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PII: S0021-9797(17)31094-9
DOI: http://dx.doi.org/10.1016/j.jcis.2017.09.062
Reference: YJCIS 22814
Please cite this article as: R. Pang, K. Zhang, Fabrication of hydrophobic fluorinated silica-polyamide thin film
nanocomposite reverse osmosis membranes with dramatically improved salt rejection, Journal of Colloid and
Interface Science (2017), doi: http://dx.doi.org/10.1016/j.jcis.2017.09.062
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Fabrication of hydrophobic fluorinated silica-polyamide thin film
ABSTRACT
Thin film nanocomposite reverse osmosis (TFN RO) membranes incorporated with
hydrophilic nanoparticles show a potential problem that the salt rejection can not be
rejection. Fluorinated silica nanoparticles were well dispersed in organic phase during
electron microscopy, atomic force microscopy and water contact angle measurements.
organic solvent removal time, and fluorinated silica loading, were optimized by
1.55 MPa and 25 oC. The salt rejection increased significantly from 96.0% without
fluorinated silica nanoparticles to 98.6% with the optimal 0.12% (w/v) fluorinated
silica nanoparticles, while the water flux decreased slightly from 0.99 m3/m2/day to
Fluorinated silica
1. Introduction
With the fast growth of population, climate change and inappropriate wastewater
management, the global drinking water shortage is becoming an inevitable issue [1].
Reverse osmosis (RO) desalination process has proved to be one of the most feasible
strategies to this issue [2]. The widely used RO membrane in current market is the
polyamide (PA) thin film composite (TFC) membrane most commonly synthesized
chloride (TMC) on nanoporous polysulfone supports [3, 4]. Over the last 35 years, the
It is very difficult to control the structure of the PA TFC membrane and the
In recent years, the thin film nanocomposite (TFN) membranes has attracted
attention [6]. It was demonstrated that the addition of hydrophilic nanoparticles into
PA films had led to the increase of water flux [7]. Kinds of nanoparticles have been
investigated to prepare TFN membranes including Ag [8], SiO2 [9, 10], TiO2 [11],
Al2O3 [12], carbon nanotubes [13, 14], aluminosilicate single-walled nanotubes [15],
halloysite nanotubes [16], graphene oxide [17, 18], clay nanosheets [19], NaA zeolite
[21-22], NaY zeolite [23], silicalite-1 nanozeolites [24], zeolitic imidazolate
framework-8 [25], ordered mesoporous silica [26] and ordered mesoporous carbon
[28]. The salt rejection can not be improved significantly by incorporating hydrophilic
nanoparticles within PA films. It has been demonstrated that the impact of increased
To the best of our knowledge, this is the first study to fabricate hydrophobic
Herein, novel TFN RO membranes with dramatically improved salt rejection have
atomic force microscopy (AFM) and field emission scanning electron microscopy
(FESEM). Water contact angles were measured on prepared membranes with different
reaction time, organic solvent removal time and fluorinated silica loading on brackish
2.1. Materials
Sinopharm) and ethanol (>99.7%, Sinopharm) were used for preparing the
(NMP, >99%, Sinopharm) were used for preparing the PSF support.
(TMC, >98%, TCI) were used as monomer to prepare the PA selective layer. Isopar G
(NaCl, >99.5%, Sinopharm) was used to test the membrane desalination performance.
procedures [30, 31]. Briefly, TEOS (20 ml) together with PFTS (mole ratio TEOS:
PFTS=10: 1) were dissolved in ethanol (100ml). The solution was added dropwise to
ammonium/ethanol solution (24ml ammonium in 100ml ethanol) and stirred for 12 hr.
The milky mixture solution was then centrifuged at 6000 rpm for 10 min. The
resulting precipitates were collected, further washed with ethanol 3 times and dried at
Typically, a solution containing 16.5 wt% PSF, 0.3 wt% water, 0.3 wt% SLS and 82.9
wt% NMP was cast onto a polyester nonwoven fabric and immersed in a water bath
immediately. The prepared PSF support was stored in NaHSO3 solution (1.5 wt%).
aqueous solution containing 2 wt% MPD, 5 wt% CSA–TEA salt and 93 wt% water
was poured onto the PSF support and soaked for 10 s. The support was dried for about
3 min, while the droplets were absorbed by tissue papers. After that, the organic phase
solution containing 0.1 wt% TMC and 99.9 wt% Isopar G was poured on the amine
saturated support. The organic phase solution was poured off after 14 s of IP reaction.
The membrane was then cured in the oven at 90 oC for 5 min to remove the organic
solvent. Finally, the membrane was stored in deionized water before testing. The
fluorinated silica nanoparticles in the organic phase solution, while the other
for 30 min.
2.5. Characterization of TFC and TFN RO Membranes
(Nicolet iS10, Thermo Fisher Scientific). FESEM (as described in Section 2.2) and
AFM (Agilent 5500) were used to characterize membrane surface morphologies. The
contact angle goniometer (DSA 100, Krüss) was used to measure the contact angles of
The water flux and salt rejection of RO membranes were evaluated in a cross-flow
stainless steel cell (Sterlitech) with an active area of 42 cm2 under brackish water
desalination conditions (25 oC and 1.55 MPa). The 2000 ppm NaCl solution was used
as the feed solution to simulate brackish water composition. The water flux and salt
rejection were measured by at least three membrane samples and then averaged,
200nm
The hydrolysis rate of TEOS is higher than that of PFTS. The formed silica
particles were covered with hydrolysed PFTS [34]. As can be seen in Fig. 1, the
average nanoparticle size is around 150 nm to 200 nm. The FTIR spectrum of
fluorinated silica nanoparticles are shown in Fig. 2. The peaks at 1087 and 810 cm-1
were corresponding to the Si–O–Si vibrations. Peaks at 1205 and 1150 cm-1 were
observed due to C–F stretching vibrations. The FTIR spectrum confirmed the formed
The ATR-IR spectra of the TFC membrane and the TFN membrane with 0.12%
(w/v) fluorinated silica nanoparticles in organic phase are shown in Fig. 3. The typical
amide peak was observed at 1540 cm-1 in both spectra [35]. The new peak of TFN
membrane at 1087 cm-1 was assigned to the Si–O–Si groups stretching, indicating the
were investigated by SEM and AFM. The SEM images of surface morphology are
(a) (b)
1.0μm 1.0μm
Fig. 4. SEM images for surface morphology of (a) TFC membrane and (b) TFN
Fig. 5. AFM images of (a) TFC membrane and (b) TFN membrane with 0.12% (w/v)
The surface roughness of both TFC membrane and TFN membrane with 0.12%
(w/v) fluorinated silica in organic phase was measured by AFM. As shown in Fig. 5,
the mean roughness (Sa) decreased from 89.5 nm for TFC membrane to 61.9 nm for
TFN membrane with 0.12% (w/v) fluorinated silica in organic phase. The AFM
results further demonstrated the peak-and-valley structure of surface morphology was
smoothened by the incorporation of fluorinated silica. The surface area decreased with
the decrease in roughness, thus the decrease of surface roughness could lead to the
Fig. 6. Water contact angle data of the TFC membrane and the TFN membranes with
The water contact angle data of TFC membrane and TFN membranes with
different fluorinated silica nanoparticles loading are shown in Fig. 6. The contact
angle of TFC membrane without fluorinated silica nanoparticles loading is 61.7o. The
contact angle of the TFN membranes increased from 66.8o to 117.7o with increasing
fluorinated silica loading from 0.12% (w/v) to 0.48% (w/v). The increase in the
hydrophobic surface also favors fouling reduction [36]. Moreover, the increased salt
processes [29].
performance
The impacts of fluorinated silica loading on water flux and salt rejection are
shown in Fig. 7. The salt rejection first increased significantly and then decreased as
the adding of fluorinated silica nanoparticles, while the water flux continuously
decreased. The TFN RO membrane showed the best desalination performance at the
0.12% (w/v) fluorinated silica loading. The salt rejection increased significantly from
96.0% for TFC membrane to 98.6% for the TFN membrane with 0.12% fluorinated
silica loading, and the water flux decreased slightly from 0.99 m3/m2/day to 0.93
m3/m2/day. The salt rejection was achieved by measuring the electrical conductivity
of permeate and feed solutions. The electrical conductivity of feed solution (2000
ppm NaCl) was 3970 μS/cm. The electrical conductivity of permeate solution was
158.8 μS/cm as the salt rejection was 96.0%. However, the electrical conductivity of
permeate solution was only 55.6 μS/cm as the salt rejection was 98.6%. Therefore, the
silica nanoparticles.
The results indicated that the fluorinated silica nanoparticles made a great
contribution to the considerable increase of the salt rejection. It was suggested that the
increasing membrane hydrophobicity but also decreased salt passage. The salt passage
decrement is larger than water flux decrement and thus the salt rejection will be
improved. However, the interstitial defects were formed at the high fluorinated silica
The novel TFN RO membrane was compared with the other TFN RO membranes
MCM-41 nanoparticles and graphene oxide nanosheets [13, 26, 37]. However, the salt
nanoparticles.
Table 1 Performance comparison of the novel TFN RO membrane with the other TFN
Fluorinated
96.0 98.6 Increased This work
silica
Decreased
MCM-41 98.1 97.9 [26]
slightly
Graphene
95.7 93.8 Decreased [37]
oxide
organic phase).
Normally, a longer IP time increases the salt rejection and decreases the water flux
[38]. However, a different result was observed in the preparation of TFN membranes
incorporated with hydrophobic nanoparticles. As shown in Fig. 8, the water flux first
decreased and then increased as the IP time increased, while the salt rejection first
increased and then decreased. The water flux increase and salt rejection decrease from
14s IP time to 28s IP time could be attributed to the formed interstitial defects by the
period. As a result, 14 s was found to be the optimal IP time in the preparation of TFN
performance
The effects of organic solvent removal time at 90 oC on water flux and salt
rejection are shown in Fig. 9. All the Isopar G was removed as the organic solvent
removal time was around 4–5 min. The TFN membranes showed a water flux around
0.93 m3/m2/day and a salt rejection around 98.6%. When the organic solvent removal
time was increased to 6 min, the salt rejection decreased to 97.7%. The decreased salt
rejection might result from the shrinkage or collapse of the PSF support membrane
pores due to the excessive organic solvent removal time [39, 40]. As a result, 5 min
4. Conclusions
nanoparticles was verified by ATR-IR spectra and FESEM. The membrane surface
solvent removal time, and fluorinated silica loading, were optimized. The salt
to 98.6% with the optimal 0.12% (w/v) fluorinated silica nanoparticles in the organic
phase, while the water flux decreased slightly from 0.99 m3/m2/day to 0.93 m3/m2/day.
nanoparticles could be applied successfully due to easy integration into the existing
could be improved. Therefore, the hydrophobic nanoparticles can provide a facile and
promising approach to fabricate novel high-performance TFN RO membrane for
practical applications.
Acknowledgments
This work was financially supported by the National Natural Science Foundation
(QYZDB-SSW-DQC044).
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