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CHAPTER 1
INTRODUCTION
Finishing is the heart of textile processing. It is any process that is done to fiber,
yarn, or fabric either before or after fabrication to change the appearance (what is
seen), the hand (what is felt), or the performance (what the fabric does) (Kapolph
and Langford, 1998). Fabric and other such materials undergo finishing operations
with surface active materials to impart desired surface properties (Bajaj, 2002).
Textile finishes are important because they help to improve the appearance; they
also make the fabric more useful and suitable for an end (specific) use. Some
functional or special finishes are applied to improve the performance of a fabric for
some specific purpose, for example antibacterial, flame retardant, water absorbency
and soil release activity.
1
Introduction
Antibacterial:
Microbes such as bacteria, viruses and fungi are present almost everywhere.
Human beings have an immune system to protect against accumulation of
microorganisms but material such as textiles can easily be colonized by high
numbers of microbes or even decomposed by them. Textiles are carriers of
microorganism such as pathogenic bacteria, odour – generating bacteria, mould and
fungi. Antimicrobials enhance the functionality and value of textile products by
keeping the microorganism that cause odour and fiber degradation under control.
The application of antimicrobial textile finishes includes a wide range of textile
products for medical, textile, industrial, home furnishing and apparel sectors
(Jaypriya and Bagyalaxmi, 2013). Bacteria, gram positive and gram negative, as well
as fungi have been commonly found in textiles, including bedclothes and clothing.
Many of these microorganisms are pathogens or opportunistic pathogens quite often
related to nosocomial infections (Takai et al., 2002).
Natural and synthetic fibers vary greatly in their response to microbial growth.
Both may act as willing substrates but the mechanism in the two cases is very
different. Natural fibers are easy objects for microbial attack because they retain
water readily and microbial enzymes can readily hydrolyze their polymer linkages.
Cotton, wool, jute and flex are reported to be most susceptible to microbial attack
(Gupta and Bhaumik, 2007). Textile goods, especially those made from natural
fibers, provide an excellent environment for microorganisms to grow, because of
their large surface area and ability to retain moisture. A number of chemicals have
been employed to impart antimicrobial activity to textile goods. These chemicals
include inorganic salts, organometallics, phenols and thiophenols, onium salts,
antibiotics, heterocyclics with anionic groups, nitro compounds, urea and related
compounds, formaldehyde derivatives, and amines (Lim and Hudson, 2004). Many
of these chemicals, however, are toxic to humans and do not easily degrade in the
environment.
2
Introduction
Flame retardant:
A flame resistance textile will not continue to support a flame once the source of
ignition has been removed. Likewise, a glow resistance textile will not continue to
glow when the source of ignition is removed; often, a fabric is flame resistant but not
glow resistant. When both flame and glow resistances are exhibited, the product is
said to be fire resistant. Several theories have been proposed to explain how flame
retardants function; they include coating, gas, thermal, hydrogen bonding and
catalytic dehydration of cellulose to carbon and water (Reeves and Drake, 2004).
Cotton textiles are one of the admirable natural materials that have been
extensively utilized in different productions (Das, Bakshi and Bhattacharya, 2014).
Mercerization is a well-known treatment for enhancing certain physical properties of
cotton fibers (Buschle-Diller and Zeronian, 1992). However, cotton fiber especially
mercerized ones has the capacity of flammable (Ratnapandian et al., 2013).
3
Introduction
with the fiber (Schindler and Hauser, 2004; Yang and Wu, 2003). These compounds
affect pyrolysis reaction, prevent the formation of levoglucosan and flammable
volatiles, the formation of char and are used as flame retardant agents for cellulosic
fibers (Cheng and Yang, 2009; Gaan and Sun, 2009).
Water absorbency:
The clothing should take up the moisture from the skin as well as transmit it to
the atmosphere. Higher hydrophilicity of a material is known for good absorption
(Das et al., 2009).
Hydrophilic fibers absorb higher number of water molecules and thus show
higher moisture regain at a standard atmospheric condition. Regain of a blended
material can be considered as a scale for quantifying hydrophilicity. Moisture regains
and water absorbency of the material respectively determines how much water
vapour or liquid water can be absorbed by the clothing material from the skin. Along
with the absorption characteristic there are other moisture related properties which
affect the thermo physiological clothing comfort, such as drying time, water vapour
permeability and wicking property of the material. Human body perspires in two
forms – insensible (in vapour form) and sensible perspiration (in liquid form), and to
be in a comfortable state, the clothing which will be worn should allow both the type
of perspirations to transmit from the skin to the outer surface. Water vapour
permeability determines breathability of the clothing material. The mechanism
involved in water vapour transmission through fabric from the skin to the outer
surface by diffusion and absorption desorption method (Das et al., 2007).
Soil release:
Silicone finish:
These days due to specific use and requirements of the consumers special
purpose finishes are gaining importance of these antibacterial, flame retardant, water
absorbency and soil release are some finishes which are very specific. Silicone
finishes are widely recognized as the best materials for increasing the softness of
fabrics, enhancing their aesthetic feel and imparting an excellent “hand.” They make
fabrics more comfortable and more desirable to wear. Due to their outstanding
specific property, as well as their higher effectiveness compared to conventional
auxiliaries, silicone based textile finishing agents, are of enormous importance.
Since many years, silicones have been used in the paint and cosmetic industry.
Recently it has found extensive use in the textile industry also. Silicon (Si), chemical
element with atomic no. 14 is extensively used for finishing of textiles. It is the
eighth most common element in the universe by mass, but it very rarely occurs as the
pure free element in nature. It is more widely distributed in dusts, sands and
planetoids as various forms of silicon dioxide (silica) or silicates.
5
Introduction
Silicones have wide application in textile processing and finishing. They have
been used as a premium finishing agents especially in the last few years as they offer
durable, longer lasting, surface modifications to the fabric.
The silicone emulsions are available in various particle sizes – macro (milky,
particle size-150-300 nm), semi-micro (hazy, particle size-80-120nm) or micro
(transparent, particle size below 40 nm) forms. The micro emulsions are mostly
preferred due to their higher shear stability, but can only be obtained from amino
silicones. Recently, the nano forms of silicone have been developed which have
particle sizes < 10nm (Choudhury et al., 2012). Nano-silicone softeners penetrate the
fabric inner structure more easily than others (Celik, Degirmenci, and Kaynak,
2010). Nano-emulsion softener improves the feel, softness and crease recovery to a
higher extent compared to the conventional emulsion softener (Chattopadhyay and
Vyas, 2009).
Amongst textile fibers; cotton, wool and polyester are exclusively used along
with cotton-polyester blend.
Cotton is an important natural cellulosic fiber. Cotton fabric has excellent hand
and its drapability is quite acceptable. Its low resiliency and poor recovery from
deformation means that is wrinkles easily in both the dry and wet states and exhibits
inferior crease retention. Starching of cotton improves these properties, but the effect
is only temporary, and it is necessary to renew this finish after each laundering
(Needles, 2011).
6
Introduction
Improvement of existing properties and the creation of new material properties are
very important for the functionalization of textiles (Gowri et al., 2010).
Fabric finishing is the treatment given to textile materials to make them suitable
for specific applications. After fabrics have been woven, they are usually washed,
bleached, mercerized, dyed or printed. Their appearance is finally improved by
finishing process.
Increasing global competition in textiles has created many challenges for textile
researches. The rapid growth in technical textiles and their end uses has generated
many opportunities for the application of innovative finishes. Silicone finishes of
high added value for fabrics are also greatly appreciated by a more demanding
consumer market. Antimicrobial textiles with improved functionality find a variety
of applications such as health and hygiene products, specially the garments worn
close to the skin and several medical applications, such as infection control and
barrier material.
7
Introduction
Better water absorbency of fabric helps to absorb perspiration from the skin,
which adds to the comfort factor and better dye ability of fabrics.
Soil release finishes in fabric permit relatively easy removal of soils with
ordinary home laundering. Other benefits arise from the use of soil release finishes in
durable press fabrics because of their increased absorbency. These include: improved
antistatic properties, improved fabric drapability and somewhat greater comfort in
hot weather.
Silicone products have been widely applied on textiles for various end uses. The
primary applications of silicones in textile are fabric softening agents, fiber and
thread lubricants, antifoaming agents, and antistatic agents (Drews, 2008).
Very few studies have been reported on use of silicone finish on textiles,
through it is extensively used commercially by the paint and cosmetic industries.
8
Introduction
Keeping in mind many valuable inherent properties and huge application potential of
silicone, the objective of present study was focused on the application of silicone
finishes to enhance the performance of textiles. Thus, in this study epoxy based
silicone finishes were prepared and used for improving several properties such as
anti-bacterial, flame retardancy, water absorbency and soil release. To fulfill the
purpose of the study following objectives were framed.
3. To compare the results of epoxy based silicone finished fabric with nano
silicone finished fabric.
Study was limited to widely use four fiber types i.e. cotton, wool, polyester and
polyester/cotton blend fabrics.
Study was also limited to the prepared epoxy based silicone finish in laboratory
for enhancing four functional properties i.e. antibacterial, flame retardancy,
water absorbency and soil release.