TEST 1

Kinematics It deals only with the motion of bodies without reference to the forces that cause them.
Motion Progressive change in position of a body is called:
Accelerated Cam in general maybe divided into two classes; uniform motion and _________motion cam.
Linear Momentum Product of mass and linear velocity is known as:
Retarded Motion It is the motion of an object diminished/decreased speed.
Inertia It is a property of matter, which causes it to resist any change in its motion or state of rest.
Uniform Motion If the velocity of mass is the same all the time during which motion takes place is called:
Have any type of motion Statement that a given body is in static equilibrium means that the body cannot
Kinematics It is a science of motion that can be solved in terms of scalar or vector algebra.
Initial velocity An object thrown upward will return to earth the magnitude of the terminal velocity equal to
Radial cam The follower reciprocates or oscillates in a plane perpendicular to the axis of rotation of the cam.
Cylindrical cam The follower reciprocates or oscillates in a plane parallel to the axis of rotation.
Back cone A cone formed by elements, which are perpendicular to the elements of the pitch cone at the large end.
Kinetic Energy The ability of moving body to perform work is called:
Three turning and one sliding pair A slider crank chain is made up of
Sliding and turning pairs A scott-Russell mechanism is made up of
Turning pairs Ackerman steering gear is made up of
Cylindrical cam A cam where the follower reciprocates or oscillates in a plane parallel to the axis of the cam is
called:
A point obtained by intersection of extending adjoing links Instantaneous center of rotation of a link in a four
bar mechanism lies on
Velocity A vector quantity that describes both how fast it is moving and the direction in which it is heated.
Acceleration Which of the following is the rate at which the velocity is changing?
Centripetal acceleration The direction of the ________ is toward the center of the circle in which, the study
moves.
Machine It is a device that changes the magnitude, direction or mode of application of a torque or force while
transmitting it for a particular purpose.
Vector composition The process of obtaining the resultant of any number of vectors.
Vector quantity It has magnitude, direction and sense.
Cam A plate, cylinder or other solid with a surface of contact so designed as to caused or modify the motion of the
piece.
Velocity is constant When acceleration is zero, the
Constant When the velocity is changing, the acceleration is
Acceleration of various parts Klein’s construction is used to determine the
Crank has uniform and non uniform angular velocity Klein’s construction can be used when
the angle of rotation of the cam for a definite displacement of the follower The cam angle is
The point of cam pitch circle that has maximum pressure angle The pitch point on a cam refers to
For a kinematics chain to be considered as mechanism,
6 Hart mechanism has how many links?
8 Peaucellier mechanism has how many links?
Higher pair A cam with a roller follower would constitute which type of pair?
Two elements that allow relative motion Kinematics pairs are those pairs that have
Lower pairs A Pantograph is a mechanism having
4 The number of links in a pantograph is equal to
Two pairs turning and two pairs sliding In elliptical trammels,
Utilizes a qualdrilateral similar to the diagram of mechanism for reciprocating engine The Klein’s method of
construction for reciprocating engine mechanism
It must have two components of acceleration e.g.., centripetal and tangential If a particle of a link has a
velocity that changes both in magnitude and direction at any instant, then
Both gearing mechanism Select the one that is the highest pair.
Lower pair A shaft revolving in a bearing forms a
N(N-1)/2 The total number of instantaneous center for a mechanism of N links is equal to
4 links and 4 turning pairs A kinematics chain needs a minimum of
L=2/3(J+2) For kinematics chains formed by lower pair the relation between the number of joint J is given by
Two pairs turn and two pairs slide In case of an elliptical trammel,
Witworth-quick-return mechanism Coriolis component of acceleration is found in
Rigid body It is one that is not appreciably deformed by the action of any external force or load.

TEST 2
Outermost At a given section of an I beam the maximum bending stress occurs at the
Resolution of forces The resultant of two or more forces is a
Resultant Two or more forces acting together, could be replaced by a single force with same effect in a mass
called:
Normal of force The frictional forces depends on coefficient of friction and
Modulus of rigidity Shear modulus is also known as:
Endurance limit The maximum stress induced in a material when subjected to intermittent or repeated load
without causing failure is called:
Shearing stress Internal stress exerted by the fibers to resist the action of outside force is called:
Equal to half of the ultimate strength Alloy steel axle under repeated load/stress will eventually fail if the
load/stress is above the endurance for the steel under consideration. The endurance limit of the steel is therefore
None of these Moment of inertia is also called
Inversely proportional to the modulus of elasticity and moment of inertia Defection of a beam is
Creep Continuous stretching under load even if the stress is less than the yield point is called

Couple It is opposite direction of parallel force

Measure of a distance The ratio of the moment of inertia of the cross - section of the beam to the section
modulus is
Load of the beam The differential of the shear equation is which of the following:
Force Could be defined as simply push and pull is known as
Strains The changes in shape or geometry of the body due to action of a force on it is called deformation or
Stiffness Ability to resist deformation under stress is called:
Poisson’s ratio The property of a material that relates the lateral strain to longitudinal strain is called:
Resultant force The single force which produces the same effect upon a body as two or more forces acting
together is called:

Compressive stress The ability of metal to resist being crushed is called

Composition of forces Finding the resultant of two or more forces is called:
Design stress = ultimate stress divided by factor of safety In general, the design stress and factor of safety are
related as follow

Residual stresses Stresses that are independent to loads are known as

Poisson’s Ratio The ratio of unit lateral deformation to unit longitudinal deformation is called:
Concurrent forces Separate forces, which can be so combined are called:
Yield Strength Endurance strength is nearly proportional to the ultimate strength but not with
Continuous beam The three moment equation may be used to analyze a

Lateral strain to longitudinal strain Poisson’s ratio is the ratio of

Linear impulse The product of the resultant of all forces acting on a body and the time that the resultant acts.
Equilibrium is maintained The system of forces and opposite collinear forces are added, which of the following
if any is true?
Tensile strength What is the property of a material, which resists forces acting to pull the material apart?
Torsional strength What is the metal characteristic to withstand forces that causes twisting?
Stain The unit deformation is called
Elongation The total amount of permanent extension of the gage length measured after specimen has fractured and
is expressed as percentage increase of the original length.
Ultimate strength Strength of a material is that of a stress intensity determined by considering the maximum test
load to act over the original area of the test specimens called

Tensile strength The maximum stress, which is reached during a tension test is called
Load of the beam Which of the following is the different of the shear equation?

Strain The change in length per unit original length

Compressive strength The ability of material or metal to resist being crushed is

Torsional strength The ability of a metal to withstand forces that causes a member to twist.
Modulus of elasticity The ratio of stress to strain within the elastic limit is called
Strength The ability of metal to withstand loads without breaking down is termed as
Elastic limit The last point at which a material may be stretched a still return to its underformed
condition upon release of the stress.
Strain The deformation that results from a stress and is expressed in terms of the amount of
deformation per inch.
Stress The internal resistance a material offers to being deformed and is measured in terms
of applied load.
Endurance strength The maximum stress induced in a material when subjected to alternating or repeated
loading without causing failure.
Ultimate strength The maximum stress to which a material may be subjected before failure occurs is called:
Strain The total deformation measured in the direction of the line of stress.
Stress The total resistance that a material offers to an applied load is called
Shear strength The ability of metal to withstand forces thus following a number of twist.
TEST 3
Factor of safety The ratio of the ultimate stress to the allowable stress.
Maximum at the wall In a cantilever beam with a concentrated load at the free end, the moment is
Bearing strength The greatest unit pressure the soil can continuously withstand.
It is elastic A specimen is subjected to a load. When the load is removed the strain disappears. From this
information, which of the following can be deducted about this material?
Has a reaction equal to the load A cantilever beam having a uniformly increasing load toward the fixed end

Depends on the materials and the finish condition of the surface The coefficient of friction for dry surfaces

Ultimate stress The maximum stress to which a material may be subjected before failure occurs.
Stress The total resistance that a material offers to an applied load.
The square beam is more economical If the areas of cross-sections of square and circular beams are the same
and both are put to equal bending moment then the correct statement is
Axial tension loads Ties are load carrying members that carry
Prestressing thick cylinders Auto frottage is the method of
Principal stress, normal stress, tangential stress Mohr’s circle can be used to determine _________ on inclined
surface.
Shear stress to shear strain Modulus of rigidity can be defined as the ratio of
Resilience The total strain energy stored in a body is called
One third that of a prismatic bar of the same length The elongation of a conical bar under its own weight is equal
to
There is no such phenomenon like true stress and true strain Which one is the incorrect statement about true
stress-strain method?
Maximum load during test/ original cross sectional area The tensile stress of a material is given by
Compressive stress When a part is constrained to move and heated, it develops what kind of stress?
One-half For steel, the ultimate strength in shear as compared to in tension is nearly
Modulus of elasticity The intensity of stress that causes unit strain is known as
More The ultimate tensile stress of mild steel, as compared to its ultimate compressive stress will be
E=2g(u+1) The relation between modulus of elasticity E and modulus of elasticity in shear G, bulk modulus of
elasticity K and Poisson’s ratio is given by
Minimum or maximum When shear force is zero along a section, the bending moment at that section will be
A sudden break The stress-strain curve for a glass rod during tensile test is
3/4 The ratio of average shear stress to maximum shear stress for a circular section is equal to
5/16 The ratio of bulk modulus for Poisson’s ratio of 0.25 will be equal to
Least radius of gyration The compression members tend to buckle in the direction of
Proportional to the displacement of the material acted upon by the force The stress in an elastic material is
Unsupported length to its least radius gyration The slenderness ratio of a column is generally defined as the ratio of
its
Elastic range The linear portion of the stress-strain diagram of steel is known as
Where the shearing stress is zero Principal stresses occur on those planes
A measure of distance The ratio of the moment of inertia of the cross-section of a beam to the section
modulus is
Shearing stress Structural steel elements subjected to torsion develop what kind of stress?
Sum of the moments of all external forces on one side of the section The bending moment at a section of a beam
is derived from the
Is the ratio of the maximum stress produced in a cross section to the average stress over the section The stress
concentration factor
Unit lateral deformation to the unit longitudinal deformation Poisson’s ratio is the ratio of the
Stress=E (Strain) Hooke’s law for an isotropic homogeneous medium experiencing one dimensional stress is
known as
Defined as the unit shear stress divided by the unit shear deformation The modulus of rigidity of a steel member is
wL/8 The maximum bending moment of a beam simply supported at both ends and subject to a total load 
uniformly distributed over its length L is expressed by the formula
The length of the column In a column (slenderness ratio > 160), which of the following has the greatest
influence on its tendency to buckle under a compressive load?
Change in moment between the two points The area of the shear diagram of a beam between any two points on
the beam is equal to the
Stress-strain relationships where stresses are applied in more than one direction Poisson’s ratio is principally
used in
A measure of a materials ability to store strain energy Modulus of resilience is
It is the stress at which the material plastically strains 0.2% Which of the following best describes the 0.2%
offset yield stress?
Creep Under very low deformation and at high temperature it is possible to have some plastic flow in a
crystal at a shear stress lower than the critical shear stress. What is this phenomenon called?
Offset yield stress In a stress-strain diagram what is the correct term for the stress level at e = 0.20% offset?
Repeated load Under which type of loading does fatigue occur?
It is elastic A specimen is subjected to a load. When the load is removed, the strain disappears. From this
information, which of the following can be deduced about this material?
0.45 Which of the following may be the Poisson ratio of a material?
Long side In pure torsion, the minimum torsional stress occurs at the

TEST 4

Allowable stress In a specification schedule is used when the pipe specified as “schedule 80”, the pipe corresponds
to the
28 to 31 The modulus of elasticity for ordinary steel usually falls between ________ million pounds per square
inch.
Stiffness The modulus of elasticity is a measure of
Tension The modulus of elasticity for most metals in compression is usually taken as that in
Section modulus The ratio of moment and stress is called:
Zero For a symmetrical cross-section beam the flexural stress is _______ when the vertical shear is maximum.
Approximately the same When tested in compression, ductile materials usually exhibit
________characteristics up to the yield strength as they do when tested in tension
Fatigue failures It has been said that 80% of the failures of machine parts have been due to
0.23 to 0.65 Cazand quotes values for steel showing Sn/Su ratios, often called endurance ratio, from
Stress raiser The discontinuity or change of section, such as scratches, holes, bends, or grooves is a
Stress concentration factor The degree of stress concentration is usually indicated by the
Residual stress In a part at uniform temperature and not acted upon by an external load, any internal stress that
exists is called:
Initial stress The stress or load induced by the tightening operation.
Buckling A type of failure due to instability is known as
Slenderness ratio The ratio of the length of the column and the radius of gyration of the cross-sectional area about a
centroidal axis is called
Euler’s formula Formula that applies to a very slender column is called
Uniaxial If two principal stresses are zero, the state stress is
Biaxial If one principal stress is zero, the state stress is
Triaxial If all the principal stresses have finite values, the system is
Yield stress/factor of safety Under theories of failure for static loading of ductile material, the design stress is the
Half Under theories of failure, the value of shear stress is ______ that of tensile stress.
The same The theory of mechanics of materials shows that the results from the octahedral shear stress theory and
those from the maximum distortion energy theory are ________.
Shearing stress A kind of stress that is caused by forces acting along or parallel to the area is called
Stress Obtained by dividing the differential load dF by the dA over which it acts.
Ultimate strength The highest ordinate in the stress – strain diagram or curve is called
Couple A pair of forces equal in magnitude opposite in direction, and not in the same line is called
Truss Framework composed of members joined at their ends to form a rigid structure is known as :
Young modulus The ratio of the tensile stress to the tensile strain is called
Bulk modulus The ratio of the volume stress to the volume strain is called the coefficient of volume elasticity or
Its magnitude, direction of its action, point of application The action of a force is characterized by
Shear is zero At highest or lowest point on the moment diagram
An axial load, a traverse force, a bending moment The built-in or fixed support is capable of supporting
Modulus of rigidity The modulus of elasticity in shear is commonly called
Elastic limit The stress beyond which the material will not return to its original shape when unloaded, but will
retain a permanent deformation is termed as
Working stress Refers to the actual stress the material has when under load.
4890 kg per sq. Cm The safe soil bearing pressure of diesel engine is about
5 The machine foundation must have a factor of safety of
Actual stress The load acts over a smaller area, and the ________ continues to increase unit failure.
Yield strength In the stress-strain diagram where there is a large increase in strain with little or no increase in
stress is called
BeamA ________ member that carries loads transverse to its axis.
Static load Which type of load that is applied slowly and is never removed?
Random loading When varying loads are applied that are not regular in their amplitude, the loading is called
Design factor A measure of the relative safety of a load-carrying component is termed as
Stress concentration factor The condition, which causes actual stresses in machine members to be higher than
nominal values predicted by the elementary direct and combined stress equations.
Design stress The stress value, which is used, in the mathematical determination of the required
size of the machine member.
0.25 to 0.27 Typical values for Poisson’s ratio of cast iron is in the range of
0.27 to 0.30 Typical values for Poisson’s ratio of steel is in the range of
0.30 to 0.33 Typical values for Poisson’s ratio of aluminum and titanium is in the range of
Principal plane The angle of inclination of the planes on which the principal stresses act is called
Distortion energy theory _________ provides a very accurate prediction of failure of ductile materials
under static loads or completely reversed normal, shear or combined stresses.

TEST 5

0.08 to 1 Torsional deflection is a significant consideration in the design of shaft and the limit should be in the
range of ________ degrees/foot of length.
15 For a universal joint shaft angle should be _________ degrees maximum and much less if in high rotational
speed.
0.010 It is a good design practice for steel line shafting to consider a limit to the linear
deflection of ________ inch/foot length maximum.
Shaft It is a rotating machine member that transmits power.
Axle A stationary member carrying pulleys, wheels and etc. that transmit power is called:
Main shaft A line shaft is also known as
Counter shaft, jack shaft, head shaft Which of the following shaft intermediate between a line shaft and a
driven shaft?
Spindles Short shafts on machines are called
Zero For shafts, the shear due to bending is a maximum at the neutral plane where the
normal stress is
1° Criteria for the limiting torsional deflection vary from 0.08 per foot of length for machinery shafts to
_______ per foot.
20 For transmission shafts the allowable deflection is one degree in a length of
_________ diameters.
0.01 in per foot An old rule of thumb for transmission shafting is that the deflection should not exceed
____________ of length between supports.
0.002 in/ft In general for machinery shafts, the permissible deflection may be closer to
Critical speed The speed at which the center of mass will equal the deflecting forces on the shaft with its
attached bodies will then vibrate violently, since the centrifugal force changes its direction as the shaft turns.
1.5 For shaft, the minimum value of numerical combined shock and fatigue factor to be applied in every case to
the computed bending moment is
4.5 It is suggested that the design factor on the yield strength be about 1.5 for the smooth load, about 2 to 2.25
for minor shock loads, and _________ when the loading reverse during operation.
The length is less than 8 times the diameter A column is called short column when
Is zero at the axis and linearly increases to a maximum value at the surface of the shaft For a circular shaft
subjected to torque the value of shear stress
Least radius of gyration The compression members tend to buckle in the direction of
Heterogeneous material A reinforced concrete beam is considered to be made up of
Length of the column The column splice is used for increasing
Parabola A simply supported beam has a uniformly distributed load on it, the bending moment is
Crank shaft The power obtained by piston reaches flywheel through the
Single piece and built up There are two types of crankshafts, namely
Cam shaft Engine valves get open by means of
282 kg/cm2 The value of allowable stresses which are generally used in practice for main transmitting shafts is
423 kg/cm2 The value of allowable stresses which are generally used in practice for line shafts carrying pulleys is
599 kg/cm2 The value of allowable stresses which are generally used in practice for small, short shafts,
countershafts is
1° Torsional deformation in transmission shafts should be limited to _______ in 20 diameters.
in per foot of length Lateral deflection caused by bending should not exceed
Dead Front axle should be live and
Tie rod The steering is coupled to the two front wheels by means of a
Propeller shaft In the overdrive transmission system the rotation speed of ________ rest higher than that of
engine’s speed

Keeps appropriate A slip joint ________ the length of propeller shaft.

DifferentialThe transmission system incorporates clutch, gear box, and propeller shaft and
In the gear ratio The lay shaft moves ________ the primary shaft.
Parallel to The main shaft is lifted ________ the lay shaft.
Primary and main shafts In the top gear, the rotational speeds of _________ remain the same
Reverse The primary and lay shafts rotate in _________ direction.

Machine shaft It is an integral part of a machine.

Torsional, bending, axial Stresses in shafts are analyzed through
16, 20, 24 ft What is the standard stock length?
20000 to 50000 rpm Centrifugal separators that operate at speeds ________ also employ these flexible
shafts.
AISI 3240 Which of the following material is used for shafting?
Shaft balancing The process of redistributing the mass attached to a rotating body in order to reduce
vibrations arising from a centrifugal force.
Rigidity In many cases the _________ of the shaft is an import design feature.
Low of carbon steel Commercial shafting is made of
Mild steel What is the most common material for shafting?
Stronger Cold drawing produces a ________ shaft that hot rolling, but with higher residual stresses.

5000 to 8000 psi Allowable stresses in shear equal to ________ are common in design of a shaft.

TEST 6

Elastic material bushed coupling A type of coupling that allows slight amount of torsional angular flexibility due
to introduction with some elastic material cylindrically wrapped around the bolts in the flange.
Gib-head keys Which of the following keys that is square or flat and tapered with head?

A & B above What are considered as the most common keys?

Pin key A key may either straight or tapered. It is usually a drive fit.

Roll Pin A key with one of several patented methods of keying is driven or pressed into a hole that is small
enough to close the slit, assembled in radial direction.
Tangential keys Kennedy keys are also known as
Feather key A key that allows the hub to move along the shaft but prevents the rotation of the shaft.
Close fit, press, sliding Which of the following type of fits used for involute spline?
Involute serrations Used for permanent fits and are similar to involute splines except that the pressure angle is
14.5 deg.
Double shear In case of a knuckle joint, the pin is most likely to fall in
The key is cut in both shaft and hub In case of sunk key,
Automobiles Splined shafts are generally for
Axial relative motion between shaft and hub is necessary Splines are used when
None of the above Which key normally used in wristwatches?
1.2 d If a square key and shaft are to be of the same material and of equal strength the
length of key would be equal to
Woodruff key A type of key that is used in self-aligning machine key made by a side milling cutter in the form
of a segment of a disk.
Key way A female mating member that forms a groove in the shaft to which the key fits.

Kennedy key A square taper key fitted into a keyway of square section and driven from opposite ends of the
hub is known as
Key A machine member employed at the interface of a pair of mating male and female circular cross-sectioned
members to prevent relative angular motion between these mating.

Sunk A feather key is one of the following types of

Splines Permanent keys made integral with the shaft and fitting into key ways broached
into the mating hub.
Barth key A type of square key with bottom two corners beveled is called
1000 psi The bearing load on feather keys should not exceed

90° The two keys are angularly spaced

120° The three keys are angularly spaced
1.7 The permissible crushing stress is about _________ times the permissible shear stress.

1.5D Practical considerations required that the hub length should be at least _________ to obtain a good grip.

15 For three keys, a _________ percent overload often is used

Clevis pins A pin that is cylindrical in shape with a head on one end and a radial through hole in the other end.
Taper pins Used for the attachment of levers, wheels and similar devices onto shafts for light-duty service.
Key way The key fits into mating grooves in the shaft and mating member is called
Shear pins Used as couplings, or in addition to overload, where there is danger of injury to
machines or to material in process.
Flange compression coupling A coupling that transmits power via the frictional forces induced by pulling the
flanges toward each other over slotted tapered sleeves is known as
Flexible coupling What is used for absorbing some shock and vibration that may appear on one shaft and of
preventing the occurrence of reversed stresses caused by the shaft deflecting at the coupling?
15° For a single Hooke’s coupling the shaft angle should not be greater than
Used for non-collinear shaftsA universal coupling is
Used for collinear shafts A flange coupling is
Key In flange coupling the weakest element should be the
Shear forces In flange coupling the flange bolts are designed for
Coupling Which of the following mechanical devices is used for uniting or connecting parts of a mechanical
system?
Hydraulic coupling A coupling that employs a fluid to provide angular flexibility between the input and output
shafts.
Rigid coupling Which of the following type of coupling is used with collinear shafts?
Oldham couplingA type of coupling used to connect shafts that have lateral misalignment.
Falk coupling A coupling that is composed of two slotted members, which are connected by a continuous steel
spring, and lies in the slots.
-All of the above Shaft couplings are used in machinery for several purposes. The most common purpose of shaft
coupling is

1.25D and 2.4D Typical hub length falls between _________ where D is the shaft diameter
1/4 The diameter of the large end of the pin should be ________ the shaft diameter.
Sliding fastener The most common type of sliding action fastener and is widely used on doors is the
1.7 When the key is not fitted on all four sides experience has shown that, the permissible crushing stress is
about ____________ times the permissible shear stress.
Coupling The mechanical fastening that connects shafts together for power transmission.

TEST 7

Crest Top surface joining two sides of thread in screw is known as

Taper thread Screw thread projecting from a cylindrical surface is a
Chamfer The conical surface at the starting end of the thread is called
Flank The surface connecting the cast and roots of the screw thread.
Basic profile of thread The theoretical profile of the thread for a length of one pitch in the axial plane on which
design forms of both the external threads are based.

Root The top and bottom-land for gears is similar formed as to crest and ________ for screw thread.
5/8 inch Some experiments made at Cornell University showed that experience mechanic could bread a
________ bolt due to nut tightening.
Angle of thread The angle included between the sides of the thread measured in an axial plane in a screw thread.
Depth of engagement Length of contact between two mating parts in screw and nut threads measured axially is
called
Screw thread Major and minor diameters are commonly used in
Major diameter Nominal diameter of bolts is the
Square thread A _________ is a kind of thread in which the width of the thread and the space between threads
are approximately equal.
UNC A kind of thread that is generally used.
Stud bolt A type of bolt commonly used in the construction that is threaded in both ends.
Torque wrench A hand tool used to measure tension in bolts.
Tapping tap One of the following is not a tap used for cutting threads in holes.
Carriage bolt Type of bolt intended for use in bolting wooden parts together or wood to metal. It has a short
portion of shank just underneath a round head, which is designed to keep the bolt from turning in the wood when
the nut is tightened.
Tap A cylindrical bar or steel with threads formed around it and grooves or flutes running lengthwise in it,
intersecting with the threads to form cutting edges. It is used to cut internal threads.
Stud bolt A kind of bolt, which has no head but instead has threads on bolts ends.
Major diameter Refers to the diameter of the imaginary cylinder that bounds the crest of an external thread

Pitch The distance in inches a screw thread advances axially in one turn

UNC Which of the following type of threads recommended for general use?
UNF It is frequently used in automobile and aircraft work.

UNEF Which of the following type of threads are useful in aeronautical equipments?
8UN It is used on bolts for high-pressure pipe flanges, cylinder head studs etc.
Bolts Refers to a screw fastening with a nut on it.
Screw Which one that has no nut and turns into a threaded hole?
Machine bolt Refers to an old name for an unfinished through bolt, comes with a square.
Coupling bolt Which type of bolt that finished all over, usually having coarse threads?
Stud bolt A type of bolt distinguished by a short portion of the shank underneath the head being square or finned
or ribbed.
Carriage bolt It is a type of bolt threaded on both ends that can be used where a through bolt
is impossible.
Stove bolt A cheap variety of bolt was made in small sizes

Lag screw A large wood screw is used to fasten machinery and equipment to a wooden base.
1.5D The length of contact in a tapped hole should be a minimum of about ___________
for cast iron.
Dowel pins When the location of bolt is such that it would normally be shear, it is better
practice to use a
Lock washer A locking device used to maintain pressure between the threads of the bolt and nut.
Major diameter The crest diameter of a screw thread is the same as
Left hand threads on one end and right hand threads on other end Turn buckle has

Equal to the diameter of bolt The diameter of a washer is generally

Root The stress concentration is maximum at _________ in a standard coarse thread.
Hard fiber or nylon cotter is recessed in the nut and becomes threaded as the nut is screwed on the bolt causing a
tight grip Elastic nut is a locking device that has
3 Foundation bolts of specified size should be used and surrounded by a pipe sleeve with an inside diameter of
a least ________ times the diameter of the anchor bolt.
18 Foundation bolts should be at least ____________ times the diameter of the anchor bolt.
12 No foundation bolts shall be less than _________ mm diameter.
30 Anchor bolts should be embedded in concrete at least ___________ times the bolt diameter.
Acme The screw thread commonly used for transmission of motion is one of the
following types of ___________ threads.
Acme threads The spindle of bench vises are usually provided with

Fastener Any device to connect or joint more components

Compound screw When the threads are of opposite hand, the driven screw moves rapidly is known as
1.5 The threaded length is about _________ times the diameters.

TEST 8

6x37 Extra flexible hoisting rope applications is

Mps All terms and abbreviations deal with wire rope arrangement except this ________ which deals with rope
materials strength .
Plastic One of the following materials is not mentioned for wire rope pulley / sheave applications.
Higher value The factor of safety generally applied in wire rope design starts at 3-4 for standing rope
application, 5-12 for operating rope and __________ for hazard to life and properly application like foundry
operation.
Twisted in opposite direction In the selection of wire rope, regular lay means wires and standards are
arranged in the following manner _________
Auto frettage A process of prestressing or over stressing a hollow cylindrical member beyond the elastic range
by hydraulic pressure.
Fretting When two touching surface have a high contact pressure and when these surfaces have minute relative
motion a phenomenon called
Centrifugal casting Pipes subject to high pressure are generally made by
Circumferential tensile stress Hoop stress refers to
Prestressing thick cylinders Auto frettage is the method of
Maximum at inner surface and decreases toward outer surface The radial pressure and hoop tension for a thick
cylinder is
Sr-Sh=constant Assuming longitudinal strain to be constant at any point in the thickness of the cylinder, the
radial stress Sr and hoop stress Sh are related as
Pd(1-2μ)/2tE Thin cylindrical shell of diameter d and thickness t when subjected to internal pressure P, if
Poisson’s ratio of material is  , the circumferential or hoop strain is
Less than 0 A cylinder in which the ratio of the wall thickness to the inside diameter is ___________ may be called
a thin cylinder
8 to 10 External pressure tubes in boilers are designed with an apparent factor of safety of
Tube Refers to a hollow product of round or any other cross section having a continuous periphery.

8/7 The thickness should be multiplied by _________ to obtain the nominal wall thickness.
Thick-walled cylinders It is used in high-pressure cylinders

5 To obtain safe working pressure the critical pressure, should be at least ______ times the working pressure.
Modulus of elasticity The radial pressure between the cylinders at the surface of contact depends on the
___________ of the materials
Direction of twist in strands is opposite to the direction of twist of strands In cross or regular lay ropes the
6 by 37 Which of the ropes will be most flexible?
Regular layA wire rope that the wires and strands are twisted in opposite direction.
Lang lay A wire rope that the wires and strands are twisted in the same direction.
7x7 IWRC A type of rope used for haulages, rigging, and guardrails.
6x19 IWRC A rope used for general-purpose.
6x37 IWRC A type of rope used for lines, hawsers, overheated cranes, hoists.
High carbon steel The regular materials for wire rope are made of
240 and 280 ksi The ultimate strength of improved Plow Steel is in the range of
5 The minimum suggested design factor of ________ for ropes miscellaneous hoisting equipment.
500 psi To avoid excessive wear rate the recommended limiting pressure for 6 x 19 rope is ___________ for
cast iron

900 psi To avoid excessive wear rate the recommended limiting pressure for 6 x 19 rope is ________ for cast
steel.
2500 psi To avoid excessive wear rate the recommended limiting pressure for 6 x 19 rope is ___________ for
manganese steel.
Strands Wire ropes are made from cold-drawn wires that are first wrapped into
7 wires The designation 6 by 7 indicates the rope is made of six strands each containing
Aluminum alloys, copper, bronze Ropes are made of
Reserve strength The ratio of the strength of all the inside wires to the strength of all the wires in the rope
Elevators, cranes, tramways The chief usage of wire ropes at the present time is
12000000 psi Tests and theoretical investigations by J.F. Howe indicate that for steel ropes of the ordinary
constructions the value of modulus of elasticity is
60 to 100 Average mine-hoist practice is to use drums ______________ times the rope diameter.
72d What is the recommended sheave diameter for haulage rope?
45d What is the recommended sheave diameter for standard hoisting rope?
31d What is the recommended sheave diameter for extra-flexible hoisting rope?
Strands Wire ropes are made from cold-drawn wires that are first wrapped into
3.5 The Roebling Handbook suggests minimum design factor of guy’s is
5.0 The Roebling Handbook suggests minimum design factor of miscellaneous hoisting equipment is
6x37 An extra flexible rope is
Less than The strength of the rope is always ____________ the sum of the strength of wires
6x19 One of the most popular rope style is
7 The minimum factor of safety of small hoist is

TEST 9

Normalizing To avoid brittleness of weld or the residual stress in the welding it is normally stress relieved of

Metal spray welding A of welding whereby a wire or powder from the nozzle of a spray gun is fused by a gas
flame, arc or plasma jet and then molten particles are projected in a form of a spray by means of

1/4 inWeld metal impact specimen shall be taken across the weld with one face substantially parallel to and within
A single welded lap joint A joint between to overlapping members in whom the overlapped edge of one
member is welded with a fillet weld is called
Butt weld A weld place in groove between two butting members is called
Fillet weld A weld of approximately triangular cross-section that join two surfaces at approximately right angles
as in lap joint, tee joint, corner joint.
Full-fillet weld A fillet weld whose size is equal to the thickness of the inner joint member is called
Tack weld A weld made to hold the parts of a weldment in proper alignment until the final welds are made of
Lap weld Test is designed primarily for application to electric-welded tubing for detection of lack of penetration
or overlaps resulting from flash removal in the weld
Not relieved when the weld is penned The internal stresses existing in a welded connection are
Soldering Uniting two pieces of metal by means of a different metal which is applied between the two in molten
state
Resistance welding Joining metal by means of high current at low voltage. During the passage of current,
pressure by the electrodes produces a forge weld:
Electric arc welding A fusion process in which the metal is heated together into a solid joint.
60% As one example, the ASME code for riveted joints permits the design surface compressive stress to be about
________ higher than the design tensile stress.
Relative strength In a pressure vessel, the ratio of minimum strength of joint to the strength of solid joint is known
as
5 In a pressure vessel, the usual factor of safety may be taken as
Spot joint Are resistance welds, usually round in the same form as the electrodes that press the sheets together
Intermittent weld Consists of short lengths (2 to 3 inches long) of welds with space between as 6 inches on centers.
Tack weld An intermittent weld, lightly done to hold the members in position for assembly purposes or for
principal welding
Gas welding A welding operation that uses hot flame and metal rod is known as
Submerged arc welding The arc is covered with a welding composition and bare electrode wire is fed
automatically
Πd3/4 Treating the weld as a line, the amount or inertia about center of gravity of a circular weld or diameter
d would be
Electro slag welding For butt welding of two plates each of which is 25 mm thick, the best process would be
3 mmWhat should be the maximum size of the fillet weld?
6 mmThe maximum size of the fillet weld that can be made in single pass is
Butt joint Which diamond riveted joint can be adopted?
Connecting load pipes by soldering alloy Wiping is the process of
Laser welding A collimated light beam is used for producing heat in
A fine spray of metal During MIG welding the metal is transferred in the form of
√t If “t” is the thickness of sheet to be spot welded then electrode tip diameter is equal to
Welding defect Weld spatter refers to
Aluminum and magnesium Which of the following metals can be suitably welded by TIG welding?
Welding stainless steel Arc blow takes place in
Control of pressure and current Unlike materials or materials of different thickness can be butt welded by
Stainless steel The phenomenon of weld decay takes place in
Electronic industry Laser welding is widely used in
4 mmUp to what thickness of plate, edger preparation for welding is not needed?
Arc Grey cast iron is best welded by
After the weld cools In resistance welding, the pressure is release
None of the above Half corner weld is used
Multi spot welding process Projection welding is
Excess of acetylene Reducing flame is obtained in oxy- acetylene welding with
Neutral flame Brasses and bronzes are welded using
Increase the cooling rate One of the following function is not performed by coating on the welding electrodes
is to
MIG welding Welding defect called arc blow occurs in
Increase fluidity of solder material The purpose of using flux in soldering is to
Spot welding The parts are lapped and held in place under pressure
Flush welding The parts are brought together lightly with current flowing and then separated slightly
Steam welding Which of the following produced a series of spot welds made by circular or wheel type
electrodes?

TEST 10

45/55% tin and lead The soldering material commonly applied for automobile radiator cores and roofing seams.
Acid fluxes The flux that should be provided in soldering electrical connection or commutator wires as its tends to
corrode the connectors called
Stronger than A brazed joint is ___ soldered joint.
Hard solder, more heat Brazing requires
It has low melting point, it is cheap What is the reason why lead is used in solders?
Stronger the solder joint The higher the melting pint of the solder, the
More heat Special solders used for aluminum usually require
Borax The flux usually used for hard solder is
350°F Soft solder melts at approximately
Tin and lead Soft solder is made of
Hydrochloric acid Prepared soldered paste flux is most popular but if you did not have any, you could use
_____ as substitute
Copper and zinc Hard solder is made of
Dirt, grease and oxidation on it Soldered will not unite with a metal surface that has
Remaining acid form eating the metal If muriatic acid is used as a flux, the soldered area must be cleaned
thoroughly afterwards to prevent
Tinning two surfaces, applying flux them, holding the two together and heating Sweating is the process of
Any of the above A surface to be soldered should be prepared by
The surfaces to be soldered must be clean One of the most important factors that is often overlooked when
soldering is the fact that
Remove and prevent oxidation of the metals When soldering, flux is used for
Joining two metals by a third soft metal that is applied in a molten state Soldering is the process of
Two non-ferrous metal Brazing is used for joining
Zinc chloride What is the most commonly used flux for brazing?
Projection Multi spot welding process is also referred as _____welding
1965 C The maximum temperature developed for oxy-hydrogen welding is
3440 C The maximum temperature developed for oxy-acetylene welding is
Thermit welding A mixture of aluminum powder and a metal oxide powder is ignited by a special powder in a
crucible.
Atomic hydrogen welding A welding where an arc is struck between two tungsten electrodes into which a jet of
hydrogen is directed
1.2√t to 1.4√t A common rule is to make the rivet hole diameter from ________ for rivets in single or double
shear.
Thermit welding Fusion welding is the name frequently given to processes not requiring pressure. It is sometimes
called
Efficiency at the joint The ratio of the load that will produce the allowable stress in any part of the joint to the
load that will produce the allowable tension stress in the unpunched plate.
1.2√t Thicker plates usually require excessive rivet sizes and for practical reasons the rivet diameter is made
approximately
Welding The process of joining metals by means by heating to a temperature above the recrystallization
temperature or to fusion with or without the application or pressure
Soldering The process of bonding two or more pieces of metal together by means of another metal whose melting
point is below 800⁰F
Brazing The process of joining metal parts by means of a non ferrous fitter or alloy that melts at a temperature
above 800⁰F.
Resistance welding The process of joining metals in which the two parts are joined by heating them electrically
to a temperature above the recrystallization temperature.
Arc welding A fusion welding process in which the welding heat is obtained from an electric arc set up either
between the base metal and one electrode or between to electrodes.
Weldability Refers to the capacity of a metal to be
joined by welding in a satisfactory manner.

Flame platting A surfacing method of blasting particles of tungsten carbide onto the surface of a piece of metal.
90% For fusion welding, efficiency shall be taken as equal to
671.55 N/mm2 When the tensile strength of steel shell plates is not known it shall be taken as
6.36 mm Minimum thickness for boiler plate shall be
262 N/mm2 The strength of iron rivets in single shear
303 N/mm2 The strength of steel rivets in single shear
5 When the longitudinal seams are of lap riveted construction the minimum factor of safety is
1.0 bar The maximum allowable working pressure of a non-code steel or wrought iron heating boiler of
welded construction shall not exceed.
1.5d The ASME Boiler Code requires that the edge distance must be not less than
Projection welding A method of resistance welding in which the heating and the pressure are localized at
specified points by providing embossed or coined projections on the pieces to be joined.
Tack weld An intermittent weld, lightly done to hold the members in position for assembly purposes or for the
principal welding.
Gas welding What type of welding that the hot flame and a metal rod are used?
Butt and upset welding It used for joining members of approximately equal in cross-section
420°F The melting point of the filler material in brazing is approximately or above.

TEST 11

1. The rule of thumb in journal bearing design, the clearance ratio/clearance should be
2. Also called eccentrically loaded bearing
Wahta type of bearing which totally encloses the shaft?

3. All are functions of lubricating oil except

4. It is considered semi-solid lubricant
5. Metal that assists lubrication or lubricant in itself
6. Which of the following materials is unsuitable as a bearing?
7. Aerostatic bearing is one in which
At the same thermal and minimum film, thickness limitation as sleeve

8. The desired between two surfaces having relatively sliding motion is known
9. What bearing composed of two principal parts, namely the
10. When the line of action of the load bisects the arc of partial bearing it is said to be:
11. It is the difference in the radii of the bearing and the journal
12. It is one in which the radii of the journal and the bearing are the same
The line that passes through centers of the bearing and the journal is called the

13. Length-diameter ration was a good compromise for the general case of hydrodynamic bearings. It is approximately
equal to
14. Operating temperature of oil film ranges _____________ or less
15. At higher temperature, the oil oxidizes more rapidly above
16. A conclusion repeatedly verified by experiments is _____ that the smoother the surface.
17. Which of the following is considered an advantage for bearing materials?
18. For thrust bearing the speed at moderate operating conditions is
19. The 200 series bearing is called
 20. The 300 series bearing is called
21. A type of roller bearing in which the balls are assembled by the eccentric displacement of the inner ring.
22. Which of the following is not a type of ball bearing?
23. Steel ball for ball bearing are manufactured by
24. In hydrodynamic bearings
25. If P = bearing pressure on projected bearing area, Z= absolute viscosity of lubricant, and N = speed of journal, then the
bearing characteristic number is given by
26. The rated life of a bearing changes
27. In oiless bearing
28. A shaft rotating in anticlockwise direction at slow speed inside a bearing will be
29. A machine part that supports another part, which rotates, slides or oscillateds in or on it
30. The part of a shaft or crank which is supported by and turns in bearing.
31. It is also called anti-friction bearing.
32. Which of the following is a bearing material?
33. It acts toward the center of the bearing along a radius.
34. Conrad bearing is also known as
35. The combined effect of many of the variables involved in the operation of a bearing under hydrodynamic lubrication
can be characterized by the dimensionless number called:
36. It exits primarily to guide the motion of a machine member without specific regard to the direction of load application.
37. It carries a load collinear to the axis of possible rotation of the supported member.
38. The 400 series bearing is called:
39. The product of length and diameter of the bearing is called:
40. If the length over diameter of the bearing is unity, it is also known as
41. A bearing in which the length ratio Length/diameter is greater than 1.
42. The product of absolute viscosity and rotational speed divided by the unit loading.
43. From the line of radial loading on the bearing to the position of the minimum oil-film thickness.
44. The radial distance between the center of the bearing and the displaced center of the journal is called.
45. Which of the following is an example of solid lubricant?
46. The length ratio L/D typically varies between
47. The operating temperature of the Babbitt is limited to

TEST 12

1. A heavy rotating body which serves as a reservoir for absorbing and redistributing kinetic energy.
2. Which of the following is not a use of spring?
3. The ratio of mean diameter of coil to the coil diameter
4. The overall length of the spring when it is compressed until all adjacent coils touched.
5. The length of coil sprig under no load.
6. In general, steel spring are made of relatively high carbon steel usually
7. When heat treated wire is coiled cold, it should be stress relieved for bending stresses after cooling by being heated at
some at what temperature
8. A low cost spring material, suitable where service is not severe and dimensional precision is not needed.
9. A hard drawn also 80% reduction but it is made of high-grade steel
10. A spring wire with good quality for impact loads at moderately high temperature
11. A type of coil where the helical coil is wrapped into a circle forming an annular ring
12. A type of spring where thin flat strip wound up on itself as a plane spiral, usually anchored at the inside
13. A type of spring made in the form of dished washer
14. In laminated spring the strips are provided in different lengths for
An elastic stored energy machine element that when released, will recover its basic form

15. When a spring is made of ductile material, the curvature factor would be
16. The solid length plus the clearance plus the maximum deflection.
17. The majority of coils springs are made of coil tempered carbon steel wire containing ______________ carbon.
18. Experimental results indicate that the actual frequency of the spring is from
19. According to W.M. Griffirth, the critical frequency of the spring should behold at least ________ times the frequency of
application of a periodic load.
The actual number of coil is _________ in a squared and ground ends.

20. The solid length of squared ends is

21. The free length of ground ends is
22. the shortest length for the spring during normal operation
23. the relationship between the force exerted by a spring and its deflection is called
24. The ration of the mean diameter of the spring to the wire diameter is called
25. Refers to the axial distance from a point on one coil to the corresponding point on the next adjacent coil.
26. The spring index for general industrial uses should be
27. What is the spring index of valve and clutch?
28. Refers to the space between adjacent coils when the spring is compressed to its operating length
29. The most practical spring designs produce a pitch angle is less than
Engine valves get shut by means of

30. Which of the following materials is used for leaf and coil spring?
31. The circumference of a coil spring times the effective number of coils is called
32. For spring subjected to light service, the factor of safety __________ is suggested
33. Refers to a flat or curved made of thin superimposed plates and formin a cantilever or beam of uniform strength.
34. Cross wire grooves are types which
35. The _____ of parallel connection of spring is always constant
Speedometer drive is generally taken from
 36. The device for smoothing out the power impulses from the engine is known as
37. Typical hub length falls between
38. The recommended coefficient of fluctuation of flywheels for punching, shearing, and pressing machine is
39. Attached to the rear end of the crankshaft is the
40. Flywheel is also known as
41. What energy is stored in flywheels?
42. What is the function of the flywheel?
43. In many flywheel designs, about how many percent of the weight is concentrated in the hub and arms
44. A large rotary machine part whose function is to store energy and to produce uniform angular velocity of the shaft or
reciprocating engine.
A massive wheel, which by its inertia assists in securing uniform motion of machinery by resisting sudden changes of speed.

45. The function of a flywheel is to

TEST 13

46. Experimental results indicate that the actual frequency of the spring is from
47. According to W.M. Griffirth, the critical frequency of the spring should behold at least ________ times the frequency of
application of a periodic load.
The actual number of coil is _________ in a squared and ground ends.

48. The solid length of squared ends is

49. The free length of ground ends is
50. the shortest length for the spring during normal operation
51. the relationship between the force exerted by a spring and its deflection is called
52. The ration of the mean diameter of the spring to the wire diameter is called
53. Refers to the axial distance from a point on one coil to the corresponding point on the next adjacent coil.
54. The spring index for general industrial uses should be
55. What is the spring index of valve and clutch?
56. Refers to the space between adjacent coils when the spring is compressed to its operating length
57. The most practical spring designs produce a pitch angle is less than
Engine valves get shut by means of

58. Which of the following materials is used for leaf and coil spring?
59. The circumference of a coil spring times the effective number of coils is called
60. For spring subjected to light service, the factor of safety __________ is suggested
61. Refers to a flat or curved made of thin superimposed plates and formin a cantilever or beam of uniform strength.
62. Cross wire grooves are types which
63. The _____ of parallel connection of spring is always constant
Speedometer drive is generally taken from

64. The device for smoothing out the power impulses from the engine is known as
65. Typical hub length falls between
66. The recommended coefficient of fluctuation of flywheels for punching, shearing, and pressing machine is
67. Attached to the rear end of the crankshaft is the
68. Flywheel is also known as
69. What energy is stored in flywheels?
70. What is the function of the flywheel?
71. In many flywheel designs, about how many percent of the weight is concentrated in the hub and arms
72. A large rotary machine part whose function is to store energy and to produce uniform angular velocity of the shaft or
reciprocating engine.
A massive wheel, which by its inertia assists in securing uniform motion of machinery by resisting sudden changes of speed.

73. The function of a flywheel is to

1. A hydraulic clutch doesn’t incorporate a:
2. The lining of a brake shoe:
3. Due to air effect, the hydraulic brakes become:
The efficiency of hydraulic braking system is:

4. The SAE recommends an angle of ________ for cone clutches faced with leather or asbestos or having cork inserts:
5. Why does a clutch create noise?
6. What faults develop in the brakes?
7. Which of the following types of brakes are also changed while replacing brake lining?
8. Power brakes require ______ power:
9. That type of oil is used in the hydraulic brake system?
10. The principal parts of a hydraulic brake system are the master cylinder and the:
11. In the mechanical brake system, the main function is of:
12. In motor vehicles, there is a __________ in addition of foot brake.
13. Which of the following is also used in the suspension system?
14. There are ______ plates in a multi-plate clutch
15. Hydraulic clutches are used in _______ vehicles.
16. Which of the following is mounted inside the clutch?
17. Which clutch is suitable for mine hoists and other services where heavy loads are accompanied by severe shock?
18. It is used to protect a machine in case of jamming and for overload protection of motors and engine
Refers to the simplest type of brakes

19. The practical length of shoe is limited to about:

 20. If the angle of contact is ______, the pressure between the brakes shoe and the drum cannot be considered uniform:
21. It is used to stop the motion of a moving object.
22. The effectiveness of the brake may greatly decrease shortly after it begins to act continuously, a phenomenon called:
23. Type of brake under the category of power brake is known as:
24. Clutches which are designed to transmit torque for one direction of rotation of the driver and then free-wheel or
transmit essentially no torque when the direction of the driver rotation is reversed.
25. The reason for noise at the time of engaging brake:
26. When the vehicle runs brake drum becomes hot because of friction of the shoe. This fault is known as _______
27. The maintenance of mechanical brake is:
28. What is the most common defect of clutch?
29. The act keeping some pressure on the clutch pedal at the time of driving is known as:
30. Which of the following shortcoming in the cone clutch because of which the clutch is not used?

TEST 14

1. It is ideal for maximum quietness in sprocket drive operation to choose _____ or more teeth.
2. It is recommended for high speed application that the minimum number of teeth in small sprocket should be:
3. Consider a maximum safe center distance of should be _____ pitches. Very long center distance caused catenaries
tension in the chain
4. The recommended lubricant for the chain drive operation is:
5. Type of leather belt being applied with waterproof cement is called:
6. What type of leather belting should be used at an ambient temperature above 149 deg F and possible acid liquid
coming in contact with the belt?
It is recommended not to have a direct drive and drive sprockets if the raio of their teeth exceeds _______ use two or more
combination

7. Flat leather belting not recommended for use in a speed in excess of ________ fpm
8. V-belts operate efficiently at speed of about:
9. It is advised that in rubber belts application mounting, it should have an initial tesion of _______
10. In shear pin or breaking pin design, we may use the date experience by Link-Belt for 1/8 inch pins and the breaking
stress is __________ ksi.
11. A type of V-belts to use in a driving pulley with a speed of 260 rpm and transmitting 5 hp
12. Belt slip may take place because of:
13. A single ply leather belt running at a belt velocity of 300ft/min is likely to transmit ____ per inch of width
14. What is the density of a leather belt?
15. What is the density of flat belt rubber material?
16. The breaking strength of oak tanned belting varies from 3 to more than
17. If the ends are joined by wire lacing with machine, the usual efficiency of joint is:
18. The tension in the belt due to centrifugal force increases rapidly above
19. Experience suggests that the most economical designs are obtained for a belt speed of:
20. For leather belts, recommended speed is:
21. For fabric belts, recommended speed is:
In high speed, centrifugal blowers, it has been observed that the arc of contact reduced from 180 deg at rest to _______ in motion

22. The recommended initial tension of belt is:

23. The recommended net belt pill for rubber belt is:
24. If two intersecting shafts are to be belt connected, how many guide pulley/s is used?
25. Two shafts at right angles to each other may be connected by the _____ arrangement
26. It offers long life, high efficiency and low cost and low maintenance
27. It is used to connect pulleys to convey materials by transmitting motion and power
28. A crossed belt wider than ______ inches should be avoided
29. If the pulley ratio is 3:1 or more, the reduction should be:
30. The advantage of flat belt is that:
31. The best leather has an ultimate strength of about
32. Initial tensions should range from ___ for leather belts and 10 to 12 lb/ply per inch of width for rubber belts
The density of a balata belt is:

33. In the selection of the proper belt, it is not considered good practice to use single-ply leather belts more than ____
wide
34. According to the Goodrich company, the permissible net belt pull is ____ that it gives a simple means for quick
estimation
Which type of chain is used in motorcycle?

35. The minimum number of teeth on the smaller sprocket for low speeds is:
36. The minimum number of teeth on the smaller sprocket for moderate speeds is:
The minimum number of teeth on the smaller sprocket for high speeds is:

37. For maximum quietness, use sprockets with _____ or more teeth
38. For the average application a center distance equivalent to ____ pitches of chain represents good practice.
39. The tension ratio of flat belt is:
40. The tension ratio of V-belt is:
41. Balata belt is about _____ stronger than rubber
42. The coefficient of friction between the belt and the pulley for leather belt running on steel pulley is:
43. The capacity of a crossed belt should be reduced to _____ that of an open belt
44. What is the usual factor of safety used with leather belts?
45. In practice, it is found that arcs less than ______ required high belt tensions.
TEST 15

1. The minimum recommended worm pitch diameter is ¼ in and the maximum is:
Vertex distance is a term used in ____ gearing

The arc of action to circular pitch or length of action to base pitch

2. Recommended hardness of pinion for helical/herringbone gear tooth should be _____ BHN point to sustain life:
3. In designing gears of power transmission, consider and efficiency of _____ as recommended.
The surface of the gear between the fillets of adjacent teeth is called:

4. Bevel gears subjected to corrosion and lightly loaded are usually made of:
5. If a set of spur gears are made installed and lubricated properly, they normally may be subjected to failures like:
6. Which of the following is an example of rectilinear translation?
7. For economical cost in the manufacturing large worm gears, the following materials are usually applied:
8. Intermediate gear is also called ____ gear in a gear train engagement.
9. The distance of a helical gear or worm would thread along its axis in one revolution if it were to move axially is called:
10. Range of helix angle on helical gear is _________.
11. What will be the effect in bushing gears without backlash?
12. The amount by which the width of a tooth space exceeds the thickness of the engaging tooth on the pitch circles
13. Height of tooth above pitch circle or radial distance between pitch circles and top land of the tooth is called:
14. In involutes teeth, the pressure angle is often defined as the angle between the line of action and the line of tangent
to pitch circle. It is termed as:
15. The reciprocal of a diametrical pitch or the ratio of pitch diameter to number of teeth is called:
16. For evenly distributed and uniform wear on each meshing gear tooth, the ideal design practice is to consider a:
17. It is used to transmit power at high velocity ratios between non-intersecting shafts that are usually but not necessarily at
right angle.
18. In gear design, the ratio of pitch diameter, in inches to the number of teeth is called:
19. The concave portion of tooth profile where it joints the bottom of the tooth filler curve is called:
20. The distance of the tooth, which is equal to the sum of the addendum and dedendum is known as:
21. It is used to change rotary motion to reciprocating motion.
22. Tooth width measure along the chord at the pitch circle is known as:
23. _______ is the difference of addendum and dedendum, which is equivalent to the whole depth less working depth.
24. For moderate speed of mating gears, the ideal ratio contact is:
25. The distance a helical gear or worm would thread along its axis in one revolution if it free to move axially is called:
26. Hyphoid gear is a special type of gear like:
What type of gear is used for high-speed operation?

27. In a pair of gears, _____ is the plane perpendicular to the axial plane and tangent to the pitch surface.
28. What type of gear, which can transmit power at a certain angle?
29. _______ commonly used in a parallel shaft transmission especially when a smooth continuous action is essential as in
high speed drives up to 12,000 fpm.
The hardness of helical and herringbone gear teeth after heat treatment is 210 to 300 Brinell Hardness, for gear and pinion is at:

30. The path of contact involute gears where the force/power is actually transmitted, it is a straight imaginary line passing
through the pitch point and tangent to the base circle is known as _____.
31. _______ is the angle at the base cylinder of an involute gear that the tooth maxes with the gear axis
32. Fillet radius in machine parts is usually introduced to:
33. A type of gear tooth cut inside a cylinder or ring is termed as:
34. The length of arc between the two sides of a gear tooth on the pitch circle.
35. Which of the following materials to be utilized to reduce cost in the manufacture of large worm gears?
36. A circle bounding the bottom of the teeth
37. ______ is one in which angle is 90 degrees that is the pitch cone has become a plane
38. A ______ formed by elements, which are perpendicular to the elements of the pitch cone at the large end.
39. A bevel gear of the same size mounted on a shaft at 90 degrees is called:
40. Gearing in which motion or power that is transmitted depends upon the friction between the surfaces in contact
41. Wheels are sometimes used for the transmission of high power when an approximately constant velocity ratio is desired
is called:
42. The frustums of two cones used in a manner to permit a variation of velocity ratio between two parallel shafts are
called:
43. If gears cannot, parallel shafts, they are called:
44. ______ is used to transmit power between shafts axis of which it intersect
45. The space between the adjacent teeth is called:

TEST 16

1. Tooth width measurement along the chord at the pitch circle

2. Herringbone gears are gears which:
3. In usual spur gearing, the:
_____ is a kind of gear used to transmit motion from one shaft to another shaft at angle to the first

4. A circle coinciding with a tangent to the bottom of the tooth spaces

5. A circle the radius of which is equal to the distance from the gear axis to the pitch point
6. Ratio of pitch diameter to the number of teeth
 7. A kind of gear used for duty works where a large ratio of speed is required and are extensively used in speed reducer is
known as:
8. The ratio of the number of teeth to the number of mm of pitch diameter equals number of gear teeth to each mm
pitch diameter
9. The depth of tooth space below the pitch circle
10. The total depth of a tooth space, equal to addendum plus Dedendum
11. A circle coinciding with a tangent to the bottom of the tooth space
12. The diameter of a circle coinciding with the top of the teeth of an internal gear
13. A gear with teeth on the outer cylindrical surface.
14. Addendum of a cycloidal gear tooth
15. When meshed with a gear, it is used to change rotary motion to reciprocating motion is:
16. The portion of a gear tooth space that is cut below the pitch circle and is equal to the addendum plus the clearance
17. The portion of a gear tooth that projects above or outside the pitch circle
18. The distance from the center of one tooth of a gear to the center next consecutive tooth measured on the pitch.
19. The number of teeth per inch of pitch diameter and which gives some indications of the size of the gear teeth
20. An imaginary circle passing through the points at which the teeth of the meshing gears contact each other.
21. If the lead angle of a worm is 22.5 degrees then the helix angle will be ______
22. Refers to the smallest wheel of a gear train
23. Spiral Gears are suitable for transmitting:
24. Zero axial thrust is experienced in:
25. Bevel gears are used to transmit rotary motion between two shafts whose axes are:
26. According to the law of gearing:
27. Gears for watches are generally manufactured by:
28. In case of gears, the addendum is given by
29. In case of cross helical worm, the axes of two shafts are:
30. In case of spur gears, the flank of the tooth is:
31. A reverted gear train is one in which:
32. For best running conditions of a gear, the contact ratio should be about:
33. The _____ full depth teeth have the advantages of the greater capacity and less interference trouble.
34. _______ is the average tangential force on the teeth is then obtained from the horsepower
35. The service factor of a gear may be taken as ____ _is an electric motor drives a centrifugal blower
36. The kind of a wear occurs because of a fatigue failure of the surfaces material as a result of high contact stresses is
known as:
37. ______ is caused by foreign matter such as grit or metal particles or by a failure of the oil film at low speed
38. _______ occurs when the oil film fails but in this case, the load and speed are so high that the surface metal is melted
and the metal is melted and the metal is smeared down the profile.
39. _______ is a surface fatigue of greater extent than pitting that is the flakes are much larger. This type of failure occurs in
surface-hardened teeth.
40. Buckingham says that mating phenolic gears with steel of BHN less than ____ leads to excessive abrasive wear
41. ____ is the extra tooth in gear, which is used to distribute the wear more evenly.
42. The length of the hub should not be made ____ the face width of the gear.
43. _____ is a gear that has teeth cut on the inside of the rim instead of on the outside
44. To estimate fouling, let the minimum differences in tooth numbers between the internal gear and pinion be _____ for
14.5 deg involute depth
45. The loss pair of spur, helical or bevel gears in an ordinary train should not exceed:
46. The typical helix angle ranges from _____ to _____
47. _____ is the advance of the tooth in the face width divided by circular pitch.
48. The distance between the teeth measured on the pitch surface along a normal to the helix
49. The hardness of a helical and herringbone teeth cut after heat treatment will generally fall between the limits of
______.

TEST 17

1. Helical gears mounted on non-parallel shafts are called _____

_____ is used to connect intersecting shafts, usually but not necessarily at 90 degrees

2. Bevel gear teeth are built with respect to a ____ rather than to a pitch cylinder as ion spur gears.
3. It refers to the length of pitch cone in a bevel gear
4. Refers to the cone that is performed by the elements of top lands
5. The cone formed by the elements of bottom lands
6. An imaginary cone whose elements are perpendicular to the pitch cone elements at the large end of the tooth.
_____ is one whose tooth profiles consists of straight elements that converge to a point at the cone center

7. The desired quality in gear is

8. Straight and zerol bevel gears should not be sued when the pitch line velocity is greater than:
9. The spiral bevel gears are recommended when the pitch line speed exceeds:
10. When the pitch line speed is above 800 fpm the teeth should be:
11. ______ have curved teeth as in spiral bevels, but with zero angle.
12. ______ is a gear that has an advantage of smoother tooth engagement quietness of operation greater and higher
permissible speeds.
13. When the pair of bevel gears of the same size is on shafts intersecting at right angle, they are called _____
14. The use of gearbox provides:
15. For equalizing the rotation of two gears, a gearbox employs”
16. In a constant mesh gearbox, all the speed gears remain:
17. If a big gear is moved by a small gear then the big gear
18. ______ are bevel gears mounted on intersecting shafts at angle other than 90 degrees.
19. The pitch angle is 90 degrees that is, the pitch has become a plane
20. ____ is used to transmit power between non-intersecting shafts, nearly always at right angle to each other
21. What are the two types of construction for the worm?
 22. The standard pressure angle for fine pitch gears is ______ gears and is recommended for most applications
23. The contact ratio of a pair of mating spur gears must be well over ____ to insure a smooth transfer of load from one
pair of teeth to the next pair.
24. As general rule contact ratio should not be less than:
25. Surface roughness on active profile surfaces on gear is about ____ pitch
26. Tooth breakage on gear is usually:
27. AGMA means:
28. Which of the following does not belong to the group?
29. Well proportion commercial gears with a pitch line velocity of less than _____ will normally not score if they have a
reasonably good surface finish and are properly lubricated.
30. Experimental data from actual gear unit measurements are seldom repeatable within a plus or minus ______ band
31. Pitting is a function of the Hertzian contact stresses between two cylinders and is proportioned to the square root of
the ______.
32. When an excitation frequency coincides with a natural frequency, this is known to be:
33. The average tooth stiffness constant of face is usually:
34. When the number of teeth in a pair of meshing gears are such that they do not have a common divisor.
35. For internal gears having a 20 degree pressure angle and full depth teeth, the difference between the number of
teeth in a gear and pinion should not be less than ______.
36. Zerol bevel gears angle should have a pinion either not less than:
37. _______ are machine elements that transmit motion by means of successively engaging teeth.
38. Arc of the pitch circle through which a tooth travels from the first point and contact with the mating tooth to the pitch
point is called:
39. Height of tooth above pitch circle or the distance between the pitch circle and the top of the tooth is called:
40. The circle that bounds the outer ends of the teeth.
41. The angle through which the gear turns from the time a given pair of teeth are in contact at the pitch point until they
pass out the mesh
42. The angle through which the gear turns from the time a particular pair of teeth comes into in contact until they go out
the contact.
43. The angle through which the gear tirns from the time a particular pair of teeth come into in contact until they are in
contact at the pitch point
44. Arc of the circle through which a tooth travels from the point of contact with the mating tooth to the pitch point is
called:
45. The ratio of the arc of approach to the arc of action
46. In a pair of gear, it is the plane that contains two axes in a simple gear; it may be any plane containing the axes and
the given point.
47. Arc of the pitch circle which a tooth travels from its contact with the mating tooth at the pitch point to the point where
the contact ceases is called:
48. A single ply leather belt running at a belt velocity of 300 ft/min is likely to transmit _____ per inch of width

TEST 18

The _____ from which an involute tooth is generated or developed.

The angle at the base cylinder if an involute gear, that the tooth makes with the gear axis.
In an involute gear, _____ is the pitch on the base circle or along the line of action.
The base pitch in the normal plane.
The base pitch in the axial plane.

. In a worm gear, _____ is a plane perpendicular to the gear axis and contains the common perpendicular of the gear and the
worm axis.

The length of the chord subtended by the circular arc is called:

The height from the top of the tooth to the chord subtending the circular thickness arc.

The length of the arc of the pitch circle between the centers or other corresponding points of the adjacent teeth.
. The smallest diameter on a gear tooth with which the mating gear makes contact.
The maximum compressive stress within the contact area between mating gear tooth profiles is called:
The curve formed by the path of a point on a circle as it rolls a straight line.
3. The circular pitch in the normal plane.
. The strength of the arc between the two sides of a gear tooth on the pitch circles unless otherwise specified.
The amount by which the dedendum exceeds the addendum of the mating tooth.
. The smallest diameter on a gear tooth with which the mating gear makes:
7. The ratio of the arc of action to the circular pitch is known as:
The curve that satisfy the law of gearing.
The depth of tooth space below the pitch circle or the radial dimension between the pitch circle and the bottom of the tooth
space.
The circle that bounds the bottom of the teeth.

The ratio of the number of teeth to the number of millimeters of pitch diameter.

The diametral pitch circulated in the normal plane and is equal to the pitch dived by the cosine of the helix angle
That portion of the face width that actually comes into contact with mating teeth, as occasionally one member of a pair of gears
may have a greater face width than the other is called:
The actual torque of a gear set divided by its gear ratio.
When it rolls along the outer side another circle, is called:

A gear with teeth on the outer cylindrical surface.

 That surface of the tooth, which is between the pitch circles to the top of the tooth is known as _____.
The length of the teeth in axial plane.

. The surface of the tooth between the pitch cylinder and the addendum cylinder.

The concave portion of the tooth profile where it joins the bottom of the toot space.
The maximum tensile stress in the gear tooth fillet.

That surface which is between the pitch circle and the bottom land is called:
The surface of the tooth between the pitch and root cylinders.
The number of teeth in the gear divided by the number of teeth in the opinion.

The helical angle that a helical gear tooth makes the gear axis.
When it rolls along the inner side of another circle, it is called:
The diameter of a circle coinciding with the top of the teeth on an internal gear.
A gear with teeth on the inner cylindrical surface.
The curve formed by the path of a point on a straight line called their generatrix, as it rolls along a convex base curve.
The top surface of the tooth.

The surface of the gear between the fillets of adjacent teeth.

The distance of a helical gear or worm would thread along its axis one revolution of it was free to move axially.
The path of contact in involute gears, it is straight line passing through the pitch point and the tangent to the base circles.

The distance on involute line of action through which the point of contact moves during the action of the tooth profile.
The ratio of pitch diameter in millimeters to the number of teeth.

A plane normal to the tooth surfaces acts a point of contact and perpendicular to the pitch plane.
The distance between similar equally spaced tooth surfaces in a given direction and along a given curve or line.
The angle subtended by the arc on the pitch equal in the length to the circular pitch.
Of meshing gears, _____ is the point of tangency to the pitch circle.
In a pair of gears, it is the plane perpendicular to the axial plane and tangent to the axial plane and tangent to the pitch surfaces.

TEST 19

One of the causes of spur gear tooth breakage is the unbalanced load on one end of breakage is the unbalanced load on one
end of the tooth that results in the higher stress than when the load is evenly distributed. To minimize this problem, the face width “b”
should not be greater that the thickness of the tooth. In the absence of test values, the following can be guide.
Any perpendicular to a gear axis is called:
The angle between the tooth profile and radial line at its pitch point. Involute teeth the angle between the line of action and line
tangent to the pitch circle.
The radial distance from the addendum circle to the working depth circle.
The total depth of a tooth space equal to addendum plus dedendum also equal to working depth plus clearance.
It is a condition in generated gear teeth when any part of the fillet curve lies inside of a line drawn to the working profile as the
lowest point.
The curve formed by the path of a point on the extension of the radius of a circle as it rolls along the curve or line.
A plane perpendicular to the axis plane and to the pitch plane.
. The total width dimensions of a gear blank to the pitch plane.
The space between the teeth measured along the pitch circle.
The width of tooth measured along the pitch circle.

An arbitrary modification of a tooth profile whereby a small amount of material is removed near the tip of the gear tooth.
A plane tangent to the surfaces at a point or line of contact.
A circle coinciding with or tangent to the bottoms of the tooth spaces.
The angle subtended at the center of the base circle from teeth origin of an involute to the point of tangency of the generation
from any point of the same involute.

_____ gear with teeth spaced along a straight and suitable for straight line motion.
The pitch plane, axial plane and transverse plane, all intersect at a point and mutually perpendicular to the:
. A device for engaging and disengaging gears.
For spur gear, the speed ratio is customary to limit the reduction of:
For helical and herringbone gears, the speed ratio is limited to:
They are cylindrical in form operate on parallel axes and have straight teeth parallel to the axis.
The design stress based upon the ultimate strength of the material with a factor of safety of about _____.
Safe working stresses for common gear materials operating at very low velocities are usually assumed to be _____ the ultimate
strength.
To avoid charring by the heat of friction, rawhide gears should not be operated of pitch line velocities greater than _____
The outside diameter of the hubs of larger gears should be _____ the bore for steel.

The couple diameter of the hubs of larger gears should be _____ the bore for cast iron.
Helix angles of _____ degrees are preferred for single helical gears.
Helix angles of _____ degrees are preferred for double helical gears.
A _____ is a spur gear of infinite diameter.
It is standard practice to assume that the thickness of the tooth measured around the pitch circle is exactly _____ of a circular pitch.
It occurs under heavy loads and in adequate lubrication.
2. In order to get benefit helical-gear action the face width should be at least _____ the axial pitch.
The outside diameter of the worm gear measured on the central plane.
For worms mating with gears having 24 teeth or more the _____ pressure angle is recommended.
The axes intersect and the teeth are curved and oblique is called:
A type of gear of non-parallel and non-intersecting and the teeth are straight.
For worm gears, Buckingham recommends face width.
For worm gears, circular pitch is equal to:
The service factor of heavy shock, rolling mill and rock crushes.

Any plane perpendicular to a gear axis is called:

The circle containing the bottoms of the tooth spaces is called:

. The surface between the flanks of adjacent teeth.
The usual ratio of miter gear is:

The angle between the element of the face cone and its axis equals pitch angle plus addendum angle.

The apex of the pitch cone

The portion of the tooth surface adjacent to the involute lying inside a radial line passing through an imaginary intersection of an
involute and the base circle/
In spur gearing system, the preferred pressure angle is:

Hub length usually vary from:

The service factor for heavy shock is:
A gear wheel with cured teeth that mesh with a worm.

TEST 20

1. Which type of gear is a cylinder, wheel or disk on the surface of which is cut parallel teeth?
2. Which type of gear has a ratio of 1:1?
3. The distance between similar sides of adjacent teeth measured on the pitch line is called:
4. In rack gear, circular pitch is called:
5. __________ is equal to twice the addendum.
The meaning of module in a gearing system is:

6. Refers to the portion of the tooth surface adjacent to the involute lying inside a radial line passing through an imaginary
intersection of the involute and the base circle.
7. In a pair of gears, spur or bevel, the smaller is often called:
8. Which of the following gears that are of the same and transmit motion at right angles?
9. The cone, which represents in bevel gears the original friction surfaces are called
10. Which of the following angles equal the pitch angle?
11. The surface between the flanks of adjacent teeth.
12. The portion of the common tangent to the base circles along which contact between mating involutes occurs.
13. The intersection between the axes of the line of centers and the common tangent to the base circles,
14. The angle between the element of the face cone and its axis.
15. Refers to a portion of the small end of the tooth.
16. The apex of the pitch cone.
17. Gear pump used in hydraulic system are used for:
18. In machine tool drive, the modulus for gears is usually selected between:
19. The shape of the curve on the side of gear is termed as:
20. The distance in a straight line from one side of a tooth to the side at points where the pitch circle passes through the tooth.
21. The _______ of a bevel gear is equal to the altitude of the pitch cone.
22. The _______ of a worm is the distance between the center of one tooth and the center of an adjacent tooth, measured
perpendicular to the teeth.
23. The _______ of a worm gear is the concave surface of the gear tooth.
24. A type of gear, which is used for heavy duty work where a large ratio of speed is required.
25. A _________ is a cylinder with teeth resembling those of acme thread.
The _________ is the angle at which the teeth of a helical gear are slanted across the face of the gear.

26. A __________ is one thicker in proportion to its length than the involute tooth.
27. Which gears are used to connect parallel shafts lying in the same plane?
28. Which of the following is used to connect the shafts at an angle but lying in the same plane?
29. The product of circular pitch and diametral pitch is:
30. A line drawn through all the points at which the teeth touch each other.
31. The length of the gear tooth measured along an element of the pitch surface is called:
32. The ________ is equal to the tooth thickness plus the space width.
33. The _________ is the arc of the pitch circle where the tooth profile cuts the pitch circle when a pair of teeth first comes in
contact until they are in contact as the pitch point.
34. The _________ traced by the outermost corner of one tooth on the plane of the other gear.
35. An imaginary circle passing through the points at which the tooth of the meshing gears contact each other.
36. A gear with teeth on the outer cylindrical surface.
37. The diameter of a circle coinciding with the top of the teeth of an internal gear.
38. It is standard practice to assume that the thickness of the tooth measured sound the pitch circle is exactly ________ the circle
path.
39. The helix angles for the herringbone gears are used from ______for industrial gears.
40. The distance parallel to the axis from the pitch circle to the face of the shoulder or hub.
41. A machine that makes gear teeth by means of a reciprocating cutter that rotates slowly with the work.
42. A type of gear wheels connecting non-parallel, non-intersecting shafts usually at right angles.
43. The angle between the plane of the pitch circle and a plane tangent to the end of the tooth.
44. The circle containing the bottoms of the tooth spaces.
45. The depth of the tooth inside of the pitch line is called:
46. The amount by which the dedendum in a given gear exceeds the addendum of its mating gear.
47. The outside diameter of the worm measured on the central plane.
48. The circle from which the involute is generated.