SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008) Rev 3 30-Jun-08

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Piping / Equipment Internal Cleaning Inspection SAIC-L-2017 22-Jan-14 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
RABIGH II PROJECT Interconnecting Package (UO1) 111580 GSCA / Raymond
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
48"-BRW-N200-0002-12FE0W16-NI 48-inch Diameter Brine Water Line
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
N200FU-BRW-N200-0002-01 2
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
COMPANY USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SATIP-S-070-03
SAUDI ARAMCO INSPECTION LEVEL
W
CONTRACTOR INSPECTION LEVEL
H
YES
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Requirements (Note: Use SATR-A-2008 to document findings using this checklist)

SAES-L-350,
Method of cleaning & flushing of piping spools & systems applicable for
Para. 15.1/ S-
A1 every individual system category was approved/agreed upon by PMT,
PM-G000-3160-
Proponent and Inspection. (SAES-A-004, Para. 7.1.2 )
0801 Sec. 11

SAES-L-350,
Visual verification of end limits covered by this inspection conformed with Para. 15.3/ S-
A2
the QR (Quality Request for inspection) PM-G000-3160-
0801 Sec. 11

B Progressive Internal inspection (DURING ASSEMBLY)

Spools are visually inspected for internal cleanliness (no presence of

loose particles/flakes or debris) prior to welding/bolting to the preceeding SAES-L-350,
and/or succeeding spools. (Follow Notes Below) Para. 15.3.2/ S-
B1
A) Visual inspection includes use of video inspection techniques, visual, PM-G000-3160-
scraping & positioning in vertical position. 0801 Para. 8.2.1
B) Fine dusts are acceptable, unless specified for critical systems

SAES-L-350,
Ends of Piping spools or partially completed piping system passed visual
Para 15.2.3/ S-
inspection for internal cleanliness, were covered & sealed to prevent
B2 PM-G000-1520-
entry of debris (moisture, water or other foreign materials).
0007 Para. 8.1.2
Note: Each section of cleaned spools or system shall be recorded

End covers were not and cannot be removed by unauthorized personnel

SAES-L-350,
prior to making the joint of succeeding sections of piping.
Para 15.2.3/ S-
A) QA/QC and/or Company Project Inspection shall be notified
B3 PM-G000-1520-
prior to removal of the end covers.
0007 Para. 8.1.2
B) End covers removed without authorization shall make the
internal cleanliness null and void.

Partial cleanliness inspection certificates for each section of a completed

system are accounted for. SAES-L-350,
B4
Note: Where cleanliness cannot be fully verified, systems shall be Para. 14.2
cleaned by Method 2 or 3, whichever is applicable.)

C Internal Cleaning by Water Flushing

S-PM-G000-
Equipment sensitive to damage during water flushing are identified and
C1 1520-0007 Para.
isolated. (Ex: Flow meter, sight glass, soft-seated valves)
8.1.4

Equipment and in-line instruments that may interfere with the flow of
S-PM-G000-
water and debris are removed. (Ex: check valve, control valve, sight
C2 1520-0007 Para.
glasses,orifice plates, venturies, positive displacement and turbine
8.1.4
meters and other in-line equipment., etc.)

SAES-L-350,
Appendix A/ S-
C3 Full bore valves (ball & gate valves) are in full open position.
PM-G000-1520-
0007 Para. 8.3.2

Page 1 of 4
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008) Rev 3 30-Jun-08
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Piping / Equipment Internal Cleaning Inspection SAIC-L-2017 22-Jan-14 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
RABIGH II PROJECT Interconnecting Package (UO1) 111580 GSCA / Raymond
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Flushing medium used are any of the following:

A) Plant/process water SAES-L-350,
C4
B) Raw water (Fire water OK when process water is not available) Appendix A
Note: Sea water is not acceptable

For stainless steel lines, flushing medium chloride ion content is less S-PM-G000-
C5 than 50 mg/L. (NOTE: After flushing, the piping systems shall be 114Z-0003 Para.
completely drained, dried to a dew point below -1°C) 8.1.1

SAES-L-350,
C6 For lines below 4" dia., minimum velocity of water fushing is 3 m/s.
Appendix A

For lines 4" dia. and above, high pressure jet (rotating hose or nozzle) SAES-L-350,
C7
at a minimum pressure of 60.8 mPa (8.8 psi) is used. Appendix A

D Pneumatic Flushing

Medium used for pneumatic flushing is dry air (dew point -1°C or less) or SAES-L-350,
D1
steam with a minimum exit velocity of 15 m/s. Appendix A

Flushing is repeated until cleanliness is verified by observing the SAES-L-350,

D2
absence of any solids impact on a polished metal target at the exit. Appendix A

E Pressurized Air Shock Blowing (PASB)

PASB method is used for the following conditions:

a. For initial cleaning of instrument air, plant air
b. As an alternative method for initial cleaning of small bore pipe SAES-L-350,
E1
(less than 2 inch). Appendix A
c. Presence of trapped liquid in the piping, or if verification of
cleanliness using video inspection is not possible.

The air shocking pressure shall never exceed the working pressure of SAES-L-350,
E2
the system and shall never be more than 810 kPa (115 psi). Appendix A
Safety precautions are considered in consultation with Area Loss SAES-L-350,
E3
Prevention Division. Appendix A

PASB is repeated until cleanliness is verified by observing the absence SAES-L-350,

E4
of any solids impact on a polished metal target at the exit. Appendix A

F Mechanical Scrapers

Mechanical scrapers are used on piping system that will not cause SAES-L-350,
F1
damage to the pipe interior surface (ie: piping with internal coating). Appendix A

Degree of cleanliness conforms with the approved internal cleaning SAES-L-450,

F2
procedure. Para. 18.2

F3 Internal scrapers have full bore contact with the pipe diameter. Procedure detail

Additional checkpoints or Acceptance Criteria shall be added upon

F4 Procedure detail
approval of Piping Internal Cleaning Procedure by scraping.

REMARKS:

ATTACHMENT:
1. SATR-A-2008, Piping / Equipment Internal Cleaning Inspection

NOTES FOR SATR-A-2008 USE:

Note 1: Method of internal cleaning states in detail the cleaning methods used (reference Company approved procedure)
Note 2: Limits of internal cleaning state whether cleaning was full or partial and details the system limits for cleaning
(specific line #) and/or equipment details/limits "as inspected"

Page 2 of 4
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008) Rev 3 30-Jun-08
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Piping / Equipment Internal Cleaning Inspection SAIC-L-2017 22-Jan-14 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
RABIGH II PROJECT Interconnecting Package (UO1) 111580 GSCA / Raymond
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Note 3: Type of Debris found states what was found during cleaning and any other unusual findings that could affect
system integrity "as inspected"
Note 4: Valve Cavity & other system low point component cleaning states exactly how low points remaining in line or the
equipment were cleaned. methods are adequate for removal of debris (sample selected by Company to witness shall
demonstrate this). See Explanation below.
Explanation: Valves should be installed in systems AFTER pressure testing when possible during system reinstatement.
THE ABOVE STATEMENT IS CLEARLY STATED AND INTENDED IN SAUDI ARAMCO STDS TO PREVENT VALVE SEAT DAMAGE.
Code fabricated test implements can easily replace valves during system hydrotests. Cavities & other low points in the
line where debris can accumulate require special attention during cleaning. Typical flushing with air or water is
inadequate in the removal of debris from valve cavities and low points. This accumulated debris (sand, scale, metal
shavings, slag, etc) creates serious corrosion and operational problems for COMPANY. Cleaning methods shall
demonstrate adequate cleaning for all piping system components and equipment. Where items such as valve cavities
exhibit an inadequate level of cleanliness, adequate cleaning & inspection shall be performed at earliest opportunity and
addressed no later than immediately after hydrotest. Avoid flushing lines through valves & install field hydrotested valves
"after" system testing where possible. Preservation checks of valves utilizing "AMBIENT" Lay-up methods is required.

REFERENCE DOCUMENTS:

1. SAES-A-004, General Requirements for Pressure Testing, (30 march, 2005)

2. SAES-L-350, Construction of Plant Piping, (30 September, 2003)
3. SAES-L-450, Construction of On-Land and Near-Shore Pipelines, (30 September, 2003)
4. S-PM-G000-1520-0007, General Requirements for Pressure Testing
5. S-PM-G000-3160-0801, Construction Requirement for Piping Work

Contractor / Third-Party Company

Construction Representative* Company PMT
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector Company Inspector

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 3 of 4
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008) Rev 3 30-Jun-08

SAUDI ARAMCO TEST REPORT SAIC NUMBER DATE APPROVED QR NUMBER

Internal Cleanliness Report (Piping Systems & Equip) SATR-A-2008 22-Jan-14 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
RABIGH II PROJECT Interconnecting Package (UO1) 111580 GSCA / Raymond
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION TEST SYSTEM No./Test Pack No. PLANT NO.
48"-BRW-N200-0002-12FE0W16-NI 48-inch Diameter Brine Water Line TP-UO1-C210-BRW-001 3.2
DRAWING NUMBER (P&ID/ISO) / REV. No. PIPE CLEANING DIAGRAM (If applicable) LOCATION WORK PERMIT REQD?
N200FU-BRW-N200-0002-01 / Rev. 2 D-EP-N200-1225-5101 / Rev. 4 YES
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME

SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. TEST IN ACCORDANCE WITH: a) Procedure No. b) Supporting SAIC No.
SATIP-S-070-03 3.2 SATIP-A-004-02 see attached
System Description:
Service Fluid: MAOP: System Material Type:

Internal Cleanliness Report for On-Plot Piping & Equipment (See Remarks)
Method of internal cleaning
(For piping systems
and equipment)
Limits of internal cleaning
(State Partial or Full and terminating ends)

Type Of Debris
(sand, mill scale,
electrodes, debris, etc.)
Valve Cavities & Other Low Point
System Components

Internal Cleanliness Report for Pipelines (Note 2)

Pipeline Description : ____________________________________________ Pipe Internal Diameter(s): _________________
Drawing No: Location / Date
Section No: Test No:
From KM: To KM:
Scraper Type

RUN 1 RUN 2 RUN 3 REMARKS

DATE TIME DATE TIME DATE TIME
Cleaning Start
Cleaning End
Cleaning Duration
OBSERVATIONS:
1. Indicate Amount
and/or type of debris
2. Scraper

RESULT (ACC/REJ)

REMARKS:

Contractor / Third-Party Company

Construction Representative* Company PMT
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector Company Inspector

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 4 of 4