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Heat and Mass Transfer 39 (2003) 709–719

DOI 10.1007/s00231-002-0315-x

Raman Measurements of Cryogenic Injection at Supercritical Pressure


W. Mayer, J. Telaar, R. Branam, G. Schneider, J. Hussong

709
Abstract Understanding the complex environment of PrT Turbulent Prandlt number
rocket chambers involves a good knowledge of injection q Quantum efficiency of detector
phenomena and gives the designer the ability to employ r Radial location
time and cost saving modeling tools to design a higher r1/2 Radial location of half maximum value of a
performance engine. This project looked at injection parameter
processes in the supercritical regime using cryogenic
T Temperature
nitrogen. Experimental data taken by 2-D Raman
imaging allowed the comparison of density and diver- u Axial velocity
gence angels with computational models. These param- x Axial location
eters provide much information about the jet a Jet divergence angle
development and mixing with the surrounding gas. The dx¢ Vorticity growth rate
process used to derive divergence angles from Raman e Turbulent energy rate of dissipation, optical
images proves difficult to compare directly with other efficiency
techniques. l Viscosity
ls Friction velocity
m Kinematic viscosity
List of symbols
C, Cl Constants mT Turbulent eddy viscosity
cp Coefficient of specific heat constant pressure q Density, number density
d Injector diameter (2.2 mm) x Solid angle of detection
k Turbulent kinetic energy, thermal s Shear stress
conductivity dr/dX Differential scattering cross section
kT Eddy conductivity
keff Effective kinetic turbulent energy, effective
heat conductivity Sub- and Super-scripts
h, H Enthalpy ax Axial direction
I Image intensity, turbulence intensity c Centerline value at specified axial location
IRaman Detected intensity i, j, k, x, y Cartesian directions
and z
ILaser Laser intensity
o Centerline value at the injector
l Length
rad Radial direction
T Turbulent parameter
¥ Chamber property away from the jet
Received: 18 October 2001 *, + Dimensionless values
Published online: 24 July 2002
 Springer-Verlag 2002
1
W. Mayer (&), J. Telaar, R. Branam, G. Schneider Introduction
Lampoldshausen, D-74239 Hardthausen, Germany
E-mail: wolfgang.mayer@dlr.de There is much interest in high pressure combustion for
the production of high power energy conversion and
J. Hussong
D-70569 Stuttgart, Germany
thrust. This is found in diesel engines, gas turbines, and,
in particular, rocket engines. These high pressures often
R. Branam exceed the critical pressures of the injected fuel and/or
Guest scientist from the U.S.A.
oxidizer. Understanding the complex environment of the
This work is supported by the Federal Ministry of Education and combustion chamber in order to get the most power out
Research (BMBF) under contract number 50TT9627 (Project
TEKAN). The project was accomplished in the frame of the SPP,
of it requires a good understanding of the injection
‘Atomization and Spray Processes’ under the guidance of DFG phenomena. This understanding allows the designer to
(Deutsche Forschungsgemeinschaft). employ time and cost saving modeling tools to better
design a higher performing engine. Much work has
already been accomplished in this area as can be seen in
references [1, 2, 3, 4 and 5], but a strong understanding
of the injection process and the development of reliable
modeling tools still requires much work. This work takes
a step in this direction by looking at cryogenic injection
at pressures above the critical pressure and modeling of
this flow [6].

2 Fig. 1. Jet mixing flow field


710 Problem
This investigation looks at the behavior and properties seen in Figure 1. The potential core contains some portion
of a cryogenic, axisymmetric jet in a supercritical envi- consisting of only injected fluid and reduces in thickness
ronment. The experiment injects liquid nitrogen above as the jet mixes with entrained fluid from the surrounding
critical pressure (3.4 MPa) through a single injector into environment.
a chamber filled with ambient temperature gaseous ni- After the potential core region, the jet is in a transi-
trogen. The experimental conditions look at the effects tional state which is considered the region of turbulent
of pressure, temperature and injection speed of the liq- mixing for a jet. In this region, the energy dissipation and
uid nitrogen into the chamber. The following Table 1 the jet behavior tends to be of the highest interest for
provides the targeted testing conditions, measured mixing purposes. Researchers have indicated the most
pressures and temperatures (T1 at injector entrance, significant influences on jet development include the ve-
Tainj and Tbinj at the injector exit), as well as the average locity ratio between initial jet velocity and the surrounding
calculated injection velocity for each of the twelve cases environment (uo/u¥) as well as the density ratio (qo/q¥).
investigated. The temperature at the injector exit could These parameters show how the momentum dissipates
not be measured during the testing but was accom- from the jet into the flow field. For cryogenic jets, thermal
plished during a separate testing campaign to calibrate differences also have a significant effect. The density for
the testing procedure. The temperatures were measured liquid nitrogen at these testing conditions is highly
using two different approaches, corresponding to Tainj dependent on temperature.
and Tbinj to be discussed further. The mass flow is At some distance from the injection plane, the jet be-
measured using a Coriolis mass flow measuring device. comes self similar. This means a function of only one
The jet velocity has been computed using measured variable can express the flow field profiles as no longer
mass flow, chamber pressure, and injection temperature varying in the axial direction. Schetz [7] stated this to
(TBinj) data. At each of the test conditions, Raman im- occur at approximately x/d ‡ 40, while others have indi-
ages were taken encompassing the area from the injector cated for similar jets, velocity profiles exhibit self similar
to 60 mm (approximately 30 injector diameters) from behavior as close as x/d ‡ 20 [8]. Other parameters such as
the injector. The pictures were used to determine density turbulence intensities (u’, v’, w’) may not show this
distributions and jet spreading angle. These measured behavior until well after x/d ‡ 200.
values were compared to computational models for each
of the cases. 2.2
Incompressible jet
2.1 At pressures above the critical pressure and near critical
Cryogenic jet temperatures, changes in the temperature can correspond
A jet flow has three distinct zones: potential core, devel- to extreme density gradients. For this reason, real gas ef-
opment or transition region, and a similarity region as fects must be taken into account when determining flow

Table 1. Target and measured injection conditions: chamber pressure and jet data at injection tube outlet

Case Target Target Target Chamber Average jet Tainj(K) Tbinj(K)


Pressure (MPa) Velocity (m/s) Temperature (K) Pressure (MPa) velocity (m/s)

1 4 2 120 3.96 1.8 130.0 122.2


2 4 2 130 3.95 2.7 140.0 131.9
3 4 5 120 3.97 4.9 126.9 122.9
4 4 5 130 3.98 5.4 137.0 133.3
5 5 2 120 4.90 2.0 131.0 122.6
6 5 2 130 4.90 1.9 140.0 131.5
7 5 5 120 5.01 4.5 126.2 122.5
8 5 5 130 5.00 4.9 135.7 131.7
9 6 2 120 5.85 2.0 135.0 122.8
10 6 2 130 5.88 1.9 140.5 131.9
11 6 5 120 5.98 4.9 128.7 123.3
12 6 5 130 5.96 4.9 135.4 132.3
Fig. 2. Density and cp for Nitrogen
711
properties. Since pressure is relatively constant, this den-
sity gradient is only dependent on temperature, therefore
considered incompressible or weakly compressible ac-
cording to the classical definition of compressibility. By
using a real gas relationship for density, viscosity and
coefficient of specific heat at constant pressure, the com-
putational model captures the effects of being weakly Fig. 3. Test chamber and injection tube outlet
compressible when employing an incompressible solution
technique. This relationship also defines a very strong
relationship between temperature and density. Under the boundary conditions assumed for the model. The di-
these temperature and pressure conditions, the coefficient ameter of the injector is 2.2 mm and the length to diameter
of specific heat (cp) goes through a maximum value as can ratio is greater than 40. The chamber can be pressurized
be seen in Figure 2. As the flow goes through this tem- up to 6 MPa and is equipped with an electric heater to
perature range, the density drops off dramatically as the keep the wall temperature constant. Optical access to the
flow expands and absorbs heat. chamber is provided by four windows. Cold nitrogen is
injected into a warm nitrogen environment under different
2.3 ambient and injection conditions. The temperature of the
Turbulent Prandtl number considerations injected fluid condition can be as low as 90 K with injec-
Schetz [7] showed the value of the Prandtl number actually tion velocities from 1 to 20 m/s.
varies with radial location but on average is 0.7 for similar The temperature of the injected fluid is measured at
axisymmetric submerged jets. The evidence from Pabst Position 1 during testing (T1, Figure 3). Since the test
[9], Sakipov and Temirbeav [10] calculated values ranging setup includes no temperature regulation system, the in-
from 0.4 to 1.7 for various fluids and locations. Most jection temperature is established by running the experi-
computational fluids codes use values of 0.89 or 0.9 as the ment starting at ambient temperature until the
default value [11, 12]. Values less than one correspond to temperature at Position 1 (T1) reaches the targeted tem-
thermal energy dissipating in the flow quicker than mo- perature (120 or 130 K). The Raman images are then re-
mentum energy due to turbulent mixing. According to corded. Since the time required to take the images is small
White [13], the value should be greater than 0.7 and sug- compared to the time the injector needs to cool down, the
gests 0.9 or 1.0. Although this parameter varies over the project assumes quasi steady state conditions. Neverthe-
radial profile of the flow, it is common to choose a con- less, there is a certain heat transfer from the injector to the
stant value for the entire flow field for computational fluid during the measurement resulting in a temperature
models. A comparison between the results for Case 3 difference between Position 1 and the injector exit (Fig-
employing Prandtl number values of 1.0 [13] and 0.7 [7] ure 3) depending on the injection and ambient conditions.
provided evidence for this testing condition to use 1.0. To determine the exact injection temperature at the in-
mT jector exit into the chamber, a separate temperature
Pr ¼ ð1Þ measurement campaign was performed.
T kT =qCp
A first approach (Tainj) used a thermocouple as shown
PrT = 1.0 proved to be more consistent with our experi- on the left in Figure 4 placing the thermocouple one mil-
mental density data and was used for all other cases. It also limeter from the injector exit. The jet is heavily disturbed
allows the computational results to show thermal influ- by the thermocouple and it is possible the injected nitro-
ences due to the changes in the coefficient of thermal heat gen does not completely wet the thermocouple. Therefore,
transfer under these temperature and pressure conditions the measured temperature is expected to be higher than
without inducing unrealistic influences caused by turbu- actual injection conditions. A second series of temperature
lence effects in the models. measurements used the setup shown on the right in
Figure 4 (Tbinj), inserting the thermocouple about one
3 millimeter into the injector. These measured temperatures
Experimental setup represent the temperature on the jet axis. Since heat
Figure 3 shows the pressurized chamber with the injector transfers from the injector wall to the fluid, a temperature
used in the experiments presented in this paper along with gradient is expected having a maximum temperature at the
712

Fig. 4. Thermocouples at injector exit: Tainj (left) and Tbinj (right) Fig. 6. Raman equipment setup

reduction of the peak power avoids optical damage of


injector wall and a minimum on the axis. This suggests the the quartz optics and reduces optical breakdown, while the
measured temperature is lower than the average fluid generated Raman signal remains constant as long as the
temperature. The results of the measurements are shown total pulse energy remains unchanged. Both pulses are
in Table 1 as Tainj and Tbinj. The differences in tempera- aligned parallel and focused by a cylindrical quartz lens
ture add some uncertainty to the expected results espe- (f = 300 mm) into the test chamber (Figure 6).
cially with respect to temperature values but would be To ensure the laser light sheet passes the cryogenic
expected to bound the actual conditions. nitrogen jet directly through the center, it is necessary to
In order to show the testing environment, typical jets in precisely align the laser. Therefore, the laser beams are
the Shadowgraph images of Figure 5 are included. For the directed by a mirror mounted on a translating stage close
colder cases, the flow is very dense making it difficult for to the entrance window. This arrangement allows easy
light to pass through. At 130 K the jet is above the critical positioning of the light sheet. To form a light sheet with
temperature for these pressure conditions and therefore sharp edges, an aperture clips the sides of the laser sheet.
much less dense. The lower density gradients provide a The dimensions of the laser light sheet are 22 mm · 600
flow field easier to measure with optical techniques such as lm with a total sheet energy of 150 mJ.
Shadowgraphy and Raman imaging. Although the upper edge of the sheet is sharply clipped,
it is not possible to place the light sheet closer than 2.65
3.1 mm to the injector. In spite of the very low diffracted laser
Experimental approach for Raman measurements power above the sheet, strong scattered light from the
An abbreviated description of the experimental set-up is metallic injector inhibits a closer positioning of the sheet
given here. The set-up is described in more detail in the to the nozzle tip. Two intensified CCD cameras detect the
previous campaigns and can be found in [4]. A XeF Ex- signal perpendicular to the light sheet. Equipped with
cimer laser (351 nm) with two independent laser tubes identical UV achromates (Halle, f = 100 mm, f/2), the
operates in a double oscillator configuration. The two laser cameras are able to yield a spatial resolution per pixel of
tubes fire with a short delay to reduce the peak intensity of approximately 71 lm horizontally by 50 lm vertically. The
the laser and to increase the total pulse length to 40 ns. The total image area of the cameras is 37 mm wide and 26 mm
high.
For the correction of the Raman images, it is necessary
to separate the Raman signal from any background.
Therefore, a polarizing beam splitter separates the de-
tected light into two channels (Figure 6). The cameras
record the reflected beam (polarized perpendicular beam
component) and the transmitted beam (parallel polarized
light component) separately. The depolarization ratio of
nitrogen is only 0.022, therefore, the resonant Raman
signal results with a very high s-polarization. Camera 2
detects this signal. Both Camera 1 and Camera 2 detect the
depolarized part of the Raman signal with other non-
polarized background in equal proportions. To obtain the
pure resonant Raman signal, the image of Camera 1 has to
be subtracted pixel by pixel from the image of Camera 2,
Fig. 5. Shadowgraphs; 4 MPa, 5 m/s at 120 K (case 3, top) and after proper normalization of their respective relative
130 K (case 4, bottom) sensitivities.
Both cameras are equipped with interference filters with image where the transition lies between liquid and gas and
bandwidth (FWHM) of 4 nm. They are only transparent where to apply the cross section of liquid or gaseous ni-
for the resonant wavelength of nitrogen (382 nm) and trogen. Second, the laser power has to be reduced to avoid
suppress all other wavelengths by as high as 5 orders of optical breakdown and, therefore, produces a very low
magnitude intensity reduction. These filters have a peak bulk signal. For these reasons, we restrict our measure-
transmission of only 28%. For this reason, an attempt to ments to supercritical conditions.
use dielectric filters was investigated. They have a peak In experiments close to critical conditions, it is not
transmission of more than 70% and a sufficient suppres- possible to avoid optical breakdown completely. In some
sion of the excitation wavelength (T < 5E-4). The big instances, optical breakdown in small, restricted areas
disadvantage is they are transparent for wavelengths above occurs. These small regions, where the light obviously
approximately 450 nm (VIS-IR) which can be produced saturated the camera, are taken into account during eval-
713
from several different mechanisms. First under sub-critical uation by masking these pixels. The number of images
experimental conditions around the jet, there are sharp recorded for a given experimental condition is small (56
density gradients from the gaseous (bulk gas) to the liquid images for each series, limited by the computer storage
(jet) phase resulting in large gradients of the refractive capacity). Therefore, this procedure is applied only when
index. Additionally, there are further effects of focussing the number of images discarded due to camera saturation
within the cryogenic jet (like a rod lens) leading to optical does not exceed 10.
breakdown. From these areas, the emitted light contains To determine the density from the intensity, a cali-
very bright, broadband radiation exceeding the signal bration of the images is necessary. The temperature and
strength of the Raman signal. Thus, isolation of the Raman the pressure in the ambient gas are measured. Therefore
signal is not possible. The laser power is reduced so no the ambient gas density is known. Since the density is a
breakdown occurs. But even if no optical breakdown oc- linear function of the intensity, the density in the entire
curs, sub-critical conditions emit broadband stray light. image can be calculated by
The dielectric filters could not be applied in our experi-
I
ments because the intensity of the stray light emitted q¼ q1 ð2Þ
above 450 nm is too high. Even in the part of the image I1
area where no laser sheet is present, signal intensities as Large density gradients occur only in the radial direction.
high as the laser light sheet exist (Figure 7). Combinations Therefore, the density profiles can be smoothed by aver-
of further filters to increase the blocking ratio between 450 aging in the axial direction without introducing significant
nm and 800 nm did not lead to sufficient suppression of errors. After averaging, each pixel contains the averaged
the broadband, non-resonant stray light on the camera. value of 5 pixels in upstream and 5 in downstream di-
Currently, the origin of this background is still unclear. rections. This procedure reduces the noise significantly
Therefore, the experiment uses standard interference fil- without affecting the density profiles. Averaging in the
ters with low peak transmission but sufficient rejection of radial direction would smear the density gradients and
the background. cause large errors.
The Raman signal is proportional to the number den-
sity and to the cross section. With constant cross section, 3.2
the signal intensity is a linear function of the number Sources of experimental error
density. The cameras are easily calibrated when the image Other parameters influence the accuracy of the measure-
areas show a wide region of bulk gas. Temperature and ments as well. One uncertainty is due to optical effects
pressure of the bulk gas are known. Thus, the number occurring principally in regions of high refraction index
density in the jet can easily be extracted from the signal gradients. These refraction index gradients cause distur-
ratio of jet to bulk gas by multiplying by the number bances of the light sheet. A round jet focuses the light sheet.
density of the surrounding gas [14]. This technique could This causes higher light intensities in the probe volume
not be applied on liquid jets for two main reasons. First, which cause plasma formations. The result is the peak seen
the Raman cross section of liquid nitrogen is different than in the density profiles at 120 K at x/d = 1.2 in Figure 9.
gaseous nitrogen [14, 15]. Under partially supercritical Since these density peaks are not physical, there is more
conditions, there is no way to distinguish in a camera confidence in the data from the side the light sheet enters.
Cessou et al. [16] also recently reported the strong
density gradients and therefore the strong refraction index
gradients seen in supercritical jet flows also produces a
loss of the laser energy by redirecting the signal. When the
highly dense jets with corrugated surfaces are illuminated
with a laser, the index gradients redirect the irradiance
along the jet axis according to the light refraction and total
reflection, illuminating parts of the jet not directly in the
path of the laser light sheet. Cessou et. al. [16] continues to
show this phenomena is present even under sub-critical
conditions. Jets with corrugated surfaces (sub- or
supercritical) cause a redirection of the light energy
Fig. 7. Laser sheet position in flow field passing through the stream.
As observed in this experiment, measured maximum methods exist to estimate these values, the k-e model
density is often lower than the density corresponding to seems to be the most appropriate. The model calculations
the measured temperature and pressure. In Case 3 for use this high Reynolds approximation in the flow and
example, the maximum measured density from the Raman semi-empirical calculation techniques to determine flow
images is approximately 400 kg/m3. The expected density parameters in the boundary layer where the viscous forces
is 465 kg/m3 at 4 MPa and 126.7 K. This is a variation of are much greater than shear forces [20]. The temperature
14%. The measured density corresponds to a temperature calculation for the heat transfer is treated in a similar
of 128.5 K at 4 MPa which is a temperature variance of manner and has an equal importance due to the sensitivity
only 1.4% emphasizing the importance of accurately of the density to temperature. The program discretized the
known temperature values. Accurately measuring the governing equations using a third order accurate scheme
temperature contributes some variability to the results but to capture the large density gradients and damped with
714
the beam distortion provides a stronger justification for first order upwind discretization to maintain stable
the lower than expected Raman signal intensity. Further mathematical computations in the CFD-ACE software
downstream where density gradients are not as high, op- package.
tical effects diminish and results agree fairly well with The software package takes into account the contribu-
model calculations. tion of heat and mass transfer from the turbulence by use
Another source of error is the assumption of density as of a turbulent Prandtl and Schmidt number. The heat
a linear function of the measured intensity. The equation transfer module solves the total enthalpy form of the
reads: energy equation as shown.
dr  !  @ðusij Þ
IRaman ¼ ILaser q XeqL ð3Þ r  q V ho ¼ r  ðkrTÞ þ ð4Þ
dX @xi
The image processing takes into account the laser intensity The calculation of an effective conductivity (keff) value
and the efficiency of the detector but adds some variability takes into account the turbulence effect. The following
to our measured density values. A critical point is the equation shows how the program uses a turbulent Pra-
scattering cross section. It may change under trans- and ndtl number to accomplish this. By using the turbulent
supercritical conditions similar to the differences between Schmidt number, the program handles the mass diffu-
gases and liquids. sion in a similar way to calculate an effective diffusion
Furthermore, we found a systematic error at the top coefficient, although mass mixing due to diffusion for
and bottom of each image. The measured maximum this problem has less influence than mixing by aerody-
density at both edges exhibits a significant increase. The namic forces.
origin of this error is still not well understood. As a con-
mT qcp
sequence, the data reduction clipped these values and keff ¼ k þ ð5Þ
evaluated only the mean part of the images to compare PrT
with numerical results.
There are also some statistical uncertainties since the
experiment averaged only 56 images at each injection 4.1
condition. This statistical noise is visible in the density Grid
profiles as well as in the maximum density plot along with The computational grid used for this problem is a struc-
any introduced uncertainties from the background scaling tured, 2-D, axisymmetric grid with just over 100,000 cells.
when subtracting the background signal from the Raman The refinement in the injector region is critical. To show
signal. the solution is independent of this grid, the same condi-
tions were calculated for Case 3 using several courser
4
grids. The solution using a grid with 85,000 cells agrees
Modeling
very well to the solution for the primary grid (100,000
The model for this multi-physical problem bases itself on a
cells). The axial density profile exemplifies this agreement
straight forward computational approach. The flow field
(Figure 8). Therefore, the results are considered the same
calculations employ the Favre Averaged Navier-Stokes
and the solution is independent of both grids. The finer
(FANS) equations for incompressible flow [17]. Since the
test conditions are in the supercritical regime for nitrogen,
real gas nitrogen properties are necessary and employ the
Lee and Kessler [18] and Chung [19] model built into the
CFD-ACE software. Without high velocity and the use of
real gas properties, it is possible to use the incompressible
solution scheme and still account for changing density.
The model focuses on a steady state solution to determine
average property distributions for this injection experi-
ment. The orientation of the injector also allows the as-
sumption of negligible body forces.
The FANS equations introduces the Reynolds stresses
to account for turbulence in the flow. While several Fig. 8. Density; 4 MPa, 5 m/s, 120 K
grid was used for all the test conditions to ensure grid maximum density values and the second (*) uses local
independence at the other testing conditions. centerline density values.
q  q1
qþ ¼ ð7Þ
4.2 qo  q1
Boundary and initial conditions
The inlet and boundary conditions for this model are very  q  q1
important and extremely sensitive to temperature varia- q ¼ qc  q1 ð8Þ
tions. Measured mass flow, temperature and pressure de-
termine the inlet conditions. From the measured values,
inlet velocity, turbulent kinetic energy (k) and rate of
dissipation (e) are calculated and input to the model. The 5.1 715
turbulence parameters are as follows: Density profiles
The measured density profiles exhibit unrealistic density
3=4 3=2
3 C l k peaks just off the jet axis, Figure 9. These peaks are only
k ¼ ðIuÞ2 ; e ¼ ; Cl ¼ 0:09 ð6Þ found when the density of the injected nitrogen is very
2 0:014l
high, i.e. at low injection temperature and close to the
The outer wall of the chamber has a heater and is injector exit. This indicates optical effects like reflection
therefore isothermal. The actual test chamber also shows and refraction of the light sheet being responsible for these
evidence of heat transfer to the nitrogen in the injector measurement errors. For this reason, only the values from
tube. To account for this transient condition in the model, the side the laser enters the chamber (left in Figure 9)
the injector exit temperature (both Tainj and Tbinj) deter- to the centerline are taken for comparison to numerical
mined by experiment is used as the injector inlet tem- results.
perature and the injector tube as well as the faceplate are Figure 10 shows a non-dimensional plot of the densities
calculated as adiabatic walls (Figure 3). from Figure 9. The profiles at x/d = 1.2 for the lower
The model procedures calculate the outlet boundary temperatures are quite similar and show a profile more
condition based on total mass flow. The chamber is long like a top hat. The profile for the higher temperature Case 4
enough to consider the exit to be completely independent shows a clear density maximum at the jet axis and falls off
of the jet flow. The first attempt to resolve the exit con- quickly in the radial direction. At the positions further
ditions was to use an extrapolation technique. Extrapo- downstream, x/d = 5 and x/d = 25, the dimensionless
lated calculations for the outlet do not take into account profiles of Cases 4 and 11 are quite similar. This indicates
the mass flow being entrained in the jet from the chamber an increased heat transfer into the jet at the larger ambient
and therefore give erroneous velocity. By establishing exit density in Case 11. The lack of the top hat profile for Case
velocity as a fixed value, the calculations could account for 4 results from the heat transfer from the injector into the
this problem and smoothly resolve the jet flow realistically. injected fluid. The only temperature regulation comes
The initial conditions for the calculations are simply set to from the constant temperature in the liquid nitrogen
the outlet boundary conditions, low velocity at ambient storage tank. The temperature difference between fluid
temperature and chamber pressure, Figure 3. and injector as well as the heat transferred are expected

4.3
Convergence
The models go through between 20,000 to 30,000 iterations
for the various test cases in order to ensure convergence of
the solution. Several are similar to previously run test
conditions and use these final solutions as the initial
conditions therefore requiring fewer iterations to con-
verge. A mass flow balance provides final proof of con-
vergence. The total mass flow variance in the calculations
is less than five orders of magnitude smaller than the
calculated inlet mass flow. The calculated mass flows all Fig. 9. Measured density, Cases 3, 4, and 11
vary by less than 0.12% to the measured mass flows.

5
Results
The primary purpose of these results is to compare the
measured Raman results with computational models in
order to better characterize cryogenic jet flows. From the
Raman images, density values and jet divergence angles
are determined. Using the following expressions to non-
dimensionalize density allows the results to be compared
using a common scale. The first expression (+) uses Fig. 10. Measured density, Cases 3, 4, and 11
to be larger at higher injection temperatures for the The effect of using axial position to normalize the
procedures used. This causes stronger temperature and profile radial position shifts the profiles very near the in-
density gradients in the injector. jector to the right and dramatically portrays the expected
The numerical calculations assume a constant temper- potential core (x/d = 1.2). As the profiles are plotted at
ature of the injected fluid in the injector. Therefore, the intervals away from the injector, the density properties
influence of the temperature profile in the injector is not show similar behavior as seen in Figure 11. The slope for
considered. This contributes to discrepancies between the entire profile increases until x/d = 10 and then begins
experimental data and numerical results. This problem is to decrease again. This is opposite to the behavior in
being taken into account in future calculations. Figure 11 due to the method of presenting the data but
When looking at the progression of the calculated corresponds to the same phenomena. The jet has a high
density profiles from x/d = 1.2 to x/d = 25, the graphs density core to an axial position near x/d = 10, it then goes
716
show the development of the flow as it moves toward a self through a turbulent transition and then begins to develop
similar solution. Figure 11 from Case 3 exhibits this trend into a self similar jet flow. Figure 12 also shows the profiles
seen at these testing conditions. The profiles closer to the at x/d = 20 and 25 do not collapse to the same line,
injector show a flat region (q* = 1.0) near the centerline therefore the relationship suggests the flow has not yet
(r/r1/2 = 0) which eventually no longer exists at x/d ‡ 10. reached self similarity. The experimental data corresponds
This corresponds to the potential core. Even though some with this trend again.
of the testing cases show little potential core in the In looking at the agreement of the density determined
measured data, the models calculated core lengths for each from the Raman images and the calculated model,
testing condition. This results from the quality of the Figure 13 shows a representative sample with statistical
Raman images and differences caused by the heat variations of a measured profile at x/d = 20 for Case 1
transferred to the flow in the injector tube. agreeing well with the calculated results.
The transition from a liquid-like jet behavior through
the transition region to a fully gas-like jet behavior can be 5.2
easily seen in the profile above r/r1/2 = 1.0. Following the Centerline density
progression of the jet using the density profiles from x/d = The centerline density calculations prove to be useful in
1.2 to x/d = 10, the slope progressively increases (becomes looking at several aspects of the jet. Primarily, this axial
less negative). For the profile at x/d = 15, the slope has property relationship shows how the jet dissipates with
again dramatically decreased and the profiles after this distance from the injector. Observations of the axial den-
axial location continue to decrease slightly and converge. sity profile provide insight into the behavior of the jet as it
The profiles for x/d = 20 and 25 very nearly share the same moves through the various stages of a jet development. In
line. The experimental data has a considerable amount of Figure 14 Case 4, the computational results present a
variability (no error bars are shown for clarity) but follows correlation with the experimental data. This image shows
the trend of the computational models. the centerline density beginning to decrease near the in-
Figure 12 shows another way to easily see the trend for jector for test cases at 130 K and 5 m/s suggesting a very
the jet to move through the transition region and to the short or no potential core at all, although the models
self similar region quickly. This figure presents the density calculated a distinct potential core length. This phenom-
profiles (q ) as a function of r/x, Case 11. enon could be due to the peak in specific heat. For flows at

Fig. 11. Density; 4 MPa, 5 m/s, 120 K Fig. 13. Density; 4 MPa, 2 m/s, 120 K

Fig. 12. Density; 6 MPa, 5 m/s, 120 K Fig. 14. Density; 4 MPa, 5 m/s, 130 K
temperatures above the peak cp temperature (Figure 14), The results in the very dense core region near the injector
the density falls off quickly with small temperature fall below both curves suggesting other influences in the
increases. More dense flows with temperatures below this problem. Further downstream, the results then correspond
peak cp temperature require more heat energy transferred to the warmer injection temperature.
before the density values fall off, resulting in longer When considering a test case at a warmer injection
potential core lengths. temperature and a corresponding lower density, Case 8
From Figure 14, the expected characteristics of the shows a representative case of the results, Figure 17. Once
potential core are more obvious with the calculated density again, the Raman density values fall below both model
ratio at approximately one until x/d = 7.6. At this point, results and the profile has the same characteristic seen in
the density falls off fairly quickly but does not reach am- Figure 14 suggesting little or no potential core for the
bient values until much further downstream (x/d > 100). warmer testing conditions. Further downstream from the
717
These profiles provide insight into the development of the injector, the density values again agree well with the model
jet through the various regions when viewed on a loga- employing the warmer injection temperature. These results
rithmic scale as seen from Figure 15; the potential core, indicate first of all, the heat transfer in the injection tube is
transition region and fully developed region. significant, particularly in the warmer cases, affecting the
Figure 15 shows the behavior of a jet (Case 3) with a length of the potential core and dissipation of the jet. Also,
very dense core, the transition to a turbulent mixing zone the differences between the Raman density results and the
and then into a fully developed region. The steep slope at models suggest the Raman images are affected by other
x/d  10 to x/d  30 shows the rapid transfer of both optical effects resulting in lower than expected intensity,
momentum and thermal energy. After x/d  30 in the jet and therefore density values. These effects include signal
flow, the density gradient is much lower and the dissipa- losses due to reflection and refraction of the Raman signal
tion is also much reduced suggesting a region of highly within the highly dense jet and assumption of a constant
developed flow. At a point past x/d = 150, the density falls differential scattering cross section of nitrogen but are not
off quickly toward the chamber value suggesting the jet well understood and at this time can not be quantified.
completely dissipates. The model calculations show this Figures 18 and 19 present the axial profile densities
location in the chamber to be the far edged of a recircu- resulting from the Raman images for other testing
lation zone established to transfer mass back toward the
injector. Figures 14 and 15 results use the Tainj injection
temperatures to compare with experimental values. When
looking at the comparison and agreement between the
different models using Tainj and Tbinj versus the Raman
results, it proves to be a better comparison when using
absolute density values.
Figure 16 is the behavior for the jet for Case 3. The
expected result would be for the Raman results to be
bounded by the two model curves since one method (Tainj)
is expected to be above actual measured temperature
and the other (Tbinj) is expected to be slightly below. Fig. 17. Density, 5 MPa, 5 m/s, 130 K

Fig. 15. Density; 4 MPa, 5 m/s, 120 K Fig. 18. Density; Cases 5, 6, and 7

Fig. 16. Density, 4 MPa, 5 m/s, 120 K Fig. 19. Density; Cases 9 and 10
conditions. Figure 18 includes the remaining test cases at 5 Close to the injector exit, the centerline density is quite
MPa and Figure 19 at 6 MPa. The colder testing conditions high and the jet is quite compact. Added to this, the
show higher density values at the injector exit and have a temperature difference across the shear layer is small
similar profile as the other testing conditions for this type compared with the difference across the entire jet. The
of jet flow. dense core of the jet therefore demands the position of
the FWHM is closer to the core instead of in the shear
5.3 layer. Therefore, the angle from the FWHM method is
Jet divergence angle, a very small close to the injector determined from x/d  0
The jet divergence angle seems to be one of the most to 10.
highly considered parameters for jet flows. It lends itself to In the Raman images for x/d10 to 20 and 20 to 30, the
be easily measured and compared with other results. jet warms up and dissipates. In this jet region the cen-
718
Chehroudi et. al. [1] provided a comparison of many dif- terline density is of the same order of magnitude as the
ferent empirical models with available test data under density in the shear layer. Therefore, FWHM locations falls
various conditions. Of particular interest to this experi- within the shear layer. Comparison with the computational
ment were the models put forth by Dimotakis [21] and results shows a fairly good agreement for these locations,
Papamoschou and Roshko [22]. Dimotakis investigated Figure 20. For the coldest cases, the angles based on
the entrainment of mass flow into the growing shear layer FWHM are very small or even negative near the injector.
of a free jet. He proposed a vorticity growth rate equation The warmer cases do not show this initial decrease in
seen below depending on velocity and density ratio be- the radial location of the FWHM but similarly have a
tween the fluid flows. For these conditions, the velocity relatively constant value. The conclusion then is the
ratio is zero, simplifying the following equation consid- growth rate of the shear layer does not correspond to the
erably. angle measured from the FWHM procedure when the
8 9 centerline density is significantly higher than the density
>   > in the shear layer, for these testing conditions in the near
>
< u
1  u1o >
=
0 injector region.
dx ¼ 0:17   1=2   > 
>
> > Overall, the values for the warmer cases (T = 130 K) are
: 1 þ qq1 u1
u
; significantly better predicted by model calculations than
o o

 for the colder cases (T = 120 K).


8  1=2  9 Figure 21 shows how the models, Raman images and
>
>   1  qq1 >
>
< q1 1=2 o
= Shadowgraph (added for comparison) images compare
 1þ h i ð9Þ with the relationships put forth by Dimotakis [21] and
>
> qo 1þu1 =uo Þ >
1 þ 2:9 ðð1u >
: 1 =uo Þ ; Papamoschou and Roshko [22]. The model calculations
seem to agree fairly well with the Dimotakis relationship in
Papamoschou and Roshko proposed a visual thickness this density ratio region. The variability of the averaged
equation for incompressible, variable-density mixing Raman data is fairly apparent in this figure. These values
layers while studying the turbulence and compressibility tend to be considerably higher than computational values
effects in plane shear layers. This relationship uses a or the empirical relationships.
convective velocity definition to relate the difference in the
flows. The experimentally determined constant (0.17)
allows results to be compared with axisymmetric jet flows.
Again, since the velocity ratio for this effort is zero, the
relationship simplifies considerably.
  1=2 
  1 þ qq1
u1 o
d0vis ¼ 0:17 1     1=2  ð10Þ
uo
1 þ uu1o qq1
o

The edge of the shear layer is difficult to determine from Fig. 20. Density FWHM; 4 MPa, 5 m/s, 120 K
density values calculated from the Raman images due to
the variability in the density values. Therefore the pro-
cedure employed determines the location of half the
difference between the maximum and minimum values in
the profiles (Full Width Half Maximum, FWHM). In or-
der to compare the results with visual techniques, the
procedure is to multiply the value by two as suggested by
Chehroudi et al. [1]. From the computational models, the
divergence angle is determined from both a FWHM
method and a 99% roll-off point for jet properties (i.e.
density). Figure 21 compares the results along with those
determined from Raman (x2) and Shadowgraph images. Fig. 21. Jet Divergence Angle
6 Supercritical Jets. AIAA paper number 2000–3392, 36th AIAA/
Conclusions ASME/SAE/ASEE Joint Propulsion Conference and Exhibit.
pp. 3–10
Understanding the complex phenomena of a supercritical 2. Mayer, W. and Tamura, H. (1996) Propellant Injection in a Liquid
injection flow field still requires a considerable amount of Oxygen/Gaseous Hydrogen Rocket Engine. Journal of Propulsion
research, but this work provides some insights into several and Power, Vol. 12, No.6, pp 1137–1147
aspects of a high pressure injector. This work accom- 3. Ivancic, B.; Mayer, W.; Krülle, G.; Brüggemann, D. (1999) Exper-
imental and Numerical Investigation of Time and Length Scales in
plishes this by examining a single injector using liquid LOX/GH2-Rocket Combustors. AIAA paper number 99-2211, 35th
nitrogen above the critical pressure. The various testing AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit.
conditions consider pressures from 4 to 6 MPa at two pp. 5–10
target velocities (2 and 5 m/s) and two target injection 4. Mayer, W.; Schik, A.; Schäffler, M.; Tamura, H. (2000) Injection
and Mixing Processes in High-Pressure Liquid Oxygen/Gaseous
temperatures (120 K and 130 K). The experimental data Hydrogen Rocket Combustors. Journal of Propulsion and Power, 719
compares fairly well with numerical results from these Vol. 16, No. 5, pp. 823–828
testing conditions. Agreement of the numerical results 5. Mayer, W. (2000) TEKAN – Research on Cryogenic Rocket Eng-
with density obtained from Raman images quantitatively ines at DLR Lampoldshausen. AIAA paper 2000–3219, 36th AIAA/
provides some validation. ASME/SAE/ASEE Joint Propulsion Conference and Exhibit
6. Mayer, W.; Schik, A.; Vieille, B.; Chaveau, C.; Goekalp, I.; Talley,
Under these testing conditions, the density profiles D.; Woodward, R., (1998) Atomization and Breakup of Cryogenic
show a distinct trend toward a self similar jet flow as early Propellants under High-Pressure Subcritical and Supercritical C-
as x/d = 25. The centerline density profiles in the axial onditions. Journal of Propulsion and Power, Vol. 14, No. 5, pp.
direction provide considerable insight into the jet devel- 835–842
7. Schetz J. A. (1980) Injection and Mixing in Turbulent Flow. Pro-
opment from potential core through to the dissipation of gress in Aeronautics and Astronautics. Vol 68, AIAA.
the jet. When injecting fluid below the critical temperature pp. 19–84
as well as above the critical pressure, as the jet warms up, it 8. Schlichting, H. (1979) Boundary-Layer Theory. New York: McG-
will reach the temperature at which cp reaches a maximum raw Hill. pp. 729–755
9. Pabst, O. (1944) Die Ausbreitung heißer Gasstrahlen in bewegter
value. The heat transfer from the surrounding gas to the Luft, I Teil-Versuche in Kerngebiet. Deutsche Luftfahrtforschung
colder jet at this temperature has a dramatically higher 10. Sakipov, Y.B. and Temirbaev, D.J. (1965) On the Ratio of the
transfer rate at this location in the jet and requires higher Coefficients of Turbulent Exchange of Mass and Heat in a Free
levels of energy for a small temperature change. These Turbulent Jet. Tepli i Massoperenos. Vol. 2. pp. 407–413
small temperature changes therefore result in much higher 11. Wilcox, D.C. (1994) Turbulence Modeling for CFD. La Canada:
DCW Industries. pps.181–2
corresponding density changes. 12. CFD Research Corporation (1998) CFD-GUI5TM User manuals.
The various methods for determining the spreading Huntsville. pg. 3–13
angle prove useful for comparison, but values from the 13. White, F.M. (1991) Viscous Fluid Flow. New York: McGraw Hill,
numerical models determined from a 99% roll-off agree 2nd Edition. pg. 482
14. Decker, M. and Schik, A. Meier, U.E. Stricker, W. (1998) Quant-
best with the Dimotakis model. From the spreading rate itative Raman Imaging Investigations of Mixing Phenomena in
analysis, a further conclusion reached is the growth rate of High-pressure Cryogenic Jets. Appl. Optics. Vol. 37, No. 24. p-
the shear layer and the radial distance injected fluid moves p. 5620–5627
away from the jet has no significant influence on the angle 15. Eckhardt, G. and Wagner, W. G. (1966) On the Calculation of
Absolute Raman Scattering Cross Sections from Raman Scattering
measured from the FWHM procedure when the centerline Coefficients. J. Mol. Spectrosc. Vol. 19. pp. 407–411
density is significantly higher than the density in the shear 16. Cessou, A, Wequin, O., and Stepowski, D. (2001) Alteration of the
layer and the ambient gas. This result is apparent from the Irradiance Field When Performing Laser Diagnostics in a Corru-
FWHM method of determining the spreading angle from gated Liquid or Supercritical Jet. ILASS-Europe 2001. Zurich, pp.
the Raman images and the computer models. The resulting 561–567
17. Cebec, T. and Smith A.M.O. (1974) Analysis of Turbulent Boun-
angles do not correspond with the visual procedures dary Layers. New York: Academic Press
especially near the injector. 18. Lee, B.I. and Kesler, M.G. (1975) A Generalized Thermodynamic
Another results suggests the Raman procedure require Correlation Based on Three-Parameter Corresponding States. A-
further investigation. The absolute values of density do not IChE J., Vol. 21, p. 510
19. Chung. (1988) ‘‘Generalized Multiparameter Correlation for No-
correspond with expected values especially in high density npolar and Polar Fluid Transport Properties,’’ Ind. Eng. Chem.
regions. This is caused by Raman signal distortion and Res., Vol. 27, p. 671
assumptions made in the Raman procedures to determine 20. Launder, B.E. and Spalding, D.B. (1974) Computational Methods.
density but is not well understood. Further work in this Applied Mechanical Engineering. Volume 3
21. Dimotakis, P.E. (1986) Two-dimensional Shear-layer Entrainment.
area is necessary to produce more reliable results for using AIAA Journal. Vol. 24, No. 11. pp. 1791–1796
Raman measurements to determine density under condi- 22. Papamoschou, D. and Roshko, A. (1988) The Compressible Tur-
tions with large density gradients. bulent Shear Layer: an Experimental Study. J. Fluid Mech., Vol.
197. pp. 453–477
References
1. Chehroudi B.; Cohn, R.; Talley, D.; and Badakhshan A. (2000)
Raman Scattering Measurements in the Initial Region of Sub- and

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