Documente Academic
Documente Profesional
Documente Cultură
( Reaffirmed 1995 )
Indian Standard
SPECIFICATION FOR
STEEL TUBES FOR MECHANICAL AND
GENERAL ENGINEERING PURlYXES
( First Revision )
UDC 669.14-462
Gr 7 February 1985
1s:3601~1!%4
Indian Standard
SPECIFICATION FOR
STEEL TUBES FOR MECHANICAL AND
GENERAL ENGINEERING PURPOSES
( First Revision )
Chairman RrpWntitlg
SWRIS. C. DHIN~RA Ministry of Industry
Members
SHRI R. S. AOARWAL Steel Tubes of India Ltd, Dewas
SHRI R. S. PATRAS ( Alkmak )
SHRX K. N. AHUJA Fedg-a? of Engineering Industries of India, New
(B copyrigbr1985
BUREAU OF INDIAN STANDARDS
This publication is ptotlcted under the Indian Copyrighr Aer ( XIV of 1957 ) and
reproduction in whole or in part by any means sxoept with written pcrtniasion of tha
publisher shalt be deemed to be an infringement of copyright uoder tbe saidAct.
.
IS:3601-1984
( ColltinuedfrompageI )
M0lZb.U R.s@sdng
SHRI S. C. GUPTA Astociation of Indian Engineering Industry, New
Delhi
Swnx S. C. ANAND( Altmatr )
LT-COLV. B. JADHAV Engineers-in-Chief’s Branch, Army Headquarters,
New Delhi
SHRIJ. C. MENDIRATTA( Alternote)
SHRI SUSHIL JAIN Jain Tube Co Ltd, Ghaziabad
SHRI M. M. LAL ( Al&mak)
SHRXS. C. JAIN . Jindal Pipes Private Ltd, Ghaziabad
SHRI A. S. FHARUA ( Altcma& )
JOINTDIRECTORSTANDARDS I&search, Designs St Standard, Organization,
(MP) Al Ministry of Railways, Lucknow
~WI&T ANDMETALLUROIIT.~
(RDSO) ( Al&m& )
SHRIH. M. KAVL Ministry of Agriculture
SHRIM. C. KESAVARAO Hindustan Shipyard Ltd, Visakhapatnam
SHRI P. L. NARASIMAHM ( Alkmatr )
SHRI B. KVMAR Stewarts and Lloyds of India Ltd, Calcutta
SHRI T. K. BA(IV ( A&mate )
StiRI S. KUMAR Indian Register of Shipping, Bombay
SHRI S. CHANDRA (Altemak)
SHRIK. MUKHBRJBB The Fertilizer (Planning & Development) India
Ltd, Smdri
SHRI R. K. SINHA ( Ahnate )
SHRl S. N8ELAKANW.N Zenith, Steel Pipes and Industries Ltd, Khopoli
DR A. K. KUXAR (Ahmatr)
RBPR~~ENTATWZ Bharat Heavy Electricalr ttd, Tiruchchirappalli
SHRI G. P. SARABEAI Oil & Natural Gas Commiaion, Dehra Dun
SHRI V. K. CHATUWBDI ( Altwnatr)
SHRI APOORVA SHAH Gujarat Steel Tubes Ltd, Ahmadabad
SHRI H. J. TR~AKBR ( Altrmatr )
SHIU RAJ JAIWAMTSINOH Dirc~;cto~cncral of Technical Dcvclopment,
Joint
s8crotary
Srmr P. N. KORLI
Supervisor (Drawings), IS1
( Cbaiinusdon porr 26 )
IS:3601-1984
Indian Standard
SPECIFICATION FOR
STEEL TUBES FOR MECHANICAL AND
GENERAL ENGINEERING PURPOSES
( First Revision )
0. FOREWORD
0.1 This Indian Standard (First Revision) was adopted b the Indian
Standards Institution on 31 May 1984, after the draft linaliz J by the Steel
Tubes, Pipes and Fittings Sectional Committee had been approved by the
Structural and Metals Division Council.
0.2 This standard for steel tubes for mechanical and general engineering
purposes, was first published in 1966 and the revision of the standard has
been prepared after reviewing the standard in the light of the experience
gained by manufacturers and usersin its usage. Some of the salient modi-
fications incorporated are:
a) The grades have been revised to read as 160,200, 240, 310, 370,
430 and 540 in place of grades 17,21, 25, 32, 38,44 and 55.
b) The gauge length of q’s0 has been deleted retaining only the
standard gauge length.
cl Tolerance on thickness for CDS tubes has been changed from
f8 to f10 percent.’
d) For CEW tubes, the flattening test originally provided as an
alternative to crushing test has been deleted as it was felt that the
existing test is more critical and brings out defect in the weld
more properly.
e) Appendix A of IS : 3601 - 1966” has been deleted since the
values have been now covered under Appendix A of the revised
version.
0.3 This standard is intended to cover the requirements for such steel tubes
which do not require pressure testing.
*Specification for steel tuba for mechanical and general engineering purporea.
3
P
Is :3601-1984
0.4 In the formulation of this standard, assistance has been derived from
the followiug publications:
IS0 221-1976 Steel tubes wall thicknesses. International Organization
for Standardization.
IS0 4200-1981 Plain end steel tubes, welded and seamless - General
tables of dimensions and masses per unit length. International
Organization for Standardization.
BS 1775 : 1964 Steel tubes for mechanical, structural and general
engineering purposes. British Standards Institution.
0.5 This standard contains clauses which require the purchaser to supply
certain technical information at the time of enquiry or placing orders. The
relevant clauses have been listed in Appendix B.
0.6 For the purpose of deciding whether a particular requirement of this
standard is complied with, the final value, observed or calculated, express-
ing the result of a test or analysis, shall be rounded off in accordance with
IS : 2-1960*. The number of significant places retained in the rounded off
value should be the same as that of the specified value in this standard.
1. SCOPE
1.1 This standard covers four types of carbon steel welded and seamless
tubes given in Table 1 and sizes as recommended in Appendix A.
1.1.1 This standard does not cover steel tubes for pressure purposes and
for structural purposes, which are covered by separate Indian Standards.
1.2 Section 1 covers general requirements applicable to all the four types
of steel tubes. Requirements regarding material, mechanical properties,
dimensions, tolerances, and additional tests for each type of tube are laid
down in the relevant section dealing with each type of tube. Any other
special requirements may be agreed to between the purchaser and the
manufacturer.
2.1 Steel tubes for mechanical and general engineering purposes shall be
of the following types (based on the process of manufacture) and Grades
(that is, the minimum yield stress in MPa) (see Table I).
*Rules for rounding off numerical values ( revised).
4
IS :3601- 1984
3. MATERIAL
3.1 The ladle analysis of steel shall not show either sulphur or phpsphorus
more than O-060 percent, when carried out either by the method specified
in relevant parts of IS : 228* or any other established instrumental/chemi-
cal method. In case of dispute the method given in relevant parts of
IS : 228” shall be the referee method.
3.2 Check Analyiis - When specified on the purchase order? a check
analysis shall be made by the supplier. The permissible variation m case of
check analysis from the limits specified in 3.1 shall be as follows:
Constituents Percent, Max
Sulphur 0.005
PhosphoruS 0.005
4. SUPPLY OF MATERIAL
4.1 General requirements relating to the supply of steel tube for mechanical
and general engineering purposes shall conform to IS : 1387-1967t.
5. WORKMANSHIP
5.1 All tubes shall be free from harmful defects, reasonably smooth and
free from loose scale and rust. Unless otherwise specified, ends shall be cut
square.
*Method of chemical analyati of steels.
tGeneral requirements for the supply of metallurgical materials ( f;rsr ration).
IS : 3601- 1984
6. MACHINING
6.1 Where tubes are required to be machined, finished dimensions shall be
stated in the enquiry and order. It is recommended that the method of
machining should also be stated.
7. STRAIGHTNESS
7.1 Unless other tolerances are agreed to between the purchaser and the
manufacturer, tubes shall not deviate from straightness by more than l/600
of any length, measured at the centre of that length.
8. LENGTH
8.1 Tubes shall be supplied in random length from 4 to 7 m.
8.2 For orders over 150 m of any one size of tube, it shall be permissible
unless otherwise agreed to between the purchaser and the manufacturer, to
supply short random lengths in the range l-8 to 4 m provided that the
number of such lengths does not exceed 7.5 percent of the total number of
lengths for sizes 76.2 to 114.3 mm outside diameter inclusive and 5 percent
for all other sizes.
11. TESTING
11.1 The manufacturer shall carry the specified test applicable to each type
of tube, and he shall, if required by the purchaser, supply a certificate
*Method8 of testing uniformity of coating of zinc coated articlea (JsrJtred&).
__ .._ _.._. . ^ _ .^,_.,
“___ .-___._
I!S:3601-1984
stating that the tubes comply with the specified requirements. When the
purchaser desires such certificates, this shall be stated in the enqmV and
order.
II-2 When the purchaser requires additional tests related to his order, such
tests shall be subject to agreement between the purchaser and the
manufacturer.
7
rs:3601-1984
12.3Bend Test (Strip) - A strip not less than 38 mm wide, cut circumfer-
entially from one end of the tube shall, when cold, be doubled over in the
direction of original curvature round a bar of the diameter specified in the
appropriate section, without showing either crack or flaw. Slight premature
failures at the edges of a specimen shall not be considered a cause for
rejection.
12.3.1 If the test is on the weld, the strip shall be cut so that the weld is
near the middle of the strip and the weld shall be placed at the point of
maximum bend.
12.4 Bend Test, Whole Tnhe - The test shall be carried out in accordance
with IS : 2329-1963*. The tubes shall be bent cold, by means of a
tube bending machine round a grooved former having at the bottom of the
groove the radius specified in the appropriate section. The tubes shall not
be tilled. The weld shall be at 90” to the plane of bending. The tube shall
show no sign of crack or flaw as a result of this test.
12.5 Crnshing Test - A piece of tube approximately equal in length to
15 times the outside diameter, cut from one end, with the ends parallel
and square with its axis, shall be crushed cold lengthwise until its length is
reduced by not less than the percentage of the original length specified in
the appropriate section. The tubes shall show no sign of crack or flaw as a
result of this test.
12.6 Drift Expanding Test - The test shall be carried out in accordance
with IS : 233%1963t. A piece of tube approximately 100 mm long cut
from one end shall be expanded cold, by means of a conical drift having
an included angle of 30’, 45” or 60” until the internal diameter of the tube
at the mouth has been increased by not less than the percentage specified
in the appropriate section. Belling of the tubes by spinning methods is not
permissible. The tube shall show no sign of crack or flaw as a result of
this test.
13. BE-TEST
13.1 Should a tube selected for test fail in any one or more of the tests
specified, two further tests of the same kind shall be made from the same
or another tube at the manufacturer’s discretion.
13.2 If both the repeat tests are satisfactory the tubes shall be accepted
provided that in all respects they comply with the requirements of
this standard. If failure occurs in either of the re-tests, the tubes repre-
sented by these test pieces shall be deemed not conforming to this Indian
Standard.
*Method for bend test on steel tubes.
*Method for drift expanding test on steel tubes.
y
8 ‘L
IS :3601- 1984
13.3If the tubes represented have been subjected to heat treatment, they
may be re-heat treated and tested in accordance with 11.
14. MARKING
14.1The tubes may be marked with the IS1 Certification Mark.
14.2 The use of the Standard Mark is governed by the provisions of the
Bureau of Indian Standards Act, 1986 and the Rules and Regulations made
thereunder. The details of conditions under which the licence for the use of
Standard Mark may be granted to manufacturers or producers may be obtained
from the Bureau of Indian Standards.
15. GENERAL
15.1 This section covers requirements for hot finished welded steel tubes,
electric resistance welded or high frequency induction butt-welded steel
tubes and oxyacetylene welded tubes.
9
IS : 3601- 1984
17. TOLERANCES
17.1 Tubes shall conform to the following tolerances:
Outside Diameter Tolerances
a) For the Tube manufacturing by HFW process:
i) Sizes up to and including 40 mm N.B. +05 mm
-1.0 mm
ii) Sizes over 40 mm N.B. f 1 percent
b) For the tubes manufactured by ERW process and OAW process:
i) Where the ratio of outside diameter to thickness is not greater
than 33 : 1, the tolerances shall be as shown in Table 3.
ii) Where the ratio of outside diameter to thickness is greater than
33 : 1 the tolerance shall be agreed to between the purchaser
and the manufacturer.
17.1.3 The height of internal fin in case of ERW tubes shall be not
greater than.60 percent of the specified thickness.
18.1 In addition to the tensile test as specified in 12.1 each selected tube,
when tested in accordance with either 12.2 or 12.4 or 12.6 as appropriate
shall satisfy the requirements laid down in Tables 4, 5 and 6.
10
Ls : 3601 - 1984
Nova2 - In case of HFW tubes, flattening test will be carried out on tubes of dia
60.3 mm and over.
11
SECTION 3 HOT FINISHED SEAMLESS STEEL lUBES(HFS)
19. GENE&U
19.1 This section covers requirements for hot finished seamless steel tubes
of sizes up to and including 406.4 mm outside diameter.
19.2 During fabrication (erection and commissioning), tubes of Grade 310
may require special welding technique and these should be the subject of
agreement between the purchaser and the manufacturer.
TABLE 7MECHANICALPROPERTIES
TUBB TBNSILZ STRMOTE, YIELD STRms, ELONOATION,Min
&SIONATlOM Min Min 5.654s;
(1) (2) (3) (4)
MP8 MPa Percent
HFS 160 310 160 9 5OO/TS
HFS 200 330 200 9 5OO/TS
I-IFS 240 410 240 9 500/TS
HFS 310 540 310 9 5oo/Ts
SO - original cross sectional area,
ZS - tensile strength in MPa, and
1MPa - W102 0 kgf/mm*.
21.1 Dimensions of the tubes most commonly used are given in Table 8.
21.1.1 Design properties of the tubes are given in Appendix A for
guidance only.
22. TOLERANCES
22.1 Tubes shall conform to the following tolerances:
a) Outside Diameter Tolerances
Sizes up to and including 40 mm nominal bore -t-o*5 mm
-1Qmm
Sizes over 40 mm nominal bore f 1 percent
12
IS : 3601-1984
b) Thickness
Ratio of thickness to outside diameter up to
and including 3 percent f 15 percent
Over 3 percent up to and including 10 percent f 12.5 percent
Over 10 percent for tubes up to and including
168.3 mm outside diameter f 12.5 percent
Over 10 percent for tubes above 168.3 mm
outside diameter f 10 percent
( Chsc 21.1 )
13
IS : 3601- 1984
(Cluus~ 23. I )
TUBP; DISTANCEAPART OF INTERIORSURPAC~S
DESIONATION
HFS 160 3r or half the inside diameter, whichever is the smaller
HFS 200 4t or two-thirds the inside diameter, whichever is the smaller
HF.9 240 6: or three-quarters the inside diameter, whichever is the smaller
HFS 310 8: or seven-eighths the inside diameter, whichever is the smaller
t-thickness of tube.
(C/curt 23.1)
TUBE DIA~IETBROF BAR
DESIGNATION r-------- -----_---
Tubes up to and Including Tubes over 9’5 mm Thickness .
9.5 mm Thickness
24. GENERAL
24.1 This section covers requirements for cold drawn seamless steel tubes
of size up to 406.4 mm outside diameter.
24.2 Tubes of Grades 160, 200, 240, 370 and 430 may be welded by
ordinary techniques. During fabrication, the tubes of Grades 310 and
540 may require special welding techniques and these should be the
subject of agreement between the purchaser and. the manufacturer.
14
IS : 3601- 1984
26. TOLERANCE
26.1 The following manufacturing tolerances shall not be exceeded.
261.1 Outside Diameter - Where the ratio of outside diameter to
thickness is not greater than 33 : 1, the tolerances shall be as shown in
Table 12.
TABLE 12 TOLERANCES
15
IS:3601-1984
26.1.2 For sizes larger than 127.0 mm outside diameter, the tolerance shall
be f (O-08 mm + 0.05 per 25 mm of outside diameter or part thereof).
27.1 In addition to the tensile test specified in 12.1 each selected tube when
tested in accordance with 12.2,12.3 and 12.5 shall satisfy the requirements
as laid down in Tables 13, 14, 15, 16, 17 and 18 as appropriate.
b) For tubes in the ‘as drawn’ or ‘as drawn and tempered’ condition
Tables 16, 17 and 18 shall apply.
(Clousr 27.1)
TUBI APARTOFINTERIOR
DII~TANCB SURIACE
DIWIONATION
CDS 160 31 or half the inside diameter, whichever is the smaller
CDS 200 4t or two-thirda the inside diameter, whichever is the smaller
CDS 240 6t or &&-quarters the inside diameter, whichever is the
smaller
CDS 310 8t orzT;eighths the inside diameter, whichever is the
t = thicknus of tube.
16
IS :3601-1984
(Cbuu27.1)
TUBE DXAMETEROF BAR
DBNONATION cm---- )L- __---_-_--7
Tubes up to and Including Tubes over 9.5 mm Thickness
9.5 mm Thickness
( Cluuse27.1 )
( Chw 27.1 )
t = thickness of tube.
17
IS : 3601- 1984
27.2 Alternative to the crushing test in Table 17, at the option of the
manufacturer, the following flattening test may be applied.
( Clause 27.1 )
28. GENERAL
28.1 This section covers requirements for cold drawn electric resistance
welded steel tubes. \
28.2 Tubes may be welded by ordinary techniques.
28.2.1 Tubes shall be made by cold drawing electric resistance welded
steel tubes of Grade ERW - 160,200,240 and 310.
29. CONDITION
29.1 Tubes of Grades - CEW 160 and 240 shall be supplied in either
annealed or normalized condition.
18
IS : 3601- 1984
31. TOLERANCES
19
IS : 3601- 1984
TABLE 20 TOLERANCE
[ Ckause31.l(a)(l) ]
20
iS:3601-1984
APPENDIX A
(Clauses 1.1, 9.1 and 21.1.1 )
22
IS:3601-1984
(Conihwd)
23
_____...- . _ _..--
IS : 3601- 1984
24
-__
IS:3601-1984
APPENDIX B
( Clause0.5)
INFORMATION TO BE SUPPLIED BY THE PURCHASER
a) Types and grades (see 2 and Table 1)
b) Size (see 9.1 atid 21.1)
c) Length in which tubes are to be supplied (see 8 and 10)
d) Special requirements of surface coating, if desired (see 11)
e) Whether test.certificate is desired (see 11.1)
f) Any additional test desired (see 11.2)
g) Any special welding technique desired (see 24.2)
h) Height of internal fk (see 17.1.3)
25
Panel for Steel Tubes for Mechanical and General Engineering
Purposes, SMDC 22 : P 34
Conlrnur Rqrmnting
SHRIH. J. THAICER Gujarat Steel Tuber Ltd, Ahmadabad
Mmbcrs
SWRI R.K. ABROL Bharat Steel Tubu Ltd, New Delhi
SHRI S. C. ANAND ( Altcmak )
SHRIB. N. DAB Tube Products of India, Maclraa
SHRI S. DAITA Escorts Ltd, Faridabad
SIW SUBHASB MATHVR ( Altmta~ )
SWRID. DUTTA Indian Tube Co Ltd, Jamshcdpur
SHRI C. B. LUNAWAT(Alternate)
SHRIS. GOURISHANKARAN Bharat Heavy Elcctricals Ltd, Tiruchchirappalli
DR K. V. KRISHNAYURTHY ( Alfarnotr)
SHRI 0. P. KAKKAR The Indian Seamless Metal Tubes Ltd. Bombay
SHRI M. MUKH~R~EB( Alternarr)
SHRI R. S. PATHAK Steel Tubes of India Ltd, Dew=
26
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( Page 10, Table 3 ) - Insert the following sizes at lhc end of the tnbk:
( Page 10, Table 3 ) - Insert the following sizes at lhc end of the tnbk: