and brighter patterns on the side).
a d j u st m e n t me n u
Figure 5-20
(3) Use the right and left arrow (cursor control) keys so that the border line of each
grayscale appears thinnest (least overlap borderlines).
 As you press the left arrow (cursor control) key, an adjustment value from 0 to
3 appears at the lower left corner of the monitor.

(4) Press the return key and make sure that 16-greenscale patterns appear on the
projection screen.
(5) In the same way as in step adjust so that the border line of each grayscale
appears thinnest.
(6) Press the return key and make sure that 16-bluescale patterns appear on the
projection screen.
(7) In the same way as in step adjust so that the border line of each grayscale
appears thinnest.
5-14
3. Sub Contrast adjustment
(1) Type 3, “Sub contrast adjustment,” at the keyboard.

(2) Make sure that the following screen is projected on the LCP projection
screen. (on the pattern section displayed on top portion of the screen,
dark patterns appear on the left side and brighter pattern on the side.)
adjustment menu
Figure 5-21
Use the rjght and left arrow (cursor control) keys the second and third border
lines from the right-most edge are clearly identifiable (the right-most and next right-
most border must not be visible).
* As you press the left arrow (cursor control) key, an adjustment value from to
appears at the lower left corner of the monitor screen.
Press the RETURN key and make sure that green patterns appear on
the projection screen.
In the same way as in adjust so that the second and third border lines from
the right-most edge are clearly identifiable.
Press the RETURN key and make sure that blue patterns appear on
the projection screen.
(7) In the same way as in adjust so that the second and third border lines from
the right-most edge are clearly identifiable.
(6) Press the RETURN key and make sure that the following message appears on the
monitor screen:
Are you sure?
Figure 5-22
Make sure the white balance on the projection screen. If the hue of
pattern seems reddish/greenish or bluish have to type “N” and re-execute
sub contrast adjustment again.
Type at the keyboard if the white balance is satisfactory.
(10) The eighth raster of patterns appear on the projection screen.
Ensure the white balance then type at the keyboard if the sub contrast
adjustment is satisfactory.
type to re-execute sub contrast adjustment.
5-15
(11) The brightest raster of patterns appear on the projection screen.
Put a color meter on the projection screen and measure the chromatophore X
and Y. Then plot a measurement value on the diagrams shown below. plot point
should be in the range A-B-C-D of diagram. If the point is out of range, you should
type ‘Wand take step (3) to (11) again.
Type at the keyboard if the sub contrast adjustment is satisfactory.
Type to re-execute sub contrast adjustment.
(Red)
4. Gamma revise
This adjusutment correct a color difference between liquid crystal display and human
Type 4, “Gamma revise,” at the keyboard.

Make sure that the brightest green raster appears on the projection screen.
Apply an on the middle of the screen and make sure the illuminance,
then input the measured value from the keyboard.
The host computer automatically calculate the three point (Gamma
temporary value.
Press the cursor key and increments adjustment value to ffh step by 1. Then
measure the luminance of projection screen by
If the measurement value and displayed ‘value of gamma 25 are equaled,press
return key.
Take the same manner with gamma 50 and 75.
5-16
5. Data transfer
This menu option programs the settings into the flash ROM in the LCP. The set values
will not be saved in the LCP unless this menu is executed. Be sure to run this menu
option after making any adjustment using the image adjustment program.
(1) Type 5, “Data transfer,” at the keyboard.

(2) Make sure that the top line of following messages appear on the monitor screen.
C reat New HEX file? [Y/N] Y

File name:004
File
Data Transfer
<Flash ROM download program>
Parity:None
Stop
Data Length:8
Down load Area :GAMMA
GAMMA
Are you sure? [y/n] Y
Flash download was successfull.
Figure 5-23
(3) Type at the keyboard if all settings are OK. The image adjustment program
starts programming the set values into the flash ROM in the LCP.
Type to reexecute adjustments to brings about the main menu.
5-17
6. ROM initialization (Default value setting)
This menu option initializes all the settings stored in the flash ROM in the LCP. When
this menu option is executed, all of previous settings are cleared and default values are
stored into the flash ROM.
* Do not run this menu option at site unless specifically so specified.
If you inadvertently type 6, “Set ROM Initialization,” at the keyboard, type until the
following messages appear:
Ini tial i zati on

Port
Baud rate 9600bps
Parity None
Stop bit 1
Data Length
Down Load Aria : GAMMA
GAMMA File GMINT.GAM
Are you sure? [y/n]
Figure 5-24
9. End
Type 9 at the keyboard to terminate the image adjustment program-.

The prompt “A:\” will appear on the monitor screen.
5-18
Appendix
WHOLE PARTS LIST SELECTION LIST
JO06400 MAIN BODY

EMP-3500EU
PAGE: 1 OF 4 EFS
DESCRIPTION M.F.R. SPECIFICATION
NO PARTS
 Lower Case Unit 1031084 8
Lower Case 1031085 
l-l-l Foot Rubber 1031087 
l-l-2 Lamp Cover Unit 1031113 
l-2 Mini 1033021 
l-3 Shield Sheet 10336491 10
Shield Gasket  10
1-5 Foot Lever R 1031088 10
l-6 Foot Lever L 1031089 10
l-7 Foot Lever Pin 1031090 10
l-8 Foot Spring 1031091 10
 Foot an axis I 10310921 10
I-10 Foot Adiuster 10310931 
 Foot Sheet 1033226 10
1-12 Inlet Unit 1031094 1
1-13 Air Filter Frame Unit 1031275 10
1-14 Shield Cushion A 1033619 100
1-15 Shield Cushion B I 1001
2 Block 20226101 
2-l Power Supply Unit 2022611 
2-2 Ballast Circuit Assembly 2022612 1
2-3 SCI Cable 2023104 10
2-4 Receptor Board Block 2022614 1
2-5 Receptor Board Block Fixing Screw 1033122 100 3x6
3 Lamp Connect B Fixing Screw 1021824 100 3x8
(Inlet Board Fixing Screw 10218241 100 3x8
5 Supply Unit Fixing Screw 1021824 100 3x8
6 Unit 1031100 1
6-l Interface Unit Fixing Screw 1021824 100 3x8
7 Head Block 103301 4 1
7-l optical Head Unit 1033015 1
7-l -1 Optical Head Base 1032019 1
7-l -2 Rectification Plate 1021646 10
7-l-3 Rectification Plate Fixing Screw 1021819 100 3x6
7-l -4 Prism Unit 10318231 I
7-l -5 Prism Unit Fixing Screw 10251721 3x8
7-l -6 F.A. Adiust Fixina Plate 10212
7-l -7 F.A. Adjust Fixing Plate Screw 1021821 100 2.5x6
7-l -8 Light Valve Block G 1033203 1
17 -1-8-I Adjust Unit G 1021661 10
7-l -8-2 Light Valve Unit G I 10332001 1
I
JO06400 MAIN BODY

EMP-3500EU
PAGE: 2 OF 4 EFS
PARTS
1033204 1
7-2-2 Multi A 1031345

7-2-3 Multi Lens B 1031826 10
7-2-4 1032021 10
7-2-5 PBS 1033018 1
7-2-6 Mask 1032998 10
7-2-7 Condenser Lens R 1031349 1
7-2-8 Condenser Lens G 1031350 1
Condenser Lens B 1031351 10
7-2-l 0 Condenser Lens D 10313521
7-2-l 1 Condenser Lens E 10318271 
7-2-l 2 Lens Adjust Unit 1031353 1
7-2-l 3 Mirror A 1031334 1
7-2-l 4 Mirror R 1031335 10
7-2-l 5 Mirror B 1021710 10
7-2-l 6 CDM 1031336 10
7-2-l 7 GDM 1031337 10
7-2-l 8 Glass Hold 10313:
B 1031342 10
7-2-22 Hold Spring 1021734 100
JO06400 MAIN BODY

EMP-3500EU
PAGE: 3 OF 4 EFS
DESCRIPTION I M.F.R. SPECIFICATION
13 Exhaust Fan 2022985 1

14 Fan Hold Plate 1031280 10
15 Exhaust Fan Fixina Screw 1022793 100 4x10
16 Fan Hold Plate Fixing Screw 1021824 100 3x8
17 Fan Hold Plate Fixing Screw 1033122 100 3x6
18 Main Board Assemblv 3001944 1
Board Fixing Screw 10331221
20 Board Fixing Screw I 10218231
21 Cable Fixina Screw 10330251 I
22 B. To. B. Connector A 2023248 10
23 B. To. B. Connector B 2023249 10
24 ROM 3002000 10
25 Plate I 10332251
26 Plate Fixina Screw 10331221
27 FG Mesh 2023824 10
28 Upper Case Unit 1031108 1
28-l Upper Case 1033022 10
28-2 Receptor Filter 1031111 IO
Clip Nat 10315471
28-4 Speaker 2022618 10
28-5 Speaker 1033023 10
28-6 Speaker Fixing Screw 1021824 100 3x8
28-7 Speaker Cable 2022619 10
28-8 Operation Panel 1031110 10
WHOLE PARTS LIST I SELECTION LIST
JO06400 MAIN BODY

EMP-3500EU
PAGE: 40F 4 EFS
DESCRIPTION M.F.R. SPECIFICATION
NO PARTS
28-9 Shield Cushion C 1033621 100
28-l 0 Shield Cushion D 1033622 100
29 Handle 1031112 10
30 Case fixing Screw A 1033026 100 4x8
31 Case fixing Screw B 1021823 100 3x12
32 Handle Holder 1021809 10
33 Logotype Plate 1033567 10
34 Carton Box Set 5005329 10

35 Lower Pad 5005330 10
36 Upper Pad 5005331 10
37 Accessory Box 5005332 10
38 Accessory Holder 5005333 10
39 Polyvinyl Bag 5004108 100
40 Soft Baa 5003353 100
41 Slip Sheet 4006220 100
42 JAN Code Label 1031068 10
43 Caution Label A (Lamp Exchange) 1031923 10
44 Label B (Never Look) I 10332891
45 Label C 10332911
Label D I 10334541 101
Manual Set 1 I 40062271 
48 User’s Manual A (English) 4006228 10
49 User’s Manual B (French) 4006229 10
50 User’s Manual C (German) 4006230 10
51 User’s Manual Set 2 4006231 I
52 User’s Manual D (Italian) 4006232 10
53 User’s Manual E (Spanish) 4006233 10
54 User’s Manual F (Dutch) 4006234 10
55 Seal Set 1031076 10
56 AC Power Cable (North America) 2017328 10
57 AC Power Cable (German) 2019035 10
58 AC Power Cable (England) 2019036 10
59 2016048 10
60 Controller 10310821 10
20230951
62 Computer Cable 2022604
63 Mousu Cable Set 2023724 10
I 3000774 I I
65 Fuse. 3001354 100 451002
66 Fuse. 3000773 100

1 I n
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EPSON LCD PROJECTOR

HOW TO USE THE SERVICE MANUAL

RADIO FREQUENCY INTERFERENCE SELF RESTRICTION

History Issued Date Alternation

REV-A Original Issued (RS-353)

Free area to memorize any important technical information here.

(1) PROTECTION FROM ELECTRIC SHOCK

(2) PROTECTION FROM ACCIDENTAL INJURY

(3) PROTECTION FROM ACCIDENTS

(1) ELECTROSTATIC DISCHARGE

(2) LIMITATION OF PARTS

3. REQUIREMENT FOR THE MAINTENANCE PERSON

* Any questions on the maintenance including supply of the service parts or

SEIKO EPSON CORPORATION

1.1 Product general.. ......................................................................................... l-l

Chapter 2 Theory of operation

2.1 Hardware .................................................................................................... 2-l

Foot adjuster lever

Safety switch Power supply u it

unit Operator panel

(1) Desktop type

(2) Power Book

*Attached accessories Figure I- 16

(1) Desktop type

Light Guide block

Optical Head unit

Lamp inner housing

      

interface supports a keyboard as well as a mouse.

a) port pin assignments

Figure 28 Mini DIN connector

b) port driving procedure

*This interface supports a keyboard or a mouse.

a) ADB port pin assignments

Figure 1- 29 Mini DIN 4-pin connector

Table 3 connector pin assignments

b) ADB port driving procedure

c) ADB port current limitation

a) PC-98 mouse port pin assignments

Figure I- 30 D-Sub connector

Table 4 Bus mouse connector pin assignments

b) For 98NOTE after 98NOTE Light and

(2) Multi-mouse connector mode

(5) The current capacity of the multi-mouse port

(6) In sleep mode

Computer video input D-SUB 15

Blue video GND

1.6.3 Computer audio input

Stereo mini jack with 2 circuits for detection pin

(1) S-terminal input

(2) CVBS input

(3) Video audio input L, R

1.6.5 terminals layout (undefined)

Left row, from bottom to top output (stereo mini)

Power supply MAIN BOARD

LIGHT VALVE PRISM LENS UNIT

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The optical systems consists of 4 blocks LAMP INNER/OUTER HOUSING, LIGHT

UNIT NAME FUNCTION REMARKS

Power supply unit,

(1) Function block

voltage for the regulator.

(3) Pin assignment