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Selection Semi-dynamic
Static applications
guide applications
VITAFLEX®
CEFIGRAF®, VITAFLEX®
BPA Graphite
GRAPH- CEFIGRAF ®
spiral
spiral coated CEFIGRAF® CEFIGRAF® ORIGRAF® Autoclave
LOCK® cut HP wound Laminated seals
wound serrated JPR seals JDG seals seals seals
gaskets cut gaskets gaskets
gaskets seal
(**) (*)
(*)
Pressure(*):
- Low pressure
(up to 5 MPa)
- Medium pressure
(up to 10 MPa)
up to 35 up to 40 up to 20 up to 60 up to 60
- High pressure
MPa MPa MPa MPa MPa
upon following
Metal-metal contact
request types
Shaped seals
Large dimension
monobloc seal
(over 1500mm)
Ease of handling
(no risk of damage)
Tightening
optimization
Thermal transitions
Certifications:
- Fire safety
- Fugitive emissions
- PMUC
- BAM
- TOTAL
Thanks to its structure, which provides it with the remarkable Aging: Flexible graphite is one of the non-metallic materials
properties described below, the primary use for flexible that is least affected by aging. This property is not influenced
graphite is in the sealing sector. by temperature.
Compressibility: Flexible graphite can be compressed to a Radiation performance: Flexible graphite resists aging from
maximum density limit of 2.25 (ratio between mass & volume). high levels of radiation: no visible effect at 10-22 neutron/cm2.
The choice of initial densification is a major factor in the
optimization of the final product’s characteristics. Chemical inertness: Flexible graphite, which contains no
binders, withstands most chemicals, such as mineral acids and
Resiliency: Flexible graphite has a capacity for resiliency of solvents.
about 10% in volume, making it possible to maintain seal
performance over a broad temperature range. Lubrication: Flexible graphite is self-lubricating and has a low
coefficient of friction (less than 0.10 with steel).
Creep/relaxation: Flexible graphite has a very low creep
rate in its service temperature range and holds up to high Processing: Flexible graphite is easy to cut using conventional
pressures. manufacturing equipment/techniques.
Temperature resistance: In a reducing or inert atmosphere, Removability: Flexible graphite adheres very little on sealing
flexible graphite retains its characteristics over a broad range surfaces.
of temperatures, from -196°C to 2500°C (-320.8°F to 4532°F)
(sublimation temperature = 3500°C/6332°F). In the presence
of oxygen, graphite forms CO or CO2 from 500°C to 550°C
(932°F to 1022°F) upwards for high temperature grades. The
speed of oxidation depends on the surface in contact with the
oxidant object.
Technetics Group flexible graphite seals can be manufactured using different grades of graphite which meet application
requirements in the nuclear, oil & gas, valves, and industrial applications.
Material with
Grade Pure material PMUC Material
inhibitors
Technetics Group
I N IP NP NS 200 NS 100
Material Grade
Nuclear grade
Standard grade High purity Grade with Grade with EDF qualified-
with sulphur rate
for industrial grade for specific corrosion oxidation grade for nuclear
below 100ppm
applications applications inhibitor inhibitor applications
(upon request)
Carbon rate
without inhibitor > 98 > 99.8 > 98 > 99.8 > 99.5 > 99.5
(%)
Ash rate (%) <2 < 0.2 <2 < 0.2 < 0.5 < 0.5
Inhibitor rate 0 0 1 to 3 1 to 3 0 0
Temperature
resistance 500°C 500°C 550°C 550°C 500°C 500°C
in oxidizing 932°F 932°F 1022°F 1022°F 932°F 932°F
atmosphere °C/°F
Camprofile Corrugated
SEMI-DYNAMIC SEAL
ROLLER
Expanded graphite rings
• Without reinforcement
FARGRAF®
• With corrosion / oxidation inhibitor
• Density 0.7 to 1.1
• Thickness 0.2 to 0.5 mm (.008 to .020 in)
STATIC SEALING
The sheets of flexible graphite are created from the different grades already described, with or without reinforcement. This rigid
reinforcement makes it easier to manipulate them.
Production possibilities / dimensional limits: Technetics Group can produce all dimensions, simple or complex shapes, intended
for sealing flanges, gland, etc. For dimensions above those of the sheets or the rollers, the seals can be made in different parts
(i.e. dove tail).
*The above products are from the registered trademark of the GARLOCK family of companies (EnPro Industries)
The cups are made using Stainless steel (316L, 304L, etc.) or
in Monel, Inconel or Silver upon request.
T TRIANGULAR
S SPECIAL
double:
exterior with
centering
single interior
single exterior
TECHNICAL CHARACTERISTICS
• Compression rate: ORIGRAF® seals are designed with a total compression rate of between 12 and 20%, depending on the initial
density of the graphite.
• Seating pressure: numerous tests on the characterization of the ORIGRAF® seals have made it possible to master the essential
settings linked to the seal's performance. This enables us to retain a seating nominal pressure of 3.5 to 5 MPa for the majority
of applications.
• Gas tightness curve:
10-3
Gas flow Pa.m3.s-1/m in circumference
10-4
PA
10-5
10-6 PA
Seating
10-7
pressure
10-8 ru
10-9
tightening
0 20 50 80 110 150
rt
Surface pressure in Mpa (PY0)
The curve represents the helium gas PA: seating pressure for obtaining metal-metal contact
flow for a delta P of 1 bar depending on ru: useful elastic recovery (max. diversion of seal for
the seating pressure. maintaining sealing)
rt: total elastic restitution (total decompression of the seal)
ON 250
Seal composed of a graphite ring and 2 anti-extrusion cups
(to be placed on the opposite side to the groove base)
• Groove dimensions:
D= groove depth
r: 0.1 to 0.15 E = groove inner diameter
r: 0.1 to 0.15
F= groove outer diameter
E
E
F
F
The dimensioning of grooves has a direct impact on the sitting pressure to be developed on the seal in order to obtain
the metal-metal contact. The chart below shows the influence of groove tolerances on the precision of the sitting pressure (PYo)
defined for a seal with initial section Io x eo.
l lo PYo
g D eo
ORIGRAF® ON 002 gaskets have been designed for • steam generator, pressurizer
adaption to flat surfaced flanges (type FF) or raised flanges • shut off valves, adjustment and regulation in linear
(type RF) and single insertion (type SE), following flange movement, and quarter rotation
standards NF-EN 1092-1 and NF-EN 1759-1 (ASME/ANSI
• heat exchanger
B16-5).
• piping connecting flange and boiler devices
Gaskets with specific dimensions have been defined for
each type of flange (please contact us). • piping shutters
• rotating machinery: interior of pumps and compressors
• device closings with autoclave systems
USAGE RECOMMENDATIONS
• hot air and other gas circuit
• Surface condition of the contact areas: • cryogenic applications
- rounded surfaces: the contact areas must have a flat
surface made up of either:
Ra=0.8 to 12.5 µm for circular seals
(recommended Ra = 1.6 to 6.3 µm)
Ra= 0.4 to 1.6 µm for shaped seals
(recommended Ra=0.8 µm)
• Assembly/disassembly:
CERTIFICATIONS
- ORIGRAF® gaskets in groove assembly:
-D
uring assembly, it is recommended to take The ORIGRAF® seal is PMUC certified by EDF (No. PMUC
precautions to avoid causing any damage to 17-0174) and BAM.
the seal at its introduction into the groove
(scratching off the graphite, etc.).
-F
or ORIGRAF® type ON 250 seals, be careful with
the placement during assembly, the cups must
be positioned on the opposite side to the base
of the groove. The ORIGRAF® seal can be made using materials (metal
-D
uring disassembly, it is recommended to take rings) obtained following RCCM.
precautions so as to remove the seal without
altering the depth of the groove (use non-
metallic tools, preferably fiber, and if possible
remove the gasket without tools)
- ORIGRAF® gaskets with limiter:
-N
o particular precautions are required during
assembly. It is however necessary to avoid any
risk of causing damage to the sealing strip on the
flange, such as cuts, scratches, or foreign bodies.
TECHNICAL CHARACTERISTICS
CEFIGRAF® JPR SEAL CONCEPT For use at > 40 bar and for seals of DN > 500, contact us in
order to optimize the seal definition.
The CEFIGRAF® JPR (flat covered gasket) seal consists of
a metal core on which two graphite CEFIGRAF® sheets CREATION POSSIBILITIES
are attached.
• Possibility of manufacture in different thicknesses
MAIN ADVANTAGES OF CEFIGRAF JPR SEALS ® • Recommendations regarding graphite thickness:
- If assembly is between two machined surfaces,
• Monobloc seal, easy to manipulate (no risk of graphite thickness of 0.5 mm
breakage during manipulation) - If assembly is on a mechanically welded device,
• Particularly adapted to the creation of complex graphite thickness of 1 mm
shaped seals and large dimension seals
• Good capacity to compensate for surface defects of the Most common designs (additional examples upon request)
contact areas (graphite thickness 1 mm)
Thickness Gasket (mm) Thickness Stainless steel (mm) Thickness Graphite (mm)
• Good sealing due to graphite's expansion
2 1 0.5
• Low creep (low graphite thickness)
3 2 0.5
• Possibility of "optimized" seals
• Adaptation of the graphite strip cross section to the 3 1 1
Triangular
MAIN ADVANTAGES graphite • Nonmetal-metal
seal with concept
• No corrosion problems with the STELLITE® deposit anti-extrusion • Limited creep
from the device due to the purity of its PMUC grade cups
graphite (carbon level >99.5%, S and H levels <200ppm)
• Good sealing due to the graphite's increased density Set ON000 +
on this type of autoclave assembly ON110 + ON250
• Good temperature resistance as the mechanical
Assembly of
properties of graphite remain relatively unchanged in • Metal-metal
ORIGRAF® seals
contact system
high temperatures ON000, ON110
• Limited creep
• Good resistance over time due to very low creep and ON250
• Good capacity to compensate for surface defects of
the contact areas (barrel and plug)
ON290
AREA OF USE
Max. continuous 500°C/932°F in oxidizing Anti-extrusion • Seal in one piece
temp. atmosphere * bowl cup system • Limited creep
above/below • Low obstruction
Min. temp. -196°C/-320.8°F
Max. pressure 60 MPa *
Roughness of the Ra: 1.6 to 12.5 μm (turned
sealing areas surfaces by lath machining)
APPLICATION AREAS
(* non associated values)
• Sanitary fitting devices with autoclave closings
CREATION POSSIBILITIES • Autoclave closing on various devices: heaters, tanks, etc.
• Energy production (nuclear and thermal plants)
Manufacturing possibilities range from DN 80 to DN 600.
and petrochemical
All metal materials are available upon request.
CERTIFICATIONS
The laminated seal is a sealing solution for valve seat applications in triple offset butterfly valves.
Maestral's expertise is the result of a successful collaboration, since 1969 between CEA and
Technetics Group. Our skill is constantly growing as a result of the real-life cases we study
and our experts have the ability to quickly assess situations in order to offer suitable R&D
programs and solutions. Maestral technicians are experienced and certified to COFREND
(French Confederation for Non-destructive Testing) II, Leak Testing. Maestral has the
latest generation of test and characterisation equipment, offering the ability to quickly and
thoroughly analyze the behavior of seals. Simulation does not replace tests on mock-ups Calculation for finished elements
but it allows the latter as well as experimental artifacts to be reduced. Simulation
is an efficient tool for conceiving and optimizing a sealing system by checking its
performance in all circumstances, in order to best respond to clients' issues.
TECHNETICS GROUP MAKES NO WARRANTY, EXPRESS OR IMPLIED, THAT UTILIZATION OF THE TECHNOLOGY
OR PRODUCTS DISCLOSED HEREIN WILL NOT INFRINGE ANY INDUSTRIAL OR INTELLECTUAL PROPERTY
RIGHTS OF THIRD PARTIES.
ALL TECHNICAL DATA, SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN IS DEEMED TO BE
THE PROPRIETARY INTELLECTUAL PROPERTY OF TECHNETICS GROUP. NO REPRODUCTION, COPY OR USE
THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF TECHNETICS GROUP.
WORKING CONDITIONS:
Medium: Gas Liquid Vacuum
Nature: SKETCH
Pressure Temperature
Working Conditions:
Test:
max
Thermal Shocks min
Requested sealing
level:
Life time:
ASSEMBLY
Existing Designed To Be Defined
Dimensions: Standard: Norm: ND:
(for non standards assemblies, join a drawing with dimensions)
PN (Lbs): Materials:
BOLTS: Nb: M: Pitch:
Drill Diameter: Material:
HOUSING: Existing: Changeable: To Be Defined:
Type: Flat Face: Raised Face: (Outside Diameter of Raised Face: )
Double Tongue & Groove: Single Tongue & Groove:
Groove: Other:
Dimensions: (join a drawing with dimensions)
Groove: ID: OD : Depth:
Tongue: ID: OD : Height:
Surface Finish of Sealing Areas: Ra = µm/
SEAL: Primarily Used: Wished: To Be Defined:
Type:
Material:
Complementary Information:
OTHERS:
Other Technical Information: (For the exchangers, join a drawing of the pass partitions)
Falkenweg 1
41468 Neuss
Germany
Phone: 0800-627-0151
TECHNETICS GROUP
EnPro Industries companies
france@technetics.com
technetics.com