İ.T.Ü.

Faculty of Naval Architecture and Ocean Engineering

Shipyard
Shipyard Organization - GEM 412-412-E

Shipyard Layout

Week 5

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Sumitomo Oppama Shipyard

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Mitsubishi Kyogi Shipyard

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Plant Capacity

Single shift
capacity

Overtime Extra shift

capacity capacity
Internal
capacity

External capacity
Total
capacity (subcontracting)
© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Layout Logic

Develope layout objectives

Determine capacity requirements

Locate structures on land site

Establish the type of layout necessary

Obtain building floor plans

Establish product work flow patterns

Locate major workstations and develope

layout for each of them
Not acceptable

Evaluate the proposed layout

Acceptable

STOP
© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Work Flow - Main Horizontal Work Flow Types

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Work Flow - Main Vertical Work Flow Types

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Work Flow - Linear

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Work Flow - Steel Hull, I Type Flow

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Work Flow - Steel Hull, U & L Type Flows

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Layout Alternatives - (9!)

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Process Type

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Product Type

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Work Flow Layouts

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Product Type Layout

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Process Type Layout

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Mixed Type Layout

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Comparison of
Different Layouts

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Work Flow - River Approach

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Relationship Chart

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Layout Performance

CRITERIA
•Cost minimization
•Transport distance minimization
•Maximization of the volume of transported units
•Maximization of communication and control

CRITERIA SELECTION
•Physical attributes of the product
•Volume of units travelling amongst processes
•Frequency of transportation amongst processes
•Material handling cost (cost per movement x number of movements)

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Shipyard Layout - Factors effecting the development of facilities

•Welded ships
•Block assembly
•Cranes
•Ship types
•Ship dimensions
•Dry docks
•Gantry cranes
•Cutting systems
•Panel & Web lines
•Automated welding systems
•Pre-outfitting

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Shipyard Layout - Factors effecting the development

•Type and quantity of ships to be built

•Area requirement
•Existing area
•Degree of mechanization
•Material handling and transfer systems
•Production methods adopted
•NC processes
•Panel Lines
•Block and sub-assemblies
•Shotblast and painting
•Covered space

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Marmara Transport – As is!

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Marmara Transport – Alternative

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

Steel Works

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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 Marmara Transport – Pipe Works

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

End of Week 5

Questions ?

© A.Y.Odabaşı, S.Alkaner, A.İ.Ölçer, İ.T.Ü., 2000

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