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Aimradha (1999) Feed Formulation for Fish and Poultry using Hideflesh lrom Tanneries
3.1 INTRODUCTION
Fish and poultry are the major animal protein sources for human
consumption and their feed conversion efficiencies are higher than those of other
organisms. However the success of rearing fish and poultry depends upon the
feed given. The feed should be prepared based on the precise knowledge of their
nutritional requirements so that the optimum growth can be achieved in a given
time. The balanced diet to be given to these organisms should contain nutrients
such as protein, carbohydrate, lipid, vitamins and minerals to meet basal energy
requirements and also to ensure healthy growth. Of all the components of the
formulated feed, protein plays an important role in the feed. It is also a costly
component. The percentage of protein in the feed should be neither more nor
less than the optimum required for the organisms. A number of experiments
have been carried out by various researchers to optimize the percentage of protein
required for fish (Mohanty et ai, 1990 and Ogino and Saito, 1970) and for
poultry (Jackson et ai, 1982 and Baghel and Pradhan, 1989a).
The quality of any protein depends upon its aminoacid configuration.
Plant protein sources, though comparatively less expensive than animal protein
sources, may not provide all the aminoacids required by the fish and the poultry.
When supplemented by animal protein sources, they can provide the required
amount of essential aminoacids and other growth promoting substances.
In the feed of fish and poultry the main source of animal protein is
fishmeal, which not only supplies the appropriate aminoacids but also acts as feed
attractant besides being highly palatable. Since the demand for fishmeal is high.
its cost is steadily increasing. There is also general a scarcity of good quality
fishmeal due to its being used in other animal husbandly activities. To meet the
heavy demand, many non-conventional sources have been exploited by many
workers. Some such products are blood powder meal (Luzier et al., 1995), animal
wastes (Belal et al., 1995), industrial wastes (Kumar et al., 1977 and Samanta el
al., 1991) animal by-products (Lee and Yang, 1975) slaughter house wastes
(Nandeesha et al., 1986) soldier fly larvae (Bondari and Sheppard, 1987) and rat
meal (Aquino, 1987)
In the present study hidefleshings (free from hair) from the tanneries have
been processed and used as animal protein source in the feed of fish and poultry
substituting the fishmeal at various percentages.
Besides protein, the animals also require other nutrients like carbohydrates
and lipids. It is well known that supplements of carbohydrates or lipids have a
sparing effect on dietary protein being used as energy source in higher animals.
Proper balance between dietaiy protein and non-protein energy is important for the
efficient utilisation of the protem. Hence, in the diet offish and poultry, besides
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oil cakes and fishmeal (protein source), grains like wheat, corn, bajra and sorgham
have been incorporated as source of energy.
In the present study feed was prepared in the form of pellets for the fish
and in the form of mash for the broilers. The feed was compounded by
incorporating the different raw materials in required quantity taking care of the
nutritional need of the experimental animals.
The success of the performance of the rearing organisms depends upon the
type of feed given to them. The feed should contain not only all the nutrients
required for normal growth in the right proportion but also the required quantity of
aminoacids and fatty acids. Excess of protein in the diet will be excreted along
with other nitrogenous matters or stored as abdominal fats.
Murai el al. (1985) observed that, in carp, the requirement of energy was
much lower than that in rainbow trout and that enhancement of digestible energy
with supplemental lipids showed no improvement in the growth, feed conversion
and protein utilisation in carp. They recommended 5 percent lipid
supplementation in feed as the dietary protein level was mainly responsible for the
performance of carp at a level less than 33 percent.
55
Local feeds like leftover rice, barley, wheat, fish offal and blood meal were
mixed by Asgah and Bedawi (1984) to get three feeds containing 53, 43, and 33
percent protein and on feeding carp with them, they obtained the highest
biological value in 43 percent protein feed, with increased protein (73.5 percent)
and aminoacid contents in the flesh.
Low cost ingredients like soybean meal, copra cake, corn, rice bran, napier
and carpet grass meals were tested for their digestibility in grass carp (Law, 1986).
The experiment showed that copra cake and rice bran were poorly digested
whereas corn meal, soybean meal, napier and carpet grass meal showed better
digestion coefficients.
Jayaram and Sherty (1980) studied the effect of three pelleted feeds
incoiporating peanut oil cake, silk worm pupae and fishmeal as sources of protein
on rohu, catla and carp. Silk worm pupae and fishmeal diets showed conversion
ratios of 2.5 and 2.6 for carp.
The effects of particle size and frequency of feeding on survival and growth
of juvenile gilthead seabream were investigated by Goldan et al..(!997). The
effect of dry food particle size and frequency of feeding were investigated with all
treatments being supplemented equally with artemia. Growth was affected by
particle size but not by the frequency of feeding. Frequency of feeding had
significant effect on growth rate when artemia as a sole source of food was tested.
Continuous feeding resulted in a seven fold higher mean weight than in the case of
periodic feeding.
Smith et al. (1995) used pellets of different shapes and sizes for salmon.
Both diameter and length of pellets affected the feeding time, because salmons
take longer time to capture small pellets. Though longer pellets were initially
captured by them, finally they were rejected and only the smaller pellets were
ingested.
The growth and feed intake responses of broilers to diets of two different
protein contents were analysed by Shariatmadari and Forbes (1993). The protein
concentrations were 65, 115, 172, 225 and 280g protein/kg. In one group of birds
the choice of two protein levels of 65 and 280g protein/kg was given. The results
showed that there was a linear increase in protein deposition with dietary protein
content upto 280g protein/kg. When choice of diets was offered the birds
preferred an intake closer to their requirements.
Baghel and Pradhan (1988a) observed the effect of the dietary protein and
energy level on weight gain, processing loss and meat yield of broilers. They used
energy levels of 2800, 3000 and 3200 kcal/kg with different protein levels i.e. 20.
22, 23 and 25 percent for starters (0-4 weeks) and 10, 18, 19 and 21 percent for
finishers (5-8 weeks). Observation showed that diets with 25-24-21 percent of
proteins and metabolisable energy of 2800 kcal/kg are suitable for the starters,
growers and finishers.
58
The protein levels in broiler rations was studied for 12 weeks
(Krishnappa et al., 1978). The percentage of protein levels were 16, 18, 20, 22
and 24. They observed that higher protein levels gave higher weight gains upto
the fifth week whereas, from 6-12 weeks, weight gains were not different between
different ration groups and they have recommended 24 and 21 percent protein in
the rations of starters and finishers respectively.
Moran et al. (1992) reduced the dietary protein level from 23 percent to 20
percent in the starter (0 to 3 weeks) and from 20 percent to 17 percent in the
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finisher feeds (3 to 6 weeks) of broilers while satisfying the ammoacid
requirement. In a trial of eight weeks they observed that the live body weight was
not affected though the feed conversion increased from the third week to sixth
week. However, processing of the birds showed fat in the abdominal cavity when
low crude protein was fed. The weight of the breast muscle also decreased and the
results showed that reduced, level of protein in the feed produced adverse effects
on the live performance.
60
The sulphur aminoacid requirement for cross breed broiler chicks was
studied by Prasad et a/.(1978). Broilers were fed on ration containing two levels
of protein (20 and 23 percent) and two levels of energy (2800 and 3100 kcal/kg).
Deficiency in methionine in the calculated value of aminoacid was supplemented
from 0.86 to 1 percent. At 3100 kcal/kg energy level six percent tallow was added
to the ration. Supplementation of methionine to fat containing diets improved the
nitrogen retention at both levels of protein. The authors observed that the dietary-
energy level and total sulphur aminoacid levels appreciably influenced the
nitrogen retention in the birds.
Tyagi and Singh (1996) studied the effect of dietery crude fibre levels ( 4.8.
6.0, 7.5 and 9.0 percent) in broiler. Dieteiy crude fibre has no significant influence
on the feed conversion, percentage eviscerated carcass yield, gizzard weight and
plasma and meat cholesterol level but had significant effect (P<.05) on body-
weight and feed intake. In winter the feed intake and body weight were
significantly affected by crude fibre level in the ration.
61
Research shows that long and thin pellets are much preferred by fish to
other shapes like round or flat. Hence, in the present study the fish feed was
prepared in the form of long and thin pellets.
The different raw materials used for the preparation of fish feed are wheat,
rice bran, peanut oil cake, soybean meal and fishmeal. To prepare the fishmeal.
diy fish were purchased from the local market, washed and dried in hot air oven at
60°C to constant weight and then powdered.
All the other feed components were cleaned, powdered and passed through
425 urn sieve separately and analysed for protein (micro kjeldhal), fat (soxhlet),
ash (muffle furnace), carbohydrate (differential method) and calorific value
(Bomb calorimeter), as described in the previous chapter.
The feed components were thoroughly mixed and made into hard dough
with sufficient quantity of water. This dough was pressure cooked at 15 Ib/sq.inch
for 15 minutes. Commercially available Supplevite M (mixture of vitamins and
minerals) was added to the dough and extruded in the form of noodles using an
extruder having 1mm dia perforations. The pellets were dried at room
62
temperature and then in hot air oven at 60°C for 6h and were stored in air tight
containers till use (Raj, 1978).
The feed pellets were, measured for its diameter using a screw gauge. The
zero error and the least count of the gauge were measured. The pellet was held
vertically between the studs using the ratchet. The reading of the pitch scale and
the head scale were noted and the diameter was calculated using die formula:
Reading of the pitch scale + reading of the head scale X least count + zero
correction.
Pellet stability was tested by keeping one gram of pellet in a wire gauze and
immersing it in water for one hour. The wet material with gauze was removed
without much disturbance and dried to a constant weight. All the 11 feed pellets
(one control and ten experimental) were separately pulverised, passed through 425
Micron sieve and analysed for protein, fat, ash, carbohydrate and energy values.
In India the feed for poultry is generally presentead in the form of mash.
Hence in the present study the feed was prepared in the form of mash for the
broilers.
As indicated earlier two types of feeds were compounded for two types of
feeding experiments. In one type of feed fishmeal was replaced by hidefiesh
powder on weight basis and in another type of feed fishmeal was replaced by
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hideflesh on protein basis. For each type of feed a starter (for 0-4 weeks) and a
finisher (for 5-7 weeks) set of feeds with a protein level of 24 and 21 percent
respectively were prepared.
For the first type of experiment a control feed (feed 12) and five
experimental starter feeds (feeds 13 to 17) were compounded by replacing
fishmeal with hideflesh powder at 20, 40, 60, 80 and 100 percent on weight basis.
In the same way 21 percent isoproteinaceous finisher feed were prepared with a
control feed (feed 18) and five experimental feeds (feeds 19 to 23).
The other components used for compounding the feed were com (Zea
mays), bajra (Eleulsive coracana), sorgham (Sorgham vulgarae), peanut oil cake
{Arachis hypogea), sesame (Sesamum orientate) oil cake, fishmeal and
commercially available vitamin mix and mineral mix. The grains and oil cakes
were analysed for their proximal composition, i.e protein, fat, ash, carbohydrate,
moisture and energy values. The raw materials were cleaned,sun dried and stored
separately in airtight containers till use.
Each week the feed was prepared afresh. The required quantities of the
ingredients were separately broken into coarse particles and used for the
preparation of the feed mash. First the coarse particles of grains were mixed well
and then the particles of the oil cakes were added followed by the fishmeal or
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hideflesh powder. All the ingredients were thoroughly mixed and then the vitamin
mix and mineral mix were added. It is now mixed thoroughly and then stored in
containers. All the feeds were separately analysed for their proximal
composition.
3.4 RESULTS
All the components used in the preparation of feeds for fish were analysed
for the proximate composition (Table 12). Fishmeal is the usual source of animal
protein in fish feeds. Wheat flour and rice bran act as energy source. Wheat
flour, in addition, serves as a binder also. The energy values of the various feed
ingredients ranged from 3583 to 4401 cal/g.
65
Broiler feed components
All the components used in the feeds for broilers (starter feeds and finisher
feeds) were analysed for their proximate composition and the results are given in
Table 13. The grains contained high level of carbohydrates. The mineral level
was high in fishmeai. High percentage of fat was observed in sesame oil cake.
The fish feeds (control and experimental) were prepared in the form of
isoproteinacious pellets containing 40 percent of protein. The components used in
the control and experimental feeds are given in Table 14 and proximate
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composition of the control and five experimental feeds (feeds 1 to 6) are given in
figure 15 and 16. In the first set of experimental feeds the fishmeal was replaced
by hideflesh on weight basis at 20, 40, 60, 80 and 100 percent levels.
Feed 2 Feed 3
Proton Proten
40.9% 403%
Moisture Moisture
4.5% /3% 34%
6.8%
Carbohydrate Carbohydrate
40.3%
3973 c«l/g Feed 4 3877 cal/g
Protein
403%
Moisture
Carbohydrate
43.0%
3913 cal/g Feed 6
Feed 5
Moisture
Moisture
5.1%
5.0%
Carbohydrate
Carbohydrate
443%
43.6%
3915cal/K 3966 cal/g
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The components of the second type of experimental feeds (feeds 7 to 11) in
which fishmeal was replaced by hideflesh powder on protein basis at 20, 40, 60.
80 and 100 percent levels is given in Table 15 and the proximate composition of
the feed pellets is given in figure 17.
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Figure 17 Proximate composition of five experimental feeds for Cyprinus
varpio var. communis (Q.361±®„03g) incorporated with hidefiesh powder
replacing the fish meal on protein basis at different percentages
The pellet stability and the diameter of the pellets of feeds 1 to 6 and feeds
7 to 11 are given in Table 16 and 17 respectively. The stability of the pellets
ranged from 90 to 95 percent and the size of the feed pellets did not vary much.
Proximate composition of the broiler starter feeds
The percentage composition of the control feed (feed 12) and five
experimental feeds (feeds 13 to 17) used for stater broiler are given in Table 18
and the proximal composition of the same is given in figure 18 and 19. In the
experimental feeds, fishmeal was replaced by hideflesh on weight basis at 20, 40.
60, 80 and 100 percent levels. As the broilers require energy -rich feed, care was
taken to incorporate grains like corn, bajra and jowar at a high percentage.
Table 18 Percentage composition of control (feed 12) and five experimental feeds
(feeds 13 to 17) used for starter broilers (35.5±0.03g) incorporating hideflesh
powder replacing fishmeal on weight basis at different percentages
72
Figure 18 Proximate composition of control feed (Feed 12) used for starter broilers
(35.5±0.03g)
Figure 19 Proximate composition of five experimental feeds used for starter
broilers (35.5±0.03 g) incorporating hideflesh powder replacing the fishmeal on
weight basis at different percentages
The mineral mix used in the feed contains the following minerals. The
composition of the Supplevite M has already been given.
Mineral Mix (250 g) contain copper - 312 mg, iodine - 0.156 g, cobalt - 45 mg, DL methionate -1.92 g.
magnesium -2.114 mg, L. lysine-4.400 g, iron - 979 mg. calcium - 30 g. zinc-2.13 mg, pho.sphorus
-8.25g.
The percentage composition of finisher feeds i.e. control feed mash (feed
18) and five experimental feed mashes (feeds 19 to 23) incorporating hideflesh
powder on weight basis is given in Table 3.8. The proximate composition of the
same is given in figure 20 and 21. In the fisnisher feeds too, fishmeal was
replaced by hideflesh powder at 20, 40, 60, 80 and 100 percent levels. All the
feeds were isoproteinaceous.
Table 19 Percentage composition of control (feed 18) and five experimental feeds
(feeds 19 to 23) used for finisher broilers incorporated with hideflesh powder
replacing fishmeal on weight basis at different percentages
Figure 20 Proximate composition of tSie control feed (feedl8) used for finisher
broilers
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figure 21 Proximate composition of the five experimental feeds (feeds 19 to 23) for
finisher broilers incorporating hideflesh powder replacing the fish meal on weight
basis at different percentages feed incorporated with hideflesh powder on
protein basis
Composition of the broiler starter feed incorporating hideflesh powder on
protein basis
78
Figure 22 Proximate composition of five experimental feeds (feeds 24 to 28) used
for starter broilers (35.5±0.03g) incorporated with hideflesh powder replacing the
fishmeal on protein basis at different percentages
The percentage composition of five finisher experimental feeds are given
in Table 21 and the proximate composition of the same (feeds 29 to 33) is given
in figure 23. All the feeds are isoproteinaceous and the fishmeal is replaced by
hideflesh powder on protein basis at 20. 40, 60, 80 and 100 percent level.
The ingredients used in fish and broiler feeds are locally available and quite
inexpensive. Peanut oil cake is commonly used in animal feed as a source of
vegetable protein and it is available throughout the year. The aminoacid profile of
peanut cake shows that it is rich in arginine and the limiting aminoacids are
tiyptophan, methionine and lysine. However, in the compounded feed, the lack of
certain aminoacids is taken care of by incorporating certain ingredients which are
rich in those limiting aminoacids.
In fish feed, wheat flour is used as energy source besides rice bran. Kim et
al. (1984), Belal et al. (1995) and Desilva and Gunasekera (1989) have used wheat
flour in the feed for fish not only as energy source but also as a binder. The other
binding substances like gum arabic and algin are physiologically active and hence
they are considered to have growth inhibiting effects. So wheat flour was used in
the present study as a binder and as a source of energy.
The energy need of fish is much less compared to that of warm blooded
animals. Fish need energy mainly to maintain position and for movement.
82
Because of ammonia excretion the use of energy is highly minimized. However
insufficient or excess energy results in reduced growth rate. Fish primarily eat to
satisfy their energy needs and excess energy reduce the intake as high energy feed
satisfy the energy requirement in less quantity. Peanut oil cake is commonly used
a fish feed (Raj, 1989 and Daniel and Sahayaraj, 1990) as vegetable source of
protein and fishmeal as animal source of protein.
The dietary protein requirement of fish differs from fish to fish. Several
experiments have been earned out by a number of scientists to optimise the
protein requirement for various species of fish. It has been observed that the
dietary protein requirement of Salmo gairdneri was 45 percent (Higuera et ah.
988), of Cyprimts carpio was 40 percent (Capper et a/., 1982 and Kim and Oh.
985), of C.mrigala was 40 percent (Swamy et al., 1988), of catla and rohu were
5 percent (Jayaram and Sherry, 1980 and Mohanty el al., 1990), of Oreochromis
nilolicus was 34 to 36 percent (Desilva and Gunasekera, 1989) . Ogino and Saito
1970) reported that the optimum utilisation of protein by carp was obtained when
fed on diets containing 35 to 40 percent of protein. For the present study the
protein level for the compounded feed for Cyprimis carpio var. communis was
fixed at 40 percent level.
Feed is given to fish in various forms like mash, capsules, grains, pellets
c. However supplying the feed for fish in the form of pellets is the common
practice. Dry pellets are easy to prepare, store, transport, handle and distribute.
ley can also be easily protected from fungi and insects. Pelleted diet for fish
culture was used by a number of workers (Raj, 1978; Raj and Kutty, 1984; Raj.
»94; and, Daniel and Sahayaraj, 1990). In pelleted feeds desirable protein
percentage can easily be calculated (Ali, 1980). Locally available ingredients can
easily be incorporated in the feed to reduce the cost of the feed. Conventional and
non-conventional ingredients like weeds and grasses (Raj, 1984), wild leaves (Raj.
1994) wild seeds (Daniel and Raj, 1992) hideflesh powder (Raj and Kandasamy.
1 991) and Anuradha et al.(1998) are some of the ingredients normally used in the
f e e d for aquaculture.
Buoyancy of the particles and water stability depend on the density of the
particles. By grinding the particles to uniform size loss of the contents can be
avoided (Ghittino, 1972) and all this in turn, depends upon the processing
techniques and the selection of the ingredients. Keeping this in view the raw
materials used for the pellet preparation in the present study were selected.
processed, powdered and sieved in 420 micron sieve and then used for
compounding the feed.
84
The texture and hardness of the pellets also play an important role in
motivating the fish to eat them. Soft pellets are readily accepted by the fish
irrespective of their length (Knights, 1985 and Meatus, 1990).
In the present study the length of the pellets used for the carp ranged from
1.2 to 1.5 mm. There was no distinct difference in the diameter and stability of
the pellets.
Raj and Kutty (1979) have observed a feed stability of 96.9, 93.0 and 95.8
percent in dry feed pellets of lmm diameter incorporating 60 percent (Jfiricidiu
metadata, Albizzia lebbeck and Enteralobium saman seed kernel powder
respectively. Venugopal and Kesavanath (1984) observed a feed stability of 92.8.
91.9 and 87.7 in the pellets incorporated with fishmeal, colocassia leaf and fish
silage. They also observed that increase in moisture, in turn, altered the stability
of the feed pellets.
85
Broiler feed
In broiler diets the ratio between protein and energy is an important factor.
If the dietary protein is decreased, the abdominal fat deposition may increase as
the bird increases its feed intake in an attempt to maintain its protein requirement
(Bradford and Gous, 1991). As growth progresses the protein requirement
decreases and the requirement of energy for maintenance increases and this is
reflected in commercial poultry production by stepwise decrease in the protein
content of the diets given to the birds. Kaufman et al. (1978) have observed a
gradual reduction in protein intake of broilers as they grow from 4 to 9 weeks.
Morris and Njuru (1990) showed that higher dietary protein content is necessary
for maximal protein deposition in the carcass.
In the present study the starter birds were fed with feeds containing 24
percent protein and the finisher birds with feeds containing 21 percent protein.
Unlike fish, broilers require lipids and carbohydrates for their energy
needs. Birds try to consume more amount of feed to satisfy their energy
requirements. The energy in the ration is mainly contributed by fats and
carbohydrates and the primary function of the protein in the diet is facilitating
86
tissue protein formation whereas fat and carbohydiate serve as source of energy
for maintenance, growth and production. It has been observed that efficiency of
feed utilisation improves with the increase in the dietary energy level. The
optimum level of energy is observed where the breakdown of protein as a source
of energy is minimum without affecting growth rate.
Marked increase in the energy level of the feed decreases the feed
consumption (Chawla et a/., 1978). In broilers, high energy level in the feed is
related to excess of fat deposition in visceral organs (Jackson et ai., 1982; Salmon
et al., 1983 and Lepstein et al., 1975). Hence, in the feed formulation for the
broilers, the energy content of the feed have to be checked. Works carried out by
Summers et al. (1965) has recommended a metabolisable energy level of 3500
cal/g for commercial broilers. In the present study the energy level in all the
given feed mash range from 3500 to 4100cal/g.
In the feed mash of the broilers, grains like maize, bajra and sorgham have
been incorporated as energy sources and oil cakes like peanut oil cake and sesame
oil cake are used as vegetable protein sources and fishmeal is the only animal
protein source. Attempts have been made by a number of workers to use plant
protein sources replacing the fishmeal without much success, as fishmeal
contains essential aminoacids, essential fatty acids and minerals which are
essentialfor proper growth of the birds.
87
incorporated in broiler feeds only upto certain percentages and not to replace the
fishmeal completely.
Feed for broilers is prepared afiesh each week in the form of mash as the
starter birds prefer fresh feed.
88
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