Process FMEA Worksheet 1704 Form 2-01-01

Supplier code PY26 Document No.

Model TD Part Name LAMP ASSY, DRL COMBI,LH/RH
Approved Checked Prepared
□ Safety part Supplier name BS INDONESIA
Part
Part No. ML250077/78
General part including safety
Divisio □ quality characteristics
n New edition 07. 03, 17 1st Edition Leader
Process Name L/A DRL COMBI LH/RH Operator
□ General part Revision sign month/day/year Reason of revision Approval Member

Influence of failure Result after countermeasures

Degree importance

Frequency of

Percentage
occurrence
Characteristics
Inspection/confirmatio

Degree of
influence

detected
Ｒ Person in
No. Process name Process functions Failure mode Causes of failure n Ｐ Countermeasures Schedule Measures Ｒ
charge Degree of Frequency of Percentage
Part Completed vehicle method Ｎ execution Ｐ
influence occurrence detected
situation Ｎ

Reflektor Assy (Insert Cannot insert reflektor to

1 Insert Pivot Clip Forget to insert pivot clip 4 Operator Negligence 2 Visual check 100 % 1 8 0
Pivot Clip) housing

Knob assy not function if

Reflektor Assy (Insert Aiming retainer doesn't
2 Insert Aiming Retainer aiming retainer not 4 Operator Negligence 2 Visual check 100 % 1 8 0
Aiming Retainer) inserted properly
inserted properly

Torque Screw driver is to

Reflektor Assy Demage on reflektor &
large & Forget to Visual Check & Tester for
3 ( Installation Bulb Installation Bulb Fixing Bulb fixing doesn't 5 Operator Negligence 3 2 30 0
tightening bulb fixing with Screw Driver
Fixing) installed properly
Screw M4x8

Reflektor to be dirty Shid doesn’t installed

Operator not use hand Visual check 100 % &
Reflektor Assy during installation Forget properly & Demage on
4 Installation Shid 5 gloove and forget to 3 Operator Shall use hand 2 30 0
(Installation Shid) to tightening shid with reflektor
tightening the screw gloove during production
screw M4x8

Reflekor Assy ( Insert Bulb can't installed

5 Insert Bulb H3 12V 55 Watt Wrong pairs/upside down 3 Operator Negligence 3 Visual Check 100 % 1 9 0
Bulb H3 12V 55 Watt) properly

Housing Assy (Insert

Insert Knob Assy+Push Forget install Oring to Leakage on part may Operator forget to install Visual Check 100% &
6 Knob Assy +Push 7 2 2 28 0
Nut+Oring knob occur Oring. Leak Test
nut+ Oring)

Housing Assy (Insert Demage on harness Appereance is not good,

Insert Harness Assy + Bulb Visual Check 100% &
7 Harness Assy + Bulb assy and forget to and lamp not function 4 Operator Negligence 2 2 16 0
12 V 21 W Lighting Test
12 V 21 W) installation bulb may occur.

Reflektor to be dirty & Demage on reflektor &

Housing Assy (Insert Wrong prameter & Tester for first production
8 Insert Reflektor to Housing demage during reflektor doesn’t installed 7 2 2 28 0
Reflektor to Housing) operator negligence run & Visual Check
installation may occur properly

Wrong pairs during

Housing Assy Operator wong pairs the Lighting test & Visual
9 Connecting Wire connecting wire to Lamp cannot turn on 7 2 1 14 0
(Connecting Wire) wire during installation Check
terminal

Housing Assy (Install Dust cover becomes Visual Check 100% &
Install Dust Cover + Oring Forget to install oring
10 dust cover + oring loose and leak of the 6 Operator Negligence 2 Minimum Sample & Leak 1 12 0
Gasket gasket to dust cover
gasket) part may occur Test

Leak of the part may Visual Check, Make

Hot Melt ( To attach the Wrong Parameter
11 Hot Melt Hot Melt Uneven occur and hot melt can 6 3 Sample Tester & Leak 1 18 0
housing and the lens) Machine
be spill over Test

Appereance of lens is Torque Setting of the

tester for screw driver &
12 Lens Installation Installation Lens to Housing Crack at housing not good & Effect on light 5 screw driver is to large & 2 2 20 0
visual check 100%
produced by lens Operator negligence

Wrong parameter setting

To Know There is a Leak on Wrong detection of the Leaked parts can be Make master sampel NG
13 Leak Test 7 & Machine is not good 2 1 14 0
The part or not machine missed & Good condition
condition

Wrong parameter setting

To know part have been Wrong detection of the Make master sampel NG
14 Lighting Test NG Part can be missed 7 & machine is not good 2 1 14 0
function or not machine & Good condition
condition

There is no production Operator negligence,

Production Code + Difficult to traceability,
code, wrong production wrong setting date, &
15 Installation Dust Production code difficult to identification 7 1 Visual check 100% 2 14 0
code, production code is Production code stamp
Cover product
not clear have been demage

0 0

0 0

Mitsubishi Fuso Truck & Bus Co., Ltd.