The Most Advanced New Type Organic Fertilizer Production Line with

Energy-saving

The Most Advanced New Type Organic Fertilizer Production Line with Energy-saving

can produce 30,000tons organic fertilizer per year with high-efficiency and low production

expenses. New type organic fertilizer production line with high speed is often used to

process different fermented organic into organic fertilizer. With rich raw materials of

livestock and poultry waste and agricultural waste, not only created economic benefits for

enterprises, but also made great contributions to human environmental engineering.

Fertilizers will provide organic nutrients for the crop. It also contributes to the development

of organic agriculture, helping solve a series of problems brought by modern agriculture,

such as serious soil erosion and land quality decline, environmental pollution and energy

consumption caused by heavy use of pesticides and fertilizers, and loss of species diversity.

Raw materials of advanced new type organic fertilizer production line:

1. Agricultural waste: rice straw, rice bran, and so on.

2. Animal manure: chicken manure, pigs, cattle, sheep dung, etc.

3. Industrial waste: distiller's grains, sugar residue and so on.

4. Domestic waste: kitchen waste, vegetable market and slaughterhouse waste.

5. Municipal sludge: River silt, sewage sludge, etc.

After safe treatment and fermentation, these raw materials are made into organic

fertilizer. Therefore, organic fertilizers contain a variety of organic acids, peptides and rich

nutrients, including nitrogen, phosphorus and potassium. It not only provides

comprehensive nutrition for crops, but also has a long fertilizer effect. It can increase and
update soil organic, promote microbial breeding, and it also can improve soil physical and

chemical properties and biological activity.

Major equipment in Advanced New Type Organic Fertilizer Production Line

1. Automatic Batching System

After the materials are mixed, they are automatically sent out by the belt conveyor. It is

widely used for the mixing, batching and feeding of 3-8 kinds of materials with the

advantages of easy operation, high material precision, adjustable material ratio, high

efficiency, energy saving, easy installation and mobility.

2. Fertilizer Compost Turning Machine

Fertilizer compost turning machine is used for the turning and mixing of organic

composting raw materials, it is suitable for aerobic fermentation. The fermenting and

dumping of organic wastes, such as livestock manure, sludge garbage, sugar factory filter

mud, dregs cake and straw sawdust, they are widely used in the fermentation and removal

of water in organic fertilizer plant, compound fertilizer plant, sludge waste plant, gardening

farm and BIS mushroom plant. This compost process is the essential part in the advanced

new type organic fertilizer production line.

3. Horizontal Mixer

Horizontal mixer is a new generation fertilizer mixing equipment manufactured by

Huaqiang Heavy Industry. It is mainly used for mixing raw materials of organic fertilizer and

inorganic fertilizer production line. The raw materials can be mixed uniformly, with high

speed, which is not easy to stick and wear resistance. It has the advantages of compact

structure, convenient operation, uniform mixing and convenient unloading and conveying.
4. New Type Organic Fertilizer Granulator

New type organic fertilizer granulator is used for granulate various organic materials after

fermentation. It breaks through the traditional organic material granulation technology.

And do not need to dry the raw materials. The materials can be granulated at 30%-40%

moisture content. The diameter of the finished product is generally between 0.3-5mm,

granulation rate is above 85%, and the size of the products can be adjusted by the mixture

quantity of material and the spindle speed. It is especially suitable for the granulating light

fine powder materials. The smaller size material can get higher granulation rate and better

quality products. The new type organic fertilizer granulator utilize high speed rotary

mechanical stirring force and the resulting friction force to make the powdery material

continuous mixing, granulating, balling, and intensifying inside the machine, to achieve the

granulation of materials.

5. Rotary Dryer

After the fermentation process, the moisture content of organic materials is about 30% ~

40%, and the moisture content of the particles after granulation is generally between 15% ~

20%, because the fertilizer quality index of moisture content requires less than 14% and it

needs low temperature drying, which needs drying treatment with rotary dryer, Therefore,

the drying process is an indispensable and important process in the process of fertilizer

production, which directly affects the output, quality and energy consumption.

6. Hot Stove

Gas/Oil Hot Air Stove, in the drying process and the wet granulation process, the hot air

stove is the necessary related equipment, which provides the necessary heat source for the
drier system in the whole modern new type organic fertilizer production line with

energy-saving and high-speed.

7. Cyclone Dust Collector

As a type of dust removal device. It is used for removel, sepatation and recovery of high

concentration dust. The reduction of short-circuit flow can increase the efficiency of dust

removal.

8. Rotary Cooler

Use dryer together can greatly improve the cooling rate, reduce labor intensity and

improve the quality, further remove moisture, reduce the grain temperature of fertilizer.

9. Rotary Screener

Rotary Screener is mainly used for separating finished products and return materials, but

also to achieve the product classification, the finished product evenly classified, Granules

were screened after cooling, and the large particles of materials are crushed were

transported into granulator with the sifted powder by the return belt for re-granulation,

and the finished products enter the coating machine and automatic packaging system for

packaging. The machine uses a combined screen, easy maintenance and replacement with

simple structure, convenient operation, stable running.

10. Chain Crusher

Chain crusher is mainly used for the grinding the block after the composting fermentation

process in the whole organic fertilizer production line. Because before the granulating

process, the large compost lump materials after the compost process and unqualitfied

granules after granulating process screened by the rotary screener need to be grinded into
smaller powder materials. This type crusher using the latest technology and high-quality

steel, system optimization design, so it is of large yield and high reliability.

11. Automatic Packing Machine

Granules packing machine is used for the quantitative packing of fertilizer granules. Powder

packing machine is used for the quantitative packing of powder fertilizer. They both consist

of automatic weighing and packing machine, conveyor, sealing machine and feeder, high

weighing accuracy, convenient operation. Packed fertilizer will be stored for sale. The

packing process is the last process in the modern new type organic fertilizer production line

with energy-saving.

The advantages of Advanced New Type Organic Fertilizer Production Line:

1. This production line regards the animal manures and the agriculture waste as the mainly

material. It not only turns the waste into treasure, but also protects the environment.

2. The whole organic fertilizer production process is centralized controlled, so this series of

fertilizer machines are highly automatic and easy to operate.

3. Both batching system and packing system are controlled by the computer, thus ensuring

the precision of material batching and fertilizer packing.

4. It has the high-quality, stable performance, compact process layout, advanced

technology, and convenient maintenance.

We will provide the customized service with professional and high-quality technology for

you according to our clients’ requirements with design, manufacturing process, installation

guidance, excellent after-sales services. Fertilizer production equipment plays the

important role in the organic planting and breeding. It can process the animal manure, into
the organic fertilizers, not only solve the problems of organic raw materials sources, but

also improve our environment and get the additional income.