Documente Academic
Documente Profesional
Documente Cultură
Technical
Up to - 190HP / 6300 lb.in
Worm Gears
CAM-2.00US0812
PRODUCTS IN THE RANGE
Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive,
aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions.
We offer a wide range of repair services and many years experience of repairing
demanding and highly critical transmissions in numerous industries.
We can create custom engineered transmission solutions of any size and configuration.
SERIES AM
CONTENTS
,167$//$7,21$1'0$,17(1$1&(
Installation and Maintenance .....................................................................61 - 65
/XEULFDWLRQ ........................................................................................................ 66
$SSURYHG%HDULQJ*UHDVHV .............................................................................. 67
$OWHUQDWLYH6KDIW0RXQWLQJ0HWKRGV.................................................................. 68
6KDIW$OLJQPHQW ..........................................................................................69 - 70
Customer Shaft Detail ....................................................................................... 71
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GENERAL DESCRIPTION
1
SERIES AM
UNIT DESIGNATIONS
UNIT DESIGNATION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
*
Example $ 1 2 5 2 7 . 5 W R C - 1 - - - - - - -
20 - ADDITIONAL FEATURES
3$,17/8%5,&$17'28%/(
2,/6($/+2/'%$&.(7&
1 - SERIES A
eg - F 6((3$*(
Range $
19 - MOTOR REQUIRED
eg - $
2-4 - SIZE OF UNIT
)251(0$02725(17(5 $
eg 1 2 5
)255$*7<3((17(5 -
)256/2:63(('$33/,&$7,216
:+(5(*5($7(52,/
48$17,7,(6$5(5(48,5('
5 - REVISION VERSION
(17(5 D 6((3$*(
2 ETC
18 - NO OF MOTOR POLES
2 4 OR 6
6,7,8 - NOMINAL
OVERALL RATIO
)25525*7<3((17(5 -
eg 7 . 5
)25525*7<3(
9 - UNIT VERSION ENTER - - -
W 67'81,70$&+,1(')$&(21/()7
< - STD 81,70$&+,1(')$&( ON RIGHT** 13, 14 - MOUNTING POSITION
F - STD 81,7:,7+287387)/$1*(21/()7
eg 1 2 6((3$*(
H - STD 81,7:,7+287387)/$1*(215,*+7
% 67'81,70$&+,1(')$&(21/()7
12 - MOTOR ADAPTOR FOR G OR A TYPE UNIT
:,7+%$6(02817(')((7 6((3$*(
D 67'81,70$&+,1(')$&(215,*+7
)25$//27+(57<3(6(17(5 -
:,7+%$6(02817(')((7
$ $*,7$72581,7 11 - OUTPUT SHAFT 6((3$*(
C - COOLING TOWER UNIT N - STD INCH SINGLE EXTENSION ON LEFT**
T 67'81,7:,7+%$1-27$21/()7
% - STD INCH SINGLE EXTENSION ON RIGHT**
X 67'81,7:,7+%$1-27$215,*+7
67',1&+'28%/((;7(16,21
P
U 67'9(57,&$/81,7:,7+287387)/$1*( Q 67',1&+5('8&('',$6,1*/((;7(16,2121/()7
$1''5<:(//
T 67',1&+5('8&('',$6,1*/((;7(16,21215,*+7
R 67',1&+5('8&('',$'28%/((;7(16,21
10 - TYPE OF UNIT
R - REDUCER UNIT - SINGLE REDUCTION $ 67',1&+6+$)702817('
H 0(75,&6+$)702817('
)25$*,7$725&22/,1*72:(5(17(5 -
2
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EXPLANATION & USE OF
RATINGS & SERVICE FACTORS
*HDUXQLWVHOHFWLRQLVPDGHE\FRPSDULQJDFWXDOORDGVZLWKFDWDORJXHUDWLQJV&DWDORJXHUDWLQJVDUHEDVHGRQDVWDQGDUGVHWRIORDGLQJ
FRQGLWLRQVZKHUHDVDFWXDOORDGFRQGLWLRQVYDU\DFFRUGLQJWRW\SHRIDSSOLFDWLRQ6HUYLFH)DFWRUVDUHWKHUHIRUHXVHGWRFDOFXODWHDQ
HTXLYDOHQWORDGWRFRPSDUHZLWKFDWDORJXHUDWLQJVLH(TXLYDOHQW/RDG $FWXDO/RDG[6HUYLFH)DFWRU
7ZRW\SHVRI6HUYLFH)DFWRUPXVWEHFRQVLGHUHG0HFKDQLFDO6HUYLFH)DFWRU)PDQG7KHUPDO6HUYLFH)DFWRUV)W)SDQG)'
/RDGFKDUDFWHULVWLFVIRUDZLGHUDQJHRIDSSOLFDWLRQVDUHGHWDLOHGLQ7DEOHRSSRVLWHZKLFK
DUHXVHGLQGHFLGLQJWKHDSSURSULDWH6HUYLFH)DFWRU)PIURP7DEOH
Table 1. Mechanical service factor Fm
,IRYHUORDGVFDQEHFDOFXODWHGRUDFFXUDWHO\DVVHVVHGDFWXDOORDGVVKRXOGEHXVHG Duration of /RDGFODVVL¿FDWLRQGULYHQPDFKLQH
instead of Fm. Prime mover service hrs
Uniform
Moderate +HDY\
SHUGD\ 6KRFN 6KRFN
)RUXQLWVVXEMHFWWRIUHTXHQWVWRSVWDUWRYHUORDGVLQH[FHVVRIWLPHVSHUGD\UHIHUWR Electric motor, Under 3 0.80 1.00 1.50
VWHDPWXUELQH
Textron Power Transmission. or 3 to 10 1.00 1.25 1.75
K\GUDXOLFPRWRU Over 10 1.25 1.50 2.00
For applications where high inertia loads are involved e.g. crane travel drives, slewing 0XOWLF\OLQGHU Under 3 1.00 1.25 1.75
PRWLRQHWFXQLWVHOHFWLRQVKRXOGEHUHIHUUHGWR7H[WURQ internal
3 to 10 1.25 1.50 2.00
FRPEXVWLRQ
Power Transmission engineers. engine Over 10 1.50 1.75 2.25
H[FHHGHGWKHOXEULFDQWPD\RYHUKHDWDQGEUHDNGRZQUHVXOWLQJLQJHDUIDLOXUH
Table 2. Thermal service factor Ft
7KHUPDOIDFWRUVDUHIRUXQLWVZLWKIDQV¿WWHGXQIDQQHGXQLWVWREHUHIHUUHGWR7H[WURQ
$PELHQW
3RZHU7UDQVPLVVLRQ$SSOLFDWLRQVGHSDUWPHQW o
temperature F
-20 0 20 40 60 68 80 100 120
7RVHOHFWPRWRUL]HGXQLWVWKHUHGXFHUUDWLQJWDEOHVVKRXOGEHXVHGSDJHVUHIHUULQJ Factor Ft 1.64 1.50 1.36 1.22 1.07 1.00 0.92 0.77 0.63
to the relevant input speed equivalent to motor speed.
&DWDORJXHWKHUPDOOLPLWDWLRQVDUHEDVHGRQWKHXQLWRSHUDWLQJFRQWLQXRXVO\LQDQHQYLURQPHQW Table 3. Thermal service factor Fp (Single Reduction units)
ZLWKDQDPELHQWWHPSHUDWXUHHTXDOWRoF and in mounting position 1. The thermal rating
Output Mounting Position (See pages 7 and 8)
LVDIIHFWHGE\DPELHQWWHPSHUDWXUHGXUDWLRQRIUXQQLQJSHUKRXUDQGPRXQWLQJSRVLWLRQ7R Speed
DFFRXQWIRUWKHVHYDU\LQJFRQGLWLRQVWKHVHUYLFHIDFWRUVJLYHQLQWDEOHVDQGVKRXOGEH (Rev / min) 1 2
i Inputshaft horizontal and wheel- line horizontal Fp = 1.0 1002/1252 1.0 1.19 1.25 1.31 1.43 1.59
1750
ii Inputshaft horizontal and wheel-line vertical Fp = 0.88 1602/2002 1.0 1.16 1.21 1.27 1.37 1.50
iii Inputshaft vertical and wheel-line horizontal Fp = 0.68 1002/1252 1.12 1.15 1.18 1.27 1.37
2500
1602/2002 1.06 1.08 1.09 1.14 1.18
1002/1252 1.08 1.10 1.12 1.18 1.24
General 3500
1602/2002 1.03 1.04 1.05 1.07 1.09
:KHQVHOHFWLQJXQLWVXVHDFWXDOORDGUHTXLUHGWREHWUDQVPLWWHGQRWUDWLQJRISULPHPRYHU
:KHUHYHUSRVVLEOHXVHUHTXLUHGRXWSXWWRUTXHOELQ&DWDORJXHDOVRJLYHVLQSXWSRZHU
UDWLQJ+3EHLQJWKHSRZHUUHTXLUHGIURPSULPHPRYHUDOORZLQJIRUJHDUXQLWHI¿FLHQF\:KHQXQLWVWUDQVPLWOHVVWKDQUDWHGRXWSXWWRUTXH
UHTXLUHGLQSXWSRZHUPD\EHUHGXFHGSURUDWDWRGHFLGHFDSDFLW\RISULPHPRYHU
3
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LOAD CLASSIFICATION
BY APPLICATIONS
Table 5 Driven Machine type of load Driven Machine type of load Driven Machine type of load
U = Uniform load cutter head drives H SODQHUÀRRUFKDLQV 0 pulp machine reel M
M = Moderate shock load MLJGULYHV + planer tilting hoist M VWRFNFKHVW 0
manoeuvring winches M UHVDZPHUU\JRURXQG suction roll M
H = Heavy shock load pumps M FRQYH\RU 0 ZDVKHUVDQGWKLFNHQHUV 0
† = Refer to David Brown screen drive H roll cases H winders M
VWDFNHUV 0 VODEFRQYH\RU +
XWLOLW\ZLQFKHV 0 VPDOOZDVWHFRQYH\RUEHOW 8 Printing presses †
Driven Machine type of load VPDOOZDVWHFRQYH\RUFKDLQ 0 Pullers
Dry dock cranes VRUWLQJWDEOH 0 EDUJHKDXO +
Agitators main hoist † WLSSOHKRLVWFRQYH\RU 0
pure liquids U DX[LOLDU\KRLVW tipple hoist drive M Pumps
liquids and solids M ERRPOXI¿QJ WUDQVIHUFRQYH\RUV 0 centrifugal U
OLTXLGVYDULDEOHGHQVLW\ 0 rotating, swing or slew † transfer rolls M proportioning M
WUDFNLQJGULYHZKHHOV WUD\GULYH 0 reciprocating
Blowers single acting; 3 or
Elevators trimmer feed M
centrifugal U ZDVWHFRQYH\RU 0 PRUHF\OLQGHUV 0
OREH 0 EXFNHWXQLIRUPORDG 8 GRXEOHDFWLQJRU
vane U EXFNHWKHDY\ORDG 0 Machine tools PRUHF\OLQGHUV 0
EXFNHWFRQWLQXRXV 8 EHQGLQJUROO 0 VLQJOHDFWLQJRUF\OLQGHUV
Brewing and distilling centrifugal discharge U
ERWWOLQJPDFKLQHU\ 8
punch press-gear driven H GRXEOHDFWLQJVLQJOHF\OLQGHU
escalators U QRWFKLQJSUHVVEHOWGULYHQ URWDU\
EUHZNHWWOHVFRQWLQXRXVGXW\ 8 freight M
FRRNHUVFRQWLQXRXVGXW\ 8
plate planers H JHDUW\SH 8
JUDYLW\GLVFKDUJH 8 tapping machine H OREHYDQH 8
PDVKWXEVFRQWLQXRXVGXW\ 8 man lifts † other machine tools
scale hopper-frequent starts M passenger † main drives M Rubber and plastics industries
&DQ¿OOLQJPDFKLQHV 8 DX[LOLDU\GULYHV 8 FUDFNHUV +
Fans ODERUDWRU\HTXLSPHQW 0
Cane knifes M centrifugal U Metal mills mixed mills H
cooling towers GUDZEHQFKFDUULDJH UH¿QHUV 0
Car dumpers H induced draft † and main drive M UXEEHUFDOHQGHUV 0
Car pullers M forced draft † SLQFKGU\HUDQG UXEEHUPLOORQOLQH 0
induced draft M VFUXEEHUUROOVUHYHUVLQJ UXEEHUPLOORQOLQH 0
&ODUL¿HUV 8 large, mine, etc M slitters M sheeter M
&ODVVL¿HUV 0 large, industrial M WDEOHFRQYH\RUVQRQUHYHUVLQJ WLUHEXLOGLQJPDFKLQHV
light, small diameter U group drives M WLUHDQGWXEHSUHVVRSHQHUV
Clay working machinery individual drives H WXEHUVDQGVWUDLQHUV 0
EULFNSUHVV + Feeders
apron M reversing wire drawing and warming mills M
EULTXHWWHPDFKLQH + ÀDWWHQLQJPDFKLQH 0
FOD\ZRUNLQJPDFKLQHU\ 0 EHOW 0 Sandmuller M
disc U wire winding machine M
pug mill M Sewage disposal equipment
reciprocating H Mill-rotary type ball H
Compressors screw M FHPHQWNLOQV + EDUVFUHHQV 8
centrifugal U GU\HUVDQGFRROHUV + chemical feeders U
OREH 0 Food industry collectors U
EHHIVOLFHU 0 NLOQVRWKHUWKDQFHPHQW +
reciprocating SHEEOH + dewatering screws M
PXOWLF\OLQGHU 0 FHUHDOFRRNHU 8 VFXPEUHDNHUV 0
dough mixer M rod
VLQJOHF\OLQGHU + plain H slow or rapid mixers M
meat grinders M WKLFNHQHUV 0
Conveyors-uniformly ZHGJHEDU +
Generators-not welding U WXPEOLQJEDUUHOV + YDFXXP¿OWHUV 0
loaded or fed
apron U Hammer mills H Mixers Screens
DVVHPEO\ 8 concrete mixers air washing U
EHOW 8 Hoists -continuous M URWDU\VWRQHRUJUDYHO 0
EXFNHW 8 KHDY\GXW\ + concrete mixers WUDYHOOLQJZDWHULQWDNH 8
chain U PHGLXPGXW\ 0 -intermittent M
VNLSKRLVW 0 Slab pushers M
ÀLJKW 8 FRQVWDQWGHQVLW\ 8
oven U Laundry washers YDULDEOHGHQVLW\ 0 Steering gear †
screw U reversing M Oil industry Stokers U
Conveyors-heavy duty not Laundry tumblers M chillers M
uniformly fed Sugar industry
oil well pumping † FDQHNQLYHV 0
apron M Line shafts SDUDI¿Q¿OWHUSUHVV 0
DVVHPEO\ 0 driving processing equipment M crushers M
URWDU\NLOQV 0 mills M
EHOW 0 light U
EXFNHW 0 other line shafts U Paper mills Textile industry
chain M agitators, (mixers) M EDWFKHUV 0
ÀLJKW 0 Lumber industry EDUNHUDX[LOLDULHVK\GUDXOLF 0 calenders M
live roll † EDUNHUVK\GUDXOLF EDUNHUPHFKDQLFDO + cards M
oven M mechanical M EDUNLQJGUXP + GU\FDQV 0
EXUQHUFRQYH\RU 0 EHDWHUDQGSXOSHU 0
reciprocating H GU\HUV 0
screw M chain saw and drag saw H EOHDFKHU 8 G\HLQJPDFKLQHU\ 0
VKDNHU + chain transfer H calenders M
FUDQHZD\WUDQVIHU + NQLWWLQJPDFKLQHV
calenders-super H looms M
Cranes GHEDUNLQJGUXP + converting machine,
main hoists U edger feed M mangles M
except cutters, platers M nappers M
EULGJHWUDYHO gang feed M FRQYH\RUV 8
WUROOH\WUDYHO pads M
green chain M couch M range drives †
live rolls H cutters-plates H
Crusher slashers M
ore H ORJGHFN + F\OLQGHUV 0 soapers M
stone H log haul-incline H GU\HUV 0 spinners M
sugar H ORJKDXOZHOOW\SH + felt stretcher M tenter frames M
log turning device H felt whipper H washers M
Dredges PDLQORJFRQYH\RU + MRUGDQV 0 winders M
FDEOHUHHOV 0 RIIEHDULQJUROOV 0 log haul H
FRQYH\RUV 0 planer feed chains M presses M Windlass †
4
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SELECTION PROCEDURE
EXAMPLE $33/,&$7,21'(7$,/6
$EVRUEHGSRZHURIGULYHQPDFKLQH +3
2 '(7(50,1(0(&+$1,&$/6(59,&()$&725)P
2XWSXWVSHHGRIJHDUER[RU,QSXWVSHHGRIPDFKLQH USP
$SSOLFDWLRQ +HDY\GXW\QRQXQLIRUPO\IHGEXFNHWFRQYH\RU
5HIHUWR/RDG&ODVVL¿FDWLRQE\$SSOLFDWLRQWDEOHSDJH
'XUDWLRQRIVHUYLFHKRXUVSHUGD\ KUV
Motor speed = 3 phase electric motor, 4 pole, 1750rpm
$SSOLFDWLRQ +HDY\GXW\QRQXQLIRUPO\IHGEXFNHWFRQYH\RU
Textron Power Transmission mounting position = 2
$PELHQWWHPSHUDWXUH oF
Running time (%) = 100% Conveyors-uniformly
loaded or fed
8 0RGHUDWHVKRFN
apron U loading
1 '(7(50,1(5$7,22)*($5%2;5(48,5(' DVVHPEO\ 8
EHOW 8
Motor speed 1750 = 70 EXFNHW 8
*HDUER[RXWSXWVSHHG chain U
4 '(7(50,1(6,=(2)*($5%2;5(48,5('
5HIHUWRUDWLQJVWDEOHV,QSXWVSHHG USPWKHUHIRUHUHIHUWRSDJH
120,1$/ SIZE OF UNIT
120,1$/
OUTPUT SPEED &$3$&,7<
5$7,2 $ $ $ $
REV/MIN
Input Power HP (mechanical) 3.18 5.27 12.00 17.60
Input Power HP (thermal) 5.40 9.14 12.70 24.20
70.0 25.00 Output Power HP (mechanical) 2.27 3.95 9.05 14.00
2XWSXW7RUTXHOELQPHFK 5710. 9960. 22800. 35200.
(I¿FLHQF\ 71 53 75 79
0HFKDQLFDORXWSXWWRUTXHFDSDFLW\PXVWEHHTXDORUPRUHWKDQUHTXLUHGPHFKDQLFDORXWSXWWRUTXHFDSDFLW\RIJHDU
ER[5HTXLUHGPHFKDQLFDORXWSXWWRUTXHFDSDFLW\ OELQ$WDUDWLRQRPLQDORXWSXWVSHHGDQ$
XQLWKDVDPHFKDQLFDORXWSXWWRUTXHFDSDFLW\RIOELQ7KHUHIRUHWKHXQLWLVDFFHSWDEOH
5 '(7(50,1((;$&75$7,22)*($5%2;
5HIHUWRH[DFWUDWLRVWDEOHSDJH
Size 1002 Size 1252 Size 1602 Size 2002
Nominal Ratio
&ROXPQ(QWU\
Exact Exact Size Exact Exact
Ratio Ratio Ratio Ratio
6 7 8
70. 70 70 70 70
([DFWUDWLR
6 &+(&.7+(50$/&$3$&,7<2)*($5%2;6(/(&7(''(7(50,1(7+(50$/,138732:(5&$3$&,7<3W
5HIHUWRUDWLQJVWDEOHV
120,1$/ SIZE OF UNIT
120,1$/
OUTPUT SPEED &$3$&,7<
5$7,2 $ $ $ $
REV/MIN
Input Power HP (mechanical) 3.18 5.27 12.00 17.60
Input Power HP (thermal) 5.40 9.14 12.70 24.20 Go to point 7
70.0 25.00 Output Power HP (mechanical) 2.27 3.95 9.05 14.00
2XWSXW7RUTXHOELQPHFK 5710. 9960. 22800. 35200.
(I¿FLHQF\ 71 75 75 79
Pt = 12.7 HP
5
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SELECTION PROCEDURE
7 '(7(50,1(7+(50$/6(59,&()$&725)W
5HIHUWRWDEOHSDJH
$PELHQWWHPSHUDWXUH oF
$PELHQW
-20 0 20 40 60 68
8 '(7(50,1(7+(50$/6(59,&()$&725)S
temperature oF
5HIHUWRWDEOHSDJH
Factor Ft 1.64 1.50 1.36 1.22 1.07 1.0 Mounting position = 2
Nominal output speed (rev/min) = 25
Ft = 1.0
Mounting
Unit Output Shaft
Speed (Rev / min)
1 2
9 '(7(50,1(7+(50$/6(59,&()$&725)G
0 to 100 1.0 0.91
5HIHUWRWDEOHSDJH > 100 to 200 1.0 0.89
% running time = 100 > 200 to 300 1.0 0.85
Fd = 1.0
11 '(7(50,1($//2:$%/(28738732:(57+(50$/5$7,1*3WKHUP
Ptherm = 3W[)W[)S[)G[HI¿FLHQF\
100
= 12.7 x 1.0 x 0.91 x 1.0 x 75
100
= 8.67 HP
7KHUPDORXWSXWSRZHUFDSDFLW\3WKHUPPXVWEHHTXDORUPRUHWKDQDEVRUEHGRXWSXWSRZHUWRGULYHPDFKLQH
$EVRUEHGRXWSXWSRZHU +33WKHUP +3
7KHUHIRUHXQLWLVDFFHSWDEOH
12 &+(&.3+<6,&$/',0(16,216,)02725,=('
)RUPRWRUL]HGXQLWVFKHFNRQGLPHQVLRQSDJHVWKDWWKHJHDUER[
will accept the dimensions of the motor frame required
13 &+(&.29(5+81*/2$'6
,IVSURFNHWJHDUHWFLVPRXQWHGRQWKHLQSXWRURXWSXWVKDIW
then refer to Overhung loads procedure, pages 13 and 14
127(,IDQ\RIWKHIROORZLQJFRQGLWLRQVRFFXUWKHQFRQVXOW'DYLG%URZQ5DGLFRQ$SSOLFDWLRQ(QJLQHHUV
a) Inertia of the Driven Machine (Referred to motor speed) >1.0 E$PELHQWWHPSHUDWXUHLVDERYHoF or c) The unit is required without a fan
Inertia of Gear Unit plus Motor
6
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MOUNTING POSITIONS
1
Y D
W B F H T X
2
Y D
W B F H T X
3
Y D
W B F H T X
4
Y D Enter Enter
V IRUGU\ZHOO V IRUGU\ZHOO
A for agitator A for agitator
C for cooling tower C for cooling tower
W B F H T X
5
Y D
W B F H T X
6
Y D
7
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UNIT HANDINGS -
OUTPUT SHAFT POSITIONS
/HWWHUVLQEUDFNHWVLQGLFDWHUHGXFHGGLDPHWHURXWSXWVKDIWVVHHSDJHIRUGHWDLOV
8
SERIES AM
DOUBLE REDUCTION PRIMARY UNIT
MOUNTING POSITION
6,=(02725,6('21/<35,0$5<02817,1*326,7,216$1'$5($9$,/$%/(
9
SERIES AM
EXACT RATIOS
120,1$/5$7,2(17(5(',1&2/8016 6 7 8
10
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OUTPUT OPTIONS
ADDITIONAL FEATURES
OUTPUTSHAFT OPTIONS,
COLUMN 11 ENTRY
,QFKVKDIWVKDYHDQRSHQHQGHGNH\ZD\WKHUHIRUHQRµ&¶GLPHQVLRQLVUHTXLUHG
11
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MOTOR ADAPTORS &
MOTOR DETAILS
MOTOR DETAILS
MOTOR
%)
)5$0( ¡%' ¡$- ¡$. øU ¡$+ CC max ø FP
7$381&
SIZE
56C 6.50 5.88 4.5 0.625 2.06 11.38 7.19 0.38
143TC / 145TC 6.50 5.88 4.5 0.875 2.12 14.19 7.19 0.38
182TC/184TC 9.00 7.25 8.5 1.125 2.63 18.06 8.50 0.50
213TC/215TC 9.00 7.25 8.5 1.375 3.13 19.44 10.19 0.50
254TC/256TC 9.13 7.25 8.5 1.625 3.75 23.63 12.50 0.50
7KHVHGLPHQVLRQVDSSO\WR7H[WURQ3RZHU7UDQVPLVVLRQ1(0$PRWRUV
12
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OVERHUNG LOADS (lbs)
ON SHAFTS
:KHQDVSURFNHWJHDUHWFLVPRXQWHGRQWKHVKDIWDFDOFXODWLRQDVEHORZPXVWEHPDGHWRGHWHUPLQHWKHRYHUKXQJORDGRQWKHVKDIWDQG
WKHUHVXOWVFRPSDUHGWRWKHPD[LPXPSHUPLVVLEOHRYHUKXQJORDGVWDEXODWHG2YHUKXQJORDGVFDQEHUHGXFHGE\LQFUHDVLQJWKHGLDPHWHU
RIWKHVSURFNHWJHDUHWF,IWKHPD[LPXPSHUPLVVLEOHRYHUKXQJORDGLVH[FHHGHGWKHVSURFNHWJHDUHWFVKRXOGEHPRXQWHGRQD
VHSDUDWHVKDIWÀH[LEO\FRXSOHGDQGVXSSRUWHGLQLWVRZQEHDULQJVRUWKHJHDUXQLWVKDIWVKRXOGEHH[WHQGHGWRUXQLQDQRXWERDUGEHDULQJ
$OWHUQDWLYHO\DODUJHUJHDULVRIWHQDOHVVH[SHQVLYHVROXWLRQ
3HUPLVVLEOHRYHUKXQJORDGVYDU\DFFRUGLQJWRWKHGLUHFWLRQRIURWDWLRQ7KHYDOXHVWDEXODWHGDUHIRUWKHPRVWXQIDYRXUDEOHGLUHFWLRQZLWK
WKHXQLWWUDQVPLWWLQJIXOOUDWHGSRZHUDQGWKHORDG3DSSOLHGPLGZD\DORQJWKHVKDIWH[WHQVLRQ+HQFHWKH\FDQVRPHWLPHVEHLQFUHDVHGIRU
DPRUHIDYRXUDEOHGLUHFWLRQRIURWDWLRQRULIWKHSRZHUWUDQVPLWWHGLVOHVVWKDQWKHUDWHGFDSDFLW\RIWKHJHDUXQLWRULIWKHORDGLVDSSOLHG
QHDUHUWRWKHJHDUXQLWFDVH5HIHUWR7H[WURQ3RZHU7UDQVPLVVLRQIRUIXUWKHUGHWDLOV,QDQ\HYHQWWKHVSURFNHWJHDUHWFVKRXOGEH
SRVLWLRQHGDVFORVHDVSRVVLEOHWRWKHJHDUXQLWFDVHLQRUGHUWRUHGXFHEHDULQJORDGVDQGVKDIWVWUHVVHVDQGWRSURORQJOLIH
$OOXQLWVZLOODFFHSWPRPHQWDU\RYHUORDGRQVWDWHGFDSDFLWLHV
3 HTXLYDOHQWRYHUKXQJORDGOE
,IPXOWLVWUDQGFKDLQGULYHVDUHHTXDOO\ORDGHGDQGWKH
+3 SRZHUWUDQVPLWWHGE\WKHVKDIW+3 RXWHUVWUDQGLVIXUWKHUWKDQGLPHQVLRQ$RXWSXWRU
N = speed of shaft (rpm) 8 input, refer to Textron Power Transmission.
' SLWFKGLDPHWHURIVSURFNHWHWFLQ
. IDFWRU
13
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OVERHUNG LOADS (lbs)
& AXIAL THRUSTS (lbs)
$ OHL (Fra) 3160 3250 3380 3570 3890 3890 3880 3860
THRUST 3060 3060 3060 3060 3060 3060 3060 3060
$ OHL (Fra) 4220 4390 4510 4740 5620 5620 5620 5620
THRUST 3880 3880 3880 3880 3880 3880 3880 3880
$ OHL (Fra) 5870 6170 6270 6600 7990 8080 8080 8030
THRUST 4480 4480 4480 4480 4480 4480 4480 4480
$ OHL (Fra) 6960 7420 7480 7700 9780 10200 10200 10100
(REDUCER) THRUST 4530 4530 4530 4530 4530 4530 4530 4520
$ OHL (Fra) 10200 10200
(MOTORIZED) THRUST 4530 4530
SIZE
5$7,2
$ $ $ $
14
SERIES AM
RATINGS
3500 RPM INP
15
SERIES AM
RATINGS AT
3500 RPM INPUT
16
SERIES AM
RATINGS AT
35OO RPM INPUT
17
SERIES AM
RATINGS AT
2400 RPM INPUT
18
SERIES AM
RATINGS AT
2400 RPM INPUT
19
SERIES AM
RATINGS AT
2400 RPM INPUT
20
SERIES AM
RATINGS AT
1750 RPM INPUT
21
SERIES AM
RATINGS AT
1750 RPM INPUT
22
SERIES AM
RATINGS AT
1750 RPM INPUT
23
SERIES AM
RATINGS AT
1450 RPM INPUT
24
SERIES AM
RATINGS AT
1450 RPM INPUT
25
SERIES AM
RATINGS AT
1450 RPM INPUT
26
SERIES AM
RATINGS AT
1160 RPM INPUT
27
SERIES AM
RATINGS AT
1160 RPM INPUT
28
SERIES AM
RATINGS AT
1160 RPM INPUT
29
SERIES AM
RATINGS AT
875 RPM INPUT
30
SERIES AM
RATINGS AT
875 RPM INPUT
31
SERIES AM
RATINGS AT
875 RPM INPUT
32
SERIES AM
RATINGS AT
500 RPM INPUT
33
SERIES AM
RATINGS AT
500 RPM INPUT
34
SERIES AM
RATINGS AT
500 RPM INPUT
35
SERIES AM
RATINGS AT
250 RPM INPUT
36
SERIES AM
RATINGS AT
250 RPM INPUT
37
SERIES AM
RATINGS AT
250 RPM INPUT
38
A
A 1 0 0 2 C R A 1 0 0 2 R A 1 0 0 2 R A 1 0 0 2 R
Cooling Tower Output Flange Over Driven Under Driven
39
SERIES AM
SINGLE REDUCTION
A1002
SERIES AM
A1002
SINGLE REDUCTION
R
A 1 0 0 2
Under Driven
R
A 1 0 0 2
Over Driven
R
A 1 0 0 2
Output Flange
A R
A 1 0 0 2
$JLWDWRU
40
A
A 1 2 5 2 C R A 1 2 5 2 R A 1 2 5 2 R A 1 2 5 2 R
Cooling Tower Output Flange Over Driven Under Driven
41
SERIES AM
SINGLE REDUCTION
A1252
SERIES AM
A1252
SINGLE REDUCTION
R
A 1 2 5 2
Under Driven
R
A 1 2 5 2
Over Driven
R
A 1 2 5 2
Output Flange
A R
A 1 2 5 2
$JLWDWRU
42
A
A 1 6 0 2 C R A 1 6 0 2 R A 1 6 0 2 R A 1 6 0 2 R
Cooling Tower Output Flange Over Driven Under Driven
43
SERIES AM
SINGLE REDUCTION
A1602
SERIES AM
A1602
SINGLE REDUCTION
R
A 1 6 0 2
Under Driven
R
A 1 6 0 2
Over Driven
R
A 1 6 0 2
Output Flange
A R
A 1 6 0 2
$JLWDWRU
44
A
A 2 0 0 2 C R A 2 0 0 2 R A 2 0 0 2 R A 2 0 0 2 R
Cooling Tower Output Flange Over Driven Under Driven
45
SERIES AM
SINGLE REDUCTION
A2002
SERIES AM
A2002
SINGLE REDUCTION
R
A 2 0 0 2
Under Driven
R
A 2 0 0 2
Over Driven
R
A 2 0 0 2
Output Flange
A R
A 2 0 0 2
$JLWDWRU
46
SERIES AM
A1002
DOUBLE REDUCTION
47
SERIES AM
A1002
DOUBLE REDUCTION
R
A 1 0 0 2
Under Driven
R
A 1 0 0 2
Over Driven
R
A 1 0 0 2
Output Flange
48
SERIES AM
A1252
DOUBLE REDUCTION
49
SERIES AM
A1252
DOUBLE REDUCTION
D
A 1 2 5 2
Under Driven
D
A 1 2 5 2
Over Driven
D
A 1 2 5 2
Output Flange
50
SERIES AM
A1602
DOUBLE REDUCTION
51
SERIES AM
A1602
DOUBLE REDUCTION
D
A 1 6 0 2
Under Driven
D
A 1 6 0 2
Over Driven
D
A 1 6 0 2
Output Flange
52
SERIES AM
A2002
DOUBLE REDUCTION
53
SERIES AM
A2002
DOUBLE REDUCTION
D
A 2 0 0 2
Under Driven
D
A 2 0 0 2
Over Driven
D
A 2 0 0 2
Output Flange
54
SERIES AM
AGITATOR UNITS
SELECTION
Selection
&KHFNWKHXQLWSRZHUFDSDFLW\IURPUDWLQJVWDEOHVRQSDJHV
&DOFXODWHWKHEHQGLQJPRPHQWPDWWKHRXWSXWVKDIW
P SN output torque[N
0.75r
&KHFNWKHFDOFXODWHGEHQGLQJPRPHQWDJDLQVWWKHVKDIWDQGEHDULQJ
OLPLWDWLRQVVKRZQLQ7DEOHVDQG
&KHFNIURP7DEOHWKHFDSDFLW\RIWKHXQLWWRDFFHSWDQ\VSHFL¿HGD[LDOWKUXVWORDG
%HDULQJ/LPLWDWLRQVDUHEDVHGRQKUV/10 life.
)RURWKHUOLYHVPXOWLSO\E\WKHIROORZLQJIDFWRUV
Required
5,000 10,000 25,000 50,000 100,000
Life (hrs)
Factor 1.23 1 0.76 0.62 0.50
7DEOH$OORZDEOH$[LDO7KUXVWRQ2XWSXW6KDIWOE
Output Shaft Standard Units +HDY\'XW\8QLWV7RZDUGV*HDUER[ +HDY\'XW\8QLWV$ZD\IURP*HDUER[
Speed (rpm) 1002 1252 1602 2002 1002 1252 1602 2002 1002 1252 1602 2002
280 238 319 445 625 238 315 445 625 1328 1470 1875 3237
190 402 537 748 1052 402 537 748 1052 1623 1782 2270 3956
125 607 813 1124 1591 607 813 1124 1591 1967 2187 2787 4811
84 854 1146 1585 2248 854 1146 1585 2248 2383 2630 3372 5800
56 1169 1564 2171 3080 1169 1564 1585 2248 2900 3192 4091 7060
37 1540 2061 2855 4069 1540 2061 2855 4069 3484 3844 4923 8475
25 1960 2630 3642 5170 1960 2630 3642 5170 4114 4541 5800 10026
20 and less 2315 310 4316 6092 2315 310 4316 6092 4541 5013 6430 11061
7KHDERYHD[LDOWKUXVWVPD\EHDSSOLHGLQDGGLWLRQWRWKHEHQGLQJPRPHQW+LJKHUD[LDOWKUXVWVFDQEH
DSSOLHGEXWWKHDOORZDEOHEHQGLQJPRPHQWZRXOGEHUHGXFHG&RQWDFWXVLQVXFKFDVHV
55
SERIES AM
TORQUE ARM
BANJO TYPE
$OOGLPHQVLRQVDUHLQLQFKHV
1002 9.84 2.64 2.36 0.65 6 x M12 on a 6.10 pcd 5.1969 / 5.1944
1252 12.20 3.05 2.36 0.65 8 x M12 on a 7.68 pcd 6.6929 / 6.6904
1602 14.96 3.31 3.15 0.65 6 x M12 on a 9.06 pcd 7.8740 / 7.8712
2002 16.93 4.35 3.15 0.65 10 x M12 on a 11.02 pcd 9.8425 / 9.8397
9
127(,WLVUHFRPPHQGHGWKDWWKHWRUTXHDUPLVPRXQWHGRQWKHVLGHRIWKHXQLWDGMDFHQWWRWKHGULYHQPDFKLQH
56
SERIES AM
OPEN WORM GEAR SETS
$OOGLPHQVLRQVDUHLQLQFKHV
SIZE OF UNIT $ ¡% øC øD E øF øG G1 øG2 H - - .
1002 3.94 1.4961 1.5000 1.5758 2.28 1.3750 2.025 2.76 2.0024 7.87 0.91 1.06 5.71
1.4941 1.4995 1.5752 1.3744 2.015 2.0012
1252 4.92 1.890 1.9578 1.9695 3.23 1.6250 2.525 3.35 2.5024 9.45 1.06 1.14 7.13
1.888 1.9573 1.9689 1.6244 2.515 2.5012
1602 6.30 1.9675 2.1564 2.1665 3.23 1.8750 3.025 3.74 3.0024 10.83 1.14 1.22 7.72
1.9660 2.1559 2.1658 1.8744 3.015 3.0012
2002 7.87 2.1250 2.1564 2.5602 3.23 2.0000 3.525 4.13 3.5028 11.61 1.30 1.69 8.19
2.1235 2.1559 2.5595 1.9993 3.515 3.5014
57
SERIES AM
SHIPPING SPECIFICATION
92/80('(3(1'(17216,=(2):+((/6+$)7(;7(16,21)2567$1'$5'
(;7(16,2192/80($667$1'$5'$*,7$725 A 81,7
DOUBLE REDUCTION
1002 1252 1602 2002
$//:(,*+76,1OEV $//:(,*+76(;&/8'(/8%5,&$17
F & H )/$1*(02817('
A $*,7$725
C - COOLING TOWER
127( )256+,33,1*63(&,),&$7,212)'28%/(5('8&7,2102725,=('81,76$'':(,*+7$1'92/80(2)
027256$1'02725$'$37256727+(),*85(66+2:1$%29(
58
SERIES AM
MOMENTS OF INERTIA
SINGLE REDUCTION
DOUBLE REDUCTION
$ $
5$7,2 $ $ $
REDUCER MOTORIZED
75.00 0.54 1.23 2.90 5.94 12.75
100.00 0.53 1.21 2.88 5.87 12.62
125.00 0.54 1.22 2.81 5.75 8.19
150.00 0.28 0.57 1.45 3.73 5.95
200.00 0.27 0.57 1.45 3.71 12.45
225.00 0.22 0.51 1.18 3.40 6.33
250.00 0.24 0.58 1.28 3.23 5.90
300.00 0.27 0.40 0.90 2.93 8.06
350.00 0.52 1.16 2.76 5.51 7.56
375.00 0.24 0.57 1.28 3.21 7.43
400.00 0.27 0.40 0.90 2.93 12.39
450.00 0.21 0.51 1.18 3.39 6.29
500.00 0.27 0.40 0.89 2.92 5.87
600.00 0.17 0.36 0.88 2.84 1.00
625.0 0.24 0.57 1.28 3.20 7.42
700.00 0.14 0.31 0.71 2.71 7.54
750.00 0.15 0.32 0.75 2.65 4.36
800.00 0.17 0.36 0.88 2.84 5.87
900.00 0.14 0.31 0.70 2.60 6.28
1000.00 0.17 0.36 0.88 2.84 5.86
1200.00 0.17 0.36 0.88 2.84 5.86
1250.00 0.15 0.32 0.75 2.65 1.25
1400.00 0.14 0.31 0.71 2.71 7.03
1500.00 0.14 0.31 0.70 2.60 1.25
1600.00 0.17 0.36 0.88 2.84 1.85
1750.00 0.14 0.31 0.71 2.71 7.03
1800.00 0.14 0.31 0.70 2.60 1.38
2000.00 0.15 0.32 0.75 2.65 5.63
2100.00 0.14 0.31 0.71 2.71 1.04
2400.00 0.14 0.31 0.70 2.60 0.99
2500.00 0.15 0.32 0.75 2.64 1.25
2800.00 0.14 0.31 0.71 2.71 2.02
3000.00 0.14 0.31 0.70 2.60 1.25
3500.00 0.14 0.31 0.71 2.70 1.24
3600.00 0.14 0.31 0.70 2.60 1.04
4200.00 0.14 0.31 0.71 2.70 1.04
59
SERIES AM
6(5,(6$
SERIES AM
INSTALLATION
AND MAINTENANCE
1 GENERAL INFORMATION
7KHIROORZLQJLQVWUXFWLRQVZLOOKHOS\RXDFKLHYHDVDWLVIDFWRU\LQVWDOODWLRQRI\RXU6HULHV$XQLW,QVXULQJWKHEHVWSRVVLEOHFRQGLWLRQV
IRUDORQJDQGWURXEOHIUHHRSHUDWLRQ
$OOXQLWVDUHWHVWHGDQGFKHFNHGSULRUWRVKLSSLQJDJUHDWGHDORIFDUHLVWDNHQLQSDFNLQJDQGVKLSSLQJDUUDQJHPHQWVWRHQVXUH
that the unit arrives at the customer in the approved condition.
6HULHV$XQLWVZLOOSHUIRUPVDWLVIDFWRULO\LIVXEMHFWHGWRIXOOORDGLPPHGLDWHO\DIWHULQVWDOODWLRQ+RZHYHURSWLPXPSHUIRUPDQFH
LVEHVWDFKLHYHGE\DSURFHVVRIJUDGXDOORDGLQFUHPHQWVXSWRWKHIXOOYDOXHRYHUWKH¿UVWKRXUVRUVRRIWKHLUZRUNLQJOLIH
'XULQJWKHVHHDUO\VWDJHVRIUXQQLQJVHQVLEOHSUHFDXWLRQVVKRXOGEHWDNHQWRDYRLGRYHUORDGV
7KHJHDUXQLWRSHUDWLQJWHPSHUDWXUHPD\EHKLJKHUGXULQJWKLVSHULRGRIUXQLQ$SURJUHVVLYHUHGXFWLRQLQWHPSHUDWXUHPD\
RFFXURYHUPDQ\KRXUVXQWLOWKHXQLWKDVUHDFKHGLWVKLJKHVWHI¿FLHQF\
7+5($'('+2/('(7$,/6
,13876+$)7 ,13876+$)7
UNIT SIZE (SINGLE '28%/( 2873876+$)7
REDUCTION) REDUCTION)
$ 5
/8”UNF x 1.25 deep 3
/4”UNF x 1.5 deep
$ 5
/8”UNF x 1.25 deep 3
/4”UNF x 1.5 deep
$ 5
/8”UNF x 1.25 deep 7
/8”UNF x 1.75 deep
$ 5
/8”UNF x 1.25 deep 5
/16”UNF x 0.63 deep 7
/8”UNF x 1.75 deep
61
SERIES AM
INSTALLATION
AND MAINTENANCE
4 INSTALLATION
4.1 02725,=('$1'5('8&(56
6L]HV$DQGVLQJOHUHGXFWLRQZLOOEHRLO¿OOHGE\FOLHQW
6L]HV$DQGGRXEOHUHGXFWLRQSULPDU\XQLWZLOOEHIDFWRU\¿OOHGIRUOLIHZLWK
V\QWKHWLFOXEULFDQWVHFRQGDU\XQLWZLOOEH¿OOHGE\FOLHQW
6L]H$GRXEOHUHGXFWLRQSULPDU\DQGVHFRQGDU\XQLWZLOOEHRLO¿OOHGE\FOLHQW
,IWKHXQLWLVWREHPRXQWHGLQDGLIIHUHQWSRVLWLRQWRWKDWRULJLQDOO\LQWHQGHGWKHQWKHDPRXQW
RIOXEULFDQWLQWKHXQLWZLOOUHTXLUHDPHQGLQJ
- See Page 66 of this document for the revised quantities
7RUTXHWLJKWHQWR
Screw
Size
M12 OELQV
M16 OELQV
M20 OELQV
M24 OELQV
4.3 02725&211(&7,216720$,16
&RQQHFWLRQRIWKHHOHFWULFPRWRUWRWKHPDLQVVXSSO\VKRXOGEHPDGHE\DTXDOL¿HGSHUVRQ
7KHFXUUHQWUDWLQJRIWKHPRWRUZLOOEHLGHQWL¿HGRQWKHPRWRUSODWHDQGFRUUHFWVL]LQJRIWKH
FDEOHVWRHOHFWULFDOUHJXODWLRQVLVHVVHQWLDO
62
SERIES AM
INSTALLATION
AND MAINTENANCE
4.5 ),77,1*)((72181,7602817(',1326,7,216$1'
6HULHV$PLGUDQJHXQLWVDUHPRXQWHGZLWKGHWDFKDEOHIHHWLQPRXQWLQJSRVLWLRQVDQG7KHVHDUHQRUPDOO\IDFWRU\¿WWHGWR
FOLHQWVVSHFL¿FDWLRQEXWLIIRUDQ\UHDVRQWKHIHHWDUHVXSSOLHGVHSDUDWHO\RUGLVPDQWOLQJLVQHFHVVDU\DIWHUVXSSO\WKH\VKRXOG
EHUH¿WWHGDQGWRUTXHWLJKWHQHGWRWKHIROORZLQJVHWWLQJV
4.6 5(3/$&(0(172)2,/6($/6
&RQQHFWLRQRIWKHHOHFWULFPRWRUWRWKHPDLQVVXSSO\VKRXOGEHPDGHE\DTXDOL¿HGSHUVRQ
7KHFXUUHQWUDWLQJRIWKHPRWRUZLOOEHLGHQWL¿HGRQWKHPRWRUSODWHDQGFRUUHFWVL]LQJRIWKH
FDEOHVWRHOHFWULFDOUHJXODWLRQVLVHVVHQWLDO
63
SERIES AM
INSTALLATION
AND MAINTENANCE
4.7 6+$)702817('81,76
The following procedure is recommended for all shaft and foot/shaft mounted units.
D&OHDQVKDIWH[WHQVLRQVERUHDQGEUHDWKHUZKHQ¿WWHG
E/RFDWHLQSRVLWLRQXVLQJWKHPRVWFRQYHQLHQWPHWKRGDYDLODEOHVHHSDJHLQVXULQJLWLVDV
FORVHDVSRVVLEOHWRWKHEHDULQJRQWKHGULYHQPDFKLQH
c) Secure unit onto the shaft using chosen method from page 68.
G)LWWRUTXHDUPWRWKHVLGHRIWKHXQLWDGMDFHQWWRWKHGULYHQPDFKLQHZKHUHSRVVLEOHDVGHWDLOHGEHORZ
1RWH8QOHVVVSHFL¿HGRWKHUZLVHWKHWRUTXHDUPZLOOEHVXSSOLHGORRVH
)256,=(6$$$DQG$
&OHDQWRUTXHDUP EHDULQJKRXVLQJIDFLQJV
with Lowtox or Loctite 7061.
- Fit torque arm as shown (unless order states
RWKHUZLVHZLWKEROWVSURYLGHG
7RUTXHWR
H $QFKRUFDVHWRDVHFXUHSRLQWE\PHDQVRIWKHWRUTXHDUP
f) Fit guards in accordance with the regulations.
J&KHFNPRWRUZLULQJIRUFRUUHFWGLUHFWLRQRIURWDWLRQWKLVLVLPSRUWDQWZKHQDKROGEDFNGHYLFHLV¿WWHG
K)LOOJHDUXQLWZLWKRLOLIQRWIDFWRU\¿OOHGDVGHWDLOHGRQSDJH
4.8 %$&.67236
127(2LOVFRQWDLQLQJ(3DGGLWLYHVPXVWQRWEHXVHGRQ6HULHV$XQLWVPRXQWHGZLWKEDFNVWRSGHYLFHV7KHVHRLOVVHYHUHO\
DIIHFWWKHDQWLIULFWLRQSURSHUWLHVRIWKHGHYLFHDQGWKHUHIRUHUHGXFHLWVHI¿FLHQF\
:KHQLWEHFRPHVQHFHVVDU\WRUHSODFHWKH6SUDJEDFNVWRSZKHUH¿WWHGLWLVHVVHQWLDOWRFKHFNWKDWWKHVKDIWPHHWVZLWKWKH
following requirements.
7KHVKDIWGLDPHWHUPXVWEHZLWKLQWKHWROHUDQFHVVKRZQEHORZ
127(([FHVVLYHO\ZRUQVKDIWEHDULQJVFDQDOVRKDYHDQDGYHUVHHIIHFWRQWKHRSHUDWLRQRIGLUHFWPRXQWHGFOXWFKHVDQGVXFK
EHDULQJVVKRXOGEHUHSODFHG%DFNVWRSV0867127EH¿WWHGWRXQLWVPRXQWHGLQWKHRYHUGULYHQSRVLWLRQGXHWRSRWHQWLDO
OXEULFDQWVWDUYDWLRQ)RUXQLWVLQWKLVSRVLWLRQH[WHUQDODQWLUXQEDFNGHYLFHVDUHUHFRPPHQGHGFRQWDFWXV
64
SERIES AM
INSTALLATION
AND MAINTENANCE
5.3 2,/&+$1*(6
2QDOOVL]HVUHJXODURLOFKDQJHVDUHHVVHQWLDODQGWKHIROORZLQJIDFWRUVVKRXOGEHXVHGWRGHWHUPLQHWKHIUHTXHQF\DWZKLFKWKHVH
are carried out.
D2LOWHPSHUDWXUHXQLWRSHUDWLQJXQGHUORDG F(QYLURQPHQWKXPLGLW\GXVWHWF
E7\SHRIRLO G2SHUDWLQJFRQGLWLRQVVKRFNORDGLQJHWF
$WHOHYDWHGWHPSHUDWXUHVWKHHIIHFWLYHOLIHRIWKHRLOLVYHU\PXFKUHGXFHG7KLVLVPRVWSURQRXQFHGZLWKRLOV
FRQWDLQLQJIDWW\DQG(3DGGLWLYHV7RSUHYHQWGDPDJHWRWKHXQLWWKURXJKOXEULFDQWEUHDNGRZQWKHRLOVKRXOG
EHUHQHZHGDVGHWDLOHGLQWKHIROORZLQJWDEOH
RENEWAL PERIOD 1RWH
UNIT OPERATING
TEMPERATURE OF 6<17+(7,&2,/
Figures quoted are for oil tempera-
tures when the unit has attained normal
158 or less +2856 25 <($56
167 +2856 25 <($56
running temperature when operating
176 +2856 25 <($56 XQGHUORDG7KHVH¿JXUHVDUHEDVHGRQ
185 +2856 25 <($56 QRUPDOUXQQLQJEXWZKHUHFRQGLWLRQVDUH
194 7500 HOURS OR 21/2<($56 SDUWLFXODUO\VHYHUHLWPD\EHQHFHVVDU\
203 +2856 25 <($56 WRFKDQJHWKHRLOPRUHIUHTXHQWO\:KHQ
212 4500 HOURS OR 18 MONTHS FKDQJLQJOXEULFDQWLIVDPHOXEULFDQWLVQRW
NB: INITIAL FILL OF OIL SHOULD BE CHANGED IN A NEW XVHGWKHQXQLWPXVWEHÀXVKHGRXWDQG
GEAR UNIT AFTER 1000 HOURS OPERATION OR ONE YEAR
OR HALF THE ABOVE LIFE WHICHEVER IS THE SOONEST ¿OOHGRQO\ZLWKRQHW\SHRIOXEULFDQW
5.4 /8%5,&$1748$17,7<
7KHTXDQWLW\RIOXEULFDQWUHTXLUHGE\VL]HDQGPRXQWLQJSRVLWLRQLVJLYHQLQ7DEOHDQGSDJH
$GLDJUDPVKRZLQJPRXQWLQJSRVLWLRQGHVLJQDWLRQVLVRQSDJHVDQG
5.5 $33529('/8%5,&$176
7DEOHRQSDJHJLYHVWKHOXEULFDQWVDSSURYHGIRUXVHLQWKHJHDUXQLW
5.6 $33529('*5($6(6
Page 67 gives the greases approved for use in the unit.
6 NOISE
7KHUDQJHRI6HULHV$SURGXFWVDWLV¿HVDQRLVHVRXQGSUHVVXUHOHYHORIG%$RUOHVVZKHQPHDVXUHGDWPHWHUIURPWKH
XQLWVXUIDFH0HDVXUHPHQWVWDNHQLQDFFRUGDQFHZLWK%63W,62$*0$
7 CLEANING
:LWKWKHGULYHVWDWLRQDU\SHULRGLFDOO\FOHDQDQ\GLUWRUGXVWIURPWKHJHDUXQLWDQGWKHHOHFWULFPRWRU
FRROLQJ¿QVDQGIDQJXDUGWRDLGFRROLQJ
65
SERIES AM
INSTALLATION
AND MAINTENANCE
2QO\RQHJUDGHDYDLODEOHKHQFHQRJUDGHGHVLJQDWLRQ
TABLE 3 - APPROVED LUBRICANTS
TYPE G - POLYGLYCOL BASE SYNTHETIC 7(;752132:(575$160,66,21*5$'(1R
/8%5,&$176833/,(5 /8%5,&$175$1*(1$0( 4G 5G 6G 7G 8G
%DWR\OH/LPLWHG Helicol W * (-15)
%R[HU6HUYLFHV/LPLWHG %R[HUJHDU: 150 (-25) 220 (-25) 320 (-25) 460 (-23)
%32LO/LPLWHG (QHUV\Q6*;3 220 (-31)
Caltex 6\QWKHWLF*HDU/XEULFDQW * (-25)
&DUO%HFKHP*PE+ %HUXV\QWK(3 150 (-26) 220 (-25) 320 (-25) 460 (-25) 680 (-28)
Castrol International $OSKDV\Q3* 150 (-34) 220 (-34) 320 (-31) 460 (-28)
Esso/Exxon *O\FROXEH 150 (-25) 220 (-25) 320 (-25) 460 (-23)
Fina &LUNDQ6 150 (-40) 220 (-43) 320 (-43) 460 (-37)
Giran S 150 (-30) 220 (-27) 320 (-25) 460 (-19)
)XFKV/XEULFDQWV8.3OF Renogear PGW 120 (-23)
)XFKV0LQHUDORHOZHUNH*PE+ Renolin PG 150 (-34) 220 (-34) 320 (-34) 460 (-34) 680 (-28)
*XOI2LO*%/LPLWHG 6\QWKHWLF*HDU/XE * (-25)
,QWHUQDWLRQDO6SHFLDOLW\&KHPLFDOV %UHR[:RUP*HDU/XEH 65 (-15)
%UHR[,QGXVWULDO/XEULFDQW6Z 150 (-25) 220 (-25) 320 (-25) 460 (-23)
.OEHU/XEULFDWLRQ .OEHUV\QWK*+ 150 (-30) 220 (-25) 320 (-25) 460 (-20) 680 (-20)
.XZDLW3HWUROHXP,QWHUQDWLRQDO Q8 Gade 220 (-22) 320 (-22) 460 (-22)
0RELO2LO&RPSDQ\/LPLWHG *O\JR\OH 22 (-25) 30 (-22) HE320 (-30) HE460 (-35)
2SWLPROgOZHUNH*PE+ 2SWLÀH[$ 150 (-31) 220 (-28) 320 (-28) 460 (-28) 680 (-28)
Shell Oils Tivela 6$ 6% SC (-25) SD (-23)
Texaco Limited 6\QOXEH&/3 150 (-37) 220 (-34) 320 (-31) 460 (-28) 680 (-31)
7ULERO0ROXE$OOR\ 7ULERO 150 (-37) 220 (-27) 320 (-25) 460 (-25) 680 (-25)
1XPEHULQEUDFNHWVLQGLFDWHVUHFRPPHQGHGPLQLPXPRSHUDWLQJWHPSHUDWXUHoC)
TABLE 4 - LUBRICANT QUANTITY (Litres) SINGLE REDUCTION
Size of Unit
Mounting Position
6HH3DJHV 1002 1252 1602 2002 &RQYHUVLRQ7DEOH
1 1.8 (2.3) 3.2 (4.1) 5.4 (7.9) 8.0 (12) Litres to US gallons = litres x 0.26
2 2.0 (3.3) 4.0 (6.6) 7.0 (13) 11.4 (21.5)
1.7 (2.1) 3.6 (3.7) 6.6 (7.8) 10 (11.5)
Litres to Imperial gallons = litres x 0.22
&RROLQJ7RZHU 5()(5727(;752132:(575$160,66,21
$JLWDWRU 1.8 (2.1) 3.8 (4.0) 6.7 (7.4) 9.2 (10.7)
)LJXUHVLQEUDFNHWVUHIHUWR 0RXQWLQJSRVLWLRQZLWKRXWSXWVKDIWVSHHGRIUHYPLQDQGEHORZ
$ $RUUHYPLQDQGEHORZ$ $ - enter D in column 19
0RXQWLQJSRVLWLRQV ZLWKLQSXWVKDIWVSHHGRIUHYPLQDQGEHORZ
5HIHUWR7H[WURQ3RZHU7UDQVPLVVLRQ
1RRLOUHTXLUHGIDFWRU\¿OOHGZLWKOXEULFDQW
)LJXUHVLQEUDFNHWVDUHIRUWKHSULPDU\XQLWVZLWKDQRXWSXWVSHHGUHYPLQDQGEHORZ
66
SERIES AM
APPROVED
BEARING GREASES
ALLOWABLE
OPERATING
SUPPLIER LUBRICANT RANGE
TEMPERATURE
RANGE OF (OC)
$%29( TO
%32LO,QWHUQDWLRQDO/LPLWHG Energrease LS-EP -22 (-30) 266 (130)
Caltex 0XOWLIDN(3 32 (0) 248 (120)
Castrol International LMX Grease -40 (-40) 302 (150)
6SKHHURO$3 -22 (-30) 230 (110)
Spheerol EPL -14 (10) 248 (120)
)XFKV/XEULFDQWV Renolit EP -13 (-25) 212 (100)
.OEHU/XEULFDWLRQ .OEHUOXE%( -4 (-20) 284 (140)
0RELO2LO&RPSDQ\/LPLWHG 0RELOJUHDVH;+3 -5 (15) 302 (150)
0RELOLWK6+& -4 (-20) 356 (180)
Omega Manufacturing Division Omega 85 -40 (-40) 466 (230)
2SWLPROgOZHUNH*PE+ Longtime PD -49 (-45) 284 (140)
Shell Oils $OELGD5/ -4 (-20) 302 (150)
$OYDQLD(3% -4 (-20) 248 (120)
Nerita HV -22 (-30) 266 (130)
Texaco Limited 0XOWLIDN$OO3XUSRVH(3 -22 (-30) 284 (140)
1RWHV
$OOWKHDERYHJUHDVHVDUH1/*,JUDGH
&RQWDFWRXU$SSOLFDWLRQ(QJLQHHUVLIWKHXQLWLVRSHUDWLQJLQDQ
DPELHQWWHPSHUDWXUHRXWVLGHWKHUDQJHRIoF to 122oF (-30oC to 50oC).
67
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ALTERNATIVE SHAFT
MOUNTING METHODS
6+$)70281781,765(7$,1(':,7+$
61$35,1*
6+$)70281781,765(7$,1(':,7+$
%2/7$1'3/$7(
6+$)70281781,765(7$,1(':,7+$
/2&.187
6+$)70281781,765(7$,1(':,7+$
&2//$5$1'6(76&5(:
6+$)70281781,765(7$,1(':,7+$
5(&(66('3/$7($1'%2/7
68
SERIES AM
SHAFT
ALIGNMENT
SHAFT ALIGNMENT
(UURUVRIDOLJQPHQWIDOOLQWRFDWHJRULHVRIDQJXODULW\VHH¿JXUH
DQGHFFHQWULFLW\VHH¿JXUHRUDFRPELQDWLRQRIERWK
(UURUVRIDQJXODULW\VKRXOGEHFKHFNHGIRUDQG
FRUUHFWHGEHIRUHHUURUVRIHFFHQWULFLW\
$OLJQPHQWLQDFFRUGDQFHZLWKWKHIROORZLQJSURFHGXUHZLOO
HQVXUHYLEUDWLRQOHYHOVPHHWLQJWKRVHVHWRXWLQ
SO 10816 Part 1.
(UURUVRI$QJXODULW\
,IWKHIDFHVDUHSHUIHFWO\WUXHWKHDQJXODULW\FDQEHFKHFNHG
E\NHHSLQJERWKVKDIWVVWDWLRQDU\DQGWDNLQJPHDVXUHPHQWV
ZLWKDEORFNJDXJHDQGIHHOHUVDWWKHIRXUSRLQWVDQG
DVVKRZQLQ¿JXUH7KHGLIIHUHQFHEHWZHHQWKHUHDGLQJV
and 3 will give the error of alignment in the vertical plane over
the length of the shaft equal to the diameter of the coupling
ÀDQJHVDQGIURPWKLVWKHGLIIHUHQFHLQWKHUHODWLYHKHLJKWVRI
WKHIHHWRIWKHPRWRURURWKHUFRQQHFWHGPDFKLQHFDQEHIRXQG
E\SURSRUWLRQ6LPLODUO\WKHGLIIHUHQFHEHWZHHQWKHUHDGLQJV
DQGJLYHVWKHDPRXQWRIVLGHZD\VDGMXVWPHQWQHFHVVDU\WR
FRUUHFWDQ\HUURUVRIDOLJQPHQWLQWKHKRUL]RQWDOSODQH
*HQHUDOO\KRZHYHUWKHFRXSOLQJIDFHVZLOOQRWEHDEVROXWHO\
WUXHDQGZKLOVWDQ\HUURUVVRIRXQGFRXOGEHDOORZHGIRULQ
FKHFNLQJDQJXODULW\E\WKHVWDWLRQDU\PHWKRGDQHDVLHUPHWKRG
SUHVHQWVLWVHOI7KLVFRQVLVWVLQPDUNLQJWKHSRLQWVRQ
ERWK³$´DQG³%´DQGURWDWLQJERWKKDOIFRXSOLQJVNHHSLQJWKH
PDUNHGSRLQWVWRJHWKHU%\WDNLQJPHDVXUHPHQWVHDFK
quarter-revolution the errors in the vertical and horizontal
planes are again found.
7KHSHUPLWWHGDQJXODULW\HUURULVDVIROORZV
127( &KHFNWKHDOLJQPHQWDIWHUUXQQLQJWKHXQLWXQWLO
TYPE OF ALLOWABLE GAP (G) LWKDVDWWDLQHGLWVQRUPDOZRUNLQJWHPSHUDWXUH
COUPLING (Inches or mm) $Q\GLVFUHSDQFLHVFDQWKHQEHUHFWL¿HG
Rigid coupling G = 0.0005 0
69
SERIES AM
SHAFT
ALIGNMENT
(UURUVRI(FFHQWULFLW\
7KHSURFHGXUHIRUPHDVXULQJHFFHQWULFLW\LVSUHFLVHO\DQDORJRXVWRWKDWXVHGIRUDQJXODULW\,QWKLVFDVHKRZHYHUWKHPHDVXUHPHQWV
DUHWDNHQLQDUDGLDOGLUHFWLRQDQGWKHPRVWFRQYHQLHQWDQGDFFXUDWHPHDQVRIGRLQJWKLVXWLOLVHVDGLDOLQGLFDWRUVXLWDEO\FODPSHGWR
RQHKDOIFRXSOLQJDQGEHDULQJRQWKHKXERUÀDQJHRIWKHRWKHUDVVKRZQLQ¿JXUHVDQGRQSDJH
&DUHPXVWKRZHYHUEHWDNHQWRHQVXUHWKHVXSSRUWIRUWKHGLDOLQGLFDWRULVVXI¿FLHQWO\ULJLGWRSUHYHQWWKHZHLJKWRIWKHLQGLFDWRU
IURPFDXVLQJGHÀHFWLRQDQGLQFRQVHTXHQFHLQDFFXUDWHUHDGLQJV([WUDFDUHVKRXOGEHWDNHQZKHUHWDSHUUROOHUEHDULQJVDUH¿WWHG
WRHQVXUHWKDWDOLJQPHQWLVFKHFNHGZLWKVKDIWVLQPLGSRLQWSRVLWLRQDQGD¿QDOFKHFNPDGHZLWKWKHXQLWDWRSHUDWLQJWHPSHUDWXUH
7KHSHUPLWWHGHFFHQWULFLW\HUURUZKLFKFDQEHDFFRPPRGDWHGLQDGGLWLRQWRWKDWRIWKHDQJXODULW\HUURULVDVIROORZV
,QOLQLQJXSHOHPHQWVLQYROYLQJULJLGFRXSOLQJVLWLVLPSRUWDQWWKDWQRDWWHPSWLVPDGHWRFRUUHFWHUURUVRIDOLJQPHQWRUHFFHQWULFLW\
JUHDWHUWKDQWKRVHDERYHE\WLJKWHQLQJRIWKHFRXSOLQJEROWV7KLVDSSOLHVZKHQWKHV\VWHPLVFROGRUDWRSHUDWLQJWHPSHUDWXUH
7KHUHVXOWLVPLVDOLJQPHQWDQGWKHVHWWLQJXSRIXQGXHVWUHVVHVLQWKHVKDIWFRXSOLQJDQGEHDULQJV7KLVZLOOEHUHYHDOHGE\WKH
VSULQJLQJDSDUWRIWKHFRXSOLQJIDFHVLIWKHEROWVDUHVODFNHQHGRII$FKHFNRQWKHDQJXODULW\RIDSUHDVVHPEOHGMREDIWHUEROWLQJ
GRZQFDQEHREWDLQHGLQWKHFDVHRIULJLGFRXSOLQJVE\VODFNHQLQJRIIWKHFRXSOLQJEROWVZKHQDQ\PLVDOLJQPHQWZLOOFDXVHWKH
FRXSOLQJIDFHVWRVSULQJDSDUW7KLVFKHFNPD\QRWKRZHYHUUHYHDODQ\VWUDLQVGXHWRHFFHQWULFLW\RZLQJWRWKHFRQVWDQWUHVWUDLQW
LPSRVHGE\WKHVSLJRW
SERIES X COUPLINGS
7H[WURQ3RZHU7UDQVPLVVLRQSURGXFHVWDQGDUGÀH[LEOHFRXSOLQJVWRFRYHUWKHFRPSOHWHUDQJHRI7H[WURQXQLWVSOHDVHFRQWDFW
Textron Power Transmission for details.
70
SERIES AM
CUSTOMER SHAFT DETAIL
SIZE $ % C D E F G H . L M N P Q R
A1002 0.072 1.891 2.0000 1.985 2.0000 8.020 0.28 3.11 5.47 8.654 8.86 0.500 0.02R 1.718 1.920 0.05R
0.068 1.881 1.9988 1.975 1.9988 8.000 8.652 0.499 1.712
A1252 0.091 2.245 2.3750 2.360 2.3750 9.270 0.28 3.54 6.30 9.930 10.16 0.625 0.02R 2.021 2.275 0.05R
0.086 2.233 2.3741 2.350 2.3741 9.250 9.928 0.624 2.015
A1602 0.108 2.608 2.7500 2.735 2.7500 11.270 0.28 4.23 7.58 11.913 12.17 0.625 0.02R 2.402 2.670 0.05R
0.103 2.596 2.7491 2.725 2.7491 11.250 11.911 0.624 2.396
A2002 0.108 3.082 3.2500 3.235 3.2500 13.020 0.39 5.22 8.56 13.882 14.13 0.750 0.02R 2.831 3.170 0.05R
0.103 3.070 3.2488 3.225 3.2488 13.000 13.880 0.749 2.825
71
CONTACT US
INDIA
Elecon. Engineering
Company Ltd.
Anand Sojitra Road
Vallabh Vidyanagar
388120 Gujarat
India
www.benzlers.com
www.radicon.com
Benzlers
Denmark +45 36 340300
Finland +358 9 3401716
Germany +49 800 3504000
Italy +39 02 824 3511
Sweden +46 42 186800
The Netherlands +31 77 3245900
www.benzlers.com
Radicon
Thailand +66 38459044
United Kingdom +44 1484 465800
USA +1 847 5939910
www.radicon.com