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by us, nor be copied/made use of in full or part by such person or firm without our prior permission writing.
Note : This Design is applicable for single cell box culvert of span 4.0m and height 2.5m for 0.6 m Earth Fill.
This design note is applicable for Culverts at the following Culvert No./locations :
• Live Loads:
The approximate strip method is used for design with the 1 metre wide design strip. The design live loads
applied to the top slabs of box culverts include the HL-93 Truck and Tandem Loads as per Cl. 3.6.1.2 of
AASHTO LRFD. The tire contact area of a wheel is assumed to be a single rectangle, whose width is 510mm
and length is 250mm as per Cl. 3.6.1.2.5. of AASHTO LRFD.
•Braking Force
The braking force is calculated as 25% of axle weights of design truck or tandem load and it is assumed to act
at horizontally at a distance of 1800mm above the roadway in either longitudinal direction as per Cl 3.6.4. But
braking forces typically have little effect due to earth protection and hence neglected as per commentary
C12.6.1.
Load Factors as per Table 3.4.1-1 & Table 3.4.1-2 of AASHTO LRFD
Strength I Load Factors Service I
Load Description Load
Maximum Minimum Factors
DC Self Weight of structure 1.25 0.90 1.00
DW Wearing surface and utilities 1.50 0.65 1.00
LL & LS Live Load & Live Load Surcharge 1.75 0.00 1.00
EH Horizontal Earth Pressure 1.35 0.90 1.00
EV Vertical Earth Pressure 1.30 0.90 1.00
WA Water Pressure 1.00 0.00 1.00
BR Braking Load 1.75 0.00 1.00
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR
The load combinations were developed by varying the Strength I and Service I load factors in order to
maximize moments and shears for the various box culvert members. A value of 1.0 for all load modifiers is
assumed except for Earth fill where a value of 1.05 is used due to the lack of redundancy as per Cl. 1.3.4 &
Cl. 12.5.4 of AASHTO LRFD.
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH DESIGNED CHECKED SHEET
TITLE:
0.6M EARTH FILL NW TRR
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL
No of cells = 1
Clear Span = 4.00 m
Clear Height (at outer edge) = 2.50 m
Clear Height (at median location) = 2.50 m
Ht of fill (W.C / P.C.C / pavement layers) over the top slab = 0.60 m
Wearing coat thickness = 0.065 m
Thickness of top slab = 350 mm
Thickness of bottom slab = 375 mm
Thickness of external vertical wall = 350 mm
Length of precast segment = 3 m
Size of haunch = 150 x 150
No of lanes = 1
Safe Bearing Capacity of the soil = 250 KN/m2
Permissible Settlement = 75 mm
Clear Cover for earth face structural component = 75 mm
Clear Cover for inside face structural component = 50 mm
Clear Cover for bottom slab = 75 mm
Max agrregate size = 25 mm
1200 mm
Axle 1 Axle 2
AXLE Loads 110.0 kN 110.0 kN
AXLE Loads with 1.2
132.0 kN 132.0 kN
Multipication factor
Wheel Loads 66.0 kN 66.0 kN
4.1 Design Truck Wheel load distribution for in accordance with AASHTO LRFD
4.2 Design Tandem Wheel load distribution for in accordance with AASHTO LRFD
26 27 28 29 30 31 32 33 34 34
25 26 27 28 29 30 31 32 33 25
18
18 24 24
17
16 17 23 23
16 22
15 4.35 22
15 21
14 2.863 21
14 20 20
13
13 19 19
12 1 2 3 4 5 6 7 8 9 10 11 12 35
1 2 3 4 5 6 7 8 9 10 11
291.67KN/m
541.666666666667KN/m 291.67KN/m
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/2015
DESIGNED CHECKED SHEET
TITLE: DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL
NW TRR
Sec. 3
Sec.5
Sec.6 Sec. 7
Check
Depth Actual
Ast Ast for Check Check
of Moment
Doverall Deff Minimu Crackin Minimu for depth for depth
Locati Section Mdes reqd. Bar Diamet Bar Diamet provd. Neutral Capacity
Face provd. provd. Mu/(ϕbd2) Spacing Spacing m steel g m and max and
on s (KN.m) (mm2/m Mark er Mark er (mm2/m (i)
axis for as per
Moment Reinforc R/f (c/ds reinforce
(mm) (mm)
) ) provide Provided
ement < 0.375) ment
d r/f R/f (Mr)
(ii)
Top 10.0 294 0.116 81.1 t2 12 125 - 0 125 905 700 16.0 109.3 117.2 OK OK OK
Sec 1 350
TOP Bottom 145.0 292 1.701 1218.2 t1 16 125 t6 12 125 2513 700 44.4 289.5 117.2 OK OK OK
SLAB Top 90.0 292 1.056 747.4 w1 16 125 t2 12 125 2513 700 44.4 289.5 117.2 OK OK OK
Sec 2 350
Bottom 0.0 292 0.000 0.0 t1 16 125 - 0 125 1608 700 28.4 189.6 117.2 OK OK OK
Outside 101.0 267 1.417 923.2 w1 16 125 t2 12 125 2513 700 44.4 263.1 117.2 OK OK OK
Sec 3 350
Inside 0.0 269 0.000 0.0 w2 12 125 w2' 0 125 905 700 16.0 99.8 117.2 OK OK OK
SIDE Outside 60.0 267 0.842 542.8 w1 16 125 - 0 125 1608 700 28.4 172.7 117.2 OK OK OK
Sec 4 350
SLAB Inside 30.0 269 0.415 267.4 w2 12 125 w5 0 125 905 700 16.0 99.8 117.2 OK OK OK
Outside 100.0 267 1.403 913.8 w1 16 125 b2 12 125 2513 700 44.4 263.1 117.2 OK OK OK
Sec 5 350
Inside 0.0 269 0.000 0.0 w2 12 125 - 0 125 905 700 16.0 99.8 117.2 OK OK OK
Top 0.0 292 0.000 0.0 b1 16 125 - 0 125 1608 750 28.4 189.6 134.5 OK OK OK
Sec 6 375
BOTT Bottom 100.0 292 1.173 832.1 w1 16 125 b2 12 125 2513 750 44.4 289.5 134.5 OK OK OK
OM
SLAB Top 110.0 292 1.290 917.3 b1 16 125 b5 12 125 2513 750 44.4 289.5 134.5 OK OK OK
Sec 7 375
Bottom 0.0 294 0.000 0.0 b2 12 125 - 0 125 905 750 16.0 109.3 134.5 OK OK OK
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/2015
DESIGNED CHECKED SHEET
TITLE: DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL
NW TRR
Minimu
Service Eff. Max Provide Spacin
Locati Section m
Face Momen Concret βs K j fss 0.6fy Check spacing Smax 2 d g
on s spacing
t e Cover 1 Spacing check
allowed
Top 1.0 56 1.3 0.19 0.9 4.0 252.0 OK 23999.1 450 125.0 12 OK
Sec 1
TOP Bottom 95.0 58 1.3 0.29 0.9 143.5 252.0 OK 551.9 450 62.5 16 OK
SLAB Top 65.0 58 1.3 0.29 0.9 98.2 252.0 OK 860.2 450 62.5 16 OK
Sec 2
Bottom 1.0 58 1.3 0.24 0.9 2.3 252.0 OK 41248.5 450 125.0 16 OK
Outside 75.0 83 1.4 0.30 0.9 124.4 252.0 OK 518.9 450 62.5 16 OK
Sec 3
Inside 1.0 81 1.4 0.20 0.9 4.4 252.0 OK 19407.7 450 125.0 12 OK
SIDE Outside 50.0 83 1.4 0.25 0.9 127.1 252.0 OK 504.2 450 125.0 16 OK
Sec 4
SLAB Inside 10.0 81 1.4 0.20 0.9 43.9 252.0 OK 1795.0 450 125.0 12 OK
Outside 75.0 83 1.4 0.30 0.9 124.4 252.0 OK 518.9 450 62.5 16 OK
Sec 5
Inside 1.0 81 1.4 0.20 0.9 4.4 252.0 OK 19407.7 450 125.0 12 OK
Top 1.0 83 1.4 0.24 0.9 2.3 252.0 OK 37600.3 450 125.0 16 OK
Sec 6
BOTT Bottom 68.0 83 1.4 0.29 0.9 102.7 252.0 OK 685.9 450 62.5 16 OK
OM
SLAB Top 90.0 83 1.4 0.29 0.9 135.9 252.0 OK 477.7 450 62.5 16 OK
Sec 7
Bottom 1.0 81 1.4 0.19 0.9 4.0 252.0 OK 21847.4 450 125.0 12 OK
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/2015
DESIGNED CHECKED SHEET
TITLE: DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M WITH 0.6M EARTH FILL
NW TRR
7.0 SAMPLE CALCULATIONS FOR FLEXURE DESIGN (TOP SLAB -MID SPAN)
Deisign Data
Depth of the section D = 350.0 mm
Width of the section B = 1000.0 mm
Top clear cover dt' = 50.0 mm
Bottom clear cover db' = 50.0 mm
Effective Depth ds = 292.0 mm
28 day concrete compressive strength f'c = 35.0 N/mm2
Yield stress in steel fy = 420.0 N/mm2
Elasticity of Steel Es = 200000.0 N/mm2
Modulus of Elasticity of concrete Ec = 28397.2 N/mm2
Exposure Condition (Cl. 5.7.3.4) = Class 1
Resistance factor for bending ϕflexure = 1 Precast Culverts
Resistance factor for shear ϕShear = 0.9
Reinforcement Calculations
Factored Nominal Moment Mn = 145.0 KN-m
2
Coefficient of resistance Ru = Mn/(ϕf.b.d )
1.701 N/mm2
ρ = 0.0042
Thus area of steel required is Ast = 1218.20 mm2
OK
(ii) Cl. 12.11.4.3.2- For precast culverts, the minimum amount of steel is a 0.002 of gross area
Minimum steel area ρ = 0.002 b D
= 700.0 mm2 OK
Crack control check (Cl. 5.7.3.4)
To ensure that the primary reinforcement is well distributed,crack equations are checked
The spacing must satisfy the following equation
To calculate Steel stress for flexure at service state lever arm used is j.(D-dc)
Where,
k = Sqrt { (ρ.N)2 + (2ρ.N)- ρ.N } k = 0.293
Lever Arm constant j = 1- k/3 j = 0.902
KN.m KN KN mm mm mm mm -- KN KN KN mm2/m -- --
TOP Top 90 180 0 292 35.5 274.3 2.00 354.5 431.9 388.7 2513.3 OK
Sec 2 350 5.14.5.3
SLAB Bottom 0.0 180 0 292 22.7 280.6 2.00 27053914.0 431.9 573.5 1608.5 OK
SIDE Outside 100 116 0 267 35.5 252.0 2.00 247.5 2205.0 222.7 2513.3 OK
Sec 5 350 5.8.3.3
SLAB Inside 0 116 0 269 12.8 262.6 2.00 257.9 2297.9 232.1 904.8 OK
BOTTOM Top 1 155 0 292 22.7 280.6 2.00 2637.1 431.9 573.5 1608.5 OK
Sec 6 375 5.14.5.3
SLAB Bottom 100 155 0 292 35.5 274.3 2.00 343.9 431.9 388.7 2513.3 OK
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DOCUMENT NO. DATE
TITLE:
WITH 0.6M EARTH FILL HPWR-EGIS-DC-001 03/03/15
DESIGNED CHECKED SHEET
PROJECT: HOUSING PROGRAM WESTERN REGION
NW TRR
= 354.46 kN
5 5 6;
6 6 7;
7 7 8;
8 8 9;
9 9 10;
10 10 11;
11 11 12;
12 1 13;
13 13 14;
14 14 15;
15 15 16;
16 16 17;
17 17 18;
18 18 25;
19 12 19;
20 19 20;
21 20 21;
22 21 22;
23 22 23;
24 23 24;
25 24 33;
26 25 26;
27 26 27;
28 27 28;
29 28 29;
30 29 30;
31 30 31;
32 31 32;
33 32 33;
MEMBER PROPERTIES AMERICAN
1 11 PRIS YD 0.375 ZD 1
2 10 PRIS YD 0.375 ZD 1
3 TO 9 PRIS YD 0.375 ZD 1
12 TO 18 PRIS YD 0.35 ZD 1
19 TO 25 PRIS YD 0.35 ZD 1
26 TO 33 PRIS YD 0.35 ZD 1
CONSTANTS
E 28397182.9588782 ALL
POISSON 0.15 ALL
DENSITY 23.2 ALL
ALPHA 1.17e-005 ALL
SUPPORTS
1 FIXED BUT FZ MX MY MZ KFY 291.667
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x DESIGNED CHECKED SHEET
TITLE:
2.5M WITH 0.6M EARTH FILL NW TRR
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 8 1.75 9 1.75
LOAD 107 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.75LLS(LEFT)+1.75BL(RIGHT)
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 8 1.75 10 1.75
LOAD 108 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.75LLS(LEFT)
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 8 1.75
*******MAX VERTICAL LOAD AND MIN. HORIZONTAL LOAD
LOAD 109 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.00WP
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 11 1.00
LOAD 110 1.25DL+1.5SIDL+1.4175EP(BOTHSIDES)+1.00 WP
REPEAT LOAD
1 1.25 2 1.5 3 1.4175 11 1.00
*******MIN VERTICAL LOAD AND MAX. HORIZONTAL LOAD
LOAD 111 0.9DL+0.9SIDL+1.4175EP(BOTHSIDES)
REPEAT LOAD
1 0.9 2 0.9 3 1.4175
LOAD 112 0.9DL+0.9SIDL+1.4175EP(BOTHSIDES)+1.75LLS(BOTHSIDES)
REPEAT LOAD
1 0.9 2 0.9 3 1.4175 7 1.75
LOAD 113 0.9DL+0.9SIDL+1.4175EP(BOTHSIDES)+1.75LLS(LEFT)
REPEAT LOAD
1 0.9 2 0.9 3 1.4175 8 1.75
*********LIVE LOAD GENERATION-TRUCK LOAD*********"
LOAD GENERATION 45 ADD LOAD 101
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 102
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 103
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 104
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 105
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 106
TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 107
TYPE 1 -4.3 2.863 0 XINC 0.2
******LOAD GENERATION 45 ADD LOAD 108
******TYPE 1 -4.3 2.863 0 XINC 0.2
LOAD GENERATION 45 ADD LOAD 109
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x DESIGNED CHECKED SHEET
TITLE:
2.5M WITH 0.6M EARTH FILL NW TRR
7 7 8;
8 8 9;
9 9 10;
10 10 11;
11 11 12;
12 1 13;
13 13 14;
14 14 15;
15 15 16;
16 16 17;
17 17 18;
18 18 25;
19 12 19;
20 19 20;
21 20 21;
22 21 22;
23 22 23;
24 23 24;
25 24 33;
26 25 26;
27 26 27;
28 27 28;
29 28 29;
30 29 30;
31 30 31;
32 31 32;
33 32 33;
MEMBER PROPERTIES AMERICAN
1 11 PRIS YD 0.375 ZD 1
2 10 PRIS YD 0.375 ZD 1
3 TO 9 PRIS YD 0.375 ZD 1
12 TO 18 PRIS YD 0.35 ZD 1
19 TO 25 PRIS YD 0.35 ZD 1
26 TO 33 PRIS YD 0.35 ZD 1
CONSTANTS
E 28397182.9588782 ALL
POISSON 0.15 ALL
DENSITY 23.2 ALL
ALPHA 1.17e-005 ALL
SUPPORTS
1 FIXED BUT FZ MX MY MZ KFY 291.667
12 FIXED BUT FX FZ MX MY MZ KFY 291.667
2 11 FIXED BUT FX FZ MX MY MZ KFY 541.667
3 10 FIXED BUT FX FZ MX MY MZ KFY 1130.953
4 TO 9 FIXED BUT FX FZ MX MY MZ KFY 1761.905
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR
****************************************************
DEFINE MOVING LOAD
TYPE 1 LOAD 90.54 90.54
Dist 4.3
****************************************
***Tandem load**************
TYPE 2 LOAD 68.69 68.69
Dist 1.2
****************************************
LOAD 1 SELF WEIGHT
SELFWEIGHT Y -1
LOAD 2 SIDL
MEMBER LOAD
26 TO 33 UNI GY -12.08
LOAD 3 ACTIVE EARTH PR. (BOTH SIDES)
MEMBER LOAD
12 TRAP GX 54.5925 51.78
13 TRAP GX 51.78 49.53
14 TRAP GX 49.53 38.52
15 TRAP GX 38.52 27.51
16 TRAP GX 27.51 16.5
17 TRAP GX 16.5 14.25
18 TRAP GX 14.25 11.625
19 TRAP GX -54.5925 -51.78
20 TRAP GX -51.78 -49.53
21 TRAP GX -49.53 -38.52
22 TRAP GX -38.52 -27.51
23 TRAP GX -27.51 -16.5
24 TRAP GX -16.5 -14.25
25 TRAP GX -14.25 -11.625
LOAD 4 ACTIVE EARTH PR. (LEFT SIDES)
MEMBER LOAD
12 TRAP GX 54.5925 51.78
13 TRAP GX 51.78 49.53
14 TRAP GX 49.53 38.52
15 TRAP GX 38.52 27.51
16 TRAP GX 27.51 16.5
17 TRAP GX 16.5 14.25
18 TRAP GX 14.25 11.625
LOAD 7 LL SURCHARGE (BOTH SIDES)
MEMBER LOAD
12 TO 18 UNI GX 12
19 TO 25 UNI GX -12
LOAD 8 LL SURCHARGE (LEFT SIDE)
MEMBER LOAD
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR
12 TO 18 UNI GX 12
LOAD 9 BRAKING FORCE (LEFT SIDE)
JOINT LOAD
25 FX 0 MZ 0
LOAD 10 BRAKING FORCE (RIGHT SIDE)
JOINT LOAD
33 FX 0 MZ 0
LOAD 11 WATER PRESSURE
MEMBER LOAD
13 TRAP GX -25.02 -23.52
14 TRAP GX -23.52 -16.18
15 TRAP GX -16.18 -8.84
16 TRAP GX -8.84 -1.5
17 TRAP GX -1.5 0
20 TRAP GX 25.02 23.52
21 TRAP GX 23.52 16.18
22 TRAP GX 16.18 8.84
23 TRAP GX 8.84 1.5
24 TRAP GX 1.5 0
1 TO 11 UNI GY -25.02
*****MAX. HORIZONTAL AND MAX. VERTICAL LOAD
LOAD 101 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)
REPEAT LOAD
1 1.0 2 1.0 3 1.0
LOAD 102 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(BOTHSIDES)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 7 1.0
LOAD 103 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(BOTHSIDES)+1.0BL(LEFT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 7 1.0 9 1.0
LOAD 104 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(BOTHSIDES)+1.0BL(RIGHT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 7 1.0 10 1.0
LOAD 105 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(LEFT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 8 1.0
LOAD 106 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(LEFT)+1.0BL(LEFT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 8 1.0 9 1.0
LOAD 107 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(LEFT)+1.0BL(RIGHT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 8 1.0 10 1.0
LOAD 108 1.0DL+1.0SIDL+1.0EP(BOTHSIDES)+1.0LLS(LEFT)
REPEAT LOAD
1 1.0 2 1.0 3 1.0 8 1.0
DOCUMENT NO. DATE
PROJECT: HOUSING PROGRAM WESTERN REGION
HPWR-EGIS-DC-001 03/03/15
DESIGN OF PRECAST RCC BOX CELL 1X 4M x 2.5M DESIGNED CHECKED SHEET
TITLE:
WITH 0.6M EARTH FILL NW TRR