Documente Academic
Documente Profesional
Documente Cultură
DATE 2015-09-29
2015:03
VERSION 1.01
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
TABLE OF CONTENTS
®
General Introduction to PCRs in the International EPD System .....................................................................................3
1 General information ..................................................................................................................................................4
2 Definition of the product group ..................................................................................................................................6
2.1 Specification of manufacturing company .............................................................................................................8
2.2 Specification of the product .................................................................................................................................8
3 Declared unit ............................................................................................................................................................9
4 Content declaration...................................................................................................................................................9
5 Units and quantities ................................................................................................................................................10
6 General system boundaries ....................................................................................................................................10
6.1 Upstream processes..........................................................................................................................................12
6.2 Core processes .................................................................................................................................................13
6.3 Downstream processes .....................................................................................................................................13
7 Core Module ...........................................................................................................................................................13
7.1 System boundaries ............................................................................................................................................13
7.2 Cut-off rules .......................................................................................................................................................14
7.3 Allocation rules ..................................................................................................................................................14
7.4 Data quality rules ...............................................................................................................................................15
8 Upstream Module ...................................................................................................................................................15
8.1 System boundaries ............................................................................................................................................15
8.2 Data quality rules ...............................................................................................................................................15
9 Downstream Module ...............................................................................................................................................17
10 Environmental performance-related information ....................................................................................................17
10.1 Use of resources.......................................................................................................................................17
10.2 Potential environmental impacts ...............................................................................................................20
10.3 Waste production ......................................................................................................................................21
10.4 Other environmental indicators .................................................................................................................21
10.5 Additional environmental information ........................................................................................................21
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11 Content of the EPD ..............................................................................................................................................21
11.1 Cover ........................................................................................................................................................22
11.2 Programme-related information and mandatory statements .....................................................................22
11.3 Product-related information ......................................................................................................................23
11.4 Environmental performance-related information .......................................................................................24
11.5 Additional environmental information ........................................................................................................24
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11.6 Differences versus previous versions of the EPD ...................................................................................24
11.7 References ...............................................................................................................................................24
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12 Validity of the EPD ...............................................................................................................................................24
13 Changes in this PCR document .............................................................................................................................25
14 References ............................................................................................................................................................25
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
Complying with principles set in ISO 14025 on 1. "Book-keeping LCA approach" (attributional LCA)
modularity and comparability 2. A Polluter-Pays (PP), allocation method
Secure international participation in PCR work 5. Online PCR Forum for open and transparent stakeholder consultation
Alignment of Product Category Rules (PCR) across intermediate and final products in the supply chain and of PCRs
developed in the framework of other ISO 14025 compliant programmes is strongly encouraged. In order to have a
unique identification of each product group, the United Nation Statistics Division - Classification Registry CPC codes
®
(http://unstats.un.org) are used in the International EPD System.
All PCR documents have a maximum period of validity after which the document shall be revisited..
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
1 GENERAL INFORMATION
Name: Basic iron or steel products & Special Steels, except construction products
Version 1.0 was published 2015-07-01. A version history is available in Section 13.
Review panel for this PCR: The Technical Committee of the International EPD® System.
Full list of TC members available on www.environdec.com/TC
This document provides Product Category Rules (PCR) for the assessment of the environmental performance of
Crude steel and/or basic iron steel products including Special steels (except those destined to become construction
products) and the declaration of this performance by an EPD. The corresponding UN CPC codes are the specific 4112
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
(Crude steel) and 412 (Products of iron or steel, not finished). More information about the product group is available in
Section 2.
Basic iron steel products must be considered those semi-finished steels or intermediate Special steels that will be
further processed to become a finished consumer product. For example, ingots, blooms, billets, slabs, plates, bars...
fall under the scope of this PCR, when they are manufactured with the goal to be supplied to further manufacturers and
then transformed in final products like naval chains, bearing steels, tool steels, shafts for automotive industry…etc.
This PCR covers the two most common steel manufacturing technologies:
The steel making process using pig-iron from the blast furnace and scrap steel through Basic Oxygen Furnace
(BOF).
The steel making process using scrap steel or direct reduced iron (DRI) through Electric Arc Furnace (EAF)
Other alternative and minority steel making technologies are not covered by this PCR.
In the verified EPD, the technology used to manufacture the semi-finished steel product must be detailed.
Construction steels are not included in this PCR, as they are covered by the other existing PCR for “Fabricated Steel
construction products”, compliant with the EN 15804 standard Sustainability of construction works - Environmental
product declarations - Core rules for the product category of construction products
®
So this PCR complements with the parallel Steel products PCR family in the International EPD System:
This PCR complies with the General Programme Instruction of the International EPD® System, version 2.5 dated
2015-05-11. It is based on the requirements and guidelines given in “PCR Basic Module, CPC Division 41: Basic metal
products, except machinery and equipment”, version 2.0, dated 2013-10-24.
This PCR document is publically available on www.environdec.com. The PCR document is a living document. If
relevant changes in the LCA methodology or in the technology for the product category occur, the document will be
revised and any changes will be published on the website.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
Any comments to this PCR document may be given on the PCR Forum on www.environdec.com or directly to the PCR
moderator during the period of validity. The PCR Moderator should initiate a revision process before the validity time
expires to give due time for announcing and collecting comments.
EPDs shall be based on the latest version of the PCR, and refer to the version number and date of the PCR used. The
production of new PCR versions does not affect the certification period of EPDs that are already published.
For the respective product, an LCA complying with ISO 14040 and based on plausible, transparent and credible data
shall be submitted. All model assumptions with a decisive influence on the result should be specified.
This LCA must be representative of the products and the reference geographical area where processes occur which
are described in the declaration.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
"41224","Flat-rolled products of alloy steel (except of silicon-electrical or high-speed steel), not further worked
than cold-rolled, of a width of less than 600 mm"
"4123","Flat-rolled products of steel, further worked than hot-rolled or cold-rolled; flat-rolled products of silicon-electrical and high-
speed steel, whether or not further worked"
"41231","Flat-rolled products of non-alloy steel, clad, plated, coated or otherwise further worked"
"41232","Flat-rolled products of stainless steel, further worked"
"41233","Flat-rolled products of silicon-electrical steel"
"41234","Flat-rolled products of high-speed steel of a width of less than 600 mm, not further worked than hot-
or cold-rolled"
"41239","Flat-rolled products of alloy steel, n.e.c., further worked"
"4124","Bars and rods, hot-rolled, of iron or steel"
"41241","Bars and rods, hot-rolled, in irregularly wound coils, of iron or non-alloy steel"
"41242","Other bars and rods of iron or non-alloy steel, not further worked than forged, hot-rolled, hot-drawn or
extruded, but including those twisted after rolling"
"41243","Bars and rods, hot-rolled, in irregularly wound coils, of alloy steel"
"41244","Bars and rods of alloy steel, not further worked than forged, hot-rolled, hot-drawn or extruded (except
bars or rods of high-speed steel or silico-manganese steel)"
"4125","Angles, shapes and sections, not further worked than hot-rolled, hot-drawn or extruded, of iron or non-alloy steel; sheet
piling of steel; welded angles, shapes and sections, of steel; railway or tramway track construction material of steel"
"41251","Angles, shapes and sections, not further worked than hot-rolled, hot-drawn or extruded, of iron or
non-alloy steel"
"41252","Sheet piling of iron or steel and welded angles, shapes and sections of iron or steel"
"41253","Railway or tramway track construction material of iron or steel"
"4126","Bars, rods, angles, shapes and sections, cold-processed or further worked, of iron or steel; angles, shapes and sections,
hot-rolled, hot-drawn or extruded, of alloy steel; steel wire"
"41261","Bars and rods, cold-formed, cold-finished or further worked, of iron or non-alloy steel"
"41262","Angles, shapes and sections, cold-formed, cold-finished or further worked, of iron or non-alloy steel"
"41263","Wire of iron or non-alloy steel"
"41264","Bars and rods, cold-formed or cold-finished, of alloy steel (except bars or rods of high-speed steel or
silico-manganese steel)"
"41265","Bars and rods of alloy steel, further worked than hot- or cold-processed"
"41266","Angles, shapes and sections, of alloy steel"
"41267","Wire of alloy steel"
"4127","Bars and rods of high-speed steel and silico-manganese steel; hollow drill bars and rods of steel"
"41271","Bars and rods of high-speed steel"
"41272","Bars and rods of silico-manganese steel"
"41273","Hollow drill bars and rods, of steel"
"4128","Tubes, pipes and hollow profiles, of steel"
"41281","Line pipe of a kind used for oil or gas pipelines, seamless, of steel"
"41282","Casing, tubing and drill pipe, of a kind used in the drilling for oil or gas, seamless, of steel"
"41283","Other tubes and pipes, of circular cross-section, seamless"
"41284","Tubes and pipes, of non-circular cross-section and hollow profiles, seamless, of steel"
"41285","Line pipe of a kind used for oil or gas pipelines, welded, of steel"
"41286","Casing and tubing, of a kind used in the drilling for oil or gas, welded, of steel"
"41287","Other tubes and pipes, of circular cross-section, welded, of steel"
"41288","Tubes and pipes, of non-circular cross-section, welded, of steel"
"41289","Other tubes and pipes, such as open seam, riveted or similarly closed"
"4129","Tubes, pipes and hollow profiles of cast-iron and cast-steel and related fittings; tube or pipe fittings of steel other than cast"
"41291","Tubes, pipes and hollow profiles of cast-iron; tubes and pipes of centrifugally cast-steel"
"41292","Tube or pipe fittings, of cast-iron or of cast-steel"
"41293","Tube or pipe fittings, of steel other than cast-steel"
According to the General Programme Instructions, similar products from the same company could be included in the
same EPD. The following requirements must be met:
Similar products with differences between the mandatory impact indicators lower than ±10% may be presented in
the same EPD using the impacts of an environmentally representative product. The criteria for the choice of
representative product shall be presented in the EPD, using, if applicable, statistical parameters;
Similar products with differences between the mandatory impact indicators higher than ±10% may be presented
in the same EPD but using separate columns or tables.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
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PRODUCTS
For the purpose of these requirements “similar products” means products covered by the same PCR and produced by
the same company with same core process.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
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BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
Raw material information: description, advantages (durability, aesthetic properties, hygiene, etc.) and care
instructions.
Recognised standards should be used when referring to specific technical issues (SAE, ISO/TS 4949, EN 10027,
UNS, ASTM, SAE, JIS, DIN, GB standard, etc.).
Proprietary materials, strongly confidential data and substances covered by exclusive legal rights (including patent and
trademarks) could be excluded from the detailed information, although explanation on the existence of this type of
material should be addressed.
3 DECLARED UNIT
A declared unit is used in place of the functional unit, when is not established or unknown the exact product function.
Should be applied when an EPD covers one or more life cycle stages by information modules (i.e.: cradle to gate and
cradle to gate with options) and when the EPD is not based on full life cycle (cradle to grave).
The declared unit is 1 tonne (1000 kg) of semi-finished steel product at the manufacturer gate. The declared unit shall
be specified in the EPD.
The declared unit is independent on the production characteristics in terms of diameters range or other geometrical
characteristics.
The EPD shall specify that the EPD-type applies to a “cradle-to-gate” approach (more detailed in Section 6).
4 CONTENT DECLARATION
The content declaration shall have the form of a list of materials and chemical substances including information on
their environmental and hazardous properties. The gross weight of material shall be declared in the EPD at a minimum
of 99 % in weight.
For steel products for which material standards exist (ISO, EN, ASTM, etc.), the elements specified in the standard
compose the minimum elements that shall be declared. For special steel products, the content declaration must
include at least all materials used in the product for more than 99% in weight.
Information on the hazardous properties of materials and chemical substances should follow the requirements given in
latest revision of the Globally Harmonized System of Classification and Labelling of Chemicals (GHS) issued by United
Nations and national or regional applications of the GHS in the country where the use and recycle phases take place.
As an example, in the European Union the following regulations are recommended to be used:
Regulation (EC) No 1907/2006 of the European parliament, concerning the Registration, Evaluation,
Authorisation and Restriction of Chemicals (REACH)
Regulation (EC) No 1272/2008 of the European Parliament, on classification, labelling and packaging of
substances and mixtures
The content declaration does not apply to proprietary materials, strongly confidential data and substances covered by
exclusive legal rights (including patent and trademarks).
When the semi-finished steel product is made by recycled materials, the producer could provide information about this
in the EPD. In order to avoid any misunderstanding about which material could be considered “recycled material”, the
guidance given in ISO 14021 must be taken into account. In brief:
Only pre-consumer or post-consumer materials (scraps) could be considered in the accounting of the recycled
materials;
Materials coming from scraps reutilisation (such as rework, regrind or scrap generated in a process and capable
of being reclaimed within the same process that generated it) must not be considered as recycled content.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
The proposed system boundaries for the LCA is shown below for each one of the technologies under the scope of this
PCR (Downstream processes should not be included in the LCA).
Steel making process using pig-iron from blast furnace and scrap steel through Basic Oxygen Furnace (BOF).
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
The steel making process using scrap steel or direct reduced iron (DRI) through Electric Arc Furnace (EAF)
Figure 1. System diagram illustrating the main steel making technologies available and covered by this PCR.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
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7 CORE MODULE
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
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PRODUCTS
Emissions from the dismantling of the plant and site services are considered optional, since they are difficult to
assess, and due to the vast majority of the emissions from dismantling process are associated to capital goods
which are not assessed in normal operation processes.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
According to this approach (Attributional LCA), no credits associated with upstream burdens of the scrap used in the
steel making process or credits associated with EOL recycling of the semi finished steel product could be included (any
“negative flows” should be changed to zero).
If allocation cannot be avoided by dividing the unit process into two or more sub-processes and collecting the
environmental data related to these sub-processes, the priorities suggested by the ISO 14040 shall be considered in
the procedure definition. Explanation about the allocation method used must be declared in the LCA study and the
EPD.
In practice the inputs and outputs of the system should be partitioned between its different products or functions in a
way that reflects the underlying physical relationships between them.
Although this is not recommended, where physical relationship alone cannot be established or used as the basis for
allocation, the inputs should be allocated between the products and functions in a way that reflects other relationships
between them. For example, input and output data might be allocated between co-products in proportion to the
economic value of the products. Anyway, this is not recommended as economic issues and changes in the value-
market do not represent the real environmental impacts of the input/output flows, so if economic allocation is used, a
specific sensitivity analysis shall be provided to the verifier and the monitoring of the relationship between results and
current economic value shall be documented in the LCA report and EPD.
8 UPSTREAM MODULE
1
Specific data: data gathered from the actual manufacturing plant(s) where specific processes are carried out and data from other parts of the life cycle
traced to the specific product system under study. Data is considered primary when the data is obtained from a direct measurement traceable to a
standard, although the emission factor is obtained from a database or other indirect measurement.
2
Selected generic data: data from commonly available data sources such as commercial databases and free databases, describing specific raw
materials or processes usually referring to the system under study or to other systems equivalent from a technical point of view
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
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PRODUCTS
Steel, Iron ore and Pig Iron World Steel Association www.worldsteel.org
Data combined with IEA (International Energy Agency) statistics on electricity generation
mixes for nations, regions, etc. http://www.iea.org/statistics/
Electricity
European Reference Life Cycle Data System (ELCD)
http://eplca.jrc.ec.europa.eu/ELCD3/
Waste management European Reference Life Cycle Data System (ELCD) http://eplca.jrc.ec.europa.eu/ELCD3/
Using these databases does not replace data quality assessment during the LCA study. Before making use of suitable
databases, it is important to primarily select information given separate over the different life cycle stages and, beyond
all, to check that the data is free from inclusion of data and calculations outside the system boundaries.
Data calculated with system expansion should not be used, but if no other data is available any “negative flows” should
be changed to zero.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
If selected generic data that meets the requirements of the International EPD® System are not available as the
3
necessary input data, proxy data may be used and documented. The environmental impacts associated to proxy data
must not exceed 10% of the overall environmental impact from the product system.
If “other generic data” is used, the environmental impacts associated to “other generic data” must not exceed 10% of
the overall environmental impact from the product system.
Any generic data should be peer reviewed by a third party, and where possible, that third party has experience in that
industry sector and region.
Other international adoptions of this PCR should reference appropriate local databases rather than these European
references. Companies with two or more technologies available must choose a mix of technology and the determined
% must be defined and explained in the EPD.
9 DOWNSTREAM MODULE
The downstream processes are not included in this PCR scope (see 6 General System Boundaries).
3 proxy data12 – data from commonly available data sources (e.g. commercial databases and free databases) that do not fulfil all of the data quality
characteristics of “selected generic data”.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
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PRODUCTS
The following table could be used as example for displaying the main resource use indicators:
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
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BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
Besides the use of primary resources, the life cycle inventory results will also contain flows from the technosphere
(i.e.from other product systems) when using the Attributional LCA approach. As these flows do not carry any upstream
environmental burden, they shall be reported under the following heading for transparency and completeness:
Secondary resources
- Material resources
- Energy resources (Energy resources are those resources that are used for energy conversion purposes in
the product system. Recovered energy flows are flows, such as thermal energy, from other upstream
product life cycles, where the previous life cycle carries all the environmental burden of the generation of
the energy flow.)
- Recovered internal energy flows (such thermal) expressed in MJ
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
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PRODUCTS
10.2.1.3. OFFSETTING
GHG emissions offset mechanism shall not be used at any point in the assessment of the GHG emissions of the
product. The organisation could declare its participation to some offsetting program in the other information section of
®
the EPD or single issue EPD.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
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PRODUCTS
Content declaration
Environmental performance-related information
Additional environmental information
Mandatory statements
Executive summary in English (in case of EPD only published in another language)
11.1 COVER
The EPD® cover page (if existent) shall as a minimum include relevant information about the product, such as name
and an image, the EPD® logotype, EPD registration number, date of publication, date of validity and revision number.
Reference to the PCR used and the geographical validity may also be relevant to include on the cover page.
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
DATE 2015-09-29
BASIC IRON OR STEEL PRODUCTS & SPECIAL STEELS, EXCEPT CONSTRUCTION STEEL
PRODUCTS
The following table is recommended to include in the EPD for declaring all this information.
Registration Nº Nº
Cradle-to-gate
EPD Type
Cradle-to-grave
PCR 2015:03 Basic iron or steel products & Special steels, except construction
Reference Product category rules (PCR)
steel products
EPDs within the same product category but from different programmes may not be comparable
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
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PRODUCTS
A technical description of the product in terms of functional characteristics, main product components and or
materials, expected service life time etc.,
The relevant functional unit or declared unit,
Short description of the underlying LCA-based information (e.g. summary of an existing LCA study or similar
studies),
A content declaration covering relevant materials and substances (see 4)
11.7 REFERENCES
®
The EPD shall refer to:
The underlying LCA
PCR 2015:03 Basic iron or steel products & Special steels, except construction steel products (this PCR)
The General Programme instructions of the International EPD® System version 2.5. 2015-05-11
®
Other documents that verify and complement the EPD
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PRODUCT CATEGORY RULES ACCORDING TO ISO 14025
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PRODUCTS
During the validity period surveillance follow up shall be agreed with the verifier in order to evaluate if the content are
still consistent with the current situation. It is not necessary to perform a full LCA, only the monitoring of main
parameters is requested. The surveillance verification could be organised as documental check aimed to the
evaluation of the main environmental aspects relevant for the LCA calculation.
The EPD shall be updated if one of the environmental indicators has worsened for more than 10 % compared with the
data currently published.
14 REFERENCES
General Programme Instruction version 2.5. 2015-05-11
PCR Basic Module, CPC Division 41: Basic metal products, except machinery and equipment”, version 2.0,
dated 2013-10-24
PCR 2014:10 Fabricated steel products, except construction products, machinery and equipment (Version 1.0)
Draft PCR Fabricated steel construction products (Second open consultation; February 2014)
EPD NORGE:NPCR 013 Steel as Construction Material
IBU: PCR for building metals. 2012-10
AENOR GLOBAL EPD: PCR 001 Long Steel products of non alloy steel hot rolled from electric furnace, for
construction products
CHINA STEEL CORPORATION PCR for Carbon steel and carbon steel products.
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PRODUCTS
®
© 2015 THE INTERNATIONAL EPD SYSTEM
COVER IMAGE: © FLICKR / GOODWIN STEEL CASTINGS. LICENSE: CC BY-SA 2.0. CROPPED.
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