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achieve high power factor. sourcing and 0.5A sinking
• Low start up current: 15µA typical
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Ordering Information • Reliable short LED and Open LED protection
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SY5813 □(□□)□ • Power factor >0.90 with single-stage conversion.
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Temperature Code • Compact package: SOT23-6
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Package Code
Optional Spec Code Applications
Temperature Range: -40°C to 105°C
Ordering Number Package type Note •
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LED lighting
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SY5813 SOT23-6 ---- • Down light
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• Tube lamp
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• PAR lamp
•
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Bulb
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Typical Applications
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AN_SY5813 Rev. 0.9 Silergy Corp. Confidential-Prepared for Customer Use Only 1
SY5813
Pinout (top view)
(SOT23-6)
Top Mark: HQ for SY5813(device code: HQ, x=year code, y=week code, z= lot number code)
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Pin Name Pin number Pin Description
Current sense pin. Connect this pin to the source of the switch. Connect
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the sense resistor across the source of the switch and the GND pin.
ISEN 1
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(current sense resister RS: R S =k REF , k=0.167 )
I OUT
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GND 2 Ground pin
COMP 3
to stabilize the control loop. ed
Loop compensation pin. Connect a RC network across this pin and ground
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Inductor current zero-crossing detection pin. This pin receives the
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auxiliary winding voltage by a resister divider and detects the inductor
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current zero crossing point. This pin also provides over voltage protection
ZCS 4 and line regulation modification function simultaneously. If the voltage on
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this pin is above VZCS,OVP, the IC would enter over voltage protection mode.
Good line regulation can be achieved by adjusting the upper resistor of the
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divider.
Power supply pin. This pin also provides output over voltage protection
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VIN 5
along with ZCS pin.
DRV 6 Gate driver pin. Connect this pin to the gate of MOSFET.
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AN_SY5813 Rev. 0.1 Silergy Corp. Confidential- Prepared for Customer Use Only 2
SY5813
Absolute Maximum Ratings (Note 1)
VIN, DRV ---------------------------------------------------------------------------------------------------------------- -0.3V~19V
Supply Current IVIN ----------------------------------------------------------------------------------------------------------- 30mA
ISEN, COMP ----- -------------------------------------------------------------------------------------------------------------- 3.6V
Power Dissipation, @ TA = 25°C SOT23-6 -------------------------------------------------------------------------------- 0.6W
Package Thermal Resistance (Note 2)
SOT23-6, θJA ------------------------------------------------------------------------------------------------- 170°C/W
SOT23-6, θJC --------------------------------------------------------------------------------------------------130°C/W
Temperature Range ----------------------------------------------------------------------------------------------- -45°C to 150°C
Lead Temperature (Soldering, 10 sec.) ------------------------------------------------------------------------------------ 260°C
Storage Temperature Range -------------------------------------------------------------------------------------- -65°C to 150°C
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Recommended Operating Conditions (Note 3)
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VIN, DRV ----------------------------------------------------------------------------------------------------------------- 8V~15.4V
Junction Temperature Range ------------------------------------------------------------------------------------- -40°C to 125°C
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Ambient Temperature Range ------------------------------------------------------------------------------------- -40°C to 105°C
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Block Diagram
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AN_SY5813 Rev. 0.1 Silergy Corp. Confidential- Prepared for Customer Use Only 3
SY5813
Electrical Characteristics
(VIN = 12V (Note 3), TA = 25°C unless otherwise specified)
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Shunt current in OVP mode IVIN,OVP VVIN>VVIN,OVP 1.6 2 2.5 mA
Error Amplifier Section
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Internal reference voltage VREF 0.294 0.3 0.306 V
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Current Sense Section
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Current limit reference voltage VISEN,MAX 0.5 V
ZCS pin Section
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ZCS pin OVP voltage
VZCS,OVP 1.42 V
threshold
Gate Driver Section ed
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Gate driver voltage VGate VVIN V
Maximum source current ISOURCE 0.25 A
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Thermal Shutdown
TSD 150 °C
Temperature
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Note 1: Stresses beyond the “Absolute Maximum Ratings” may cause permanent damage to the device. These are
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stress ratings only. Functional operation of the device at these or any other conditions beyond those indicated in the
operational sections of the specification is not implied. Exposure to absolute maximum rating conditions for
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Note 2: θJA is measured in the natural convection at TA = 25°C on a low effective single layer thermal conductivity
test board of JEDEC 51-3 thermal measurement standard. Test condition: Device mounted on 2” x 2” FR-4 substrate
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PCB, 2oz copper, with minimum recommended pad on top layer and thermal vias to bottom layer ground plane.
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Note 3: Increase VIN pin voltage gradually higher than VVIN,ON voltage then turn down to 12V.
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AN_SY5813 Rev. 0.1 Silergy Corp. Confidential- Prepared for Customer Use Only 4
SY5813
Operation
The start up resistor RST and CVIN are designed by rules
SY5813 is a constant current Buck-Boost PFC controller below:
targeting at LED lighting applications.
(a) Preset start-up resistor RST, make sure that the current
High power factor is achieved by constant on operation through RST is larger than IST and smaller than IVIN_OVP
mode, with which the control scheme and the circuit
structure are both simple. VBUS V
<R ST < BUS (1)
I VIN_OVP IST
In order to reduce the switching losses and improve EMI Where VBUS is the BUS line voltage.
performance, Quasi-Resonant switching mode is applied,
which means to turn on the power MOSFET at voltage
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(b) Select CVIN to obtain an ideal start up time tST, and
valley; the start up current of SY5813 is rather small ensure the output voltage is built up at one time.
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(15µA typically) to reduce the standby power loss further; V
( BUS -IST ) × t ST
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the maximum switching frequency is clamped to 120kHz
R ST
to reduce switching losses and improve EMI performance CVIN = (2)
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when the converter is operated at light load condition. VVIN_ON
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SY5813 provides reliable protections such as Short (d) If the CVIN is not big enough to build up the output
Circuit Protection (SCP), Open LED Protection (OLP),
Over Temperature Protection (OTP), etc. ed
voltage at one time. Increase CVIN and decrease RST, go
back to step (a) and redo such design flow until the ideal
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start up procedure is obtained.
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SY5813 is available with SOT23-6 package.
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Start up
output PWM signals until VCOMP is over the initial
voltage VCOMP,IC, which can be programmed by RCOMP.
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RST
SY5813
VIN
Fig.3 Start up
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stored in the BUS capacitor will be discharged. When the
auxiliary winding of Buck-Boost inductor can not supply
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enough energy to VIN pin, VVIN will drop down. Once k1, k2 and VREF are all internal constant parameters, IOUT
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VVIN is below VVIN-OFF, the IC will stop working and can be programmed by RS.
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VCOMP will be discharged to zero.
k1 × k 2 × VREF
RS = (6)
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Constant-current control I OUT
I PK t DIS
IOUT = × (4)
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2 tS
Where IPK is the peak current of the inductor; tDIS is the
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performance. This ∆VISEN-C is adjusted by the upper
The output voltage is reflected by the auxiliary winding
resistor of the divider connected to ZCS pin.
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voltage of the Buck-Boost inductor, and both ZCS pin
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and VIN pin provide over voltage protection function.
N AUX 1
When the load is null or large transient happens, the ∆VISEN,C =VBUS × × × k 3 (9)
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output voltage will exceed the rated value. When VVIN N R ZCSU
exceeds VVIN,OVP or VZCS exceeds VZCS,OVP, the over
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voltage protection is triggered and the PWM output will Where RZCSU is the upper resistor of the divider; k3 is an
internal constant as the modification coefficient.
be stopped. Then VVIN is discharged by an internal
current source IVIN,OVP. Once VVIN is below VVIN,OFF, the ed
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IC will shut down and be charged again by BUS voltage The compensation is mainly related with RZCSU, larger
compensation is achieved with smaller RZCSU. Normally,
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through start up resistor. If the over voltage condition still
RZCS ranges from 100kΩ~10MΩ.
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Thus, the turns of the auxiliary winding NAUX and the Then RZCSD can be selected by,
resistor divider is related with the OVP function.
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VZCS_OVP N
×
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1-
VOUT N AUX
on
VOVP N AUX
R ZCSD ≥ × R ZCSU (11)
Where VOVP is the output over voltage specification; VZCS_OVP N
×
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Short Circuit Protection (SCP) of main winding and auxiliary winding separately.
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Once the minimum frequency fS-MIN is set, the inductance
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Where IL-PK-MAX is maximum inductor peak current, of the transformer could be induced. The design flow is
shown as below:
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which will be introduced later.
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Inductor (L) (a) Preset minimum frequency fS-MIN
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In Quasi-Resonant mode, each switching period cycle tS (b) Compute relative tS, t1 (t3 is omitted to simplify the
design here)
consists of three parts: current rising time t1, current
falling time t2 and qµAsi-resonant time t3 shown in
tS =
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1
(16)
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Fig.8. fS_MIN
VG
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t S × (VOUT +VD_F )
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t1 = (17)
2VAC_MIN +VOUT +VD_F
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IPK
(c) Design inductance L
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IL 2
VAC_MIN × t12 × η
L= (18)
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2POUT × t S
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(d) Compute t3
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IPK
t 3 =π × L × CDrain (19)
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MOSFET.
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L L
2POUT × [ + ]
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L× η
t1 t2 t3 L L
tS
2
4POUT ×( + )2 +4L × η × POUT × t 3
2VAC_MIN VOUT +VD_F
+
L× η
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(f) Compute RMS current IL-RMS-MAX of the MOSFET
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2IOUT 2
t1′ ( ) -1
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I MOS_RMS_MAX ≈ × IL_PK_MAX (25) ∆IOUT
6t S′ COUT = (28)
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4πf AC R LED
Inductor design (N, NAUX)
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Where IOUT is the rated output current; ∆IOUT is the
The design of the inductor is similar with ordinary Buck-
Boost inductor. the parameters below are necessary: ed
demanded current ripple; fAC is the input AC supply
frequency; RLED is the equivalent series resistor of the
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LED load.
Necessary parameters
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Inductance L
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(a) Select the magnetic core style, identify the effective frequency ripples, the output of the bridge rectifier should
area Ae. be connected to the BUS line capacitor first, then to the
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switching circuit.
(b) Preset the maximum magnetic flux ∆B
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N= (26)
∆B × A e (d) The wire connected to ISEN and DRV should be as
thick as possible.
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Design Specification
VAC(RMS) 85V~264V VOUT 24V
IOUT 300mA η 90%
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Conditions
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VAC,MIN 85V VAC-MAX 264V
VMOS_DS_MAX_ 600V VD,F 1V
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POUT 7.2W fS-MIN 50kHz
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CDrain 100pF
(b)fS,MIN is preset
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fS_MIN =50kHz
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(c) Compute the switching period tS and ON time t1 at the peak of input voltage.
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tS = =20µs
fS_MIN
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t1 = = =3.44µs
2VAC_MIN +VOUT +VD_F 2 × 85V+24V+1V
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L= = =267µH
2POUT × t S 2 × 7.2W × 20µs
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Set
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L=300µH
L L L L
2POUT × [ + ]
2
4POUT ×[ + ]2 +4L × η × POUT × t 3
2VAC_MIN (VOUT +VD_F ) 2VAC_MIN VOUT +VD_F
I L_PK_MAX = + =1.583A
L× η L×η
Adjust switching period tS and ON time t1 to t′S and t′1 .
η × L × I 2L_PK_MAX 0.9 × 300µH ×1.583A 2
t ′S = = =23.5µs
4POUT 4 × 7.2W
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= =3.95µs
2VAC_MIN 2 × 85V
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Compute inductor maximum RMS current IL-RMS-MAX
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1 1
I L_RMS_MAX ≈ × I L_PK_MAX = × 1.583A=0.646A
6 6
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(g) Compute RMS current IL-RMS-MAX of the MOSFET
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t1′ 3.95µs
I MOS_RMS_MAX ≈ × I L_PK_MAX = × 1.583A=0.265A
6t S′ 6 × 23.5µs
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= 2 × 264V+24V+1V
=398.4V
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I MOS_RMS_MAX =0.265A
(b) Compute the voltage and the current stress of power diode
Conditions
IOUT 300mA ∆IOUT IOUT
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fAC 50Hz RLED 7 × 1.6Ω
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The output capacitor is
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(
2IOUT 2
) -1 2 × 0.3A 2
( ) -1
∆I OUT
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COUT = = 0.3A =246µF
4πf AC R LED 4π × 50Hz × 7 ×1.6Ω
Conditions
VBUS-MIN 85V × 1.414 VBUS-MAX 264V × 1.414
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R ST < = =8.01MΩ ,
IST 15µA
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R ST > = =186kΩ
I VIN_OVP 2mA
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Set RST
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R ST =250kΩ × 2=500kΩ
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Set CVIN
Parameters designed
RCOMP 510Ω VCOMP,IC 600mV
CCOMP1 2µF CCOMP2 0
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#7 Set current sense resistor to achieve ideal output current
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Refer to Constant-current control
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Known conditions at this step
k1 × k2
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0.167 IOUT 0.3A
VREF 0.3V
The current sense resistor is
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k1 × k 2 × VREF 0.167 × 0.3V
RS = = =0.167Ω
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IOUT 0.3A
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Refer to Line regulation modification and Over Voltage Protection (OVP) & Open Loop Protection (OLP)
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Parameters Designed
RZCSU 200KΩ
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Conditions
VZCS_OVP 1.42V VOVP 30V
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VOUT 24V
Parameters designed
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RZCSD 22.1kΩ
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RZCSD is set to
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R ZCSD =22.1kΩ
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#10 final result
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1.90
2.80 - 3.10
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2.40
1.50 - 1.70
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2.70 - 3.00
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1.00
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0.95 0.60
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Recommended Pad Layout
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0.01 - 0.1
0.25 REF
1.0 - 1.3
0.1 - 0.15
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0.95 TYP
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Feeding direction
2. Carrier Tape & Reel specification for packages ed
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Reel
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Width
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Size
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Tape
Package Pocket Reel size Reel Trailer Leader length Qty per
width
types pitch(mm) (Inch) width(mm) length(mm) (mm) reel
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(mm)
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3. Others: NA