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(51) International Patent Classification: (81) Designated States (unless otherwise indicated, for every
C07C 67/44 (2006.01) C07C 69/003 (2006.01) kind of national protection available): AE, AG, AL, AM,
AO, AT, AU, AZ, BA, BB, BG, BH, BN, BR, BW, BY,
(21) International Application Number:
BZ, CA, CH, CL, CN, CO, CR, CU, CZ, DE, DK, DM,
PCT/US20 16/024609 DO, DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT,
(22) International Filing Date: HN, HR, HU, ID, IL, IN, IR, IS, JP, KE, KG, KN, KP, KR,
29 March 2016 (29.03.2016) KZ, LA, LC, LK, LR, LS, LU, LY, MA, MD, ME, MG,
MK, MN, MW, MX, MY, MZ, NA, NG, NI, NO, NZ, OM,
(25) Filing Language: English PA, PE, PG, PH, PL, PT, QA, RO, RS, RU, RW, SA, SC,
(26) Publication Language: English SD, SE, SG, SK, SL, SM, ST, SV, SY, TH, TJ, TM, TN,
TR, TT, TZ, UA, UG, US, UZ, VC, VN, ZA, ZM, ZW.
(30) Priority Data:
14/680,595 7 April 2015 (07.04.2015) (84) Designated States (unless otherwise indicated, for every
kind of regional protection available): ARIPO (BW, GH,
(71) Applicant: EASTMAN CHEMICAL COMPANY GM, KE, LR, LS, MW, MZ, NA, RW, SD, SL, ST, SZ,
[US/US]; 200 South Wilcox Drive, Kingsport, TN 37660 TZ, UG, ZM, ZW), Eurasian (AM, AZ, BY, KG, KZ, RU,
(US). TJ, TM), European (AL, AT, BE, BG, CH, CY, CZ, DE,
DK, EE, ES, FI, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU,
(72) Inventors: JANKA, Mesfln, Ejerssa; 2459 Wildwood
LV, MC, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK,
Drive, Kingsport, TN 37660 (US). HEMBRE, Robert,
SM, TR), OAPI (BF, BJ, CF, CG, CI, CM, GA, GN, GQ,
Thomas; 4201 Glaze Road, Johnson City, TN 37601 (US).
GW, KM, ML, MR, NE, SN, TD, TG).
TESTERMAN, Stephanie, Rollins; 538 Gravely Road,
Kingsport, TN 37660 (US). Published:
(74) Agent: GRAVES, Bernard, J., Jr.: P.O. Box 5 1 1, Kings- with international search report (Art. 21(3))
port, TN 37662-5075 (US).
[0002] Discovered more than one hundred years ago, the Tishchenko
reaction is an atom-efficient method for synthesizing esters from aldehydes.
Lewis acids, metal alkoxides, and late transition metal catalysts have been
used to catalyze this reaction.
[0003] Today, the Tishchenko reaction is commonly employed to make
simple esters, i.e., those produced by the disproportionation of a single
aldehyde (homo-coupling). If two different aldehydes are coincidently
subjected to Tishchenko reaction conditions, a near statistical mixture of four
possible esters are produced — two from "homo-coupling" and two from
"cross-coupling" as shown in Equation (1):
(molar ratio).
After the reaction, the catalyst can be separated from the products by
distillation, extraction, adsorption, or other ordinary methods, and reused.
[0020] The process of the present invention can be carried out without a
solvent. But if the RuCC has low solubility in the reaction medium comprising
the aldehyde and the alcohol, the reaction can be carried out in a suitable
solvent in order to dissolve the RuCC, or as otherwise needed. Examples of
suitable solvents include hydrocarbons such as hexane, benzene, and
toluene; ethers such as diethyl ether, dimethoxyethane, tetrahydrofuran, and
dioxanes; and esters such as ethyl acetate, butyl acetate, and 2-ethylhexyl
acetate.
[0021] The reaction is typically carried out by introducing the aldehyde, the
alcohol, and the catalyst into a vessel, and then mixing the contents. The
reaction temperature can range from 0 to 200 C, from 20 to 150 C, or 20 to
100 C .
[0022] The reaction pressure and atmosphere are not particularly limiting.
The reaction may be carried out at less than atmospheric pressure, at
atmospheric pressure, or at elevated pressure. The reaction is preferably
carried out in an inert atmosphere, such as nitrogen or argon.
[0023] The reaction time depends on the reaction temperature, but typically
can range, for example, from 0.1 to 10 hours, or from 0.5 to 3 hours.
[0024] The reaction can be carried out in the absence of an added
hydrogen acceptor. Examples of hydrogen acceptors include α , β -
unsaturated carbonyl compounds such as mesityl oxide, methyl vinyl ketone,
and benzalacetone; ketones such as acetone and cyclohexanone;
disubstituted acetylenes such as diphenylacetylene; and esters of pyruvic
acid, phenylglyoxylic acid, and other a-keto acids.
[0025] The process of the invention can be used to prepare ethyl acetate
and n-butyl acetate, isobutyl acetate, or 2-ethylhexyl acetate. Acetaldehyde
can be contacted with an alcohol selected from n-butanol, i-butanol, or 2-
ethylhexanol at an aldehyde-to-alcohol molar ratio of greater than 1 : 1 and up
to 25:1 in the presence of a ruthenium complex compound at conditions
effective to produce ethyl acetate and n-butyl acetate, isobutyl acetate, or 2-
ethylhexyl acetate.
[0026] The process of the invention is capable of converting the
acetaldehyde at a degree of conversion of at least 50%, or at least 70%, or at
least 80%, or at least 90%, or at least 95%. The degree of conversion is
determined by the following equation:
moles of aldehyde consumed
Conversion = x
moles of aldehyde fed
[0037] While attempts have been made to be precise, the numerical values
and ranges described herein should be considered to be approximations
(even when not qualified by the term "about"). These values and ranges may
vary from their stated numbers depending upon the desired properties sought
to be obtained by the present invention as well as the variations resulting from
the standard deviation found in the measuring techniques. Moreover, the
ranges described herein are intended and specifically contemplated to include
all sub-ranges and values within the stated ranges. For example, a range of
50 to 100 is intended to describe and include all values within the range
including sub-ranges such as 60 to 90 and 70 to 80.
[0038] The content of all documents cited herein, including patents as well
as non-patent literature, is hereby incorporated by reference in their entirety.
To the extent that any incorporated subject matter contradicts with any
disclosure herein, the disclosure herein shall take precedence over the
incorporated content.
[0039] This invention can be further illustrated by the following examples of
preferred embodiments thereof, although it will be understood that these
examples are included merely for purposes of illustration and are not intended
to limit the scope of the invention.
EXAMPLES
Abbreviations
[0040] Below is a list of structures and abbreviations of the compounds
used or produced in the following examples.
EtO'Bu
Materials
[0041] n-Butanol, isobutanol, 2EH, toluene, and acetaldehyde were
purchased from Aldrich. Shvo's catalyst was obtained from Stem Chemicals
Inc.
vial. EZChrom Elite chromatography data system was used to process the
results.
Selectivity Calculations
[0043] Selectivities were calculated based on moles of components in the
recovered product.
[0044] % Selectivity of EA = [2 * mol of EA / (2 * mol of EA + mol of BuOAc +
mol of EtOH + mol of EtOBu + mol of NBNB or IBIB or 2EHOEH + mol of AA)]
* 100.
[0045] % Selectivity of BuOAc = [mol of BuOAc / (2 * mol of EA + mol of
BuOAc + mol of EtOH + mol of EtOBu + mol of NBNB or IBIB or 2EHOEH +
mol of AA)] * 100.
[0046] % Selectivity of EtOH = [mol of EtOH / (2 * mol of EA + mol of BuOAc
+ mol of EtOH + mol of EtOBu + mol of NBNB or IBIB or 2EHOEH + mol of
AA)] * 100.
[0047] % Selectivity of EtOBu = [mol of EtOH / (2 * mol of EA + mol of
BuOAc + mol of EtOH + mol of EtOBu + mol of NBNB or IBIB or 2EHOEH +
mol of AA)] * 100.
Example 1
[0048] A 50-mL autoclave was charged with 7.0 g ( 1 59 mmol) of AcH, 0.50
g (7 mmol) of n-butanol, 0.1 8 g (0.2 mmol) of Shvo's catalyst, and 14.6 g of
toluene. The autoclave was pressurized with 200 psig of argon and was
heated to 80 °C under continuous argon flow. It was kept at reaction
temperature for 1 h , cooled to room temperature, and depressurized. The
liquid product was analyzed by gas chromatography. Conversion and
selectivity data are given in Table 1.
Example 2
[0049] A 50-mL three-neck flask equipped with a condenser, a
thermocouple, and argon purge line was charged with 7.0 g ( 1 59 mmol) of
AcH, 1.5 g (7 mmol) of n-butanol, 0.65 g (0.6 mmol) of Shvo's catalyst, and
14.6 g of toluene. The flask was heated to 60 °C under continuous argon flow.
It was kept at reaction temperature for 1 h , then cooled to room temperature.
Example 3
[0050] A 50-mL three-neck flask equipped with a condenser, a
thermocouple, and argon purge line was charged with 7.0 g ( 1 59 mmol) of
AcH, 3.0 g (40 mmol) of n-butanol, 0.72 g (0.7 mmol) of Shvo's catalyst, and
14.6 g of toluene. The flask was heated to 60 °C under continuous argon flow.
It was kept at reaction temperature for 1 h , then cooled to room temperature.
Example 4
[0051] A 50-mL autoclave was charged with 7.0 g ( 1 58.6 mmol) of AcH,
0.50 g (6.7 mmol) of i-butanol, 0.1 8 g (0.1 7 mmol) of Shvo's catalyst, and 14.6
g of toluene. The autoclave was pressurized with 200 psig of argon and was
heated to 80 °C under continuous argon flow. It was kept at reaction
temperature for 1 h , cooled to room temperature, and depressurized. The
liquid product was analyzed by gas chromatography. Conversion and
selectivity data are given in Table 2 .
Example 5
[0052] A 50-mL three neck flask equipped with a condenser, a
thermocouple, and argon purge line was charged with 7.0 g ( 1 59 mmol) of
AcH, 1.5 g (7 mmol) of i-butanol, 0.65 g (0.6 mmol) of Shvo's catalyst, and
14.6 g of toluene. The flask was heated to 60 °C under continuous argon flow.
It was kept at reaction temperature for 1 h , then cooled to room temperature.
Example 6
[0053] A 50-mL autoclave was charged with 7.0 g ( 1 59 mmol) of AcH, 0.88
g (7 mmol) of 2EH, 0.1 8 g (0.2 mmol) of Shvo's catalyst, and 14.6 g of
toluene. The autoclave was pressurized with 200 psig of argon and was
heated to 80 °C under continuous argon flow. It was kept at reaction
temperature for 1 h , then cooled to 23 C, and depressurized. The liquid
product was analyzed by gas chromatography. Conversion and selectivity
data are given in Table 3 .
Example 7
[0054] A 50-mL autoclave was charged with 7.0 g ( 1 59 mmol) of AcH, 1.36
g (10 mmol) of 2EH, 0.1 83 g (0.2 mmol) of Shvo's catalyst, and 14.6 g of
toluene. The autoclave was pressurized with 200 psig of argon and was
heated to 80 °C under continuous argon flow. It was kept at reaction
temperature for 1 h , cooled to room temperature, and depressurized. The
liquid product was analyzed by gas chromatography. Conversion and
selectivity data are given in Table 3 .
Table 3
Crossed-Tischenko Type Reaction of AcH and 2EH
[0055] From Examples 1-7 above, it can be seen that the coupling of
acetaldehyde with n-butanol, i-butanol or 2-EH alcohol proceeded cleanly to
completion in less than 1h . These examples revealed the excellent activity
and selectivity of Shvo's catalyst for selective production of two esters. The
ethanol co-product, formed by transesterification of ethyl acetate with the
reactant alcohol, increased as the amount of the alcohol reactant in the feed
increased.
[0056] The invention has been described in detail with particular reference
to preferred embodiments thereof, but it will be understood that variations and
modifications can be effected within the spirit and scope of the invention.
CLAIMS
W e claim:
1. A process for preparing two ester compounds, comprising:
contacting an aldehyde with an alcohol at an aldehyde-to-alcohol molar
ratio of greater than 1 : 1 and up to 25:1 in the presence of a ruthenium
complex compound at conditions effective to produce two ester compounds.
According to International Patent Classification (IPC) o r t o both national classification and IPC
B . FIELDS SEARCHED
Minimum documentation searched (classification system followed by classification symbols)
C07C
Documentation searched other than minimum documentation to the extent that such documents are included in the fields searched
Electronic data base consulted during the international search (name of data base and, where practicable, search terms used)
EPO-Internal
Category* Citation of document, with indication, where appropriate, of the relevant passages Relevant to claim No.
-/-
X| Further documents are listed in the continuation of Box C . □ See patent family annex.
Date of the actual completion of the international search Date of mailing of the international search report
Category* Citation of document, with indication, where appropriate, of the relevant passages Relevant to claim No.