Design of Pile cap for Tower Crane

PROJECT ‐ G+9

REVISION HISTOTY

0 06‐NOV‐2018 Issued For Hareesh Kilaru ‐‐

Approval
Rev. Chkd.
Date Status Prep. By. Apprd. By.
No. By.
 TABLE OF CONTENTS

Sr. No. Description

01 SCOPE

02 REFERENCE AND STANDARDS

03 LOADS

04 MATERAIL PROPERTIES

05 PILE CAP DESIGN

06 KEY DIAGRAMS
1.0 SCOPE
This Report presents the Detailed
Analysis & Design of Pile cap for tower crane and cross check
against pile capacity for tower crane operating condition.

2.0 REFERENCE STANDARDS

BS 8110: 1997 (Structural Use of Concrete)
3.0 Load Assumptions
Dead Load
 The Dead Load density of concrete is taken as 24.5
KN/m3
 Self-weight of Pedestal = 6.9*6.15*1.7*24= 17.32 KN
Live Load
 Tower Crane Load

As tower crane is not @ center of pile cap, we added extra

moment due to eccentricity.
Moment due to eccentricity

Me = P*1.505 = 1111.79*1.505= 1674 KNm

Therefore total Moment = My+Me=5639.9+1674 KNm = 7313.14 KNm

 Load coming on Pile

Total Compression Load = 1111.79+17.32 =1129.11 KN
Total Tension Load =
M/Spacing between the piles = 7313.14/2.63 = 2780.66 KN

4.0 Assumptions, Material Properties

 Concrete grade is C40

 Yield Stress of steel Fy 450 N/mm2
5.0 Pile cap Design
 80

PROJECT DESIGNED BY CHECKED BY APPROVED BY DATE SHEET No.

3B+G+9 FAIZAN HAREESH K DEEPAK CHOUBEY 08/11/10 1

TITLE DESIGN OF 9- PILE CAP

I. LOAD DATA
Unfactored forces:
Maximum axial load: Po= 1127.2 kN
Maximum moment: M x= 7352 kNm
Maximum moment: M y= 512 kNm
Maximum thrust: Hx= 173.5 kN
Maximum thrust: Hy= 1 kN

II. MATERIAL DATA

2
Grade of concrete: M 40 (N/mm )
2
Grade of steel: Fe 460 (N/mm )

tcmax = 4 N/mm
2

III. FOUNDATION DATA

Diameter of pile (mm) 800.00 800.00 800.00 800.00 800.00 800.00
Axial capacity of pile (kN) 3621 3621 3621 3621 3621 3621
Lateral capacity of pile (kN) 2330 2330 2330 2330 2330 2330
(As per soil report)
IV. GEOMETRY
Depth of column/pedestal: h= 2000 mm
Width of column/pedestal: b= 2000 mm

Considering dia of pile: Dp= 800 mm

Axial capacity of Pile P= 3621 kN
Lateral capacity of Pile H= 2330 kN
No. of piles required: Po/P= 0.31129522
No. of piles provided: 9

Minimum c/c spacing of piles: 2 times the dia of pile

Reqd. c/c spacing of piles: 1600 mm
User preferred c/c spacing:Sx 2600 mm
Preferred spacing in Y-dirn:Sy 2600 mm
Maximum length in X-dirn: L= 6300 mm
Maximum length in Y-dirn: B= 3700 mm

2
Plan area of pile cap: A= 23.31 m

Calculation of depth from

punching shear consideration:
Vertical reaction of col/ped:V= 1127.2 kN
Perimeter of col/ped.: p= 8000 mm
Effective depth reqd: dreq= V/(p*0.8*sqrt(fck))
= 27.8478076 mm
Empirical formulae:
Dp550
This image cannot currently be display ed.

Assumed depth of pile cap:D= 3000 mm D=2xDp+100 (mm)

D=(8xDp+600)/3 Dp550
This image cannot currently be display ed.

(mm)

Depth of foundation below ground level: 1500 mm

Weight of pile cap and earth: W 1= 2377.62 kN
Additional load due to Mx and My: W 2= 1479.487179 kN
Total axial load on each pile: W= 2063.623846 kN
< 3621 kN OK

V. REINFORCEMENT
Clear cover to reinforcement: 75 mm
Dia of main reinforcement 1: 32 mm (In X-direction)

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Dia of main reinforcement 2: 32 mm (In Y-direction)

Effective depth available: dx = 2877 mm (For bending about X-axis)
Effective depth available: dy = 2909 mm (For bending about Y-axis)
Factored load on each pile:Vu 3095.43577 kN

(a) Bending about X-axis:

Factored moment about X-axis: Mux = 3528.796777 kNm
Area of steel required: Ast2 = 33492.03261 mm2
Reqd. c/c spacing of reinforcement: S2 = 151.2825659 mm

(b) Bending about Y-axis:

Factored moment about Y-axis: Muy = 10400.66418 kNm
Area of steel required: Ast1 = 19888.70652 mm2
Reqd. c/c spacing of reinforcement: S1 = 149.6184057 mm

Therefore providing 32 mm dia bars@ 150 c/c in X-direction (+ve reinf)

Therefore providing 32 mm dia bars@ 200 c/c in Y-direction (+ve reinf)

Minimum area of negative reinf. reqd: 5375.326087 mm2

Reqd. c/c spacing of 32 mm dia bars: 149.62 mm
Therefore providing 32 mm dia bars@ 150 c/c in both directions (-ve reinf)

Area of steel provided: Astpx= 25333.80316 mm2 (For bending about X-axis)
Area of steel provided: Astpy= 19838.11041 mm2 (For bending about Y-axis)

VI. CHECK FOR ONE WAY SHEAR

(a) About X-axis:

Percentage of steel provided: ptx = 0.14
bx = 33.23
Shear strength of concrete: tcx = 0.288 N/mm
2

Nominal shear stress: tvx = 0.512 N/mm

2 Less than Tcmax
avx = 60 mm
Enhancement factor: EFx = 2dx/avx= 95.900
Enhanced shear strength of conc: tcex = 27.589 N/mm
2

> 0.512 N/mm

2
OK

(a) About Y-axis:

Percentage of steel provided: pty = 0.18
by = 25.20
Shear strength of concrete: tcy = 0.327 N/mm
2

Nominal shear stress: tvy = 0.575 N/mm

2 Less than Tcmax
avy = 1360 mm
Enhancement factor: EFy = 2dy/avy= 4.278
Enhanced shear strength of conc: tcey = 1.397 N/mm
2

> 0.575 N/mm

2
OK

VII. CHECK FOR TWO WAY SHEAR

Vertical reaction of column/pedestal: V = 1127.2 kN
Perimeter of critical section: bo = 19508 mm
Nominal shear stress: tv = 0.020 N/mm
2 (With critical depth dx)

Permissible shear stress: tc = 1.581 N/mm

2

> 0.020 N/mm

2
OK

VIII. SUMMARY – PILE CAP

L(m) B(m) D(m)

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Provide pile cap of size: 6.300 3.700 3.000

with positive reinforcement: 32 mm dia bars@ 150 c/c in X-direction
32 mm dia bars@ 200 c/c in X-direction
with negative reinforcement: 32 mm dia bars@ 150 c/c in both directions

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 XGT7020-10 Reaction Forces

3.2 Basic configuration of tower crane

3.2.1Base load of tower crane (Table 3-1)

P, H—kN My, Mz—kN.m

Condition
Working condition Non-working condition
Load

P 1111.79 1006.97

H 54.3 173.5

Base load My 5143.6 5639.9

Mz 512 0

H(m) YM1 YM2 YM3

Fg (t) 206 249 294.8

PB (MPa) 0.2 0.16 0.13

51
B (m) 7.1 7.8 8.5

H (m) 1.7 1.7 1.7

表 3-1Table 3-1