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Valve testing system

VPS 504
for multiple actuators
8.10

Technical description Application


The VPS 504 is the valve proving system Valve proving system for DUNGS single
for DUNGS multiple actuators. The valve valves, DMV double solenoid valve and
proving system complies with EN 1643: GasMultiBloc MB.
- Equipment operates independent of The VPS 504 can also be used for monitoring
residual pressure in the range of the the DUNGS solenoid valves up to DN 80,
permissible operating range. with and without bypass connection.
- Test volume ≤ 4 l 24 VDC design for gas motors.
- Setting work not necessary on site Suitable for gases of gas families 1, 2, 3
- Short test period: min. 10 s, max. 26 s and other neutral gaseous media.
- Tightness or leaks are displayed by an
Printed in Germany • Edition 07.16 • Nr. 219 547

LED Approvals
- External fault display possible for series EC type test approval as per EC Gas Ap-
02, series 04 and S05 pliance Directive:
- Group fault alarm optional for S01 VPS 504… CE-0085 AP 0168
(SSM) EC type test approval as per EC Pressure
- Suitable for TRD systems Equipment Directive:
- Electrical connection possible by plug con- VPS 504… CE0036
nection S01, 02, 03. No rewiring is required for Approvals in other important gas consum-
contact allocation as per DIN 4791. ing countries. Special design for the North
- S04 and S05: electrical connection at American market with UL, FM and CSA
screw terminals via PG 13.5 cable entry registration.
1 … 12
VPS 504 Valve proving system for automatic shutoff valves as per EN 161, Class A and Class B
The VPS 504 may be used with any other valve whose tightness in counter-flow direction
excludes by construction a leakage in flow direction.
The VPS 504 is suitable for all DUNGS valves according to EN 161 Classes A and B.

Specifications

Operating pressure max. 500 mbar (50 kPa)

Test volume ≥ 0.1 l


≤ 4.0 l

Pressure increase by motor pump ≈ 20 mbar

Nominal voltage, Frequency refer to type overview page 11

Rating requirement During pumping time approx. 60 VA, in operation 17 VA

Prefuse (provided by customer) 10 A quick-acting or 6.3 A slow-acting fuse

Fuse installed in housing cover, Microfuse 6.3 slow-blow L 250 V; IEC-127-2/III (DIN 41 662)
replaceable

Switching current Operating output VPS 504 S01, 02, 03, 04, 05: max. 4 A
Refer to motor startup current!
Interference output VPS 504 S02, 04, 05: max.1A

Degree of protection VPS 504 S01, 02, 03: IP 40


VPS 504 S04, 05: IP 54

Ambient temperature 50 Hz 230 VAC -15°C to +70°C


others: -15°C to +60°C

Release time Approx. 10 - 26 s, depending on test volume and input pressure

Sensitivity limit max. 50 l/h


At inlet pressures of < 50 mbar, limit pressure rates well below 50 l of air per
hour occur due to the mode of operation. This allows for applications involving
low inlet pressures.

Switch-on duration of control 100 % ED

Max. number of test cycles 20/h. Wait for at least 2 minutes after carrying out more than 3 consecutive
test cycles.

Installation position vertical, horizontal, not upside down

Media
• Standard model Gas families 1, 2, 3, sewage gas, landfill gas and biogas (dry, H2S < 0.1% by
volume) and other gaseous media
Not for gases having a butane content of > 60%

• Liquefied gas model Gas family 3 and gases having a butane content of > 60%, gases having a
density of > 1 kg/m3

2 … 12
VPS 504 sectional diagram

DMVÉ Series

V1 V2

11 4 3 2 1 2 1

p1
10

p1 + 20 mbar
9 7 1
8
8
VPS 504

19

18

17
16

7
6 15

5 14
13
p2
4 12
3
2
1

p1
5

1 Hall switch 7 Solenoid valve coil 13 Volume restrictor


2 Solenoid 8 Pressure pump 14 Pump diaphragm
3 Pressure switch diaphragms 9 Unlock switch 15 Pump linkage
4 Compression spring 10 Fault lamp 16 PCB
5 Filter 11 Operating lamp 17 Plug connection
6 Solenoid valve anchor 12 Test nipple 18 Equipment fuse
19 Spare fuse

3 … 12
Functional description Function principle
The VPS 504 operates depending on
pressure build-up.
The program module starts to function
when heat is requested.
Test is performed depending on the p
max.
= 500 mbar
burner functional procedure:

Check prior to burner start or


A Program module V1 V2
Check during pre-purge period or Instrument gland
p1
DMV-D(LE)
p2
Check after burner shut-down Connection
pe A pa

VPS 504
p1 p2
pe pa

Release period tF
Period which a VPS requires to per-
p
form a complete operation procedure. Release period e

t F [s] 30
The release period of the VPS 504
depends on test volume and input 28 pmax. = 500 mbar

pressure: 26 V1 V2
Field of application
VTest < 1.5 l 24
pe > 20 – 500 mbar F
} t ≈ 10 s 22 p1
pe r Program modul
p2
pa
ba
20 0 m ar
50 mb
=
p e 300
18
VTest > 1.5 l
} tF > 10 s
=
p e VPS 504
16
pe > 20 mbar 14 p1 mb
ar p2
100
tF max. ≈ 26 s 12
pe
p e= m b ar
pa
20
p e=
10 p
Test period ttest p
e 8
e p + 20 mbar
e
Release period
Pumping time of motor pump. 6 ⊕ 10 s
Test volume Vtest 4 at test volume pmax. = 500 mbar
pmax. = 500 mbar
† 1,5 l
Volume between V1 output-side and 2
V1 V2 V1 V2

V2 input-side and the intermediate


tube pieces. p1
Program modul
p2 1 2 p1
pe 3 Program modul 4 Test
pa volume
p2

V Test [l]
pe pa
VTest max. /VPS 504 = 4 l
VPS 504 VPS 504

p1 p2
Program sequence p1
pe
p2
pa pe pa

p p p p
p + 20 mbar e e e
p e
e
e

pmax. = 500 mbar


pmax. = 500 mbar
pmax. = 500 mbar
V1 V2 V1 V2
V1 V2

p1 p2 Idle state p1
pe Program modul
p2
pa
Pressure p1
pe Program modul
p2
pa Operation
build-up
pe Program modul pa

VPS 504 VPS 504


VPS 504
p1 p2 p1 p2
p1 p2 pe pa pe pa
pe pa

p p p
p p + 20 mbar
e e e
e
e
Idle state: Valves 1 and 2 are closed. test volume (max. 4.0 l) and input pres- If there is a short power failure during
Pressure build-up: The internal mo-
pmax. = 500 mbar
sure (max. 500 mbar). If the test section
pmax. = 500 mbar the test or burner operation, the test
V1 V2
tor pump increases V1 the gasV2pressure is tight, the contact is released to the is started again automatically.
in the test section by approx. 20 mbar automatic
p1 burner control p2 after max. 26
If the pumping time < approx. 10s,
compared to the input-side pressure s - thepeyellow signal lamp lights up. the pressure difference between the
p1 p2 Program modul pa
pe Program modul pa
applied to valve V1. If the test section is leaky or if the pres- testing system and the inlet pressure is
During the test period, the installed sure increase by + 20 mbar is not attained
VPS 504 balanced after pumping is finished.
differential pressure switch monitors
VPS 504
during pthe1 test periodp2(max. 26 s), the
the testpe section for leakage.
p1
If the test Operation: The internal valve of the
p2 pe pa
pa VPS 504 switches to fault. The red signal
pressure is attained, the motor pump lamp lights as long as the contact release VPS 504 is closed.
is switched
p
e off (end ofpetest period).peThe by the regulator or thermostat is present
release time (10-26 s) depends on the (heat requirement).
4 … 12
pmax. = 500 mbar

V1 V2
Program flowchart

Programm flowchart VPS 504 "TIGHT": Examples Test volume = 0.3 l


Regulator
Pump motor
Solenoid valve
Differential pressure switch
Release signal

Programm flowchart VPS 504 "TIGHT": Examples Test volume = 4.0 l


Regulator
Pump motor
Solenoid valve
Differential pressure switch
Release signal

Programm flowchart VPS 504 "LEAKY"


Regulator
Pump motor
Solenoid valve
Differential pressure switch
Release signal
Fault signal

ttest 0 5 10 15 20 25 30 [s]

Electrical connection Solenoid valve


VPS 504 S01 Burner operation
Fault
The VPS 504 S01 is connected in Regulator chain
N
series between temperature regula- Pe
L
tor and automatic burner control via
a 7-pole connector. Connector pin 6 5 4 3 2 1
Burner female
connector (X 1B)
assignment between burner and boiler B4 S3 T2 T1 N L

is performed as per DIN 4791. For


pin assignment, refer to connection B4 S3 T2 T1 N L
Male connector
(cable-to-cable)
diagram. 5
4 3
2 1
VPS 504
(X 1S)
If the heat generator is wired as per
6

DIN 4791, no boiler- or burner-side Control line


7x1
rewiring is necessary for electrical VPS 504

connection.
Series 01,
internal
V3 P

The burner female connector is con- exchangeable


Operation

nected with the cable-to-cable male


fuse: Female connector
6.3 slow-blow 6 5 4 3 2 1 (fixed)
L 250 V as per VPS 504
connector of VPS 504 S01. IEC 127-2/III
B4 S3 T2 T1 N L
(X 1 B)
(DIN 41662)
The female connector VPS 504 S01 D5 x 20

is connected with the cable-to-cable


B4 S3 T2 T1 N L
male connector of the heat genera- 4 3
2 1
Male connector
of heat generator
5
tor. 6 (X 1 S)

F1 Fuse
F2 Switch or limiter h
F3 Regulator P1 H2 H1
S P S P

H1 Fault signal F3 F2

H2 Operation signal
S1
P1 Operating hours counter F1
Stage 1
S1 Switch
X1B Female connection
X1s Male connection
5 … 12
zum Brenner
B4 S3 T2 T1 N L
6 5 4 2 1 Stecker
(fliegend)
Electrical connection
VPS 504 S01 SSM Steuerleitung
7X1

Group fault alarm V3


B4 S3
VPS 504
S01
T2 T1
intern N L
Connector part
VPS 504 (X 1S)
The electrical connection of VPS 504 Betrieb
4
3
2 1
5
S01 SSM is performed the same way as 6
B4
5
S3
4
T2
3
6 2
N
L
1
T1
with the VPS 504 S01 (see page 5). vom WŠrmeerzeuger
Buchse
(fest) line 7 x 1
Control

Additional switching characteristic Operation

of VPS 504 S01 SSM VPS 504


V3 P internal

If the test path is „untight“, the VPS S04


V3

switches to fault. 6 5 4 3 2 1 Socket part (fixed)


An additional relay in the VPS interrupts
P
B4 S3 T2 T1 N L VPS 504 (X 1 B)

the burner fault line S3 between burner


and heat generator. At the same time,
1 2 3 4 5 6 7 8
NC COM NO B L1 N

voltage is applied from the heat genera- ~(AC) 230 V 50 Hz

tor to S3 line and the LED H1 lights up.

Electrical connection thight


exchangeable fuse:
VPS 504 S02 VPS 504
S02
intern V3 P
T 6,3 L 250 V
IEC 127-2/III
The VPS 504 S01 is connected in leaky (DIN 41662)
D5 x 20
series between temperature regula-
tor and automatic burner control via T8 T7 T6 B5 N L1
T8 T7 T6 B5 N L1
a 7-pole connector.
Male connector
The boiler male connector is inserted into T7: Fault N L

the female connector of VPS 504. T6: Operation


~(AC) 230 V 50 Hz

For pin assignment of female con-


exchangeable fuse:
nector VPS 504 and heat generator VPS 504 dicht T 6,3 L 250 V
male connector, refer to connection
S02 IEC 127-2/III
intern V3 P

undicht (DIN 41662)


diagram. D5 x 20

Switching feature: No disconnection T8 T7 T6 B5 - +

between operating voltage circuit and T8 T7 T6 B5 - +

control circuit. Steckerteil - +


T7: Störung
T6: Betrieb = 24 V DC

Electrical connection Solenoid valve


VPS 504 S03 Burner operation
Fault
The electrical connection of VPS Regulator
N
504 S03 is performed as in VPS Pe
L
504 S01.
6 5 4 3 2 1
Burner female
connector (X 1B)
Additional switching feature of B4 S3 T2 T1 N L

VPS 504 S03


If a fault signal is existent on S3 B4 S3 T2 T1 N L
Male connector
(cable-to-cable)
(burner fault), the regulator chain is 5
4 3
2 1
VPS 504
(X 1S)
6
bridged to the burner via an additional
relay in VPS 504 S03 and at the same Control line
7x1

time the operating voltage of VPS 504


S03 is interrupted.
Pump
internal
Operation

After eliminating the burner fault, the


valve proving system is restarted. Female connector
6 5 4 3 2 1 (fixed)
B4 S3 T2 T1 N L VPS 504
(X 1 B)

B4 S3 T2 T1 N L
Male connector
4 3 of heat generator
5 2 1
6 (X 1 S)

Only the fault signal coming


from the automatic burner
control of the burner may be con- h

nected to connection S3. If you P1 H2 H1


S P S P
F3 F2
do not observe this instruction,
persons may be injured or ob-
jects may be damaged. Therefore, S1

strictly keep to this instruction. F1

6 … 12
Electrical connection
VPS 504 S04
PG 13.5 cable duct and connection
to screw terminals below cover in

Series 04
VPS 504
V3

internal
leaky
housing (see Dimensions VPS 504 P
S04, S05). tight
exchangeable fuse:
6.3 slow-blow
L 250 V
Floating control room signal NC COM NO B L1 N
as per
IEC 127-2/III
may only be used for signal- (DIN 41662) D5 x 20

conductor
Operating
ling, never for burner release.

Release

voltage
signal

Zero

Groung
Floating fault signal
(control room signal)
Operating voltage 230 V AC 50 Hz

Electrical connection
VPS 504 S05 VPS 504
PG 13.5 cable duct and connection series 05
internal V3
to screw terminals below cover in leaky

housing (see Dimensions VPS 504 tight


P

S04, S06). exchangeable fuse:


6.3 slow-blow
L 250 V
I max./maxi.: as per
Operating voltage range B : 4A S B + – IEC 127-2/III
(DIN 41662) D5 x 20
S : 1A
20 V - 30 V DC. Refer to mo-
Operating voltage
= (DC) 24 V

Release
signal
signal
tor startup current!
Falut

Test volume of DUNGS multiple actuators MB-D..., MB-ZR..., MB-VEF..., DMV-..., MBC-...

Type Nominal Test volume Type Nominal Test volume


diameter [l] diameter [l]
Rp/DN Rp/DN

DMV-D(LE) 503/11 Rp 3/8 0.03 l MB-D(LE) 403 Rp 3/8 0.04 l


DMV-D(LE) 507/11 Rp 3/4 0.10 l MB-D(LE) 405 Rp 1/2 0.11 l
DMV-D(LE) 512/11 Rp 1 1/4 0.24 l MB-D(LE) 407 Rp 3/4 0.11 l
DMV-D(LE) 520/11 Rp 2 0.24 l MB-D(LE) 410 Rp 1 0.33 l
DMV-D(LE) 525/11 Rp 2 0.44 l MB-D(LE) 412 Rp 1 1/4 0.33 l
DMV-D(LE) 5040/11 DN 40 0.38 l MB-D(LE) 415 Rp 1 1/2 0.24 l
DMV-D(LE) 5050/11 DN 50 0.39 l MB-D(LE) 420 Rp 2 0.24 l
DMV-D(LE) 5065/11 DN 65 0.69 l MB-ZRD(LE) 405 Rp 1/2 0.11 l
DMV-D(LE) 5080/11 DN 80 1.47 l MB-ZRD(LE) 407 Rp 3/4 0.11 l
DMV-D(LE) 5100/11 DN 100 2.28 l MB-ZRD(LE) 410 Rp 1 0.33 l
DMV-D(LE) 5125/11 DN 125 3.56 l MB-ZRD(LE) 412 Rp 1 1/4 0.33 l
DMV-1500-D Rp 2 0.44 l MB-ZRD(LE) 415 Rp 1 1/2 0.24 l
DMV-...D (LE) -5065/12 DN 65 1.47 l MB-ZRD(LE) 420 Rp 2 0.24 l
DMV-...D (LE) -5080/12 DN 80 2.28 l MB-VEF 407 Rp 3/4 0.11 l
DMV-...D (LE) -5100/12 DN 100 3.55 l MB-VEF 412 Rp 1 1/4 0.33 l
DMV-...D (LE) -5125/12 DN 125 6.00l MB-VEF 415 Rp 1 1/2 0.24 l
MB-VEF 420 Rp 2 0.24 l
MB-VEF 425 Rp 2 0.44 l
MBC 300 Rp 3/4 0.05 l
MBC 700 Rp 1 1/4 0.05 l
MBC 1200 Rp 2 0.10 l
MBC 1900 DN 65 1.47 l
MBC 3100 DN 80 2.28 l
MBC 5000 DN 100 3.55 l
MBC 7000 DN 125 6.00 l

7 … 12
Using the VPS 504 at DUNGS indi-
vidual solenoid valves .../5 Valve volume Volume of
For mounting the VPS 504 to valves Rp
1 1/2 to Rp 2, the adapter kit, Order
VTest = V1 output-side+
V2 input-side
+ tube line

No. 205 360 is required.


For mounting the VPS 504 to valves DN
40 to DN 80, the adapter kit, Order No. Determining test volume VTest
222 740 is required.

Determining test volume VTest L [m]


Instrument gland
1. Determine output-side volume of V1.
Connection
Refer to table for Rp 1/2 to DN 80. 3 1 Volume V1
2. Determine input-side volume of V2. 1 2 output-side
V1 V2
Refer to table for Rp 1/2 to DN 80. 2 Volume V2
input-side
3. Determine volume of intermediate Adapter No. 205 360 / 222 740
3 Volume of intermediate
tube piece 3. p1
pe Program module
p2
pa
tube piece
V1 <-> V2
Refer to table for Rp 1/2 to DN 80.
4. VTest = Volume Valve 1 +
VPS 504
Volume Intermediate tube piece + p1 p2
Volume Valve 2 pe pa

Rp / DN Valve - Volume [l] Test volume [l] = Volume V1 outlet + V2 inlet + Pipeline length
V1 outlet + Pipeline lengths between individual valves L [m]
V2 inlet 0,5 m 1,0 m 1,5 m 2,0 m

Rp DN Rp DN Rp DN Rp DN Rp DN

Rp 3/8 0,01 l 0,06 l 0,11 l 0,16 l 0,21 l

Rp 1/2 0,07 l 0,17 l 0,27 l 0,37 l 0,47 l

Rp 3/4 (DN 20) 0,12 l 0,27 l 0,42 l 0,57 l 0,72 l

Rp 1 (DN 25) 0,20 l 0,45 l 0,70 l 0,95 l 1,20 l

Rp 1 1/2 / DN 40 0,50 l 0,70 l 1,10 l 1,35 l 1,70 l 2,00 l 2,20 l 2,65 l 2,80 l 3,30

Rp 2 / DN 50 0,90 l 1,20 l 1,90 l 2,20 l 2,90 l 3,20 l 3,90 l 4,20 l 4,90 l 5,50 l

DN 65 2,0 l 3,7 5,30 l 7,00 l 8,60 l

DN 80 3,8 6,3 l 8,80 l 11,30 l 13,80 l

DN 100 6,5 l 10,5 l 14,40 18,40 l 22,3 l

DN 125 12,0 l 18,2 l 24,3 l 30,50 l 36,6 l

DN 150 17,5 l 26,5 l 35,2 l 44,10 l 52,9 l

DN 200 46,0 l 61,7 l 77,4 l 93,10 l 108,9 l

VPS 504 0,1 l ≤ V prüf ≤ 4,0 l 1 l = 1 dm3 = 10-3 m3


VPS 508 1,5 l ≤ V prüf ≤ 8,0 l
VDK 0,4 l ≤ V prüf ≤ 20,0 l
········· DSLC 1,5 l ≤ V prüf

8 … 12
Startup The motor pump switches off, the red
1. Check test section for leaks after fault lamp lights up. Switch-through to If an exhaust gas valve is
assembly. the automatic burner control does not installed in the boiler, it must
2. Start test by using temperature regu- take place. be open at the beginning of the
lator and/or restart or by pressing the test.
reset button of VPS 504. Functional check
3. If the test section is tight By opening a screw plug in test nipple In order to prevent functional
Depending on the length of the test p2 (pa) during test period (pumping and leakage problems, we
section and the residual pressure time), leakage can be simulated and a recommend the use of solenoid
applied, the pumping time is between function check can take place. valves as per EN 161 Class A and
3 s and 26 s. Class B.
The release for the automatic burner Setting
control is then given after approx. 10 The VPS 504 must not be adjusted Insufficiently shielded fre-
s at the earliest (at small test volumes on site. quency converters could
and small input pressures) and after cause faults in the VPS due to
approx. 26 s at the latest (at large test Assembly network disturbances.
volumes and large input pressures) Directly flange the VPS 504 laterally to Make provisions for sufficient
- the yellow signal lamp lights up. the DUNGS multiple actuators (mount- electrical shielding.
If the test section is leaky ing is possible on left-hand or right-hand
The test pressure is not attained. side) using two 10.5 x 2.25 O rings and
four M4 x 16 self-tapping screws.

9 … 12
Dimensions [mm]
VPS 504 S01, S03

Fuse 126,5
126,5
Sicherung eingebaut, auswechselbar
Fuse built into housing, exchangeable
Fusibile integré dans la couvercle du boîtier
interchangeable

Typ/Type/Type/Tipo
T 6,3 L 250 V
Betriebsanleitung beachten!
Please comply with the operating instructions!
Suivre les instructions de la notice d'utilisation!
Seguire le istruzioni!
100

Female connector

147
X1B as per DIN 4791 Female connector

150
X1B as per DIN 4791

pa
22

pa
pe
pa

Ø9
pe
13

Ø9
pe
4,3

53,7
72

pe test nipple
Fonctionamento

Suction connection (gas input)


Dérangement

Funziamento
Störung

Male connector
Betrieb
Lockout
Blocco

Run

X1S as per

Fonctionamento
pa test nipple Dérangement
Suction connection (gas input)

Funziamento
Störung
Male connector

Betrieb
Lockout
Blocco

Run
DIN 4791 X1S as per Pressure connection (to test section)
DIN 4791 Pressure connection (to test section)
Spare fuse
Serie 01
Typ VPS 504

Spare fuse
Serie 01
Typ VPS 504

Dimensions [mm]
VPS 504 S02 126,5

126,5
Fuse
Sicherung eingebaut, auswechselbar
Fuse built into housing, exchangeable
Fusibile integré dans la couvercle du boîtier
interchangeable

Typ/Type/Type/Tipo
T 6,3 L 250 V
Betriebsanleitung beachten!
Please comply with the operating instructions!
Suivre les instructions de la notice d'utilisation!
Seguire le istruzioni!
100

147

150

Ø9

pa
22

pe
pa
pe
13

Ø9
4,3

53,7
Fonctionamento

pa
Dérangement

Funziamento
Störung

Betrieb
Lockout
Blocco

Run

72

pe test nipple pe
Spare fuse
Serie 02
Typ VPS 504

Suction connection (gas input)


Fonctionamento

pa test nipple
Dérangement

Funziamento
Störung

Betrieb
Lockout
Blocco

Run

Pressure connection (to test section)

Spare fuse
Serie 02
Typ VPS 504

Suction connection (gas input)


Pressure connection (to test section)

Dimensions [mm]
VPS 504 S04, 05

Fuse
Cover, electrical connection
126,5
Cover, electrical connection
126,5

5 6 7 8

Additionally, PG 11
cable duct possible
100

147

150

Standard:
PG 13.5
cable duct pa
pa
22

Spare fuse pe
pe pa Spare fuse pe
Ø9
13
4,3

Ø9

53,7
72
Vor dem Öffnen ist das Gerät stromlos zu schalten

Prima di apire l'aparecchio togliere la corrente


Fonctionamento
Funziamento
Vor dem Öffnen ist das Gerät stromlos zu Dérangement
Störung

Betrieb
schalten
Lockout
Blocco

Run

Suction connection (gas input)


Before opening switch off power supply
Achtung, Warning, Attention, Attentione
togliere la corrente
Fonctionamento
Funziamento
Dérangement
Störung

Betrieb

Ouverture uniquement hors tension


Lockout
Blocco

Run

pe test nipple Suction connection (gas input)


Before opening switch off power supply
Achtung, Warning, Attention, Attentione

504 tension
Serie 04
VPShors
Prima di apire l'aparecchio
Typ: VPS 504
Serie 04

uniquement
OuvertureTyp:

Pressure connection (to test section)


pa test nipple Pressure connection (to test section)

10 … 12
VPS 504 type overview / accessories / order data

Version
VPS 504 Series …

Nominal voltage, Frequency 20-30 230 V 220 V 120 V 110 V


VDC -15 % -15 % -15 % -15 %
240 V +10 % +10 % +10 %
+6 % 60 Hz 60 Hz 50 Hz
50 Hz

VPS 504 S01


7-pole plug connection Cable length: 0.30 m 219 873
Wiring as per DIN 4791 Cable length: 0.85 m 219 874
IP 40 degree of protection Cable length: 1.50 m 219 875 222 390 223 464
Cable length: 2.00 m 219 876
Group fault alarm Cable length: 0.85 m 227 462
Group fault alarm Cable length: 2.00 m 227 527

VPS 504 S02


7-pole plug connection with male connector 219 877 222 389 223 463
7-pole plug connection with male connector, CSAC,UC 225 481
Free connection without male connector 219 878
IP 40 degree of protection
Liquefied gas model with male connector 226 315

VPS 504 S03


7-pole plug connection
Wiring as per DIN 4791 Cable length: 1.50 m 223 590
IP 40 degree of protection

VPS 504 S04


Connection to screw terminals 219 881 222 388 223 426 221 327
PG 13.5 cable duct
Additionally, PG 11 possible
Floating fault signal (control room signal)
IP 54 degree of protection
Liquefied gas model 226 316 242 874 242 875 242 876

VPS 504 S05 (Gasmotors) CSAC,UC 224 983

VPS 504 S06 UL, FM, CSA 221 073

Accessories/spare parts
Adapter kit VPS 504 for solenoid valves up to Rp 2 205 360
Adapter kit VPS 504 for solenoid valves from DN 40 to DN 80 222 740
Adapter kit VPS / VDK 223 470
7-pole male connector, 2 cable inputs with strain relief (S02) 231 807
7-pole male connector, 4 cable inputs with PG 11 (S02) 231 808
7-pole male connector, 4 cable inputs with strain relief (S02) 231 809
Mounting kit (4 x M4 x 16,2, 2 x O-Ring, 2 x filter insert) 221 503
Appliance fuse link (5 pieces) 231 780
Spare parts set VPS filter 243 801

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Valve testing system VPS 504
for multiple actuators

We reserve the right to make any changes in the interest of technical progress.
Head Offices and Factory Postal address
Karl Dungs GmbH & Co. KG Karl Dungs GmbH & Co. KG
Siemensstraße 6-10 Postfach 12 29
D-73660 Urbach, Germany D-73602 Schorndorf, Germany
Telephone +49 (0)7181-804-0 e-mail info@dungs.com
Fax +49 (0)7181-804-166 Internet www.dungs.com 12 … 12

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