Documente Academic
Documente Profesional
Documente Cultură
Vol 1, Issue 4,
October 2015
4. Develop the most practical, economic and effective method, having due regard to all contingent
circumstance.
5. Define the new method so that it can always be identified.
6. Install the methods as standard practice.
7. Maintain that standard practice by regular routine checks.
These are the above seven essential stages in the application of method study; none can be excluded. Strict
adherence to their sequence, as well as to their content, is essential for the success of an investigation.
Work study can be best expressed in the following manner:
Work study
Method study
Method study is the systematic recording & critical examination of existing & proposed way of doing work as a
means of developing & applying easier & more reducing cost.
The procedure which need to do follow while doing method study are given as follows there are seven steps to
be followed by industrial engineer to do method study they are:
1. Select the work to be studied.
2. Define the objectives.
3. Record the relevant information & data.
4. Examine information & data.
5. Develop the improved method.
6. Install improved method.
7. Maintain improve method.
8. Work measurement.
Work Measurement
It is used to determine:
Time required to complete one element of operation or
Amount of work that can be performed by one operator in a specific segment of time.
Work measurement techniques are:
1. Time study
2. Judgment or past experience of the engineer / production manager
3. Pre-determined time systems
4. Standard data
5. Operator reporting
6. Work sampling
Factors affecting working conditions:
The set of elements constituting the working conditions vector preliminarily consist of the following:
1. Occupational safety &health elements
2. Fire prevention & protection elements
3. Layout & housekeeping elements
4. Lighting 7 ventilation elements
5. Noise & vibration elements
6. Ergonomics elements
7. Arrangement of working time
2) Line balancing
Line balancing is the leveling the work load across all process in a cell or value stream to remove bottle necks &
excess capacity. A constraint slows the process down & results in waiting & absorption of fixed cost.
Objectives of line balancing:
1. Match the production rate after all wastages have been removed to the talk time at each
2. Process of the value stream.
3. Regular material flow.
4. Minimum usage of man power & machine capacity.
Style Description
Style No MD summer checks PJ (T- Shirt).
Buyer Cortefiel
Product T-Shirt
Brand WS
PO No. 32241414
SO No. 3022042458
Color Navy solid
Target 640
Fabric specification
Fabric single jersey knitted fabric
GSM 160
Yarn specifications
Count 60s
Ply of yarn 3 ply yarn.
Method
The initial observation is done by observing sewing line no7 directly. In this direct observation, it is found that
the line efficiency and output are having red color in the performance board which means poor. In order to review
how poor the efficiency of this line, a data of sewing efficiency of 10 days are collected.
First one I collected the time study of whole line. From that time study I have get the result which indicates the
hard operation or more time consuming operation. I give this operation to other operator & compare the results &
that result was significant. It means the problem has not been solved. At this point, I started to identify the actual
problem. The objective of this research was also stated in this point.
In order to solve the problem, literature study must be conducted prior to data collection and calculation. The
study was focused about time study and line balancing. Since the proposed line has not been applied, it has to be
evaluated by doing simulation.
According to literature study that has been done, there was some data that must be gathered;
(1) Kaizen Data,
(2) Operation process chart,
(3) Sewing method,
(4) Cell balancing sheet,
(5) work allowance,
(6) Minimum regional salary and overtime wage.
Besides that, there was several data that must be observed; cycle time for each operation and performance of
operators. Then, those data were tabulated and calculated. Less accuracy of standard time and poor work
arrangement were proven as the root cause of having low line efficiency.
Then, redesigning the work arrangement through line balancing had to be done. Some methods can be used to do
line balancing but only the method which results to the best work arrangement was chosen to be the proposed line.
The evaluation of proposed line was compared to the actual line. Thus the improvements in this research could be
measured. Last, the conclusion and recommendation are delivered. Conclusion is affirm whether the result of
analysis and development achieve the objectives or not. After having the conclusion, some recommendations for
company are stated.
Figure-2: Sleeve
1) Standard operating procedure (SOP): This format is use for compare the operating procedure of
operator to standard operating system. This format is helpful to identify unnecessary movement of
operator and minimize that movement from operation. In this study ‘stitching’ movement is come about
9 times and that is more than required. So, we have to minimize this movement of operator that we found
here.
Table-3: Table of standard operating procedure for sleeve attach (Before)
100
90
80
70
Time in Seconds 60
50
Results of standard
40 operating system
30
20
10
0
Before After
Operation Sleeve Attach
16
14
12
No. of Movement
10
8 Results of two
handed process
6
flow chart of
4 operation
2
0
Before After
Operation Sleeve Attach
I wish to give my sincere gratitude to Alok Industries Limited plant situated at Silvasa( Garment Unit) for giving
me a golden opportunity for this research work, The undersigned is thankful to Centre for Textile Functions,
MPSTME, Shirpur, for their invaluable guidance and support throughout the project
VIII] References
1. Industrial engineering and engineering management in Australia by Professor John W H Price PhD,
FIEAust Mechanical Engineering Department, Monash University, Australia. Mst. Murshida Khatun.
2. Industrial-engineering- lecture-02 ppt,
3. Zeleny, M.: The Innovation Factory: On the Relationship between Management Systems, Knowledge
Management and Production of Innovations. Innovations 2005, Zilina 2005.
4. Guidelines for Industrial Engineering, KSA Technopak.
5. Method of analyzing the actual status 4-Time Study Chapter two (page E-1, E-10) and Chapter three
Production Design
6. http://www.lcmibd.com/industrialengineering.html.
7. http://wiki.answers.com/Q/Industrial_engineering_work_study_in_garments.
8. http://www.onlineclothingstudy.com/2012/09/-how-to-calculate-efficiency-of.html.
9. Dr. KC. Jain, Production planning, control & Industrial management.