Club Zébulon

Nikolay Osipov
Group Val
CDM MINES-PARISTECH
June 16, 2011

Seminar Z-club, Evry June 16 2011

 Z-devels

Group
VALORISATION NW Numerics, Inc, USA
ARMINES 1 pers
4(5) pers

Commun projects
Shared developments
Commun code (projet
svn). More than 1 Millon
Group
of lines of code Numerical mechanics
ONERA
6 pers

Seminar Z-club, Evry June 16 2011

 Z-community

Group
VALORISATION NW Numerics, Inc, USA
ARMINES 1 pers
4(5) pers

Centre des Matériaux ENSMP

Research groups
LMT

Research groups
Mines Saint-Etienne
Commun projects
Shared developments
Commun code (projet Research groups
svn). More than 1 Millon ONERA
Group
of lines of code Numerical mechanics
ONERA
6 pers

Seminar Z-club, Evry June 16 2011

 Z-world
SIMAP
Group INP Grenoble
VALORISATION NW Numerics, Inc, USA
ARMINES LMS 1 pers
4(5) pers
...
Centre des Matériaux ENSMP
Research groups
Penn State LMT

Research groups
SPbSTU Russia Mines Saint-Etienne

Université de Bourgogne
Research groups MIT
Universität Leoben
ONERA
Group INSA-Rouen
EDF Numerical mechanics EPFL
ONERA
ENS-Géologie 6 pers Tortuetec

Seminar Z-club, Evry June 16 2011

 Z-set existing customer base

• Z-set products have been on the

market for 10 years and has
continuously grown in scope
• Almost exclusively “Enterprise” class
CAE departments – mostly ABAQUS
users
• Generally each client has 1-2 power
users – many others in general
application use
• Experience shows deployment to a
wide scale is feasible for general CAE
use
• In almost all cases Transvalor or NW
Numerics provide a high level of
customization

Seminar Z-club, Evry June 16 2011

 Z-set - industrial software

Calibration of a visco-plastic behavior and

fatigue life criterion to apply in calculation
of an exhaust manifold component

Seminar Z-club, Evry June 16 2011

 Introduction

M4828 Austenitic steel

temperature fields resulting from a thermal

shock cycle comprising:

acceleration - full throttle - deceleration

measured nodal temperatures

Seminar Z-club, Evry June 16 2011

 Experimental database

Seminar Z-club, Evry June 16 2011

 Experimental database

Seminar Z-club, Evry June 16 2011

 Experimental database

Seminar Z-club, Evry June 16 2011

 Experimental database

Seminar Z-club, Evry June 16 2011

 Experimental database

stress

time
•Plastic strain
•Time dependent plasticity Temperatures: 20°C, 250°C, 550°C,
•Stress relaxation due to viscous 650°C and at 750°C.
effects (very pronounced at high
temperature)

Seminar Z-club, Evry June 16 2011

 Classical life cycle estimation
toolchain
Thermo-Mechanical Life cycle
Matl model Fatigue Model
FEM Analysis computation

Seminar Z-club, Evry June 16 2011

 Classical life cycle estimation
toolchain
Thermo-Mechanical Life cycle
Matl model Fatigue Model
FEM Analysis computation

insufficiency of the matl.

models developed in
commercial software
packages
difficulties of integration

Seminar Z-club, Evry June 16 2011

 Z-set life cycle estimation
toolchain
Thermo-Mechanical Life cycle
Matl model Fatigue Model
FEM Analysis computation

Elasto-visco-plastic matl.
model
• elasticity
• plasticity
• criterion
• flow rule
• hardenings
• ...
• Parameters fitting.
GUI ZsimOpt

Seminar Z-club, Evry June 16 2011

 Z-set life cycle estimation
toolchain
Thermo-Mechanical Life cycle
Matl model Fatigue Model
FEM Analysis computation

Elasto-visco-plastic matl.
Z-mat interface to Abaqus
model
• elasticity • cyclic loading
• plasticity • stress-strain analysis
• criterion • plastic deformation
• flow rule • creep
• hardenings
• ...
• Parameters fitting.
GUI ZsimOpt

Seminar Z-club, Evry June 16 2011

 Z-set life cycle estimation
toolchain
Thermo-Mechanical Life cycle
Matl model Fatigue Model
FEM Analysis computation

Elasto-visco-plastic matl.
Z-mat interface to Abaqus Damage evaluation at high
model
• elasticity temperatures
• cyclic loading
• fatigue damage
• plasticity • stress-strain analysis
• creep damage
• criterion • plastic deformation
• creep/fatigue interaction...
• flow rule • creep
• Parameters fitting.
• hardenings
GUI ZsimOpt
• ...
• Parameters fitting.
GUI ZsimOpt

Seminar Z-club, Evry June 16 2011

 Z-set life cycle estimation
toolchain
Thermo-Mechanical Life cycle
Matl model Fatigue Model
FEM Analysis computation

Elasto-visco-plastic matl.
Z-mat interface to Abaqus Damage evaluation Z-post
at highinterface to Aba
model
• elasticity temperatures
• cyclic loading • damage evaluation
• fatigue damage
• plasticity • stress-strain analysis • life cycle estimation
• creep damage
• criterion • plastic deformation
• creep/fatigue interaction...
• flow rule • creep
• Parameters fitting.
• hardenings
GUI ZsimOpt
• ...
• Parameters fitting.
GUI ZsimOpt

Seminar Z-club, Evry June 16 2011

 Couple of words about Z-mat
Many models Z-mat object-oriented design
Ela Isotropic
• Elasticity, hyperelasticity sti hardenin
cit g
• Plasticity, viscoplasticity y
Kinematic h Flow
ial
• Linear or non-linear isotropic ardening Potent
Kin
and kinematic hardening em Crit

in
ati erio

ra
• Crystal plasticity ch n

st
ard

al
Behavior en
• Ductile models ing

m
er
Th
• Visco-elasticity
• Multi-mat
Models for industrial applications
• User extensible
• Aeronautics
• Car manufacturers
• Automotive equipment suppliers
• Energy
• Metals manufacturers
• Polymer, Rubber, Glass industry
Seminar Z-club, Evry June 16 2011
 Typical assembly for
viscoplasticity

Behavior

Elasticity

Thermal strain

Potential

Criterion

Flow

Isotropic hardening

Kinematic hardening

Kinematic hardening

Seminar Z-club, Evry June 16 2011

 Z-mat à la carte

Seminar Z-club, Evry June 16 2011

 Calibration strategy and matl
file

Seminar Z-club, Evry June 16 2011

 ZsimOpt interface.
Experimental database
• load experimental
curves

• data manipulation

• filtering

• smoothing

Seminar Z-club, Evry June 16 2011

 ZsimOpt interface.
Optimization
•optimisation project
management

• templates management
instrumentation panel
• simulations and variables control
• choice of optimisation strategy

Seminar Z-club, Evry June 16 2011

 Isothermal optimization.
T=650°C

750°C

Seminar Z-club, Evry June 16 2011

 Anisothermal optimization

•plotting •analysis •optimization

Seminar Z-club, Evry June 16 2011

 FE computations

Seminar Z-club, Evry June 16 2011

 Z-mat - External FE codes interfaces

MARC

SAMCEF

Seminar Z-club, Evry June 16 2011

 FE Results. Native viewer

Von Mises stress isocontour plots (engine shutdown)

Seminar Z-club, Evry June 16 2011
 FE Results. Native viewer

Accumulated plastic strain at the end of the 4th cycle

Seminar Z-club, Evry June 16 2011
 Post-processing

• Principles of Z-post

• Example of Life cycle estimation post-

processing

Seminar Z-club, Evry June 16 2011

 Principles of Z-post. Data
manipulation
• Selection of zones (nodes, Gauss points,

DATA READER •
elements, increments)
User functions or scripts
• Graphical post-processing
• Available interfaces
Abaqus Ansys LS-DYNA
DATA

PROCESSES ****post_processing
***data_source odb
**open results.odb
***local_post_processing
**file integ
PROCESSES **output_number 1-10
**elset nickel
**process trace sig
***global_post_processing
PROCESSES **process average_in_element sigii
***local_post_processing
**process function msig11
sig11+(1./3.)(ave_sigii - sigii);
***global_post_processing
**process node_extrapolation
*list_var msig11

DATA WRITER
***data_output odb
*file results_abaqus.odb
****return

Seminar Z-club, Evry June 16 2011

 Z-post. Available features
• Post- global • Post- local

Averaging (around, in element, in elset ) Generic:

Weibull, Beremin, Batdorf fmin, fmax and min, max (temporary)
Selective int Norm, Function, Format, Triaxiality
Copy Eigen
min, max ...
...
user extensions Invariants:
Mises, Trace, Deviator, . . .

Durability analisys:
Creep
HCF : sines, crossland, dang-van
LCF : senitoglu, onera, manson-coffin, swt
TMF : cumulation (non-linear)
Rainflow multiaxial
Range multiaxial
Ductile fracture
...
user extensions

Seminar Z-club, Evry June 16 2011

 Fatigue life estimation.
Experimental database

Seminar Z-club, Evry June 16 2011

 Fatigue life model calibration

Seminar Z-club, Evry June 16 2011

 ZsimOpt Interface. Multiplot

Seminar Z-club, Evry June 16 2011

 Fatigue life computation

Seminar Z-club, Evry June 16 2011

 Conclusions

Thermo-Mechanical Life cycle

Matl model Fatigue Model
FEM Analysis computation

••elasticity
Z-set provides powerful
• cyclic loading models and tools for
Elasto-visco-plastic matl.
Z-mat interface to Abaqus Damage evaluation
• fatigue damage Z-post
at highinterface to Aba
model
• simulation
plasticity of strongly non-linear material
• stress-strain analysis temperatures
• creep damage • damage evaluation
• phenomena
criterion • plastic deformation
• User friendly graphical interfaces for successful
• creep/fatigue • life cycle estimation
interaction...
• flow rule
simulation and •optimization
creep
• Parameter's fitting.
• hardenings
GUI ZsimOpt
• ...
• Easy interfacing and integration within existing
• Parameter's fitting.
industrial software suites
GUI ZsimOpt

Seminar Z-club, Evry June 16 2011