Rectimotor de Panama SA

Via Tocumen Urb. San Antonio al

lado de Campo Amor
El Dorado, Ciudad de Panama 0819-
01360
Ph.507-266-4500
asolano@gvm-pa.com

The information contained within PROSIS PRO is provided by the best available sources. AERA does not assume
responsibility for data accuracy or consequences of its application. Members and others are not authorized to reproduce
or distribute this material or issue it to branches, divisions or subsidiaries at a different location. ©Copyright AERA 2014

Overview Created: Jul 01, 2009 Edited: Apr 20, 2018

VEHICLE TYPE ALL FUEL TYPE Gas ENGINE CODE HD-C & HD-E

MAKE DAIHATSU MODEL F300 YEAR 0-0 VIN LITER 1.6 CID 97 CYL L 4
BORE/STROKE 2.9921-2.9933" (76.000-76.030 MM) 3.449" (87.600 MM)
COMPRESSION RATIO 9.5:1 FIRING ORDER 1-3-4-2
COMMENT SOHC, HD-C & HD-E ENGINES INTFR
Cylinder Head
Casting
Head Information Specifications

New Thickness/Meaured At
Minimum Thickness
Warp Spec. .0039" (.100 MM)

Chamber Volume (cc)

Surface Finish
OHC Camshaft Bore Diameter
Injector Tip Protrusion
Lifter Bore Diameter
Comments

Valve
Valve Information Intake Exhaust

Installed Stem Height

Stem Diameter .2583-.2590" (6.560-6.580 MM) .2581-.2588" (6.555-6.575 MM)

Total Length 4.441" (112.800 MM) 4.508" (114.500 MM)

Head Diameter

Angle 45.5° 45.5°

Margin .032" (.800 MM) .039" (1.000 MM)

Recession

Valve Guide Information Intake Exhaust

Guide Height

Guide Clearance .0008-.0023" (.020-.060 MM) .0010-.0025" (.025-.065 MM)

Guide OD

Valve seal Type

Valve Seat Information Intake Exhaust

Seat Width .048-.062" (1.200-1.600 MM) .048-.062" (1.200-1.600 MM)

Seat Angle 45° 45°

Seat Outside Diameter

Seat Inside Diameter

Seat Insert Height

Seat Insert Bore Diameter

Seat Insert Bore Depth

Valve Spring
Outer or Single Spring Intake Exhaust

Free Length 1.7795-1.8110" (45.200-46.000 MM) 1.7795-1.8110" (45.200-46.000 MM)

Installed Height 1.4961" (38.000 MM) 1.4961" (38.000 MM)

Open Test Pressure

Close Test Pressure 58 #'s @ 1.4961" (38.000 MM) 58 #'s @ 1.4961" (38.000 MM)

Inner Spring Intake Exhaust

Free Length

Installed Height

Open Test Pressure

CloseTest Pressure

Roker shaft
Description Specification

Shaft Diameter .7665-.7672" (19.468-19.488 MM)

Bore Diameter .7678-.7685" (19.500-19.521 MM)

Oil Clearance .0005-.0020" (.012-.053 MM)

Rock Arm Ratio

Installation
Description Intake

Intake Valve Lash .0079-.0118" HOT (.200-.300 MM)

Exhaust Valve Lash .0110-.0150" HOT (.280-.380 MM)

Lash Adjustment Method

Precup Torque Spec.

Cylinder Head Torque 43-49 FT/LBS, COVER 2-4 FT/LBS

Camshaft Cap Torque

 Rectimotor de Panama SA
Via Tocumen Urb. San Antonio al
lado de Campo Amor
El Dorado, Ciudad de Panama 0819-
01360
Ph.507-266-4500
asolano@gvm-pa.com

The information contained within PROSIS PRO is provided by the best available sources. AERA does not assume
responsibility for data accuracy or consequences of its application. Members and others are not authorized to reproduce
or distribute this material or issue it to branches, divisions or subsidiaries at a different location. ©Copyright AERA 2014

Overview Created: Jul 01, 2009 Edited: Apr 20, 2018

VEHICLE TYPE ALL FUEL TYPE Gas ENGINE CODE HD-C & HD-E

MAKE DAIHATSU MODEL F300 YEAR 0-0 VIN LITER 1.6 CID 97 CYL L 4
BORE/STROKE 2.9921-2.9933" (76.000-76.030 MM) 3.449" (87.600 MM)
COMPRESSION RATIO 9.5:1 FIRING ORDER 1-3-4-2
COMMENT SOHC, HD-C & HD-E ENGINES INTFR
Cylinder Block
Cylinder Block
Description Specifications

Cylinder Bore Diameter 2.9921-2.9933" (76.000-76.030 MM)

Torque Plate
Cylinder Bore Finish
Deck Height
Measured At
Surface Finish
Main to Cam Bore Distance
Main to Pan Rail Distance
Bore Center to Center

Lifter Bore Diameter

Main Saddle Width

Comments

Piston
Description Specifications

Compression Height

Piston Protrusion

Skirt Oil Clearance .0018-.0025" (.045-.065 MM), .0043" MAX

Piston to Rod Assembly Orientation

Piston Pin Diameter

Piston Pin Type

Piston Pin Bore Diameter .0002-.0004" CLR

Piston Ring Gap TOP .011-.016", 2ND .0138-.0196", OIL .0079-.0027"

Housing Bore
Description Specifications

Main Bore Diameter

Seal Bore Diameter

Main Cap Torque 32-40 FT/LBS

Additional Main Cap Bolts

Camshaft Bore Diameter - -

- -
- -
- -
Auxiliary Shaft Bore Diameter - -
- -
Balance Shaft Bore Diameter - -
- -
Cylinder Sleeve
Description Specifications

Sleeve Protrusion

Sleeve Flange Outside Diameter

Sleeve Fit

Sleeve Flange Height

Sleeve Upper Fit Diameter

Sleeve Bottom Fit Diameter

Cylinder Block Lower Bore Specifications

Depth

Inside Diamater

Fit

Cylinder Block Counter/Upper Specifications

Bore
Depth

Lower Bore Depth Daimeter

Spacer/Deck Plate Thickness

Outside Diamater
 Rectimotor de Panama SA
Via Tocumen Urb. San Antonio al
lado de Campo Amor
El Dorado, Ciudad de Panama 0819-
01360
Ph.507-266-4500
asolano@gvm-pa.com

The information contained within PROSIS PRO is provided by the best available sources. AERA does not assume
responsibility for data accuracy or consequences of its application. Members and others are not authorized to reproduce
or distribute this material or issue it to branches, divisions or subsidiaries at a different location. ©Copyright AERA 2014

Overview Created: Jul 01, 2009 Edited: Apr 20, 2018

VEHICLE TYPE ALL FUEL TYPE Gas ENGINE CODE HD-C & HD-E

MAKE DAIHATSU MODEL F300 YEAR 0-0 VIN LITER 1.6 CID 97 CYL L 4
BORE/STROKE 2.9921-2.9933" (76.000-76.030 MM) 3.449" (87.600 MM)
COMPRESSION RATIO 9.5:1 FIRING ORDER 1-3-4-2
COMMENT SOHC, HD-C & HD-E ENGINES INTFR

Crankshaft
Crankshaft
Description Specifications

Stroke 3.449" (87.600 MM)

Cylinder Bore 2.9921-2.9933" (76.000-76.030 MM)
Comments

Rod Journal
Description Specifications

Rod Journal Diameter 1.7707-1.7716" (44.975-45.000 MM)

Journal Width .8670-.8740" (22.000-22.200 MM)

Fillet Radius

Oil Clearance .0008-.0017" (.020-.044 MM)

Main Journal
Description Specifications

Pos. 1 - 1.9676-1.9685" (49.975-50.000 MM) -

Pos. 2 - -

Pos. 3 - -

Pos. 4 - -

Pos. 5 - -

Pos. 6 - -

Oil Clearance .0010-.0016" (.024-.042 MM)

End Play .0008-.0086" (.020-.220 MM), .012" MAX

Fillet Radius

Thrust Width 1.5717" (39.920 MM)

Rear Seal Diameter

Front Seal Diameter

Pulley Diameter

Gear Diameter

Hardness
Journal Finish

Balance
 Rectimotor de Panama SA
Via Tocumen Urb. San Antonio al
lado de Campo Amor
El Dorado, Ciudad de Panama 0819-
01360
Ph.507-266-4500
asolano@gvm-pa.com

The information contained within PROSIS PRO is provided by the best available sources. AERA does not assume
responsibility for data accuracy or consequences of its application. Members and others are not authorized to reproduce
or distribute this material or issue it to branches, divisions or subsidiaries at a different location. ©Copyright AERA 2014

Overview Created: Jul 01, 2009 Edited: Apr 20, 2018

VEHICLE TYPE ALL FUEL TYPE Gas ENGINE CODE HD-C & HD-E

MAKE DAIHATSU MODEL F300 YEAR 0-0 VIN LITER 1.6 CID 97 CYL L 4
BORE/STROKE 2.9921-2.9933" (76.000-76.030 MM) 3.449" (87.600 MM)
COMPRESSION RATIO 9.5:1 FIRING ORDER 1-3-4-2
COMMENT SOHC, HD-C & HD-E ENGINES INTFR

Connecting Rod
Connecting Rod
Description Specifications

Big End Housing Bore

Beam Length
Big End Width .858-.860" (21.800-21.850 MM)

Big End Side Clearance .006-.015" (.150-.400 MM), .018" MAX

Connecting Rod Torque 25-32 FT/LBS

Bolt Diameter

Small End Bore For Bushing

Small End Bore Finished ID

Small End Oil Clearance .0005-.0017" (.012-.044 MM)

Center To Center Distance

Twist/Bend .002" / .002" MAX

Comment
 Rectimotor de Panama SA
Via Tocumen Urb. San Antonio al
lado de Campo Amor
El Dorado, Ciudad de Panama 0819-
01360
Ph.507-266-4500
asolano@gvm-pa.com

The information contained within PROSIS PRO is provided by the best available sources. AERA does not assume
responsibility for data accuracy or consequences of its application. Members and others are not authorized to reproduce
or distribute this material or issue it to branches, divisions or subsidiaries at a different location. ©Copyright AERA 2014

Overview Created: Jul 01, 2009 Edited: Apr 20, 2018

VEHICLE TYPE ALL FUEL TYPE Gas ENGINE CODE HD-C & HD-E

MAKE DAIHATSU MODEL F300 YEAR 0-0 VIN LITER 1.6 CID 97 CYL L 4
BORE/STROKE 2.9921-2.9933" (76.000-76.030 MM) 3.449" (87.600 MM)
COMPRESSION RATIO 9.5:1 FIRING ORDER 1-3-4-2
COMMENT SOHC, HD-C & HD-E ENGINES INTFR

Camshaft
Camshaft
Description Specifications

Camshaft Journal Diameters - -

- -
- -
- -
- -
- -
- -
- -
Total Length
Journal Oil Clearance .0014-.0029" (.035-.076 MM)

Cam End Play .004-.0098" (.100-.250 MM)

Lifter Type

Lifter Diameter

Camshaft Gear Bolt Torque

Comments

Camshaft Journal Specifications

Auxiliary Journal Specifications

Auxiliary Journal Oil Clearance

Auxiliary Journal Diameters - -

- -
- -
- -
Timing Gear Lash

Lobe Configuration
Lobe Configuration Information Intake Exhaust

Lobe lift HGT 1.302-1.310" (33.080-33.280 MM) HGT 1.299-1.307" (33.000-33.200 MM)

Duration at 0.050"

Center Line

Valve Event Timing Marks at .050"

Description Intake/Exhaust
Lobe Separation

Base Circle New

Base Circle Min

Rectimotor de Panama SA
Via Tocumen Urb. San Antonio al
lado de Campo Amor
El Dorado, Ciudad de Panama 0819-
01360
Ph.507-266-4500
asolano@gvm-pa.com

The information contained within PROSIS PRO is provided by the best available sources. AERA does not assume
responsibility for data accuracy or consequences of its application. Members and others are not authorized to reproduce
or distribute this material or issue it to branches, divisions or subsidiaries at a different location. ©Copyright AERA 2014

Overview Created: Jul 01, 2009 Edited: Apr 20, 2018

VEHICLE TYPE ALL FUEL TYPE Gas ENGINE CODE HD-C & HD-E

MAKE DAIHATSU MODEL F300 YEAR 0-0 VIN LITER 1.6 CID 97 CYL L 4
BORE/STROKE 2.9921-2.9933" (76.000-76.030 MM) 3.449" (87.600 MM)
COMPRESSION RATIO 9.5:1 FIRING ORDER 1-3-4-2
COMMENT SOHC, HD-C & HD-E ENGINES INTFR

Torque/Tune-Up
Torque Specifications
Description Specifications

Intake Manifold 11-16 FT/LBS

Exhaust Manifold 22-32 FT/LBS, EXH PIPE TO EXH MANIFOLD 25-36 FT/LBS
Flywheel 58-72 FT/LBS

Flywheel Bolt Sealer

Flywheel Surfacing

Damper

Damper Bolt Sealer

Main Bearing Cap 32-40 FT/LBS

Additional Main Cap Bolts

Connecting Rod 25-32 FT/LBS

Cylinder Head 43-49 FT/LBS, COVER 2-4 FT/LBS

Camshaft Cap Torque

Camshaft Gear Bolt

Comments

Additional Torque Specifications

SPARK PLUG 11-16 FT/LBS

ROCKER SHAFT M10=21-27 FT/LBS, M8=9-12 FT/LBS

OIL COOLER 18-25 FT/LBS

OIL PAN DRAIN PLUG 14-22 FT/LBS

CAM TIMING BELT PULLEY 11-16 FT/LBS

TIMING BELT TENSIONER 22-32 FT/LBS

CRANK TIMING BELT PULLEY TO CRANK PULLEY 14-22 FT/LBS

CLUTCH COVER TO FLYWHEEL 11-16 FT/LBS

CRANK TIMING BELT PULLEY BOLT 65-72 FT/LBS

Tune-Up Specifications
Description Specifications

Idle Speed (rpm) 800-900 RPM

Compression Ratio 9.5:1, 199 PSI @ 300 ROM

Firing Order 1-3-4-2

Spark Plug Gap .039-.043" (1.000-1.100 MM)

Ignition Timing 3° BTDC +/- 2°/1000 RPM OR LESS

Oil Pressure At Idle 2.84 PSI MIN, 35.6-71.1 PSI @ 3000 RPM

Oil Pressure

Intake Valve Lash .0079-.0118" HOT (.200-.300 MM)

Exhaust Valve Lash .0110-.0150" HOT (.280-.380 MM)

Lash Adjustment Method

Comments
 Rectimotor de Panama SA
Via Tocumen Urb. San Antonio al
lado de Campo Amor
El Dorado, Ciudad de Panama 0819-
01360
Ph.507-266-4500
asolano@gvm-pa.com

The information contained within PROSIS PRO is provided by the best available sources. AERA does not assume
responsibility for data accuracy or consequences of its application. Members and others are not authorized to reproduce
or distribute this material or issue it to branches, divisions or subsidiaries at a different location. ©Copyright AERA 2014

Overview Created: Jul 01, 2009 Edited: Apr 20, 2018

VEHICLE TYPE ALL FUEL TYPE Gas ENGINE CODE HD-C & HD-E

MAKE DAIHATSU MODEL F300 YEAR 0-0 VIN LITER 1.6 CID 97 CYL L 4
BORE/STROKE 2.9921-2.9933" (76.000-76.030 MM) 3.449" (87.600 MM)
COMPRESSION RATIO 9.5:1 FIRING ORDER 1-3-4-2
COMMENT SOHC, HD-C & HD-E ENGINES INTFR

Notes
Notes
 Rectimotor de Panama SA
Via Tocumen Urb. San Antonio al
lado de Campo Amor
El Dorado, Ciudad de Panama 0819-
01360
Ph.507-266-4500
asolano@gvm-pa.com

The information contained within PROSIS PRO is provided by the best available sources. AERA does not assume
responsibility for data accuracy or consequences of its application. Members and others are not authorized to reproduce
or distribute this material or issue it to branches, divisions or subsidiaries at a different location. ©Copyright AERA 2014

Overview Created: Jul 01, 2009 Edited: Apr 20, 2018

VEHICLE TYPE ALL FUEL TYPE Gas ENGINE CODE HD-C & HD-E

MAKE DAIHATSU MODEL F300 YEAR 0-0 VIN LITER 1.6 CID 97 CYL L 4
BORE/STROKE 2.9921-2.9933" (76.000-76.030 MM) 3.449" (87.600 MM)
COMPRESSION RATIO 9.5:1 FIRING ORDER 1-3-4-2
COMMENT SOHC, HD-C & HD-E ENGINES INTFR

Casting Number
Casting Number Type Comment

ALL
 Rectimotor de Panama SA
Via Tocumen Urb. San Antonio al
lado de Campo Amor
El Dorado, Ciudad de Panama 0819-
01360
Ph.507-266-4500
asolano@gvm-pa.com

The information contained within PROSIS PRO is provided by the best available sources. AERA does not assume
responsibility for data accuracy or consequences of its application. Members and others are not authorized to reproduce
or distribute this material or issue it to branches, divisions or subsidiaries at a different location. ©Copyright AERA 2014

Overview Created: Jul 01, 2009 Edited: Apr 20, 2018

VEHICLE TYPE ALL FUEL TYPE Gas ENGINE CODE HD-C & HD-E

MAKE DAIHATSU MODEL F300 YEAR 0-0 VIN LITER 1.6 CID 97 CYL L 4
BORE/STROKE 2.9921-2.9933" (76.000-76.030 MM) 3.449" (87.600 MM)
COMPRESSION RATIO 9.5:1 FIRING ORDER 1-3-4-2
COMMENT SOHC, HD-C & HD-E ENGINES INTFR

Parts Number
Part Number Vendor Name Description Size Qty
 Rectimotor de Panama SA
Via Tocumen Urb. San Antonio al lado de
Campo Amor
El Dorado, Ciudad de Panama 0819-
01360
Ph.507-266-4500
asolano@gvm-pa.com

The information contained within PROSIS PRO is provided by the best available sources. AERA does not assume
responsibility for data accuracy or consequences of its application. Members and others are not authorized to reproduce
or distribute this material or issue it to branches, divisions or subsidiaries at a different location. ©Copyright AERA 2014

Overview Created: Jul 01, 2009 Edited: Apr 20, 2018

VEHICLE TYPE ALL FUEL TYPE Gas ENGINE CODE HD-C & HD-E

MAKE DAIHATSU MODEL F300 YEAR 0-0 VIN LITER 1.6 CID 97 CYL L 4

TIMING MARKS HEAD LOOSENING SEQUENCE HEAD TIGHTENING SEQUENCE