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Torishima’s Mechanical Seals
Mechanical seals — the shaft seals used in rotating machinery such as pumps, Configuration Codes for Torishima Mechanical Seals
hydraulic turbines, agitators and centrifuges — play an important role in maintaining the
A number and a code indicate the configuration and materials used in each Torishima mechanical seal.
safety and economic efficiency of machinery. As a comprehensive manufacturer of The seals are classified as H, M or L according to load, with H and M indicating heavy load and L indicating
pumps, Torishima has never lost sight of the importance of mechanical seals. We are light load. H and L types are typically single-spring seals, while the M types are multi-spring units.
the fastest in the country at moving products from the research and development phase
to manufacturing and commercialization. Auxiliary system: Seal cover with bushing quenching
Sample configuration code
Today, we provide a wide range of mechanical seals for applications requiring high Material: NBR, SDSS, carbon, SiC
levels of safety and quality, such as mechanical seals for sealing high-temperature and Shaft diameter: 90 mm
high-pressure fluids in power plant pumps (including boiler feed pumps and boiler
circulating pumps). We also manufacture mechanical seals for pumps used in sewage
plants, chemical plants, and desalination plants handling slurry-rich liquid, special
MB 2 7 0 4 C B 1 A H L 0 9 0
highly corrosive liquids, and seawater. Moreover, we have utilized our years of Stopper knock: Cartridge
experience in pump manufacturing to provide eco-friendly non-flushing seals, Design No./Application: Process pump
easy-maintenance cartridge seals, and a variety of other optimal mechanical seals for Load and configuration: Heavy load, multi-spring, balanced single seal
Submersible pumps
Boiler circulating pumps
Condensate pumps
High-pressure pumps
Agricultural pumps
Irrigation pumps
Stormwater drainage pumps
Process pumps
Process pumps
Sand pumps
Hydraulic turbines
Single spring single seal knock (Ethylene propylene rubber) SUS329J1 C
Carpenter 20 C Tungsten carbide coating Q
Heavy load Unbalanced Seal cover with CR SUS403 1
M D 3000/Marine Cartridge C D 3 Special carbon D Ceramic coating R
Multi-spring double seal dry bushing (Neoprene)
SUS304 2 Stellite Standard tungsten carbide fit
E (including press fit) S
Balanced Submersible Seal cover with
W 4000/ pump G MQ 4 SUS316 3 Special stainless steel mm
double seal gland quenching (Silicon rubber) F Standard tungsten carbide brazed T
Copper alloy G Standard solid tungsten carbide U
5 Carpenter 20 4
Special T 5000/ Submersible
Seal cover with J FKM
configuration bearing jacket (Fluoro rubber)
SUS316L 5
Carbon H Special tungsten carbide brazed V
Standard seal FFKM
6000/ Hydraulic
turbine cover N (Perfluoroelastomer) 6 PTFE (Polytetrafluoroethylene) Special tungsten carbide fit
I (including press fit) W
Model of Hastelloy 7
Seal cover with oil PTFE Carbon fit (including press fit) J Special solid tungsten carbide Y
Mechanical Seal 7000/Vessel seal quenching R (Polytetrafluoroethylene) 8 Worthite
8
Seal cover with hole S Other
Niresist K Other Z
8000/Process 9 Other 9 SiC
for self-flushing L Undefined X
LU1000 Series ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
9000/Special Other seal cover Z Undefined X Undefined X SiC fit (including press fit) M
Rubber
bellows seals P15
LD1000 Series ● ● ●
(Double seal)
Rotating
HU2000 Series ● ● ● ● ● ● ● ● ● ● ● ● ● ●
(Unbalanced type)
single-spring P16
seals HB2000 Series ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
(Balanced type) Vertical With
knock bushing
MU2000 Series ● ● ● ● ● ● ● ● ● ● ● ● ● ●
(Unbalanced type)
Rotating Single spring Unbalanced seal
multi-spring MB2000 Series ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● P17
seals (Balanced type)
Back With
MT2700 ● ● ● knock gland
(Balanced type)
Stationary
multi-spring MB2500 ● ● ● ● ● P21
seals (Balanced type)
MB2704CN ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
(Inside rotating type) Cartridge With
P18 Multi-spring Balanced seal jacket
MB2704CZ
(Inside rotating type, ● ●
with pumping ring)
Cartridge
seals MB8500CN ● ● ● ● ● ● ● ●
(Stationary inside type)
MB8500CZ Basic Structure of Mechanical Seal Follower
(Stationary inside type, ● ● ● ● P19 Setscrew ring Washer Cushion Seal
with pumping ring) Stopper Spring Packing Seat ring Pin cover
MB2400CN ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Mechanical seals incorporate a seat (stationary ring) and washer (rotating
(Outside rotating type)
ring) that prevents leakage of the sealed fluid by rotating relative to the seal
MB2901
(Stationary balanced type, ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● face. The washer is held in close contact with seat by spring pressure and the
non-flushing) Fluid side
MU2922 pressure exerted by the sealed fluid. As the seal face wears, the washer
Split seals ● ● ● ● P20 Air
(Stationary balanced type,
dry running application) advances toward the seat to maintain close contact with the seal face. side
MT9200 The cushion ring prevents leakage between the seat and seal cover,
(Stationary balanced type, ● ● ● ● ●
Seal face
dry running application) while the packing prevents leakage between the washer and shaft. Both also
Stationary MT4100 ● ● ● ● ● ● ● ● ● ● ● ● P21 absorb vibration and restrict transmission of vibration to the seal face.
seals (Balanced type)
For hydraulic Between the washer and shaft there is only negligible relative movement.
●
Special-purpose turbines The only vibration that occurs is between the washer and shaft. The washer
seals For submersible
●
advances toward the seat only very slightly as the seal face wears. Therefore,
sand pumps
the packing remains mostly free from wear.
01 02
Circulating water/cooling water pumps
Pumps for Power Plants [Vertical mixed-flow pumps]
MB2901
Pressure: 0 to 1 MPaG
Circumferential speed: Up to 20 m/s
Shaft diameter: ȭ50 to 300 mm P20
Pressure: 0 to 1 MPaG
Circumferential speed: Up to 20 m/s
Shaft diameter: ȭ20 to 200 mm
P19
Condensate pumps
Boiler feed pump
[Vertical multi-stage high-pressure turbine pumps]
[High-pressure multi-stage ring-section turbine pump] [Barrel-type high-pressure multi-stage turbine pump] MB2704CN
Pressure: 0 to 2 MPaG
Circumferential speed: Up to 20 m/s
Shaft diameter: ȭ20 to 200 mm P18
03 04
MSF system brine recirculation pumps
Pumps for Seawater Desalination Plants [Vertical double-suction barrel pumps]
MB2901
Pressure: 0 to 1 MPaG
Circumferential speed: Up to 20 m/s
Shaft diameter: ȭ50 to 300 mm P20
MB2704CN
Pressure: 0 to 2 MPaG
Circumferential speed: Up to 20 m/s
Shaft diameter: ȭ20 to 200 mm P18
Pressure: 0 to 1 MPaG
Circumferential speed: Up to 20 m/s
Shaft diameter: ȭ50 to 500 mm P21
05 06
Stormwater drainage pumps
Pumps for Water Works & Sewerage Plants [Vertical mixed-flow pumps]
MU2922
MT4100
Effluent pumps
[Vertical mixed-flow volute pumps] Pressure: 0 to 1 MPaG
Circumferential speed: Up to 20 m/s
Shaft diameter: ȭ50 to 500 mm P21
MB2901
Pressure: 0 to 1 MPaG
Circumferential speed: Up to 20 m/s
Shaft diameter: ȭ50 to 300 mm P20
[LD1107]
[LU1107] [LD1107]
Pressure: 0 to 2 MPaG Pressure: 0 to 3 MPaG Pressure: 0 to 0.5 MPaG 0.1 to 0.5 MPaG
Circumferential speed: Up to 20 m/s Circumferential speed: Up to 20 m/s Circumferential speed: Up to 20 m/s Up to 20 m/s
Shaft diameter: ȭ20 to 200 mm P18 Shaft diameter: ȭ20 to 90 mm P16 Shaft diameter: ȭ20 to 80 mm ȭ14 to 80 mm P15
07 08
Pumps for Rivers, Agricultural drainage pumps
and Irrigation
Irrigation pumps
[Double-suction volute pumps]
HU2000 and HB2000 Series(HU2700 /HB2700)
[HU2700]
Agricultural pumps
[Horizontal axially split multi-stage volute pumps]
MB8500CN /MB2400CN
[MB8500CN]
MB2901 MT4100
[MB2400CN]
[MB8500CN] [MB2400CN]
Pressure: 0 to 1 MPaG Pressure: 0 to 1 MPaG Pressure: 0 to 5 MPaG 0 to 1 MPaG
Circumferential speed: Up to 20 m/s Circumferential speed: Up to 20 m/s Circumferential speed: Up to 60 m/s Up to 20 m/s
Shaft diameter: ȭ50 to 300 mm P20 Shaft diameter: ȭ50 to 500 mm P21 Shaft diameter: ȭ50 to 300 mm ȭ20 to 200 mm P19
09 10
Pumps for Chemical & Petrochemical Plants Cooling water pumps for petrochemical plants
[Double-suction volute pumps]
MB2000 Series(MB2000)/MB2704CN
[MB2000]
[MB2704CN]
[MB2000] [MB2704CN]
Pressure: 0 to 3 MPaG 0 to 2 MPaG
Circumferential speed: Up to 20 m/s Up to 20 m/s
Shaft diameter: ȭ20 to 200 mm P17 ȭ20 to 200 mm P18
[MB8500CZ]
[MB2500] [MB8 5 0 0 CZ ]
Pressure: 0 to 8 MPaG 0 to 5 MPaG
Circumferential speed: Up to 60 m/s Up to 60 m/s
Shaft diameter: ȭ50 to 300 mmࠉ P21 ȭ50 to 300 mm P19
11 12
Pumps for General & Specialized Industrial Plants Cooling water pumps for paper mills
[Double-suction volute pumps]
MB2704CN
Pressure: 0 to 2 MPaG
Circumferential speed: Up to 20 m/s
Shaft diameter: ȭ20 to 200 mm P18
Pressure: 0 to 5 MPaG
Circumferential speed: Up to 60 m/s
Shaft diameter: ȭ50 to 300 mm P19
Pressure: 0 to 3 MPaG
Pressure: 0 to 0.5 MPaG Pressure: 0 to 1 MPaG Circumferential speed: Up to 20 m/s
Circumferential speed: Up to 15 m/s Circumferential speed: Up to 20 m/s Shaft diameter: ȭ20 to 90 mm P16
Shaft diameter: ȭ20 to 80 mm P15 Shaft diameter: ȭ20 to 200 mm P17
13 14
Rubber Bellows Mechanical Seals Rotating Mechanical Seals
[HU2700] [HU2700]
[LU1107] [LU1107]
HB2000 Series (Balanced type)
Features Application Material
The rubber bellows expands to compensate for face wear and shaft Pressure: 0 to 0.5 MPaG Seal face: SiC/SiC, SiC/carbon
movement; because the packing does not slide, the shaft does not wear. Circumferential speed: Up to 20 m/s Packing: NBR, FKM
Also, it accommodates slurry deposition, thereby avoiding problems. Shaft diameter: ȭ20 to 80 mm
Because the rubber packing floats the stationary ring and the rotating ring Target fluids: Water, oil,
is supported by the rubber bellows, it has excellent shock-absorbing wastewater,
warm water
characteristics. The clutch-type rotating transmission can be used
regardless of the direction of rotation.
[HB2700] [HB2700]
[LD1107] seal is made as a unit for easy Target fluids: Water, warm water, oil, and
handling. The projection-type clutch acidic and alkaline liquids
is used for transmission of rotation. It
is best suited for fluid machinery
subject to frequent start/stop
switching and forward/reverse
rotation.
[LD1107 [LD1107
(for submersible pumps)] (for submersible pumps)]
15 16
Rotating Mechanical Seals Cartridge Mechanical Seals
MU2000 Series (Unbalanced type) /MB2000 Series (Balanced type) MB2704CN (Inside rotating type) /
MB2704CZ (Inside rotating type, with pumping ring)
[MU2000]
[MU2000]
[MB2704CZ] [MB2704CZ]
17 18
Cartridge Mechanical Seals Split Mechanical Seals (Non-flushing and Dry running application)
[MB8500CZ] [MB8500CZ]
Features Application Material
Stationary balanced cartridge-type mechanical Pressure: 0 to 5 MPaG Seal face: SiC/SiC, SiC/carbon,
seals are suitable for high-speed, high-pressure, Circumferential speed: Up to 60 m/s tungsten carbide/carbon Features Application Material
and high-temperature fluids. Not affected by Shaft diameter: ȭ50 to 300 mm This split mechanical seal is capable of Pressure: -0.1 to 0.1 MPaG Seal face: Carbide coating/carbon,
machinery distortion, these seals provide Target fluids: Boiler feedwater, boiler circulating water, negative-pressure operation and can be used for Circumferential speed: Up to 20 m/s carbide coating/resin
excellent sealing. high-pressure feedwater both positive-pressure and negative-pressure Shaft diameter: ȭ50 to 300 mm
applications. Target fluids: Water, river water, etc.
MB2400CN (Outside rotating type) MT9200 (Stationary balanced type, dry running application)
19 20
Selecting Auxiliary Equipment for
Stationary Mechanical Seals Torishima Mechanical Seals
1. Cooling (Warming)
This equipment is used for cooling high-temperature Cooling jacket
sealed fluid and for maintaining the warmth of fluids that Fluid
contacting
can freeze. Cooling (warming) can be achieved by either side
of two methods: cooling/warming the periphery of the
Application Material seal face; or installing a jacket on the sealed box or seal
Features
Stationary balanced seals are used for heavy loads under high Pressure: 0 to 8 MPaG Seal face: SiC/carbon, cover.
speed, high pressure, and high temperature. These seals remain Circumferential speed: Up to 60 m/s tungsten carbide/carbon A design for cooling should incorporate temperature
unaffected by the centrifugal forces caused by rotation. Shaft diameter: ȭ50 to 300 mm
In addition, they demonstrate enhanced seal performance, as Target fluids: Boiler feedwater, adjustment of the sealed fluid within the heat tolerance Cooling of sealed box
they remain square to the seal face and are unaffected by boiler circulating water, and cold tolerance of the packing and should have
deterioration of equipment and heat distortion. These mechanical high-pressure feedwater
sufficient capacity to absorb the heat generated at the
seals are cooled by circulation through a pumping ring.
seal face. Be careful that the fluid temperature does not
fall excessively, as some fluids can become polymerized.
Air vent
When the purpose is cooling, design to reduce the
saturation temperature of the sealed fluid at ambient
MT4100 (Balanced type) atmospheric pressure by 20°C to 30°C. In the case of
normal water, cooling is used when the temperature Flushing
21 22
Typical Configurations of Double Mechanical Seals
2. Flushing 3. Quenching
Flushing is intended to cool the seal face by causing the Quenching is used to wash out deicers; toxic or explosive
sealed fluid to flow, thus preventing the stagnation of foreign fluids; volatile fluids such as LPG; and leaked fluids that Typical Configuration Typical Application
matter and intrusion to the seal face. Use a clear solution for precipitate and harden when exposed to outside air.
the flushing fluid and inject it as close to the seal face as Normally, the injection fluid is clear water, but care is
possible. If the injection velocity is too fast, the outer required because a fluid high in ion content can cause
circumference will wear if the seal face material is a carbon failure of the washer as minerals adhere to the seal face of Applied to liquid containing gas or solid
type. The velocity should be 1–3 m/s. It is possible to use the the packing. It is essential that the injection fluid not react matter, toxic or corrosive liquid.
self-flushing method (using its own fluid as an injection fluid with the leaked fluid; if there is no suitable fluid, nitrogen
for flushing) or to use the external flushing method (using a gas or argon gas may be used.
separate fluid). In addition, it is possible to perform cooling, To prevent leakage of the quenching fluid, a
heating, and slurry removal by installing auxiliary equipment mechanical seal may be used in addition to an auxiliary
such as coolers, heaters, filters, and cyclone separators at a bushing, oil seal, lip seal or gland packing. Applied to liquid containing gas and
point along the flushing piping. The pressure of the quenching injection fluid should be solid matter, toxic or corrosive liquid,
When flushing in order to cool the seal face, use the lower than that of the sealed box, typically 0.02–0.05 MPa.
Back-to-back and liquid of high pressure that cannot
following figure as a guideline because the flow of the If the quenching flow is intended for cooling, about 70% of be sealed with a single seal.
flushing liquid differs according to the temperature inside the the flushing flow is required.
sealed box and the temperature of the flushing fluid.
Injection pressure should be 0.098–0.2 MPa higher than
the pressure in the sealed box. Applied to super-high-pressure equipment
that cannot be sealed with a single seal,
Carbide/carbon 15
0 Quenching Example and equipment with wide pressure
ter
n=3,000 min-1
dia
me fluctuations.
t
Flushing temperature range: 30°C–40°C haf
p eS
d ty
Amount of flushing fluid (L/min)
nce
50 Bala Air vent
r1
te
me
dia
e S haft
ed typ
Unbalanc Applied to high toxic liquid or low
pressure equipment in which leakage
Flushing Quenching must be minimized or collected.
Fluid
contacting
side
Applied to high toxic liquid or high
Tandem pressure equipment in which leakage
must be minimized or collected.
Sealed fluid pressure (MPa)
Sealed fluid pressure and amount of flushing fluid
23 24
Piping Plans for Auxiliary Equipment (API 682) Piping Plans for Quenching/Draining Systems and Dual Seals
API
Plan Schematic API
Plan Schematic
An appropriate match between piping and auxiliary equipment is required in order to maximize the performance of
mechanical seals. In the piping examples shown in the diagrams below, all plans are numbered according to API Single seal (Quenching pot type) Dual seal
standards (API682-3rd). (External circulation type/pressurized/wet)
53A LSH
62 F Q/D
LSL F
Self flushing Pumping ring circulation (Cooler)
TI
11 F Q/D 23 Dual seal (Bladder accumulator/pressurized/wet) Single seal (Drain/leak detection system)
F Q/D
PI PSL
LSH
53B 65 F D
F
Self flushing (Strainer) Self flushing (Cyclone separator)
TI
25 26