Documente Academic
Documente Profesional
Documente Cultură
OF
Nationality : Pakistani
Experience : 5 Years
Page 1 of 8
PROFESSIONAL EXPERIENCE IN DETAIL
Applus Velosi
Reliability Engineer (Mechanical) (July 2011 to Present)
Conducting physical asset Site Assessments and Gap Analysis for potential
customers
Development of Asset Strategies for clients by applying Streamlined RCM techniques
Facilitation/participation in use of reliability tools, such as FMEA, RCA, RCM, and Life
Cycle Cost Analysis
Development of best practice maintenance and reliability KPI’s for customers.
Ensuring maintenance and reliability best practice knowledge transfer to costumers.
Carrying out spares analysis and realignment.
Carrying out equipment bad actors analysis and where required develop bad actors
identification process for costumers. (RCA)
Providing support in the design and operation of Asset Optimization Plant Web
programs including program design, Return on Investment (ROI) maintenance and
operation process mapping and optimization.
Providing support in the development of proposals with potential customers
including scoping sessions and performance of site evaluation to determine
project/program scope of work.
Responding to customer’s questions related to the current and potential projects.
Responsible for project management/reporting including scheduling and finance.
Management of personnel on projects.
PROJECTS EXPERIENCE
Page 2 of 8
Report equipment MTBF data and other key reliability performance
indicators Identification of recommendation to mitigate failure, risk and to improve
reliability.
Prioritize maintenance on predictive and preventive nature based on
criticality or risk ranking of each equipment
Project Scope:
Provision of Asset Strategy Management to create a cost effective maintenance strategy
to address dominant causes of equipment failure and to develop an adequate preventive
maintenance (PM) program for unit-13. Review and update corrosion loops and identify
the dominant damage mechanisms.
Project Scope:
Study will be carried out at Hydroskimmer, Hydrocracker, Condensate 02
trains, Offsite (oil movement), Refinery Utilities, Gasoline Units, Green diesel units,
BeAAT, General Utilitiess Plant & Jetty as per crafts and disciplines.
Carryout the Wrench time study of Maintenance disciplines (Mechanical,
Electrical, Control for each plant and overall for the Refinery and RAS.
Study shall be fully compliant and according to Best Industrial Practices.
Provide the COMPANY with the detailed methodology of the process to
be adopted for Studying the wrench time as applicable to the Industry best practice.
Wrench time to be reported by craft traders and by day/hour/minutes.
Non Wrench time to be captured using codes in minutes.
Site visit is mandatory for all bidders before technical bid proposal.
Based on site visit, CONSULTANT to submit the proposal for resources
required and the project schedule with a break up for all plants.
CONSULTANT shall submit the project execution site organization with
Supervisory staff.
Submit the manpower deployment plan to carry out the study for the
plants.
Page 3 of 8
Based on detailed time motion data captured and statistical analysis,
CONSULTANT to give recommendations for improving wrench time.
Conduct presentations to middle as well as higher management before
and after the study.
CONSULTANT to submit the evidence of similar studies carried out by
them in the proposal.
CONSULTANT to give support in implanting the recommendations
(minimum one person for a period of one month).
Project Scope:
Need to provide the technical proposal for implementing the RCA study.
Conduct a walk down of assets and perform a detailed field inspection.
Should determine the functional failures and technical failures. Need to
document the functional failures and define the failed state for the equipment
operating context.
Should determine the failure modes or causes of each failure to be found.
Need to document and track in what way the equipment fails, what causes it to fail
and what happens when it fails. Perform and document RCM study.
Should study the consequences of each failure modes. Faults
classification should be done in: critical, important or tolerable in terms of those
consequences.
Determination of preventive measures to avoid or mitigate the failures
effects. Need to determine the failure Management policy for each failure mode.
Need to develop maintenance plan, list of improvements, training plans
and procedures for operation and maintenance. The output of analysis should be:
List of maintenance tasks to be performed by maintenance personnel at
specified intervals.
A list of tasks to be performed by operating personnel at specified
intervals.
A list of redesigns to be considered for implementation.
Should produce a maintenance schedule that is optimized for the
equipment in its operating context; the aim is to achieve inherent levels of
equipment reliability and availability.
RCM desktop software should be provided by contractor for recording
the information collected and the decisions made during the RCM process.
Page 4 of 8
Client Name: KPOC (Kebabangan Petroleum Operating Company)
Project Scope:
Preparation of Asset Register
Conduct complete FMECA based RCM Analysis
Development of PMRs
Validation and review of existing RCM report of critical assets
Page 5 of 8
Responsible for the Development of operating manual for maintenance
department as per with the maintenance strategies.
Developed and Preparation of Asset Specific maintenance strategy to
compliance with the installed performance and international standards.
Developed and Preparations of Five years look ahead plan for a Plant
relevant budgets, maintenance and outcomes.
Preparation and development of Bill of material for the critical rotary
equipments.
Page 6 of 8
Identification of recommendation to mitigate failure, risk and to improve
reliability.
Prioritize maintenance on predictive and preventive nature based on
criticality or risk ranking of each equipment
Gap analysis of KJO Task List with other comparable organizations and
preparation of revised Task list in line RCM analysis and SAP data base requirements.
Construction of Reliability Model to compare the operator (KJO) failure
rate with generic failure rate and suggest appropriate corrective actions to minimize
these failures.
Review and revision of SAP Failure Catalogue based on RCM
requirements
Implementation of VAIL RCM software to provide online FMEA/ RCM
study with SAP
COMPUTER SKILLS
Highly competent user of all Microsoft Office products
VAIL Plant Software (Velosi In-house Developed Software)
ISOGRAPH
MS Project
AUTOCAD
MERIDIUM
EDUCATION
Degree Institute
Punjab College
F. Sc (Pre Engineering) Chemistry, Physics, Mathematics
PERSONAL QUALITIES
Experience in coordination with client and subcontractor for the successful
completion of the projects
Positive Team Leader
Strong Safety work ethic
Page 7 of 8
Team player with positive attitude
Ability to deliver solutions to embrace and deliver change when required
Excellent verbal and written communicator.
REFERENCES
Shall be made available on request
Page 8 of 8