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Enhanced production of extracellular ribonuclease from Aspergillus niger


by optimization of culture conditions using response surface methodology
Ya-Hong Xiong, Jian-Zhong Liu∗ , Hai-Yan Song, Liang-Nian Ji1
Biotechnology Research Center and The Key Laboratory of Gene Engineering of Ministry of Education,
Zhongshan University, Guangzhou 510275, China
Received 31 August 2003; received in revised form 29 April 2004; accepted 29 April 2004

Abstract
Response surface methodology were used to study the cumulative effect of the culture conditions and to enhance the production of
extracellular ribonuclease in shake flask fermentation by Aspergillus niger. These conditions considered include initial pH, inoculum size,
total carbon, ratio of glucose to corn powder, NH4 NO3 and K2 SO4 . The relative importance of these conditions on ribonuclease production
was investigated by using the Plackett–Burman experimental design. Initial pH, ratio of glucose to corn powder and NH4 NO3 were found
to significantly influence the ribonuclease production. For obtaining the mutual interaction between the variables and optimizing these
variables, a 23 factorial central composite design using response surface methodology was employed. Initial pH has a significant positive
effect on the ribonuclease production. NH4 NO3 has a significant negative effect. The mutual interactions have no significant effect. The
ribonuclease production was increased by 23.2% compared to that under unoptimized conditions. The fermentation time was also shortened
after optimization.
© 2004 Elsevier B.V. All rights reserved.
Keywords: Ribonuclease; Aspergillus niger; Optimization; Response surface methodology

1. Introduction Therefore, microbial RNases are considered as alternative


chemotherapeutic drugs [7,8].
Ribonucleases (RNases) are important analytical enzymes Many RNases of fungi have been studied widely and
and widely distributed in nature. RNases from microorgan- some RNases of Aspergillus have been isolated and purified
isms are widely used in molecular biological study, food, [9–12]. But only two papers described optimization of cul-
and pharmaceutical industry. As an important analytical tool, ture conditions of ribonuclease production [10,13], where a
they have played a major role in study on the structure and classical approach of the one-factor-at-a-time optimization
function of RNA [1,2]. In single-cell protein production, they was employed. This method is generally time-consuming,
are used to remove RNA in cell [3]. RNases have also been requires a large number of experiments to be carried out, and
applied commercially to produce nucleotides for clinical does not include interactive effects among the variables [14].
use or for seasoning nucleotides [4,5]. Many ribonucleases Response surface methodology (RSM) is the most widely
are highly cytotoxic. They have several important biologi- used statistical technique for bioprocess optimization. It can
cal roles such as antitumor and antiviral activity [6]. Factors be used to evaluate the relationship between a set of con-
that determine the cytotoxicity of microbial RNases include trollable experimental factors and observed results. The in-
catalytic activity, ability to escape natural inhibitors such teraction among the possible influencing parameters can be
as RNase inhibitor protein (RI), stability, positive charge evaluated with limited number of experiments [15]. It has
on the molecule, and interaction with cell membrane [7]. been successfully employed for optimization in many bio-
Site-directed mutagenesis and chemical modification can en- processes [14–16].
hance the resistance to RI and the positive charge of RNases. In our previous paper [17], we reported the effects of car-
bon, nitrogen source, and metal ions on RNase production
∗ Corresponding author. Tel.: +86 20 8411 0115;
from Aspergillus niger mutant of A. niger ATTC 26550 us-
ing the one-factor-at-a-time methodology. In order to fur-
fax: +86 20 8403 5497.
E-mail address: lssljz@zsu.edu.cn (J.-Z. Liu). ther investigate the effect of conditions and improve RNase
1 Co-corresponding author. yield, Plackett–Burman design, and a 23 central composite

1369-703X/$ – see front matter © 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.bej.2004.04.010 转载
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28 Y.-H. Xiong et al. / Biochemical Engineering Journal 21 (2004) 27–32

design using response surface methodology were employed 2.3.1. Plackett–Burman design
for optimization. Plackett–Burman experimental design [18] based on the
first order model:

2. Materials and methods Y = β0 + βi xi (1)

was used to screen the important variables that influence


2.1. Microorganism
RNase production. This design does not consider the in-
teraction effects among the variables. Seven variables were
The strain used for RNase production was A. niger
screened in eight experiments with one dummy variable.
SA-13-20, which is a mutant resistant to sodium azide,
The experimental design is shown in Table 1 (Hadamard
screened from A. niger ATCC 26550 (same as A. niger
matrix). Each variable is represented in two levels namely a
NRC-A-1-23) using combined UV-nitrosoguanidine muta-
high level denoted by (+) and a low level designated by (−).
genesis method (data unpublished). The strain was main-
All experiments were performed in duplicate and the aver-
tained on malt agar slants containing (g l−1 ): malt, 130;
age of RNase activity after 5 days was taken as the response
peptone, 1.0; glucose, 20; agar, 20, cultured for 6 days at
(Y). The variables whose confidence levels were greater than
25 ◦ C, then stored at 4 ◦ C and subcultured every 2 months.
85% were considered to significantly influence RNase pro-
duction.
2.2. Media and cultivation
2.3.2. Central composite design
The inoculum medium was the same as above slant A 23 factorial central composite experimental design with
medium without agar. The fermentation medium used for four start points (α = 1.68) and six replicates at the central
optimization studies contained (g l−1 ): glucose, 30; corn point, resulting in 20 experiments (generated by Design Ex-
powder, 120; NH4 NO3 , 2.0; K2 SO4 , 0.087; pH 2.2. pert, Version 2.0.5, Stat-Ease Inc., Minneapolis, MN) was
All growth experiments were carried out in 250 ml Erlen- used to optimize the screened variables grouped as initial
meyer flasks each with 40 ml medium sterilized at 121 ◦ C pH (x1 ), the ratio of glucose to corn powder (x2 ) and am-
for 30 min. The flasks were placed on a rotary shaker at monium nitrate (x3 ). The experimental design is shown in
180 rpm with 5 cm amplitude at 30 ◦ C for a period. Table 2. The variables were coded according to the Eq. (2):
Spores suspension (1 ml, about 107 spores) was inoculated
into each flask with inoculum medium. After incubation for (Xi − X0 )
xi = i = 1, 2, 3, . . . , j (2)
24 h, the medium was used as the inoculum. The fermen- X
tation medium inoculated with 10% (v/v) of 24 h inoculum
where xi = coded (dimensionless) value of the variable Xi ,
was incubated for 120 h to produce RNase.
X0 = the value of Xi at the center point, and X = the step
After fermentation, the fungal biomass was separated
change.
from the culture fluid by filtration and then the filtrate was
The behavior of the system was explained by the folllow-
used to determine the enzyme activity.
ing second order polynomial equation:
  
2.3. Optimization procedure y = β0 + βi xi + βii xi 2 + βij xi xj (3)

The optimization of culture conditions for RNase produc- where y = predicted response, β0 = offset term, βi = linear
tion by A. niger SA-13-20 was carried out in two stages. effect, βii = squared effect, and βij =interaction effect.
Table 1
Plackett–Burman experimental design matrix for screening of culture conditions of RNase production by Aspergillus niger SA-13-20
Run no. Variables/levels RNase (U ml−1 )

X1 X2 X3 X4 X5 X6 X7

1 + + + + − − − 1256.9
2 − + + + + − − 1118.3
3 − − + + + + − 1200.1
4 − − − + + + + 1074.1
5 + − − − + + + 1206.5
6 + + − − − + + 1467.8
7 + + + − − − + 1143.5
8 − − − − − − − 1045.8
X1 , initial pH at a high level of 2.50 and a low level of 2.20; X2 , inoculum size at a high level of 12.5% (v/v) and a low level of 10.0 (v/v); X3 , dummy
variable; X4 , total carbon at a high concentration of 187.5 g l−1 and a low concentration of 150.0 g l−1 ; X5 , ratio of glucose to corn powder at a high
level of 1:3 and a low level of 1:4; X6 , NH4 NO3 at a high concentration of 2.50 g l−1 and a low concentration of 2.00 g l−1 ; and X7 , K2 SO4 at a high
concentration of 0.110 g l−1 and a low concentration of 0.087 g l−1 .
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Y.-H. Xiong et al. / Biochemical Engineering Journal 21 (2004) 27–32 29

Table 2
Central composite design matrix of independent variables with corresponding experimental and predicted value
Run order no. Initial pH Ratio of glucose to corn powder NH4 NO3 (g l−1 ) RNase activity (U ml−1 )

X1 Code x1 X2 Code x2 X3 Code x3 Experimental value Predicted value

1 3.00 1 0.30 1 2.00 −1 1791.6 1665.6


2 3.00 1 0.20 −1 2.00 −1 1643.0 1494.0
3 2.50 0 0.25 0 2.50 0 1557.4 1495.2
4 2.50 0 0.25 0 2.50 0 1542.2 1495.2
5 2.00 −1 0.20 −1 2.00 −1 1353.3 1349.8
6 2.00 −1 0.20 −1 3.00 1 1081.2 1081.9
7 2.50 0 0.25 0 2.50 0 1403.7 1495.2
8 3.00 1 0.30 1 3.00 1 1459.0 1337.3
9 3.00 1 0.20 −1 3.00 1 1244.9 1125.4
10 3.34 1.68 0.25 0 2.50 0 1141.6 1388.2
11 1.66 −1.68 0.25 0 2.50 0 1164.2 1094.8
12 2.50 0 0.25 0 2.50 0 1534.8 1495.2
13 2.50 0 0.25 0 3.30 1.68 816.5 885.0
14 2.50 0 0.25 0 1.70 −1.68 1277.6 1386.3
15 2.50 0 0.33 1.68 2.50 0 1625.5 1701.7
16 2.50 0 0.17 −1.68 2.50 0 1413.8 1514.8
17 2.00 −1 0.30 1 2.00 −1 1365.8 1360.1
18 2.00 −1 0.30 1 3.00 1 1108.8 1132.6
19 2.50 0 0.25 0 2.50 0 1421.3 1495.2
20 2.50 0 0.25 0 2.50 0 1542.2 1495.2

The Design Expert was used for regression analysis of the above explanation. So, the analytic method may be reliable,
data obtained and to estimate the coefficients of the regres- especially after 2-day fermentation.
sion equation. Isoresponse contour plots were also obtained Analyses were carried out in duplicate. The data given
by using Design Expert. here are the average of the measurements.

2.4. Analytical method


3. Results and discussion
RNase assay was carried out essentially according to
Horitsu et al. [10]. The total reaction mixture of 1.50 ml 3.1. Screening of culture conditions for RNase production
contained 0.25 ml of 0.5% yeast RNA in 0.10 mol l−1 cit- by Aspergillus niger
rate buffer pH 3.5, and the appropriate amount of enzyme
solution. The reaction was initiated by the addition of RNA According to our previous results [17], the relative impor-
followed by incubation at 30 ◦ C for 20 min. The reaction tance of initial pH, inoculum size, total carbon, ratio of glu-
was then stopped by the addition of 0.25 ml of MacFadyen’s cose to corn powder, NH4 NO3 and K2 SO4 concentration for
reagent (0.75% (w/v) uranyl acetate in 25% (v/v) perchloric RNase production was investigated using Plackett–Burman
acid). After standing for 30 min, the precipitate was removed design. The experimental design and corresponding RNase
by centrifugation (4000 × g, 10 min). Supernatant solution yields are shown in Table 1. When the sign of the effect Exi
(0.10 ml) was diluted to 5.00 ml with distilled water and the of the tested variable is positive, the influence of the vari-
absorbance was measured at 260 nm. Controls were run in able on RNase production is greater at a high level. And
each experiment by the addition of enzyme solution after when negative, the effect of the variable is greater at a low
the addition of 0.75% MacFadyen’s reagent. One unit of level. The effect of variables X1 (initial pH), X2 (inoculum
enzyme activity was defined as the increase in absorbance size), X4 (total carbon), X5 (ratio of glucose to corn pow-
of 1.00 per 20 min under the condition described above. der), X6 (NH4 NO3 ), and X7 (K2 SO4 ) were 636.4, 460.0,
Ten milliliter cultures were filtered through thick filter −214.2, −315.0, 380.0, and 270.3, respectively (Table 3).
cloth and the mycelium was washed twice with distilled Hence, the influence of X1 (initial pH), X2 (inoculum size),
water and then squeezed to remove small particle insol- X6 (NH4 NO3 ), and X7 (K2 SO4 ) is greater at a high level
uble material. The biomass was dried at 105 ◦ C, cooled and that of X4 (total carbon) and X5 (ratio of glucose to corn
in a desiccator, and weighted [19]. Corn powder in the powder) is greater at a low level. It was also found that the
fermentation medium were first hydrolyzed partly during variables X1 , X2 , X5 , and X6 had confidence levels above
sterilization because of low pH (about 3.0) and further cat- 85% and hence were considered to significantly influence
alytically hydrolyzed completely by amylase excreted by RNase production. The variables X4 and X7 , respectively,
A. niger SA-13-20 after 2-day fermentation. The fact that having confidence levels below 85% were considered in-
the fermentation broth became clear after 2 days proved the significant.
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30 Y.-H. Xiong et al. / Biochemical Engineering Journal 21 (2004) 27–32

Table 3
Results of the screening experiment for RNase production by Aspergillus
niger SA-13-20 Table 5
The least-squares fit and the parameter estimates (significance of regres-
Variable Exi β t-values Confidence level (%) Model Parameter Degree of Computed t P (P > |t|)
sion coefficient). The number in parentheses is the standard error
term estimate freedom
X1 636.4 318.2 8.440 **
X2 460.0 230.0 6.101 * Intercept 1495.2 (56.16) 1
X4 −214.2 −107.1 −2.841 x1 87.2 (37.26) 1 2.340 0.0412
X5 −315.0 −157.5 −4.178 * x2 55.6 (37.26) 1 1.492 0.1668
X6 380.0 190.0 5.093 * x3 −149.0 (37.26) 1 −3.999 0.0025
X7 270.3 135.1 3.585 x1 x2 40.3 (48.68) 1 0.828 0.4268
x1 x3 −25.2 (48.68) 1 −0.518 0.6160
x2 x3 10.1 (48.68) 1 0.207 0.8402
x12 −89.7 (36.27) 1 −2.473 0.0329
Significant levels of regression coefficient are given as (**) 90% and (*) x22 40.0 (36.27) 1.103 0.2964
85% by t-test. x32 −127.1 (36.27) 1 −3.504 0.0057
3.2. Optimization of the screening culture conditions for
RNase production

Because 12.5% (v/v) of inoculum size was already high pared. Usually, the higher the value of CV, the lower is
enough, the other variables (initial pH, ratio of glucose to the reliability of experiment. Here, a lower value of CV
corn powder and NH4 NO3 ) showing confidence levels above (10.02%) indicates a greater reliability of the experiments
85% in the Plackett–Burman design were selected and op- performed.
timized using central composite design. The experimental The Student t-distribution and the corresponding
and predicted response of RNase production at 5 days of P-values, along with the parameter estimate, are given in
cultivation by A. niger SA-13-20 are given in Table 2. By Table 5. The P-values are used as a tool to check the sig-
applying multiple regression analysis on the experimental nificance of each of the coefficients which, in turn, are nec-
data, the following second order polynomial equation was essary to understand the pattern of the mutual interactions
found to explain the RNase production: between the best variables. The smaller the magnitude of
the P, the more significant is the corresponding coefficient.
y = 1495.2 + 87.2x1 + 55.6x2 − 149.0x3 − 89.7x12 The parameter estimate and the corresponding P-values
+40.0x22 − 127.1x32 + 40.3x1 x2 − 25.2x1 x3 + 10.1x2 x3 (Table 5) suggest that among the independent variables
initial pH (x1 ) and NH4 NO3 (x3 ) have a significant effect
(4)
on RNase production. The quadratic term of these two
where y = predicted response; x1 , x2 , and x3 are the coded variables also have a significant effect. But the independent
values of initial pH, ratio of glucose to corn powder and variable, ratio of glucose to corn powder (x2 ), has no effect.
NH4 NO3 , respectively. And there is no interaction. The effect of NH4 NO3 (x3 ) is
Statistical testing of the model was done by the Fisher’s greater than that of pH (x1 ). It was also found that RNase
statistical test for analysis of variance (ANOVA) and the re- production increased with the increase of initial pH and
sults are shown in Table 4. The analysis of variance of the with the decrease of NH4 NO3 concentration.
quadratic regression model demonstrates that the model is A representative contour plot which is more or less spher-
highly significant, as the computed F-value (Fmodel = 4.92) ical is shown in Fig. 1. Fig. 1 shows the relative effect of
is much greater than the tabular F10,9 value (3.02) at the initial pH and NH4 NO3 on RNase production. The regres-
5% level. The closer the value of R (multiple correlation sion equation (Eq. (4)) was solved by using Design Expert.
coefficient) to 1, the better the correlation between the ob- The optimal values of test variables in the coded units were
served and predicted values. Here the value of R (0.9032) x1 = 0.95, x2 = 1.68, and x3 = −0.61. At these values,
indicates a good agreement between the experimental and the initial pH, the ratio of glucose to corn powder and the
predicted values. The coefficient of variation (CV) indicates concentration of NH4 NO3 were 2.98, 0.33, and 2.20 g l−1 ,
the degree of precision with which the treatments are com- respectively. The maximum predicted value of RNase yield
obtained was 1815.4 U ml−1 .
Table 4 A repeated fermentation of RNase under optimal condi-
Analysis of variance (ANOVA) for the selected quadratic modela
tions was carried out. The result is given in Fig. 2. The
Source Sum of Degrees of Mean F-value P>F maximal RNase level obtained was 1750.0 U ml−1 . This
squares freedom square value was found to be 3.6% less than the predicted value.
Model 839700 9 93305.3 4.92 0.0102 This discrepancy might be due to the slight variation in ex-
Error 189600 10 18960.5 perimental conditions. The optimization resulted in 23.2%
increase of RNase production (from 1420 U ml−1 of maxi-
Corrected 1029000 19
total
a Coefficient of variation (CV) = 10.02%; coefficient of determination mal RNase level at the sixth day under unoptimized condi-
(R2 ) = 0.8158; correlation coefficient (R) = 0.9032, and adjusted R2 tions to 1750 U ml−1 at the fifth day under optimized con-
= 0.6500. ditions) and 19.3% increase of dry cell weight. The fer-
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Y.-H. Xiong et al. / Biochemical Engineering Journal 21 (2004) 27–32 31

3.30 4. Conclusion

Statistical optimization of culture conditions using


2.90
Plackett–Burman and central composite design appears to
be a valuable tool for the production of RNase by A. niger
SA-13-20. RNase production increased with the increase of
NH4NO3 (g l-1)

1370. 0
1423. 2 initial pH and with the decrease of NH4 NO3 concentration.
2.50 The optimization enhanced the RNase production by 23.2%
and shortened the fermentation time.
156 7.2
2.10
1529. 6 Acknowledgements
1468. 1 1423 .2

1.70
We are grateful to the National Natural Science Founda-
tion of China, the Natural Science Foundation of Guangdong
1.66 2.08 2.50 2.92 3.34
Province for their financial support.
Initial pH
Fig. 1. Isoresponse contour plot of RNase production for initial pH and
NH4 NO3 . References

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