Aerzen D62S Blowers Rev 16-Apr PDF

AERZEN USA CORPORATION
108 Independence Way * Coatesville, PA 19320

Main Phone: 610-380-0244 * Fax: 610-380-0278
Letter of Transmittal
Company: Transmittal #:
Birch Bay Water & Sewer District 04112016
7096 Point Whitehorn Rd Date:
Blaine, WA 98230-9675 April 11, 2016
Attn: PO #:
Mike Sowers 11147
Subject: Job #:
Sewer - CIP WWTP Aeration Basin Upgrades SO-16-00494
WE ARE SENDNG YOU
Letter Purchase Order Submittal O&M Manual Other

Revised, with responses to review comments
DOCUMENT TYPE: pdf
# OF COPIES: (1) via email
TRANSMITTED as checked below:
For Approval
For Your Use
As Requested
As Built
Action Specified Below
Remarks:
Copy To: Kristin Faulkner | Treatment Equipment Company

Paul Schuette | Aerzen USA Corporation
PROJECT MANAGER:
NAME Margie Jarrow

Tel: 484-718-3507
Fax: 610-380-0278
Email: mjarrow@aerzenusa.com
Signed: Margie Jarrow

Submittal
(revised 4-11-16)
SECTION 43 11 33
ROTARY LOBE HYBRID BLOWER
Birch Bay Water & Sewer

District
Manufacturer/Service/Parts Local Representative Purchaser

Aerzen USA Corp. Treatment Equip. Co. Birch Bay Water & Sewer Dist
108 Independence Way 14400 Bel Red Rd # 101C 7096 Point Whitehorn Rd
Coatesville, PA 19320 Bellevue, WA 98007 Blaine, WA 98230-9675
800-444-1692 (tel) 425-641-4306 (tel) 360 371-7100 (tel)
610-380-0278 (fax) 360 371-2806 (fax)
www.aerzenusa.com
Water, Industrial and Domestic Wastewater, Reclaimed Water, Biosolids, Odors and Air Emissions: Treatment Design, Planning,
Funding, Studies, Modeling, Operation, Permitting, Management
ESVELT ENVIRONMENTAL ENGINEERING, LLC Phone: 509-926-3049

8908 EAST DALTON AVENUE, SPOKANE WA 99212, www.esvelt.com 509-624-5468
Date: March 13, 2016
Project: Birch Bay Water and Sewer District (District)

Wastewater Treatment Plant (WWTP)
Technical Memorandum: TM-EEE-5 Rotary Lobe Hybrid Blower Submittal Review
Prepared For: Mr. Rodney Langer, P.E.

Principal
CHS Engineers
12507 Bel-Red Road, Suite 101
Bellevue, WA 98005
Prepared By: Allison Esvelt, MSCE, PE, BCEE

Principal
Esvelt Environmental Engineering, LLC
Recommended Action: Revise and Resubmit addressing the items below.
1. General: The text in Section 2 - Sales Description and Section 5 - Motor Submittal does not appear to
have been printed properly. Please correct and resubmit these sections.
Specification Section 43 11 33
2. Paragraph 1.04.D.4: Submit detailed information for bearings, v-belts, sheaves, and gauges.
3. Paragraph 1.04.D.5: Include performance curves showing capacity in SCFM and ICFM, differential
pressure, dB(A) noise pressure level, rotor speed, and blower horsepower from 0 percent to 130
percent of design capacity at design inlet conditions (pressure, temperature, and relative humidity).
4. Paragraph 1.04.D.7: Submit v-belt drive service factor calculations.
5. Paragraph 1.04.D.8.k: Submit motor manufacturer’s certified bearing life.
6. Paragraph 1.04.D.13: Submit warranty as specified in Paragraph 1.06 for both blower assembly and
motor.
7. Paragraph 1.04.E and F - Transmittal Procedures: Please provide copies of the Operation and
Maintenance Manuals to the Buyer as specified and in accordance with the requirements of this
paragraph.
8. Paragraph 1.06.A - Warranty: Aerzen’s standard warranty is rejected. The Seller must provide the
specified warranty per the Contract which begins on the Date of Seller’s Certificate of Installation and
Field Testing.
9. Paragraph 1.06.C: Furnish motor manufacturer’s 2-year warranty.
Esvelt Environmental Engineering LLC 1 Birch Bay Water and Sewer District WWTP
January 2016 Fine Bubble Diffuser Submittal
TM-EEE-4
10. Paragraph 2.01.C.1: Maximum blower speed of 7,122 RPM is approved.
11. Paragraph 2.03.K: Insulation surrounding the discharge silencer may be eliminated.
12. Paragraph 2.07.H: Motor speed of 3,600 RPM is approved.
13. Paragraph 2.07.V: Motor must be inverter-duty rated per NEMA MG1 as specified. Verify
requirement.
14. Paragraph 2.07.W: Verify specified motor bearing life of 100,000 hours.
15. Paragraph 2.09: Aerzen’s standard non-stainless steel pressure relief valve is approved.
16. Paragraph 2.011.A and B: Inlet and discharge gauges are still required per the specifications. Submit
product information.
17. Paragraph 2.011.C: Inlet and discharge pressure transducers may be supplied in lieu of pressure
switches.
18. Paragraph 2.012: Discharge temperature transducer may be supplied in lieu of temperature switch.
However, the temperature gauge is still required as specified. Submit product information.
19. Paragraph 2.015.B.9: Noise level of not greater than 77 dB(A) at 3-feet from enclosure is approved.
20. Paragraph 2.017: Furnish and provide submittal on specified nameplate.
21. Paragraph 2.018: Furnish stainless steel fasteners as specified.
22. Paragraph 2.019.A.4: Submit letter stating that the Owner will receive a credit for the specified spare
bearings, seals, and gaskets should maintenance be required and Owner require shipment of these
parts to a qualified service center or to the factory.
23. Paragraph 2.019.B and C: Package and provide storage container for spare parts as specified.
24. Paragraph 3.01.B.2 - IEEE 112 Tests: Perform tests in accordance with IEEE 112 as specified.
Submit IEEE 112 Form A-1 as specified prior to shipment.
25. Paragraph 3.01.C: Furnish calibration certificates for instrumentation as specified prior to shipment.
Esvelt Environmental Engineering LLC 2 Birch Bay Water and Sewer District WWTP
March 2016 Rotary Lobe Hybrid Blower Submittal
TM-EEE-5
Date: April 11, 2016
Project: Birch Bay Water and Sewer District (District)

Wastewater Treatment Plant (WWTP)
Rotary Lobe Hybrid Blower Submittal Review
Aerzen Responses to Revise and Resubmit Comments.
1. General: The text in Section 2 - Sales Description and Section 5 - Motor Submittal does not appear to
have been printed properly. Please correct and resubmit these sections.
Corrected.
Specification Section 43 11 33
2. Paragraph 1.04.D.4: Submit detailed information for bearings, v-belts, sheaves, and gauges.
Information for the belts and pulleys has been added to Submittal Section 5.
3. Paragraph 1.04.D.5: Include performance curves showing capacity in SCFM and ICFM, differential
pressure, dB(A) noise pressure level, rotor speed, and blower horsepower from 0 percent to 130
percent of design capacity at design inlet conditions (pressure, temperature, and relative humidity).
Applicable curves have been added to Section 1.
4. Paragraph 1.04.D.7: Submit v-belt drive service factor calculations.

Added to Submittal Section 5.
5. Paragraph 1.04.D.8.k: Submit motor manufacturer’s certified bearing life.

6. Paragraph 1.04.D.13: Submit warranty as specified in Paragraph 1.06 for both blower assembly and
motor.
The Warranty, and the Terms and Conditions are addressed with the commercial review by the
Aerzen Contract Administrator.
7. Paragraph 1.04.E and F - Transmittal Procedures: Please provide copies of the Operation and
Maintenance Manuals to the Buyer as specified and in accordance with the requirements of this
paragraph.
The O&M manual will be provided upon receipt of a fully approved Submittal.
8. Paragraph 1.06.A - Warranty: Aerzen’s standard warranty is rejected. The Seller must provide the
specified warranty per the Contract which begins on the Date of Seller’s Certificate of Installation and
Field Testing.
The Warranty, and the Terms and Conditions are addressed with the commercial review by the
Aerzen Contract Administrator.
9. Paragraph 1.06.C: Furnish motor manufacturer’s 2-year warranty.

A 3 year warranty on the motor is extended by the motor manufacturer. See Submittal Section 5.
10. Paragraph 2.01.C.1: Maximum blower speed of 7,122 RPM is approved.
Noted.
11. Paragraph 2.03.K: Insulation surrounding the discharge silencer may be eliminated.
Noted.
12. Paragraph 2.07.H: Motor speed of 3,600 RPM is approved.

Noted.
13. Paragraph 2.07.V: Motor must be inverter-duty rated per NEMA MG1 as specified. Verify
requirement.
The motor is inverter-duty rated. See nameplate data in Submittal Section 5.
14. Paragraph 2.07.W: Verify specified motor bearing life of 100,000 hours.
15. Paragraph 2.09: Aerzen’s standard non-stainless steel pressure relief valve is approved.
Noted.
16. Paragraph 2.011.A and B: Inlet and discharge gauges are still required per the specifications. Submit
product information.
Supplying inlet and discharge gauges is redundant and not necessary. The specification references
PD blower instrumentation in nature and does not meet Aerzen’s requirements for a Hybrid rotary
lobe compressor. Aerzen will supply the AERtronic which will monitor the inlet and discharge
pressures and temperatures, as well as control the enclosure cooling fan. The AERtronic will
monitor the motor temperature with a temperature switch. The AERtronic will provide a digital
display of temperature and pressure readings. It will provide hardwire alarm and/or fault signals if
operated outside of the normal operating parameters. In addition the AERtronic will notify/alarm the
operator of maintenance requirements such as oil changes, belt inspection/replacement and filter
service.
17. Paragraph 2.011.C: Inlet and discharge pressure transducers may be supplied in lieu of pressure
switches.
Noted.
18. Paragraph 2.012: Discharge temperature transducer may be supplied in lieu of temperature switch.
However, the temperature gauge is still required as specified. Submit product information.
Supplying a discharge temperature gauge is redundant and not necessary. The specification references
PD blower instrumentation in nature and does not meet Aerzen’s requirements for a Hybrid rotary lobe
compressor. Aerzen will supply the AERtronic which will monitor the inlet and discharge pressures
and temperatures, as well as control the enclosure cooling fan. The AERtronic will monitor the motor
temperature with a temperature switch. The AERtronic will provide a digital display of temperature
and pressure readings. It will provide hardwire alarm and/or fault signals if operated outside of the
normal operating parameters. In addition the AERtronic will notify/alarm the operator of maintenance
requirements such as oil changes, belt inspection/replacement and filter service.
19. Paragraph 2.015.B.9: Noise level of not greater than 77 dB(A) at 3-feet from enclosure is approved.
Noted.
20. Paragraph 2.017: Furnish and provide submittal on specified nameplate.

Material is Anodized Aluminum – Black, Fade Resistant coating. See nameplate photo in submittal
section 1.
21. Paragraph 2.018: Furnish stainless steel fasteners as specified.

Stainless steel fasteners will be provided.
22. Paragraph 2.019.A.4: Submit letter stating that the Owner will receive a credit for the specified spare
bearings, seals, and gaskets should maintenance be required and Owner require shipment of these
parts to a qualified service center or to the factory.
Exception was taken in the bid package to supplying spare bearings, seals, and gaskets; and not
included in the price quoted. A letter stating that the Owner will receive a credit will not be provided.
Additionally, Aerzen does not have a system for issuing and tracking credits for spare parts. These
parts are normally stocked items housed at the Aerzen USA Coatesville, PA warehouse and can be
shipped within 24 hours notice upon request of customer order.
23. Paragraph 2.019.B and C: Package and provide storage container for spare parts as specified.
A storage container for spare parts will be provided.
24. Paragraph 3.01.B.2 - IEEE 112 Tests: Perform tests in accordance with IEEE 112 as specified.
Submit IEEE 112 Form A-1 as specified prior to shipment.
The motor will be tested in accordance with IEEE 112 as specified. See BALDOR MOTOR
ROUTINE TEST PROCEDURE in Section 7.
25. Paragraph 3.01.C: Furnish calibration certificates for instrumentation as specified prior to shipment.
The pressure transmitters supplied on the Hybrid have an accuracy rating of +/- 1.0 of full range. See
the cut sheets in Section 4. Calibration certificates are not standard. They can be requested from the
transmitter supplier - additional cost and increased lead time will apply.
SECTION 1
Aerzen Blower Model D62S
Performance Data
Bill of Material
General Arrangement Drawing
Aerzen USA Project: SECTION 2

SO-16-00494 Hybrid Blower Literature
Customer:
SECTION 3
Birch Bay Water & Sewer Hybrid Blower Package Accessories
District
SECTION 4
Purchase Order No. Hybrid Blower Controls
11147
Project: SECTION 5
Motor Details
Sewer - CIP WWTP Motor Data
Aeration Basin Upgrades
SECTION 6
Corrosion Protection/Paint Spec
SECTION 7
Testing
SECTION 8
Startup Report
SECTION 1
Job Specific Data Package
Aerzen USA Corporation
108 Independence Way – Coatesville, PA 19320 DATE Aerzen Job # Page
Tel: (610) 380-0244 Fax: (610) 380-0278
Service Hotline (800) 444-1692 0-Jan-00 SO-16-00494 1 of 3
e-mail:Aerzen@AerzenUSA.com website www.aerzenusa.com
Revision Letter -
CUSTOMER INFORMATION
CUSTOMER Birch Bay Water & Sewer District
CUSTOMER PO # 11147
PROJECT NAME Sewer - CIP WWTP Aeration Basin Upgrades
PACKAGE DESCRIPTION
EQUIPMENT IDENTIFICATION - SERIAL NUMBERS
BLOWER MODEL # D 62 S QTY. (3)
PACKAGE DESCRIPTION Pressure Unit w/ Enclosure
DISCHARGE CONNECTION TYPE 150# ANSI Discharge Connection
INLET CONNECTION TYPE No Inlet Connection
MOTOR CONDUIT LOCATION F3 Conduit Box
TOTAL PACKAGE WEIGHT 4185.2 lbs.
DOCUMENTATION
GENERAL ARRANGEMENT DRAWING GB-006032-200
MOTOR CABLE ROUTING IA-004545
OPERATIONS & MAINTENANCE MANUAL G4-007
WARRANTY TERMS & CONDITIONS A2-001-USA
PERFORMANCE DATA
MEDIUM AIR
INLET CAPACITY ICFM 1891 403
INLET CAPACITY SCFM 1750 373
INLET PRESSURE PSIA 14.68 15
DISCHARGE PRESSURE PSI 7 7
INLET TEMPERATURE °F 90 90
DISCHARGE TEMPERATURE °F 176 191
NOMINAL BLOWER SPEED RPM 7122 2100
POWER @ BLOWER SHAFT BHP 67.4 17
MOTOR RATING HP 75 75
MOTOR SPEED RPM 3555 1048
SOUND PRESSURE LEVEL * dB(A) 77 77
MOTOR/VFD SPEED Hz 60 18
* measured in free field at 3 foot distance from the outline of the unit (tol. +/- 2 dB(A))
Tolerance on Power & Flow is +/- 5%

108 Independence Way – Coatesville, PA 19320 DATE Aerzen Job # Page
Tel: (610) 380-0244 Fax: (610) 380-0278
Service Hotline (800) 444-1692 13-Feb-15 SO-16-00494 2 of 3
Revision Letter -
CRITICAL INFORMATION / NOTES
1 PRIOR TO SHIPMENT - AERZEN DOES THE FOLLOWING

Removes V-Belts from the motor sheave and wraps them around the blower sheave
Locks the motor hinge plate
Fills both bearing compartments with Delta - Lube 06
2 LIFTING PACKAGE
Without Sound Enclosure: lifting eye holes in the corner of the base frame
With Sound Enclosure: lifting through slots in base with fork lift
3 READ OPERATION MANUAL FOR INSTALLATION INSTRUCTIONS

Call Aerzen After-Sales / Service if you have any questions
4 AT COMMISSIONING - CUSTOMER / CONTRACTOR IS TO

Check oil level (refer to operations manual) - and adjust if necessary
Anchor the base or sound enclosure
Make grounding connections
Connect motor cable per Aerzen Drawing IA-004545
Verify correct rotation of motor (counter-clockwise, looking at drive shaft)
Remove locking device from motor pivot plate
Reinstall V-belts
5 ALL CUSTOMER PIPING TO BE INDEPENDENTLY SUPPORTED
6 Recommended MINIMUM clearance at front and rear of package for "normal"

(i.e. inspect machine, change oil, replace belts, etc.) maintenance is 30 inches.
108 Independence Way – Coatesville, PA 19320 Date Aerzen Job # Page
Tel: (610) 380-0244 Fax: (610) 380-0278
Service Hotline (800) 444-1692 0-Jan-00 SO-16-00494 3 of 3
Revision Letter -
BILL OF MATERIAL for GB-006032-200

ITEM # QTY DESCRIPTION PART #
1 1 Delta Hybrid Stage D 62 S
2 1 Electric Motor
75HP, 365TS, TEFC, 3600rpm, 3/60/460, F3, NEMA prem, shaft grounding ring,
Baldor
insulated bearing-drive end, Thermostats, routine test
3 1 Combination Base Frame / Silencer DN-200 180297/192038
4 1 Sound Enclosure (S.E.) w/ AERtronic 180296
5 1 Inlet Filter / Silencer Assembly 186330
6 1 Discharge Connection Housing 178667
10 1 Filter Element * 176206
20 3 Drive Belts * 185428
30 1 One-way Valve EPDM Flap ** 178655
40 1 Expansion Joint - Discharge 8" 150# ANSI Flange ** 21-003168-08X08EG
50 2 Clamps for Discharge Connection for Rubber Exp. Joint 117191
90 1 Safety Relief Valve set @ 1050 mbar ** 167375
100 - Instrumentation AERtronic
1 Inlet Pressure Transducer limit setpoint - 20 "H20 184639
1 Discharge Pressure Transducer limit setpoint - 1.5 PSI 179703
1 Discharge Temperature Transmitter limit setpoint - 20 °F 164681
1 Oil Temperature Transmitter limit set point 240°F 164682
140 - Unloading Valve (optional) Not Installed
150 1 S.E. - Ventilation Fan Electric Fan 185994
170 1 Motor Sheave Bushing 165690
180 1 Motor Sheave mm 164957
200 1 Blower Sheave mm 181314
250 4 Vibration Isolators 177129
260 1 Safety Relief Valve Hose 166643
290 1 Electrical Panel Wiring Diagram No. 4000176767-00
1 Oil Drain Valve (in service kit) 159298
1 Oil Drain Hose (in service kit) 159665
*
SPARES - SHIPPED LOOSE
3 air filter 176206
1 set of v-belts 185248
1 5-gal oil container 21-004392
1 set of sheaves 164957
181314
ON SITE SERVICES
1 trip, 2 days - installation inspection, startup & testing
1 trip, 1 day - training
RECOMMENDED SPARE PARTS
* on hand items
** 2-5 year recommended items
NOTE(S): Always reference the blower s/n & the Aerzen Job # (if known) when ordering spare parts
ANCHORING HOLE
D 62 S - DELTA HYBRID
DN-200 PRESSURE w/ S.E.
GROUNDING CONNECTION
FLANGED DICHARGE CONN. (F3 MOTOR)
MODEL SPACE 1 :1
GB-006032-200 1/2
Aerzen D 62S
Performance Curves
Standard ASME Conditions
D 62S Flow vs. Speed

2,600
6.5 psig
10.5 psig
2,100
14.5 psig
1,600
Flow (SCFM)
1,100
Standard (ASME) Inlet Conditions:

T1 = 68F
600 P1 = 14.696 PSIA
RH = 36%
100
2000 3000 4000 5000 6000 7000 8000 9000
Speed (RPM)
D 62S Flow vs. Power

2,600
6.5 psig
10.5 psig
2,100
14.5 psig
1,600
Flow (SCFM)
1,100

T1 = 68F
600 P1 = 14.696 PSIA
RH = 36%
100
0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0
Power (bHP)
Aerzen D 62S
Performance Curves
Standard ASME Conditions
D 62S Blower Shaft Power vs. Speed
160.0
6.5 psig
140.0
10.5 psig
120.0 14.5 psig

Blower Shaft Power (bHP)
100.0
80.0
60.0
T1 = 68F
40.0 P1 = 14.696 PSIA
RH = 36%
20.0
0.0
2000 3000 4000 5000 6000 7000 8000 9000
Speed (RPM)
D 62S Discharge Temp vs. Speed

280
6.5 psig
260 10.5 psig
14.5 psig
240
Discharge Temp (DegF)
220
200
180
160
140
T1 = 68F
120 P1 = 14.696 PSIA
RH = 36%
100
2000 3000 4000 5000 6000 7000 8000 9000
Speed (RPM)
SECTION 2
Delta HYBRID
P a c k a g e s
One
step
ahead.
Delta Hybrid Volume flows from 110 m3/h to 5800 m3/h

(65 to 3,400 cfm) Pressures to 22 psig (1500 mbar)
Vacuum to 21" Hg (-700mbar)
Energy-efficient
Reliable
Compact
Quiet
5% 5%
Rotary Lobe
Compressor
90 %
The Rotary Lobe Compressor is the
result of a synergy between the
rotary lobe blower and the screw
compressor technologies.
The Delta Hybrid was developed Average operating costs of an air mover over 10 years:
with the focus on increasing energy energy initial cost maintenance
efficiency and achieving a significant
reduction of energy costs and
greenhouse gas emissions.
Optimized fluidic design of inlet and greatest advantage comes from the
Wire-to-process energy usage discharge ports provides for ideal energy that does not need to be used.
reduction can exceed 30% over flow conditions and reduced A 5% excess in volume flow corresponds
typical positive displacement slippage. Moreover, the belt-driven to a 5% higher energy use.
blowers depending on operating Delta Hybrid offers the significant
conditions and turndown range. advantage of exact sizing: the
Further measures 100
90
that improve
energy efficiency: 80
30%
Peak Demand kW
70 Reduction
in Peak
■ Very wide flow control range with Demand
use of a VFD from 25% to 100% 60
■ Optimized fluidic design of inlet 50
and discharge reduces internal 40

pressure losses Existing Rotary
30 PD Blower Lobe Screw
■ Belt drive offers the flexibility to
Compressor
match exactly the required air flow 20
even without the use of a VFD 10
■ High performance belt drive
0
system with losses under 3%
■ High efficiency means lower
discharge temperature. This
reduces aging of downstream
membranes or diffusers in
synthetic materials.
■ Optimal air flow within the acoustic
enclosure brings cool air directly to
the intake side and increases
compression efficiency
■ Silencer without absorption
material and with reduced
pressure losses to maintain
downstream air free of
contamination by absorption
material, therefore preventing the
loss of efficiency in a diffuser or
aeration system.
Delta Hybrid 3 Easy access to all 5 Oil change intervals
components with one extended to over 16k
Space saving, easy to use and
oil drain/oil fill point. operating hours with
reduced maintenance costs.
Aerzen Delta Lube.
1 Easy installation with

forklift or pallet jack
for placement.
6 Automatic belt tension -

No adjustment required.
Oil level can

4 be observed
Room-saving, compact, from the
2 side-by-side installation. outside.
7 Typical machinery noise

average SPL 75-80 dB(A)
with acoustic hood.
Hybrid Rotary Compressor Stage
Aerzen patented bearing

8 system extends the
3+4 rotor profile with internal 3+3 rotor profile with twisted rotors bearing life to
compression for low pressure and patented pulse charging as well over 60,000
applications. as low squeeze losses. operating
hours (at a
differential
pressure of
1000 mbar
(15 psi).
9 “Aerzen 10 Combi-Mount”
Discharge Silencer
eliminates the need
for absorption material
inside the silencer.
For more information, visit www.aerzenusa.com

The Delta Hybrid has a differential
pressure capability of 1.5 bar
(22psi). Vacuum operation can now
be extended from -500 mbar (-
15"Hg) to -700 mbar (-21"Hg). The
Delta Hybrid provides higher
reliability under high ambient
temperatures, elevated altitudes, and
high differential pressures in positive
or negative pressure applications; it
can now operate safely at discharge
temperatures of 160 to 180 degrees
C (320 to 356 degrees F).
Low noise levels,

without absorption
material
■ New pulsation reduction in the
compressor stage
■ Silencer without absorption
materials (patent pending)
■ Additional insulation
■ Inlet cone to further reduce inlet
noise (patent pending)
■ Optimized acoustic enclosure
Additional advantages
of the Delta Hybrid
■ Discharge silencer designed as
spark arrestor certified for ATEX-
applications
■ PED pressure-vessel guidelines
approval (discharge silencer and
pressure safety valve), for all
machines; ASME VIII U Stamp is
a standard option above 15 psig
■ Same pipe conections as Delta
Blower Generation 5
■ The 4:1 turndown adaptibility of
the Delta Hybrid enables plants
to operate efficiently at minimum
capacity without blowing off
excess air
■ The broad turndown range keeps
the required number of machines
to a minimum
The accessories that make the difference.
Pressure
Safety Valve
Spring-loaded.
Inlet Filter/Silencer Specifically designed
Washable filter element. for low pressure
Easily removable internal applications.
parts. The filter element Mounted vertically
is downstream of the downstream
silencer for cleanliness. of the silencer
for longevity.
(hidden in photo)
Instrumentation
Standard filter
maintenance
indicator and
p2 gauge Aeromat Start-Up
Unloading Valve
(Optional)
Belt Guard Allows startup of the main
Designed for easy motor with no load. The
access to the drive. valve is completely self
OSHA standard. activating and does not
need any auxiliary
electrical or pneumatic
power source.
Discharge Manifold
With integral full bore
NEMA F3 High check valve for low
Efficiency pressure drop. The
TEFC Motor check valve can be
inspected without
disconnecting the
piping.
Vibration Discharge
Isolating Mounts Flexible Connector
Hinged Motor Plate Rubber-type. Located Reinforced rubber.
Steady alignment and under the supporting Downstream of
consistent tension provided Reactive Discharge “Aerzen 10 base. No special discharge silencer to
by the motor weight. No Combi-Mount Silencer” foundation required. reduce transmission of
springs needed. Constant Machined support surface for blower. structure-borne noise.
high efficiency. Stiff for installation on vibration isolating
mounts. Low pressure drop design.
No absorption packing material.
ATEX spark arrestor.

Scope of supply
■ Newly designed Rotary Lobe
Compressor
■ Discharge silencer integrated in
base frame
■ Combined filter and silencer with
inlet cone
■ Premium efficiency electric motor
■ High-performance belt drive
■ Hinged motor plate
■ Connecting housing with check
valve
■ Pressure safety valve Aerzen controller
■ Flexible pipe connector with
Modifications AERtronic
clamps/or flanged expansion joint
and upgrades The new Aerzen AERtronic controller
is based on a modular design
Accessories ■ ATEX certification
approach and offers a solution
tailored to each individual
■ Acoustic enclosure for indoor or for ■ ASME, GOST, China License application. The controller includes
outdoor installation certification an intuitive touch screen, the base
module as well as application
■ Cooling fan: shaft or electric motor ■ All-in-one-solution with integrated
dependent add-on modules. All
driven starter panel
measured operating data is
■ Start unloading ■ Separate control panel retrievable and parameters
adjustable in a user-friendly menu
■ Aerzen controller AERtronic or ■ Frequency inverter
structure. The base unit used across
gauges ■ Other accessories on request the Aerzen product range includes
the following features: processor
unit, oil level control, inlet and
discharge pressure, motor
temperature and speed, three free
digital inputs, a relay output, and bus
communication interface with control
panel and expansion modules.
The expansion module offers three
digital inputs and three relay outputs
as well as inputs for temperature
and pressure measurements (for
example, oil temperature,
compressor outlet temperature, oil
pressure). Additional digital inputs,
relay outputs, Pt 1000 and analogue
inputs and outputs for pressure or
temperature control with use of a
VFD, as well as bus interface for
communication with a master
controller or other systems and for
data communication can be provided
with additional application-related
expansion and special modules.
Nomenclature:
Example:
Performance data D 62 S
Style:
H = high differential pressures to 1500 mbar (22 psi)
S = short, differential pressures to 1000 mbar (15 psi)
L = long, differential pressures to 800 mbar (12 psi)
Max. Volume flow in m³/min (approx.)
Rotary Lobe Compressor
Positive pressure
Size Differential pressure Volume flow Motor power Noise pressure
level *
max. mbar max. psi max. m³/h max. cfm max. kW max. HP max. dB(A)
D 12 H 1500 22 670 390 37 50 73
D 12 S 1000 15 690 410 30 40 72
D 17 L 800 12 810 480 30 40 66
D 24 H 1500 22 1370 810 75 100 76
D 24 S 1000 15 1390 820 55 75 74
D 28 L 800 12 1340 790 45 60 70
D 36 H 1500 22 2100 1240 110 150 76
D 36 S 1000 15 2150 1270 75 100 76
D 46 L 800 12 2350 1380 75 100 70
D 62 H 1500 22 3400 2000 160 200 81
D 62 S 1000 15 3500 2060 110 150 79
D 75 L 800 12 3870 2280 132 175 77
D 98 S 1000 22 5760 3390 160 200 81
D 98 H 1500 15 5580 3280 250 350 82
* Machine emitted noise with acoustic enclosure and with connected and insulated piping, tolerances ± 2 dB(A)
Vacuum
Size Differential pressure Volume flow Motor power Noise pressure
level *
max. mbar in. Hg max. m³/h icfm max. kW HP max. dB(A)
D 12 S -700 -21 650 380 18,5 25 72
D 17 L -600 -18 800 470 22 30 65
D 24 S -700 -21 1320 780 37 50 73
D 28 L -600 -18 1350 790 30 50 70
D 36 S -700 -21 2000 1180 55 75 76
D 46 L -600 -18 2300 1350 55 75 77
D 62 S -700 -21 3300 1940 90 125 79
D 75 L -600 -18 3850 2270 90 125 75
D 98 S -700 -21 5400 3180 132 175 81
* Machine emitted noise with acoustic enclosure and with connected and insulated piping, tolerances ± 2 dB(A)

Dimensions and weights
Size Width A Depth B Height C Nozzle size DN Weight *
mm in. mm in. mm in. (mm) (in.) approx. kg approx. lbs
D 12 H / S 1250 49.2 1350 53.1 1500 59.1 100 4 590 1301
D 17 L 1250 49.2 1350 53.1 1500 59.1 100 4 600 1323
D 24 H / S 1250 49.2 1350 53.1 1500 59.1 125 5 635 1400
D 28 L 1500 59.1 1800 70.9 1980 78 125 5 1026 2262
D 36 H / S 1500 59.1 1800 70.9 1980 78 150 6 1098 2421
D 46 L 1700 66.9 2055 80.9 2111 83.1 150 6 1305 2878
D 62 H / S 1700 66.9 2055 80.9 2111 83.1 200 8 1400 3087
D 75 L 1900 74.8 2200 86.6 2345 92.3 250 8 2015 4443
D 98 H / S 1900 74.8 2200 86.6 2345 92.3 250 8 3300 7300
Dimensions expressed, not binding * Weight without motor
Designed for side-by-side installation.
Aerzen means optimal,

reliable, trouble-free B
compression. A
Aerzen's modular blower packages have been

offered since the 1960s. Aerzen Delta Blower
packages have been in successful operation
since the 1990s. In 2011, Aerzen began
offering a single-stage high-speed turbo blower
up to 400hp / 2500cfm. Whatever your
application and installation requirements, be
sure to consider Aerzen.
Aerzen USA Aerzen Canada

108 Independence Way Phone: (450) 424-3966
Coatesville, PA 19320 www.aerzen.ca
Phone: (610) 380-0244 E-mail: info@aerzen.ca
Fax: (610) 380-0278
Service Hotline: (800) 444-1692 Aerzen Mexico
Aerzen USA is a certified LEED Gold, Green facility. www.aerzenusa.com Phone: (728) 282-5508
E-mail: inquires@aerzenusa.com E-mail: ventosa@aerzen.com.mx
Atlanta: (770) 951-7035
Printed on recycled paper Houston: (281) 980-6651

© 2011 Aerzen USA 2M1011 Printed in U.S.A. with vegetable inks.
SECTION 3
DELTA Hybrid Combination Base - Discharge Silencer
Description: Combination base - discharge silencer

Base/discharge silencer includes three-chamber reactive silencer built as a pressure vessel, stage
mounting-flange with studs, discharge connection with integrated check valve, hinged motor plate,
entirely supported on vibration isolating feet. The silencer is also free of any absorption material that
would break down over time. The silencer is designed as an ATEX Spark Arrestor, contact Aerzen for
certification details.
Materials of construction:
Silencer: Pressure vessel quality carbon steel S 235 JR (St 37-2) equivalent to ASTM A 283 Grade B
Pressure vessel code: PED (European directive) PED – AD 2000, DGRL 97/23/EG with
consideration given to static and dynamic stress (fatigue resistance)
Maximum operating temperature: 200 ºC (392 ºF)
Maximum operating pressure:1.7 bar gauge (25 psig)
Test pressure: 3.1 bar gauge (45 psig)
Shell wall thickness: depending on size: 6mm (1/4”) for DN-100  13mm (1/2”) for DN-250 &
DN-300
Performance:
Pressure drop of the entire Base-Silencer with connecting housing and check valve, at the maximum
allowable flow is 35 mbar (0.5 psi). This difference in pressure is accounted for in the power calculations
of the Delta Hybrid package.
Combination Base – Discharge Silencer DN-100 & DN-125
Mounting Flange
DN-100 & DN-150
G-3" Connection for vertical Surface Finish Rz 100
Pressure Relief Valve (PRV)
DN-80 PN 16 Square Flange
Connecting Housing Connection for optional
Start-Unloading Valve
Discharge Connection Mount (AEROMAT)
(Sleeved Connection Shown)
Vibration Isolationg Feet
Grounding Lug Hinged Motor Plate (Hidden)
Combination Base Frame – Silencer

Aerzen USA Corporation Delta Hybrid
108 Independence Way – Coatesville, PA 19320
Date Doc # Page
Tel: (610) 380-0244 Fax: (610) 380-0278 www.aerzenusa.com
02/12/2015 H-6-0246 revision “A“ 1 of 3
Combination Base - Discharge Silencer DN150
Mounting Flange
DN-125 Connection for vertical DN-150
Pressure Relief Valve (PRV) Surface Finish Rz 100
DN-100 Connection for optional
Start-Unloading Valve (AEROMAT)
(Hidden)
Connecting Housing
Discharge Connection Mount

Combination Base - Discharge Silencer DN-200
Mounting Flange
(Hidden)
Connecting Housing


Date Doc # Page
02/12/2015 H-6-0246 revision “A“ 2 of 3
Mounting Flange
(Hidden)
Connecting Housing


Date Doc # Page
02/12/2015 H-6-0246 revision “A“ 3 of 3
DELTA HYBRID Pressure Inlet Filter/ Silencer
DN 100 - DN 300
ABSORPTION MATERIAL QUICK RELEASE LATCH
PERFORATED STEEL SUPPORT FILTER ELEMENT
W
FLO
AIR
AIRFLOW AIRFLOW
AIR
FLO
W
REMOVABLE LID
OW
FL
HYBRID STAGE MOUNTING FLANGE AIR
CONNECTION FOR
FILTER MAINTENACE
INDICATOR
Description: Combination dry air intake filter and absorption type silencer with filter element located downstream
from the silencer chamber. The filter element is arranged, looking in direction of flow, directly upstream of the blower stage
and protects the Hybrid Stage from wear as a result of dust particles carried along in the air current.
Casing: Powder coated (RAL# 5001) Carbon Steel
Maximum operating data: 60 oC (140 oF) and – 70 mbar (-2.07“Hg)
Removable maintenance lid is held in place with quick release clamps
Absorption material: Flame retardant, polyester based urethane foam, grey in color,
secured in place with perforated steel
Filter element: Thermally bound, food safe, polyester fibers, free of PVC, white in color
Filter element mounts with a quick release turn and lock arrangement.
Performance:
Filtration class: G4 per EN 779 (greater than 90% of synthetic dust particles),
equivalent to ASHRAE 52.2 MERV 7 (50-70% @3-10 microns)
Pressure-drop of the entire silencer and clean filter at the maximum allowable flow: 10 mbar (0.15 psi)
Pressure drop filter element: 5 mbar (2” WC) clean, or replace at 45 mbar max. (18” WC)
Noise reduction: 10-15 dB mean noise reduction across audible octave bands.
DELTAHybrid
Inlet Silencer Part Numbers
Package Size DN-100 DN-125 DN-150 DN200 DN-250 DN-300
Stage Size D12S/H D17L D24S/H D28L D36S/H D46L D52S D62S/H D75L D98S/H D152S/H
Pressure Filter /
Silencer 181160 181178 181179 181180 180949 182353 2000023357 186330 181289 186326 2000013126
Assembly
Replacement
175240 175240 175240 175240 175241 182759 175241 176206 170836 185404 170836 X2
Filter Element
Delta HYBRID
Aerzen USA Corporation Pressure Inlet/Filter Silencer DN-100 to DN-
250
Tel: (610) 380-0244 Fax: (610) 380-0278 www.aerzenusa.com Date Doc # Page
1/19/2016 H-6-0245 revision “G” 1of 1
Discharge Connecting Housing DN-100 – DN-250
Low Pressure Application Connection Housing
(<1000 mbar)
FLOW FLOW
Connection To Discharge Piping
Connection to Discharge
Baseframe/Silencer
Check Valve
Description: Discharge “Connecting Housing” DN100 through 250 (<1000 mbar)

Connection Housing flanged to the outlet of the combination base - discharge silencer
It houses a full-bore check-valve: steel embedded in rubber, closes naturally by gravity without use of a spring.
The check-valve flap can easily be pulled out for inspection, maintenance or replacement without disconnecting
the piping – simply by removing the bolts and lifting the cover.
Connection to the discharge piping via flexible sleeve connector (standard for air applications) or flanged
expansion joint (optional).
Connecting housing: DN 100 to 250 connecting housings are made from EN-GJL-250 cast iron equivalent to
ASTM A48 Grade 40B. Pressure code: PED 97/23/ED (European directive), maximum operating data: 200 ºC (392
ºF) and 1.7 bar gauge (25 psig).
Check-valve: Seat: metal, flap: steel embedded in EPDM up to 135ºC (275ºF) – Option: Silicone rubber.
(Low Pressure Applications) DELTA HYBRID Discharge Housing (<1000 mbar) Part Numbers
Filter
DN-100 DN-125 DN-150 DN-200 DN-250 DN-300
nominal size
Stage
D12S D17L D24S D28L D35S D46L D52S 62S 75L 98S 152S
Designation
Discharge
Integral to
Housing 178664 178665 178666 178667 180295
Base Frame
(Sleeved)
Delta Hybrid – Discharge Connecting Housing

Aerzen USA Corporation DN-100 – DN-250
Tel: (610) 380-0244 Fax: (610) 380-0278 www.aerzenusa.com Date Doc # Page
09/12/11 H-6-0247 revision “C” 1 of 2
DELTAHYBRID
SOUND ENCLOSURE COOLING FAN
The DELTAHYBRID is equipped with an electric cooling fan when a sound enclosure is supplied. The
electric cooling fan uses 460Vac/3ph/60Hz motor. Each DELTAHYRBID cooling fan is wired to a motor
starter located in the control panel integrated into the rear of the sound enclosure.
For units with or without an AERtronic controller, the cooling fan will be setup from the factory to have the
fan start immediately when the main drive motor starts and run-on for 10 minutes after the main drive
motor is stopped. If the AERtronic controller is installed, the controller can turn the cooling fan on/off
based on ambient temperature inside the sound enclosure to reduce overall power consumption. For
controller to manage the cooling fan, an additional RTD must be installed to monitor ambient temperature.
Fans Data by Sound Enclosure Size:
Sound Rated Volume Displaced

kW (HP) RPM 3 Part No.
Enclosure Amps cfm (m /h)
DN-100/125 0.13 (0.17) 0.27 1600 1686 (2400) 185992000
DN-150 0.47 (0.63) 0.67 1520 2825 (4800) 185993000
DN-200 0.71 (0.96) 1.15 1600 4217 (7165) 185994000
DN-250 1.22 (1.63) 1.86 1570 6650 (11300) 185991000
Material of Blades: Sheet Steel with Black plastic coating or Black plastic (size dependent)
Motor Protection: each motor is equipped with thermal overload switches and the motor starter monitors
for current overload
Approvals: UL1004-1; CSA C22.2 Nr.100; EN60034, CE
Aerzen USA Corporation DELTAHYBRID – Sound Encl. Cooling Fans

Tel: (610) 380-0244 Fax: (610) 380-0278 Date Doc # Page
www.aerzenusa.com 08/11/2015 H-6-0248 revision “B” 1 of 1
Check Valve - DN-100 through DN300
Description: Housed in the connecting housing is a full-bore, steel embedded in rubber check-valve
that closes naturally by gravity without use of spring. The check-valve flap can easily be pulled out for
inspection, maintenance or replacement without disconnecting the piping by removing the bolts and
lifting the cap.
Flap: steel embedded in EPDM up to 149ºC (300ºF) – Standard on Low Pressure
Connection Housing (< 1000 mbar, 14.5 psig) with option for Silicon Rubber.
High Pressure Connection Housing (> 1000 mbar, 14.5 psig) only available with Silicone Rubber
embedded in steel
Check Valve Assembly Check Valve Assembly

EPDM flap only Silicone flap only
Size DN w/ EDPM flap w/ / Silicone flap
P/N P/N
P/N P/N
100 178654 178648 180878 178651
125 178654 178648 180878 178651
150 178655 178649 180879 178652
200 178655 178649 180879 178652
250 168705 n/a 168711 n/a
300 158608 n/a 178266 n/a
Delta Hybrid – Check Valve

108 Independence Way – Coatesville, PA 19320 Date Doc # Page
02/12/2015 H-6-0253 revision “A” 1 of 1

CONNECTING
HOUSING
(BASE FRAME) BACKING RING
BOLT
3/8" THK.
CLAMPS (CARBON STEEL) HOLES
B D
ØA C
(150# ANSI (Pipe
(Sleeve ID) (Length) MATERIAL
Flange size) Engagement)
DN-050 2 38 2 8.00 1.50 -02X02EG 0.50 0.25 0.50 2° 1

DN-080 3 21 3 8.00 2.00 -03X03EG 0.50 0.25 0.50 2° 1
DN-080 3 21 4 8.00 2.00 -03X04EG 0.50 0.25 0.50 2° 1
DN-100 4 21 4 8.00 2.00 -04X04EG 0.50 0.25 0.50 2° 1
9
DN-125 5 16 5 9.00 2.75 -05X05EG 0.50 0.25 0.50 2° 2
DN-125 5 21 5 9.00 2.75 -05X05EG-A1 0.50 0.25 0.50 2° 2
9
DN-125 5 16 6 9.00 2.75 -05X06EG 0.50 0.25 0.50 2° 2
DN-125 5 21 6 9.00 2.75 -05X06EG-A1 0.50 0.25 0.50 2° 2
DN-150 6 58 6 9.00 2.75 -06X06EG 0.50 0.25 0.50 2° 2
DN-150 6 58 8 10.00 2.75 -06X08EG 0.50 0.25 0.50 2° 2
DN-200 8 58 8 10.00 3.00 -08X08EG 0.75 0.25 0.50 2° 2
5
DN-200 8 8 10 10.00 3.00 -08X10EG 0.75 0.25 0.50 2° 2
DN-250 10 34 10 10.00 4.00 -10X10EG 0.75 0.25 0.50 2° 2
DN-250 10 34 12 10.00 4.00 -10X12EG 0.75 0.25 0.50 2° 2
DN-300 12 34 12 10.00 4.00 -12X12EG 0.75 0.25 0.50 2° 2
Delta Hybrid Pressure Relief Valve
Description:
The Pressure Relief Valve is
designed for use with air or SPRING END PLATE
inert gasses to protect the SPRING
Hybrid and its accessories
from damage in the event of SPINDLE
excessive pressure. It is not
to be used as a pressure GUIDE BUSHING
regulating device. It contains a
spring-loaded valve guided by MAINTENANCE PORT
a spindle and surrounded by a
protective sheath that is BELL
capable of venting the entire PISTON
volume flow of the blower. In
positive pressure machines, it
is installed downstream from
SEAT
the Hybrid Stage and before
the check valve or any shut-
off valve. In vacuum
applications, it is installed on
the intake side of the stage.
QTY DESCRIPTION MATERIAL QTY DESCRIPTION MATERIAL

Connection Flange or Thread
1 Grey Cast Iron 2 Guide Nut Carbon Steel
with Valve Seat
1 Valve Spindle Carbon Steel 1 Spring Spring Steel
1 Bell Brass 1 Valve Disc / Piston Brass
1 Spring End Plate Carbon Steel 1 Valve Guide / Bushing Brass
2 Hex Nut Carbon Steel 1 Cover Aluminum
Technical Data:
Maximum Temperature: 200° C (392° F)
Conforms to PED 97 / 23 / EG
Maximum Pressure: 1.65 Bar (26 PSIG)
Valve Characteristic: Proportional
Pressure Rise: 10%
Aerzen USA Corporation Delta Hybrid – Pressure Relief Valve

Date Doc # Page
2/12/2015 H-6-0250 revison “D” 1 of 2

DELTA HYBRID Pressure Relief Valves
Nominal Package Hybrid Valve Positive Pressure Vacuum Valve

Size Designation Size Valve Connection Connection
D 12S
DN-100
D 12H
D 17L
DN-80 G-3" External Dn-80 PN 16 Flange
D 24S
DN-125
D 24H
D 28L
D 36S
D 36H
DN-150
D 46L
DN-125 Dn-125 PN 16 Flange Dn-125 PN 16 Flange
D 52S
D 62S
DN-200
D 62H
D 75L
DN-250 D 98S DN-150 DN-150 PN 16 Flange DN-150 PN 16 Flange
D 98H
D 152S
DN-300 DN-200 DN-200 PN 16 Flange DN-200 PN 16 Flange
D 152H
Maintenance:
Periodically inspect for free movement of the valve. While the machine is stopped and the
motor locked out, insert flat blade screw drivers into both maintenance ports and lift the
valve. Remove the screw drivers and visibly ensure the valve is properly seated. When
operated in clean environments, inspect valve either every six months or 1000 run hours,
whichever occurs sooner. In dusty conditions, inspect every month. Refer to document
G4-002 for complete operating instructions.
Aerzen USA Corporation Delta Hybrid – Pressure Relief Valve

Date Doc # Page
2/12/2015 H-6-0250 revison “D” 2 of 2

STYLE - 2
STYLE - 1
STANDARD MOUNT
FAIL SAFE MOUNT
Only (1) anchor per foot is required for Standard mounts, anchor each hole (“G”) for Fail-safe mounts.
Standard mounts are not recommended for use where negative loads occur, (marine or earthquake zones)
use Fail-safe mounts or contact Aerzen for alternates.
All vibrations isolators have a natural frequency that will not interfere with the fundamental blower package
frequencies.
Standard Fail Safe A B C D F G Maximum Load Recommended

Baseframe Style E Per Foot Anchor
P/N P/N (mm) (mm) (mm) (mm) (mm) (mm)
KN Lbf Aerzen P/N
DN-50 175802 N/A 1 127 110 77 30 M10 2 9 1,4 315 120813
DN-80
DN-100 176394 184819 1 127 110 77 30 M10 2 9 2 450 120813
DN-125
DN-150 177128 177128_FS 2 168 132 - 50 M16 4 13 4 899 120835
DN-200 177129 177129_FS 2 184 150 - 60 M20 4.5 13 9 2023 120835
DN-250 184821
N/A 2 184 150 - 60 M20 4.5 13 9 2023 120835
DN-300
Vibration Isolators – G5 Blowers

12/17/2014 B-6-0194 revision “F“ Page 1 of 1

SECTION 4
O per a t i n g i n s t r u c t i o ns f o r
ENGLISH
Aer z e n c o n t r o l s y s t e m
Aerzen - one step ahead
www.aerzen.com
AERZENER MASCHINENFABRIK
GMBH
AS-002 C EN
AS-002 C EN
Translation of the original instructions
182 033 000 11-2011
1
ENGLISH
The INFO page is to be read before commissioning.

Any noted instructions and changes are to be implemented.
We reserve the right to correct typographical errors and content errors and make revisions
related to technical changes.
2 AS-002 C EN
Table of contents
Front page...................................................................................1
Instructions on info page.............................................................2
Table of contents.........................................................................3
ENGLISH
Installation position......................................................................4
1. Aerzen control system.................................................5

2. Overview of operating fields.................................. 6 - 7
3. STARTING and STOPPING the machine............. 8 - 10
4. Warning, alarm and cut-off, malfunction..................11
5. Fault registry....................................................... 12 - 13
6. Opening Main menu............................................ 14 - 15
7. Switching AERtronic from
LOCAL to REMOTE............................................. 16 - 17
8. Service and maintenance...................................18 - 19
9. Maintenance / service resetting................................20
10. Regulation with PID controller...........................21 - 25
11. Units conversion
from °C to °F and bar to psi.......................................26
12. Screen saver and cleaning................................27 - 28
13. Module status..............................................................29
14. Timer............................................................................30
15. Parameter............................................................31 - 59
16. Connection of the control system.....................60 - 64
17. Fault / malfunction messages...........................65 - 67
18. Alarm and warning messages...................................68
19. Maintenance messages..............................................69
20. Status messages........................................................70
21. Connection of the Modbus.........................................71
22. Connection of the Profibus........................................72
23. Battery change....................................................73 - 74
24. Technical data.............................................................75
25. INFO page............................................................ 76 - 77
AS-002 C EN
3
Installation position / AERtronic AS 300
ENGLISH
Modular installation
of the control system
Operating unit with Touch Panel
e
pl
am
ex
l/
ie
isp
Be
4 AS-002 C EN
Aerzen control system AERtronic AS 300
Safety information
Commissioning, operation, parametrisation and maintenance of the control system
must only be performed by trained personnel.
Improper operation may result in property damage and personal injury!
ENGLISH
General specifications
• The AERtronic AS 300 is used as a control system for rotary piston machines.
• The AERtronic is equipped with a color graphic display with a touch screen.
• At least one basic compact module and additional I/O modules are needed for the
overall system.
• The AERtronic AS 300 is set according to order and includes all operating
parameters, such as pressures, temperatures, ...
• During the initial commissioning, deviations from these settings can be carried out
• The additional handling and operation of the control system is predefined in the
display and guides the operator through the menu in a structured manner.
• The AERtronic AS 300 includes all functions for the starting and shutdown
procedure as well as the display and querying of the operating parameters.
• The AERtronic AS 300 can be used as a display and monitoring unit as well as
control of a rotary piston machine.
• Aerzener Maschinenfabrik reserves the right to make changes, expansions or

improvements to this product, hardware and software, as needed. This implies no
obligation to update equipment that has already been delivered.
AS-002 C EN
5
2. Overview of operating fields
ENGLISH
7.) Tab
5.) Tab additional operating pa-
Pressure ranges rameters
6.) Tab 8.) Tab
Temperature ranges Service and Setup
1.) Information
menu
2.) Service mes-

sage
optical message
for pending service
work 9.) Selection keys of the
particular display menu
3.) START within a tab
(discharge pressure, intake pressure,
discharge temperature,
oil temperature, etc.)
4.) STOP
10.) Graphical representation
13.) Measured value display 12.) Range indicator of 11.) Numerical value display
the respective operating
parameter
6 AS-002 C EN
Overview of additional operating fields
ENGLISH
Previous screen
RESET
◄ ENTER
C Deletes last entry

◄
Increase value / scroll up
Decrease value / scroll down

◄
AS-002 C EN
7
3. STARTING and STOPPING the machine
3.1 Ready-to-start condition
The machine is ready to start if the following items are satisified.

- no warning is active
- no shut-down is active
- the restart delay has expired.
- the starting block is not blocked by many starts/hours
ENGLISH
If only one condition is not satisified, the machine is not ready to start. Conditions
that are not met are displayed in the information menu as an message, warning
or shutdown. In order to create the ready-to-start condition, there must be an
acknowledgement.
Messages
M02 Switching cycles

exceeded
M02 Switching cycles

exceeded
8 AS-002 C EN
3.2 Maschinen START
The machine can be started either locally or remotely, if no warning and / or

shut-down and starting block (restart interlock or starts/hour) are active.
Pressing the green button in the display starts the machine in the operation
mode "local".
ENGLISH
Discharge pressure
0.00
The starting of the machine is complete if the compressor symbol in the

green area no longer flashes.
Discharge pressure
1.80
AS-002 C EN
9
3.3 STOPPING the machine
Pressing the red button in the display stops the

machine.
ENGLISH
Discharge pressure
1.80
Switching off the machine is completed if the compressor symbol in the green
area no longer flashes and the symbol „Stoppage / OFF“ is displayed in the
green button.
Discharge pressure
0.00
10 AS-002 C EN
4. Warning, alarm and cut-off
The screen flashes yellow if

a warning or an alarm has
expired. Alarms and warnings
Discharge pressure do not cause a shutdown of the
machine, but prevent restart
ENGLISH
when the machine is stopped.
After the acknowledgement
or reset, the screen shows
continuous yellow illumination if
their is still a malfunction
The screen flashes red if

a shutdown has occurred.
After acknowledgement
Discharge pressure
or Reset, the screen
continuously flashes red if a
malfunction is still present.
A shutdown always causes
the main motor to be
switched off.
The flashing information button provides detailed information about the malfunction
message.
Messages
A 005 Discharge pressure

Date and time of the
E 019 Discharge pressure
event
Note: The cause of the fault needs to be checked and eliminated. Only after that is a
restart of the machine advisable.
AS-002 C EN
11
5. Fault registry
All events with data and time are stored in the fault registry.
An overview of all alarms, warnings and shutdowns is given in the appendix.
ENGLISH
Main menu
Control system Base load change
Timer Display
Machine parameters Limit values
Service Configuration
Service menu
Maintenance intervals Fault registry
Acknowledge maintenance Hours counter
Load factory setting Save factory setting
Parameter history
12 AS-002 C EN
Appearance of an
alarm or warning.
Fault registry menu
ENGLISH
A 018 Pressure ratio
Appearance of a
shutdown
A 005 Discharge pressure
Triggered and
acknowledged
alarm or warning
A 005 Discharge pressure Triggered and

acknowledged
shutdown
E019 Discharge pressure

Indicates all available
measured values at the
time of the event.
AS-002 C EN
13
6. Opening Main menu

ENGLISH
Service
Air filter
Pressure intake filter

Breather holes
Operating times
Operating hours:
On-load hours:
Idle run. hours:
Setup
Log in under one of the User

selections.
Admin
Superadmin
14 AS-002 C EN
User Logon
• Enter code 12345
confirm Enter
User login
User
Admin
ENGLISH
Superadmin
Main menu
Timer Display
AS-002 C EN
15
7. Switch AERtronic from LOCAL to REMOTE
Main menu
ENGLISH
Timer Display
Control system menu
Regulation Miscellaneous
Communication
Depending on the access code, the display of the menu items may vary.
16 AS-002 C EN
General control menu
Operation mode: Cont. operation
Remote load / idle: Off
Remote on / off :
Digital
ENGLISH
Automatic restart:
No
Selection of operating location
for Start-/ Stop
Off Control panel
Digital Corresponding
The lock signifies that remote operation has been selected.
Digital input
Starting and stopping the machine using these keys is
"Remote On/Off"
NOT possible.
Modbus/Profibus
Corresponding bits via the
communication
Comment:
In the "Modbus / Profibus" selection, the location lock (locks) appears only after the "Remote ON / OFF"
enable bit is set (byte 2, bit 7)
AS-002 C EN
17
8. Service and maintenance
The operator is informed about maintenance to be performed or a service.

The information is displayed with a flashing background screen and occurs 100 hours
before the actual service interval.
Pressing the information button yields the exact information about the pending
maintenance or the service.
Note: The maintenance and service information is to be regarded as a

ENGLISH
supplementary assistance. What is binding for any maintenance or service is

the information in the operating manual of the assembly or machine stage in
question.
Discharge pressure
18 AS-002 C EN
After the acknowledgment
of the maintenance or
service, the background
Messages is continuously yellow.
The actual resetting of
W0 1 Maintenance interval a maintenance interval
Air filter:
occurs in the service
menu under the menu
item "Acknowlege
ENGLISH
maintenance", as long
as the message remains
active and the information
button is flashing.
On the Service tab, the times until the next maintenance are displayed on the
first page. Obtain additional information by pressing on the interval with the blue
background.
Service
V-belt 500h
Coupling 1000h
Pressure valve 1500h
V-belt
Service in 500h
Check condition of V-belt,

replace if necessary
Check orientation of pulleys,

correct as needed
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9. Reset maintenance or service
After conducting the maintenance, it must be reset in the "Acknowledge Maintenance

Interval" menu and thereby cause the service counter to be restarted.
Main menu
ENGLISH
Timer Display
Service menu Only visible for

Aerzen technical
personnel!
Maintenance interval Fault registry
Acknowledge Hours counter
Load factory setting Save factory setting
Parameters history
Maintenance operations
Maintenance acknowledgment menu that must be reset have
a yellow background.
When "Reset" is pressed,
Maintenance counter Reset
air filter: the service counter is
Maintenance counter
restarted.
pr. filter cartridge:
Reset
Maintenance counter for

Reset
coupling:
Caution: Also maintenance
Maintenance counter for
Reset that is not yet pending can
pressure valve:
be reset by pressing the
"Reset" key.
Note: The appearance and resetting of the maintenance and service intervals
are stored in the history memory along with the date and time and can be
viewed at any time by Aerzen service personnel.
20 AS-002 C EN
10. Regulation with PID controller
Basic information:
The AERtronic AS 300 is equipped with a software PID controller. It is used to control
the suction pressure or discharge pressure. The actual value is read in at the analog
input for the system pressure. The set value for the pressure can either be predefined
over the operation panel or the communication Modbus/Profibus. A corresponding
analog output (for example pressure control) then predefines the rotational speed
for a frequency converter. An external speed pre-set is also possible with an analog
ENGLISH
input (ext. predefinition) or over the communication Modbus/Profibus, if available and
configured.
Opening the control parameters
Control system menu
Regulation Miscellaneous
Communication
Set value for the PID

controller. The control
Regulation menu output attempts to keep
the system pressure at
this value.
Set pressure:
Idling pressure/max.
pressure: Switching between
Automatic and Manual
Speed setting: Auto mode and external speed
preset
Discharge side
Pressure regulation:
Selection of the control
system on the intake and
discharge side
If the system pressure exceeds this value, the

machine is switched into idling mode if there is a
load/idle control. If the pressure falls below the set
pressure, the system switches back into operation
under load. (Refer also to Run/Shutdown mode)
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Regulation menu
Minimum regulation limit
Limits the controller

ENGLISH
P-portion:
output to this set value.
I-portion:
Normally is not needed
because the minimum
D-portion: rotational speed on the
FU must be limited
Control parameters:
P-portion ↑ = Controller faster
I-portion ↓ = Controller slower
D-portion ↑ = Controller faster with
pressure regulations usually 0%
22 AS-002 C EN
Controller in manual mode
If the PID controller is set to manual mode in the controller parameters, the selected
value can be changed by using the shown cursor buttons.
ENGLISH
Selected value
Change of the selected

value or the speed in
manual mode.
Cursor keys appear only
after the engine starts up.
Load/idle and cut-off/continuous mode
If the machine is equipped with load/idle valves, these can be controlled by the
AERtronic AS 300. The configured digital output (load valve) takes over the control of
the interphase transformer and discharge magnet valve. In idle mode the volume flow
on the input side of the compressor is reduced by a suction valve and the pressure
side is balanced by a discharge valve.
The machine always switches to idle mode while starting and stopping and during
stoppages.
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After the start command
Machine parameters menu and expiration of the set
run-up time, the machine
ENGLISH
Maximum machine pressure:

switches into operation
under load.
Restart interlock:
Run-up time:
Star/delta switchover time:
The system pressure is used as the actual value for the load/idle control. If it exceeds
the limit value for „Idle pressure“ the machine automatically switches to idle mode.
If the system pressure falls below the „Set pressure“ it switches back to load mode.
The parameter „minimum idle time“ in the machine parameter menu causes a delay
switching between load and idle and prevents quick switches between loads.
24 AS-002 C EN
The load/idle mode can also be controlled externally by a configured digital input
(remote load/idle) or the communication Modbus-/Profibus.
General control menu
Power on
ENGLISH
Operating mode: operating mode Load/idle mode depends
on:
Remote load / idle Digital From  system pressure
Digital  Digital input
Remote On / Off Off (Signal „1“ load mode)
Modbus-/Profibus  bit
Automatic restart: No in the communication
Cut-off mode
If the cut-off operation mode is active the machine additionally switches to standby. It
also switches off the main motor and the AERtronic AS 300 remains keyed.
This is indicidated by the standby symbol .
To prevent the main motor from being switched on and off all the time there is a „Run-
on time“ in the machine parameter menu. Only after the run-on time is expired and the
machine switches to idle mode it is switched to standby. If the system pressure falls
below the set pressure the machine is restarted from standby mode and takes over
the load mode.
Ctinuous mode
If the continuous operation mode is active, the machine switches to idle mode but
does not enter standby mode.
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11. Conversion of the units °C to °F and bar to psi
Main menu
ENGLISH
Timer Display
Display menu
Limits trend graph Cleaning display
Units Screen saver
Conversion
Units menu
from bar to psi
Pressure unit: BAR
Temperature unit: °C
Conversion
from °C to °F
26 AS-002 C EN
12. Screen saver and cleaning
Cleaning of the screen
ENGLISH
Main menu
Timer Display
Display menu
Limits trend graph Cleaning display
Units Screen saver

The cleaning is only
possible when the machine
is switched off. The menu
item "Cleaning display"
is suppressed when the
machine is running.
AS-002 C EN
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After pressing Start,
the screen is blocked
Cleaning display menu for one minute and
cleaning can be started.
The time remaining
ENGLISH
is displayed on the
Attention: After starting this function, screen. The cleaning
the control system cannot be operated should be done with a
further for 1 minute. soft cloth. Aggressive
and abrasive polishing
compounds must not be
Start used, because in this
case the display can
sustain damage.
Screensaver
Screen saver menu With the selected

screensaver, the display
goes into screensaver
Screen saver: Yes
mode after the expiration
of the set time.
Screen saver delay:
Brightness in normal
Brightness standard:
mode
Brightness screen saver:
Brightness when the
screensaver is active
28 AS-002 C EN
13. Module status
The Basic Compact and Smart (EMO) modules do not have LEDs and therefore also
have no status message of the digital inputs and outputs.
For this reason, the "Module status" screen indicates the current status of the digital
inputs and outputs.
ENGLISH
3x
Controlled inputs and

activated, controlled
outputs are shown in
green.
EMERGENCY
OFF Remote Malfunction Ready to start
On / Off (Motor Off)
Warning /
Alarm
Motor Start main motor Motor protection
protection Line protection Oil mist separator
Main motor or frequency
converter
Comment:
The assignments of the digital inputs/outputs listed above relate to the standard
version.
The specific version can be taken from the respective circuit diagram.
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14. Timer
Eight time-switch channels are available.

The control system evaluates the channels of the series.
On a weekday activated in the time-switch channel, the system is switched on or off
corresponding to the set activation and cut-off time.
The activation time must always be before the cut-off time. If the system is to run
round the clock, activation and cut-off times must be set to 0:00 or to the times 0:00
and 24:00 and the desired weekdays must be activated.
ENGLISH
Main menu
Control Base load change
Timer Display
Timer menu
Off
Timer:
Date:
Time:
Timer menu
Channel 1: Off
Mon Tue Wed Thu Fri Sat Sun

off off off off off off off
Switch-on time:
Switch-off time:
30 AS-002 C EN
15. Parameter
15.1 Machine parameter menu
Menu path: Main menu --> Machine parameters
ENGLISH
Parameter Range of values / basic settings / notes Password
default : --,-- bar

Max. machine pressure Admin
Limits the set value and discharge pressure to this value
10 -- 600 s / default: 10 s
Restart interlock After the main motor stops, the machine is ready to start Admin
again only after this time expires
3 - 30 s / default: 6 s
After expiration of the run up time, the "Delta" output is
Run-up time activated if it is configured. In this time, the regulation is User
deactivated and the machine is in the unloaded state.
Activatio of the run up time when main motor is started.
10 -- 100 msec / default: 40 msec

Star/delta switching time Equalizes the actuation and cut-out times of the star/ Superadmin
delta contactors
1 -- 60 s / default: 1 s
The startup time + acceleration time yield the release
for the regulation. The machine switches into operation
Acceleration time Admin
under load or regulates the system pressure using the
speed. However, the machine requirements must be met
for this. Refer also to PID Regulation chapter
0 -- 60 min / default: 2 min

After the main motor is started and cut-off mode is
activated (Control system --> Miscellaneous), the
Min. motor run time Admin
machine does not switch into Standby mode until the
min. motor run time is expired.
Requirement: Idling mode and expired run-on time.
0 -- 120 s / default: 2 s
Prevents the switching between idling mode and
Min. idling time operating under load from occurring too quickly. Only Admin
after this time expires can the machine be switched back
into operation under load.
30 -- 1200 s / default: 30 s
When cut-off mode is activated (Control system -->
Miscellaneous), the machine switches into Standby
Min. run-on time Admin
mode after this time expires (main motor off).
Comment: After main motor start, the "min motor run
time" must first have expired.
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1 -- 60 s / default: 5 s
After a Stop command, the main motor is switched off
Cut-off time only after expiration of this time. During this time, the Admin
machine is in the unloaded state if there is Idling/Full
load regulation.
10 -- 60 s / default: 10 s
After machine start, the monitoring of the oil pressure is
Oil pressure delay activated only after this time expires. Precisely during User
ENGLISH
frequency inverter operation is an adjustment possibly

necessary here
10 -- 60 s / default: 10 s
Oil pressure 2 delay Oil pressure delay of the 2nd stage. Same function as User
parameter "Oil pressure delay"
2 -- 60 switching cycles / hour / default: 6 / h

Switching cycles The main motor starts per hour are counted and prevent Admin
the machine from starting when the limit is exceeded.
Yes / No / default No
Pressure rate When "Yes" is selected, the pressure rate of the
Superadmin
monitoring: machine will also be monitored. A corresponding screen
is shown under the pressure measurement values.
50 – 1500mbar / default 1000mbar

Average ambient
The placement height of the machine can be adjusted Superadmin
pressure
here
0 -60 min / default 0 min

Fan
Run-on time of the fan after system stoppage. The Admin
Run-on time
assigned digital output is "Fan".
32 AS-002 C EN
15.2 Control menu
The control system menu comprises the following submenus:

- Control
- Communication
- Miscellaneous
15.2.1 Regulation menu

Menu path: Main menu  Control  Regulation
ENGLISH
Parameter Range of values / basic settings / notes Parameter
-1.0 – 16.0 bar
default : 0.5 bar
- Set value for PID regulator
- If the system pressure falls below this value, the machine
switches into operation under load, the contact of the
Set pressure digital output "On-load" closes, and the solenoid valves User
are triggered.
- If the system pressure falls below this value, the machine
starts from Standby mode. The parameter "Cut-off
mode" must be selected under "Control system 
Miscellaneous".
-1.0 – Maximum machine pressure (machine parameters)

default : 0.7 bar
- If the system pressure exceeds this value, the machine
Idling pressure/ switches into idling mode when there is load/idling
User
Max. pressure regulation. The contact of the digital output “On-load”
opens.
- If the system pressure exceeds this value, the analog
speed output “Pressure regulation” is set to 0.
Auto / Manual / External

default : Auto
- Auto: The internal PID controller is in Automatic mode
and with the aid of the analog speed output “Pressure
regulation” attempts to keep the system pressure
constant. See also parameter „Set pressure“
- Manual: The internal PID controller is in Manual mode.
Speed setpoint User
After the start and run up of the machine, the speed
can be changed using the cursor keys in the “Selected
value” screen.
- External: The speed can be preset via an externally
active 4-20mA signal. To do this, an analog input must
be configured as “Ext. allocation”. In this context,
4mA=0%=min. speed and 20mA=100%= max. speed.
None / discharge side / intake side

default : None
- None: The PID controller is inactive
- Discharge side: The internal PID controller regulates
Pressure regulation User
the discharge side of the machine.
- Intake side: The internal PID controller regulates the
intake side of the machine. The setting is used with
vacuum machines.
Minimum regulation limits

Minimum default : 0%
Minimum regulation This value limits the speed at the bottom end. As a rule, this User
limits function does not have a use, because a limitation is forced on the
minimum speed in the frequency converter.
AS-002 C EN
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0 – 100%
default:50%
The P-portion represents the proportional part of the PID controller.
If this parameter is increased, then the step response (controller
P-portion User
output or speed) with an actual value change (system pressure) is
accordingly higher. The P-portion is thus only proportional to the
actual value signal.
P-portion ↑= Controller response ↑ = Controller faster
0 – 100%
default:20%
ENGLISH
The I-portion represents the integral portion of the PID controller.

If this parameter is increased, then the control speed of the
controller output (speed) also increases when there is a regulation
I-portion User
variance (fference between set pressure and system pressure).
The I-portion is thus integrated in terms of timing with the controller
output as long as there is a regulation variance.
I-portion ↑= regulation speed ↑ = controller faster
0 – 100%
default:0%
The D-portion represents the differential portion of the PID
controller. The D-portion does not react to a regulation variance
(difference between set pressure and system pressure), rather,
D-portion User
only to its rate of change. Thus, the faster the system pressure
changes, the higher is the controller output (speed).
With normal pressure controllers, this D-portion is usually zero.
D-portion ↑= Controller response to changes in actual value ↑ =
Controller faster
-20 – 120°C
default : 0°C
If the Ambient temperature drops below this set value, the contact
of the digital output “Heat” is closed and the heat is thereby
Switch-on
switched on. This function is active both the when the machine is
temperature User
stopped and during operaiton.
Heating
The following parameters absolutely must be set:
- An analog input must be parameterized to "ambient
temperature".
- A digital output must be parameterized to “Heat”.
-20 – 120°C
default : 10°C
Cutoff temperature
If the ambient temperature increases above this set value, the User
Heating
contact of the digital output “Heat” is opened, and the heat is
thereby switched off. Refer also to “Heat switch-on temperature”
-20 – 120°C
default : 40°C
If the ambient temperature increases above this set value, the
Switch-on contact of the digital output “fan” is closed, and the fan is thereby
temperature switched on. This function is active both the when the machine is User
Fan stopped and during operaiton.
The following parameters absolutely must be set:
- An analog input must be parameterized to "ambient
temperature".
- A digital output must be parameterized to “Fan”.
-20 – 120°C
default : 30°C
Cutoff temperature
If the ambient temperature drops below this set value, the contact User
Fan
of the digital output “Fan” is open and the ventilation is thus
switched off. Refer also to “Fan switch-on temperature”
34 AS-002 C EN
15.2.2 Communication menu
Menu path: Main menu  Control  Communication

0 – 31
Address User
default : 1
Standard / Modbus
default : Standard
Record - Standard: Protocol for the transfer of the firmware User
- Modbus: Modbus-slave-RTU protocol with RS485
ENGLISH
interface.
4800 / 9600 / 19200 / 57600 / 115200

Speed setpoint User
default : 19200
15.2.3 Miscellaneous menu

Menu path: Main menu  Control  Miscellaneous (General control)
Cut-off mode / continuous mode

default : Cut-off mode
- Continuous mode: Machine switches just into operation
Operating mode under load and idling and not into standby mode User
- Cut-off mode: In idling mode, the machine switches into
standby mode after the expiration of a the after-run time (main
motor off)
Off / Digital / Modbus Profibus / RS485 Intern

default : Off
- Off: The on-load / idling regulation is determined by the
system pressure and the limit values “Set pressure” and “Idling
pressure”.
- Digital: The operation under load is determined as a function
Remote load /
of the digital input “Remote on-load/idling”. With the logic “NO”, User
idling
the operation under load is executed with signal value “1”.
- Modbus/Profibus: The on-load/idling operation depends on
the communication. Two bits are needed for this purpose. One
bit as basic enabling “1” and the other bit for on-load operation
“1” and idling “0”. See additional Modbus or Profibus list
- RS485/internal: Only for integrated control
Off / Digital / RS485 Profibus

default : Off
- Off: The starting and stopping of the machine is done locally
with the keys on the control module
- Digital: The machine is started and stopped as a function of a
Remote On / Off digital input “Remote On/Off”. With the “NO” logic, the machine User
is started with a “1” signal
- Modbus/Profibus: Starting and stopping is done via the
communication. Two bits are required for this. One bit as basic
enabling “1” and the other bit for starting “1” and stopping “0”.
See additional Modbus or Profibus list
AS-002 C EN
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No / yes
default : No
Automatic
- Yes: When there is a control voltage outage, the machine is User
Restart
automatically started after power is restored and the expiration
of the restart delay.
10 – 600 s
default : 60s
Restart delay User
After expiration of the set time, the machine is automatically restarted if
the parameter “Automatic Restart” is set to “Yes”.
ENGLISH
36 AS-002 C EN
15.3 Service menu
The control system menu comprises the following submenus:

- Maintenance intervals (visible as User)
- Acknowledge maintenance (visible as User)
- Fault registry (visible as User)
- Hours counter (visible as Admin)
- Load factory setting (visible as Admin)
- Parameter history (visible as Admin)
- Save factory setting (visible as Superadmin)
ENGLISH
15.3.1 Maintenance intervals menu
Menu path: Main menu  Service  Maintenance intervals

0 – 30000 h
Maintenance interval
default : 0 h Admin
Intake filter
Check filter soiling and replace filter element as needed.
0 – 30000 h
default : 0 h Admin
press. Filter element
Earlier when the pressure loss is increasing.
0 – 30000 h
Maintenance interval default : 0 h
Admin
Supply/exhaust air Check intake/exhaust openings of the sound enclosure and
clean as required
0 – 30000 h
Admin
V-belt Check condition of V-belt and replace if necessary.
Check alignment of V-belt. Correct as needed.
0 – 30000 h
default : 0 h
Check coupling pins, compression sleeves and replace if Admin
Coupling
necessary.
Check coupling alignment and correct as required.
0 – 30000 h
default : 0 h Admin
Pressure valve
Check operation of pressure valve.
0 – 30000 h
default : 0 h Admin
Lubricating oil
Change lubricating oil
0 – 30000 h
default : 0 h Admin
Oil filter
Replace oil filter
0 – 30000 h
default : 0 h Admin
Check valve
Check the check valve for wear and leaks.
0 – 30000 h
default : 0 h Admin
Oil separator
Clean cooling fins, wire mesh and oil mist separator.
0 – 30000 h
default : 0 h Admin
Water cooling
Clean heat exchanger / water cooling pipe bundle
AS-002 C EN
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0 – 30000 h
default : 0 h Admin
Steam trap
Check and clean steam trap.
0 – 30000 h
Admin
1. Maintenance See operating and installation manual of the stage or
assembly.
0 – 30000 h
ENGLISH

Admin
Main inspection Main inspection / Maintenance check / Replacement of spare
parts and wear parts. Review of the complete machine.
0 – 30000 h
default : 0 h Admin
Motor
Bearing, relubrication (grease types), condensate drain
38 AS-002 C EN
15.3.2 Acknowledge maintenance menu
Menu path: Main menu  Service  Acknowledge maintenance (maintenance
acknowledgement)

Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Intake filter under
"Maintenenance interval" reset and starts over.
ENGLISH
Reset
Maintenance
Blue  Resetting the maintenance counter is not required
counter
Yellow  The maintenance counter is reset to the specified value User
press. Filter
under
element
Reset
Supply/exhaust air under
Reset
V-belt under
Reset
Coupling under
Reset
Pressure valve under
Reset
Lubricating oil under
Reset
Oil filter under
Reset
Check valve under
Reset
Oil separator under
Reset
Water cooling under
Reset
Steam trap under
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39
Reset
counter Yellow  The maintenance counter is reset to zero and User
1. Maintenance does not start over. The first maintenance is performed only
once.
Reset
Main inspection under
Reset
ENGLISH

Motor under
15.3.3 Fault registry menu

Menu path: Main menu  Service  Fault registry
Up to 100 malfunction and maintenance messages can be stored in the fault registry.
For each message are stored the message number, the message text, the time stamp
and a yellow warning or red malfunction symbol. Pressing on the corresponding
symbol opens an additional information page in which all values at the time of the
occurrence are stored.
Detailed information is available in the “fault registry” chapter.
40 AS-002 C EN
15.3.4 Hours counter menu
Menu path: Main menu  Service  Hours counter
Current status of the operating hours

Operating hours Indicates the current operating hours. Pressing on the hours opens an Admin
input window and the value can be changed.
ENGLISH
Current status of the operating hours
Load hours Indicates the current on-load hours. Pressing on the hours opens an Admin
input window and the value can be changed.
No / yes
default : No
- No: No additional operating hours counter for rental
Rental machine Admin
machines
- Yes: An additional operating hours counter is activated and
displayed in the “Operating times” screen.
Reset
Rental hours Admin
Pressing it makes the rental hours counter reset to zero.
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15.3.5 Load factory setting menu
Menu path: Main menu  Service  Load factory setting
The configuration stored under “Save factory setting” can be reloaded via this function.
The menu item is shown if the user has logged on as Admin and previously the
configuration also had actually been saved.
After printing the menu item, the following warning appears:
Attention:
ENGLISH
All previous settings

are thereby overwritten
The loading of the factory setting can be interrupted by leaving the page or started via
the “Load” button. In this case, the “Load factory setting” message appears after the
loading
15.3.6 Parameter history menu

Menu path: Main menu  Service  Parameter history
In the Parameter history, all changes of the setting are documented and saved. In
addition to the date and time, the designation of the parameter, the original value and
new one are saved.
15.3.7 Save factory setting menu

Menu path: Main menu  Service  Save factory setting
This menu item appears only if the user has logged on as Superadmin.
After this menu item is pressed, the following warning appears:
Save factory setting?
The saving of the factory setting can be interrupted by leaving the page or started via
the “Save” button. In this case, the “Save factory setting” message appears after the
saving operation.
After the initial save, the button “Load factory setting” appears in the “Service” menu
42 AS-002 C EN
15.4 Limit values menu
Menu path: Main menu  Limit values

-0.05 – 0.50 bar / -0.99 – 1.00 bar / -0.99 – 5.00
Suction pressure warning Admin
default : -0.04 bar
Suction pressure warning 0 – 15 s
Admin
delay default : 1 s
ENGLISH
-0.05 – 0.50 bar / -0.99 – 1.00 bar / -0.99 – 5.00
Suction pressure fault Admin
default : -0.04 bar
Suction pressure fault 0 – 15 s
Admin
delay default : 1 s
Warning ambient -20 – 60 °C
Admin
temperature Lo default : -10 °C
Warning ambient 0 – 15 s
Admin
temperature Lo delay default : 1 s
Warning ambient -0 – 300 °C
Admin
temperature Hi default : 40 °C.
Warning ambient 0 – 15 s
Admin
temperature Hi default : 1 s
-0.40 – 1.60 bar / -1.00 – 5.00 bar / -1.00 – 16.00 bar
Warning discharge pressure Admin
default : 1.0 bar
Warning discharge pressure 0 – 15 s
Admin
delay default : 1 s
-0.40 – 1.60 bar / -1.00 – 5.00 bar / -1.00 – 16.00 bar
Discharge pressure fault Admin
default : 1.2 bar
Discharge pressure fault 0 – 15 s
Admin
delay default : 1 s
Warning discharge 0 – 300 °C
Admin
temperature default : 200 °C
Warning discharge
0 – 15 s
temperature Admin
default : 1 s
delay
Malfunction discharge 0 – 300 °C
Admin
Malfunction discharge
0 – 15 s
temperature Admin
default : 1 s
delay
-1.0 – 5.0 bar
Oil pressure warning Admin
default : 2.5 bar
Oil pressure warning 0 – 15 s
Admin
delay default : 1 s
-1.0 – 5.0 bar
Malfunction oil pressure Admin
default : 2.0 bar
Malfunction oil pressure 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Warning oil temperature Admin
default : 50 °C
Warning oil temperature 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Malfunction oil temperature Admin
default : 60 °C
Malfunction oil temperature 0 – 15 s
Admin
delay default : 1 s
AS-002 C EN
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0 – 300 °C
Warning system temperature Admin
default : 0 °C
Warning system temperature 0 – 15 s
Admin
delay default : 1 s
Malfunction system 0 – 300 °C
Admin
Malfunction system
0 – 15 s
temperature Admin
default : 1 s
delay
Suction temperature warning 0 – 300 °C
ENGLISH
Admin
2 default : 0 °C
Suction temperature warning
0 – 15 s
2 Admin
default : 1 s
delay
0 – 300 °C
Malfunction intake temp. 2 Admin
default : 0 °C
Malfunction intake temp. 2 0 – 15 s
Admin
delay default : 1 s
Warning discharge pressure -1.0 – 5.0 bar
Admin
2 default : 0 bar
Warning discharge pressure
0 – 15 s
2 Admin
default : 1 s
delay
Malfunction discharge -1.0 – 5.0 bar
Admin
pressure 2 default : 0 bar
0 – 15 s
pressure 2 Admin
default : 1 s
delay
Warning discharge 0 – 300 °C
Admin
temperature 2 default : 0 °C
Warning discharge
0 – 15 s
temperature 2 Admin
default : 1 s
delay
Malfunction discharge 0 – 300 °C
Admin
temperature 2 default : 0 °C
0 – 15 s
temperature 2 Admin
default : 1 s
delay
-1.0 – 5.0 bar
Oil pressure 2 warning Admin
default : 0.0 bar
Oil pressure 2 warning 0 – 15 s
Admin
delay default : 1 s
-1.0 – 5.0 bar
Oil pressure 2 fault Admin
default : 0.0 bar
Oil pressure 2 fault 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Warning oil temperature 2 Admin
default : 0 °C
Warning oil temperature 2 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Malfunction oil temperature 2 Admin
default : 0 °C
Malfunction oil temperature 2 0 – 15 s
Admin
delay default : 1 s
0 – 12000 rpm
Speed warning Admin
default : 0 rpm
Speed warning 0 – 15 s
Admin
delay default : 1 s
44 AS-002 C EN
0 – 12000 rpm
Malfunction speed Admin
default : 0 rpm
Malfunction speed 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning oil level Lo Admin
default : 0 %
Warning oil level Lo 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
ENGLISH
Malfunction oil level Lo Admin
default : 0 %
Malfunction oil level Lo 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning Oil level Hi Admin
default : 0 %
Warning Oil level Hi 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction oil level Hi Admin
default : 0 %
Malfunction oil level Hi 0 – 15 s
Admin
delay default : 1 s
1,00 – 5,00
Warning pressure rate Admin
default : 0,00
Warning pressure rate 0 – 15 s
Admin
delay default : 1 s
1,00 – 5,00
Malfunction pressure rate Admin
default : 0,00
Malfunction pressure rate 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning vibration 1S1 Admin
default : 0,00
Warning vibration 1S1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Fault vibration 1S1 Admin
default : 0,00
Fault vibration 1S1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
default : 0,00
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration 1S2 Admin
default : 0,00
Malfunction vibration 1S2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning vibration G1 Admin
default : 0,00
Warning vibration G1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration G1 Admin
default : 0,00
Malfunction vibration G1 0 – 15 s
Admin
delay default : 1 s
AS-002 C EN
45
0 – 100 %
Warning vibration G2 Admin
default : 0,00
Warning vibration G2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration G2 Admin
default : 0,00
Malfunction vibration G2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
ENGLISH

default : 0,00
Admin
delay default : 1 s
0 – 100 %
default : 0,00
Admin
delay default : 1 s
0 – 100 %
default : 0,00
Admin
delay default : 1 s
0 – 100 %
default : 0,00
Admin
delay default : 1 s
46 AS-002 C EN
15.5 Display menu
The menu comprises the following submenus:

- Limits trend graph
- Units
- Cleaning display
- Screensaver
15.5.1 Trend graphs menu
ENGLISH
Menu path: Main menu  Display  Limits trend graph
All measured values that are displayed on the AERtronic AS 300 can also be graphically
displayed over a period of time (trend graph). The upper and lower limits of the trend
graphs are set in this menu.

System pressure graph -0.50 – 16.00 bar
User
lower value default : 0.00 bar
System pressure graph -0.50 – 16.00 bar
User
upper value default : 16.00 bar
Discharge pressure (1) graph -0.00 – 5.00 bar
User
Discharge pressure (1) graph -0.00 – 5.00 bar
User
Graph discharge pressure 2 -0.50 – 16.00 bar
User
Graph discharge pressure 2 -0.50 – 16.00 bar
User
Oil pressure graph (1) -0.00 – 5.00 bar
User
Oil pressure graph (1) -0.00 – 5.00 bar
User
Oil pressure graph 2 -0.00 – 5.00 bar
User
Oil pressure graph 2 -0.00 – 5.00 bar
User
Suction pressure graph -0.50 – 1.00 bar
User
lower value default : -0.50 bar
Suction pressure graph -0.50 – 1.00 bar
User
Graph ambient temp. -50 – 300 °C
User
lower value default : -50 °C
Graph ambient temp. -50 – 300 °C
User
upper value default : 300 °C
Graph discharge
-50 – 300 °C
temperature (1) User
default : -50 °C
lower value
Graph discharge
-50 – 300 °C
temperature (1) User
default : 300 °C
upper value
Graph end temperature 2 -50 – 300 °C
User
Graph end temperature 2 -50 – 300 °C
User
AS-002 C EN
47
Graph oil temperature (1) -50 – 300 °C
User
Graph oil temperature (1) -50 – 300 °C
User
Graph oil temperature 2 -50 – 300 °C
User
Graph oil temperature 2 -50 – 300 °C
User
Graph intake temperature 2 -50 – 300 °C
ENGLISH
User
Graph intake temperature 2 -50 – 300 °C
User
Graph system temperature -50 – 300 °C
User
Graph system temperature -50 – 300 °C
User
Rotary speed graph 0 – 12000 rpm
User
lower value default : 0 rpm
Rotary speed graph 0 – 100 %
User
upper value default : 0 %
Vibration graph 0 – 100 %
User
lower value default : 100 %
Selected value graph 0 – 100 %
User
Selected value graph 0 – 100 %
User
Oil level graph 0 – 100 %
User
Oil level graph 0 – 100 %
User
Graph pressure rate 1,0 – 5,0
User
upper value default : 1,0
Graph pressure rate 1,0 – 5,0
User
lower value default : 5,0
48 AS-002 C EN
15.5.2 Units menu
Menu path: Main menu  Display  Units

Bar / PSI
Pressure unit User
default : Bar
°C / °F
Temperature unit User
default : °C
ENGLISH
15.5.3 Cleaning display menu
Menu path: Main menu  Display  Cleaning display
Screen block for cleaning the display.

After pressing this menu item, the following message appears on the screen
"Attention:
After starting this function
the control system can no longer
be operated for 1 minute.”
Pressing the “Start” button starts the timer, and the display can then be cleaned with a
soft cloth.
15.5.4 Screen saver menu

Menu path: Main menu  Display  Screen saver

Yes / No
Screensaver User
default : yes
0 – 99 min
Screensaver default : 5 min
User
delay If there is no activity on the display in this period, the
screen saver is activated.
20 – 100 %
Default brightness default : 80 % User
Brightness of the display during use.
0 – 100 %
default : 20 %
Brightness scr. saver User
Brightness of the display when the screen saver is
activated.
AS-002 C EN
49
15.6 Configuration menu
The Configuration menu contains the following submenu:

- Function selection
- Module selection
- Digital inputs
- Digital outputs
- Analog inputs
- Analog outputs
ENGLISH
.6.1 Menü Funktionsauswahl

Menu path: Main menu  Configuration  Function selection
Blower / compr. 1-stage / compr. 2-stage

default : Blower
The AERtronic AS 300 control system can control both blowers
Machine type Superadmin
and 1- to 2-stage compressors. This function selection is used
to make a basic selection of the modules and the configurable
inputs and outputs.
None / Line / Star/Delta

default : None
- None: The motor activation (star/stop) is not
assigned to any digital outputs. This must then be
configured under the menu item "Configuration 
digital outputs".
- Net: The motor activation (start/stop) is
permanently assigned to the digital output A01-
DO1. The parameter "Net" in the "Configuration
 digital outputs" menu can then no longer be
Motor activation Superadmin
modified.
- Star/delta: The activation of system protection
is permanently assigned to the digital output
A01-DO1. A permanent assignment to the digital
outputs on the additional module EM0 is also
made. In this context, the output A02-DO1 takes
over activation of the star contact and A02-DO2
the activation of the delta contact. The parameters
"Net", “Star", “Delta" can no longer be modified in
the "Configuration  digital outputs" menu.
No / yes
default : No
Speed measurement - No: The speed measurement is deactivated. Superadmin
- Yes: The Namur input on the base module is
activated for rotational speed measurement.
50 AS-002 C EN
15.6.2 Module selection menu
Menu path: Main menu  Configuration  Module selection
The installed modules of the control system are assigned in this menu.
In principle, 5 different modules can be selected.
- EMO = 3 x Digital Input
3 x Digital Output (relay)
1 x Analog Input (4-20mAl)
2 x Analog Input (PT1000, -50…300°C)
ENGLISH
- EM1 = 8 x Digital Input
4 x Digital Output (relay)
- EM2 = 4 x Digital Output (relay)

2 x Analog Input (4-20mA)
- EM3 = 4 x Digital Input

2 x Analog Input (4-20mA)
- EM4 = 4 x Analog Output (4-20mA, 0-5V, 0-10V)
- EM5 = Profibus module
Attention: The DIP switches located on the side of the module must correspond to the
module type addresses. To do this, the first five DIP switches are used.
Example: Module EM3 is configured for module type address 5. The DIP switches
must be set as follows:
1 2 4 8 16 Value DIP switch / 1 + 4 = 5

on
off
1 2 3 4 5 6 7 8 9 10 DIP switch sequence
AS-002 C EN
51
Base module
I/O module address 1 default : Module is permanently assigned, change is not User
possible
No module / module EM0
I/O module address 2 Superadmin
default : no module
No module / module EM1 / module EM2 / module EM3
default : no module
default : no module
ENGLISH

default : no module
default : no module
default : no module
default : no module
default : no module
default : no module
default : no module
default : no module
No module / Profibus G2
Module type Profibus Superadmin
default : no module
52 AS-002 C EN
15.6.3 Digital inputs menu
Menu path: Main menu  Configuration  Digital inputs
-
Free: No function selected
-
Remote On/Off: External start command for
starting the machine. This function is only active
ENGLISH
if the parameter “Remote On/Off" in the "Main
menu  Control system  Various" is set to
"Digital". With a “1” on this input and the logic
function “NO”, the start command for the main
motor would be output at the digital output “Net”
(closed contact). However, the requirement is that
the machine signals that it is ready to turn on.
(No alarms, no malfunctions, no start block and
Base module
no blocking due to too many starts/hours may be
A01-DI1 (not shown,
active). When there is a “0”, the start command for
because
the main motor is reset accordingly.

- Remote load/idling: When there is load/idling
permanently
regulation, the machine is switched into operation
reserved for
under load via this digital input. This function is
Emergency Stop)
only active if the parameter “Remote load/idle"
A01-DI2
in the "Main menu  Control system  Various"
A01-DI3
is set to "Digital". With a “1” on this input and the
logic function “NO”, the machine would switch into
operation under load. When there is a “0” there is
Module EM0
a switch accordingly into idling mode.
A02-DI1
- BLC ready: The input is used in BLC=Base
A02-DI2
Load Change switching and is configured for the
A03-DI3
slave machine. This input must be associated
with the output “Malfunction” from the master
Admin
machine. The “BLC ready” input causes the slave
Module EM1
machine to engage without delay when there is a
Possible addresses
malfunction in the master machine. The function
A03 to A10
of the input with the logic “NO” is as follows:
DI1
- Input "1"  No switch-on in BLC
DI2
- - Input "0"  Starting the machine in BLC
DI3
- Motor current: This input outputs a malfunction
DI4
message "E003 Main motor overload" and
switches off the running machine. In the stopped
state, the start readiness is blocked If the input is
Module EM3
not being used, a fixed wire jumper must be set
Possible addresses
in place (see circuit diagram). The function of the
A03 to A10
input with the logic "NC" is as follows:
DI1
- Input "1"  No fault message
DI2
- Input "0"  Fault message
DI3
- Fan flow: This input outputs a malfunction
DI4
message "E005 Fan“, and switches off the
running machine. In the stopped state, the start
readiness is blocked If the input is not being
used, a fixed wire jumper must be set in place
(see circuit diagram). The function of the input
with the logic "NC" is as follows:
Oil mist separator: This input outputs a
malfunction message "E006 Separator”, and
switches off the running machine.
AS-002 C EN
53
In the stopped state, the start readiness is blocked If the input

is not being used, a fixed wire jumper must be set in place
(see circuit diagram). The function of the input with the logic
"NC" is as follows:
ENGLISH
- Oil mist separator 2: This input outputs a malfunction

message "E007 Separator 2”, and switches off the running
machine. In the stopped state, the start readiness is blocked
If the input is not being used, a fixed wire jumper must be set
in place (see circuit diagram). The function of the input with
the logic "NC" is as follows:
- Oil pump: This input outputs a malfunction message "E008
Oil pump”, and switches off the running machine. In the
stopped state, the start readiness is blocked If the input is
not being used, a fixed wire jumper must be set in place (see
circuit diagram). The function of the input with the logic "NC"
is as follows:
- Vibration: This input outputs a malfunction message "E009
Vibration”, and switches off the running machine. In the
stopped state, the start readiness is blocked If the input is
not being used, a fixed wire jumper must be set in place (see
circuit diagram). The function of the input with the logic "NC"
is as follows:
- Diagnosis: This input outputs a malfunction message "E010
Machine diagnosis”, and switches off the running machine.
In the stopped state, the start readiness is blocked If the input
is not being used, a fixed wire jumper must be set in place
(see circuit diagram). The function of the input with the logic
"NC" is as follows:
- Cooling water flow: This input outputs a warning message
"A019 Cooling water flow". In the stopped state, the start
readiness is blocked If the input is not being used, a fixed
wire jumper must be set in place (see circuit diagram). The
function of the input with the logic "NC" is as follows:
- Input "1"  No warning message
- Input "0"  Warning message
- Steam trap 1: This input outputs a warning message "A020
Condensation drain 1". The activation of the monitoring is
delayed for 15 seconds, after which time the machine has
switched into Load mode. During a stoppage and in idling
mode, the monitoring is suppressed. If the input is configured,
but not used, a fixed wire jumper must be installed if
necessary (see circuit diagram). The function of the input with
the logic "NC" is as follows:
- Input "0"  Warning message under load
Steam trap 2: This input outputs a warning message "A021
Condensation drain 2". The activation of the monitoring is
delayed for 15 seconds, after which time the machine has
switched into Load mode. During a stoppage and in idling
mode, the monitoring is suppressed.
54 AS-002 C EN
- If the input is configured:

- configured, but not used, a fixed wire jumper must be
installed if necessary (see circuit diagram). The function of
the input with the logic "NC" is as follows:
- Input "0"  Warning message under load
ENGLISH
- Aftercooler 1: This input outputs a warning message "A022
Aftercooler 1". In the stopped state, the start readiness is
blocked If the input is not being used, a fixed wire jumper
must be set in place (see circuit diagram). The function of the
- Aftercooler 2: This input outputs a warning message "A023
Aftercooler 2". In the stopped state, the start readiness is
blocked If the input is not being used, a fixed wire jumper
must be set in place (see circuit diagram). The function of the
- Priority idle When there is load/idling regulation, the machine
is compelled to switch into idling mode via this digital input.
This input has priority over the internal load/idling regulation
The function when “NO” logic is used, is as follows:
- Input "1"  Operation under load possible
- Input "0"  Idling
default : Open
NC / NO
Logic of the
default : NC User
digital inputs
By pressing the button, the logic of the digital inputs are switched.
AS-002 C EN
55
15.6.4 Digital outputs menu
Menu path: Main menu  Configuration  Digital outputs
The digital outputs are relay contacts and can be loaded with a maximum of 250V AC
and 4A.

ENGLISH
- Free: No function selected

- Motor On: This function of the output is the same
as the function of the permanenly assigned output
“Net”. With this relay contact, the main motor must
be switched on and off.
- Contact closed  Main motor start
- Contact opened  Main motor stop
- Load valve: The output switches the machine into
operation under load.
- - Contact closed  Operation under load
- - Contact open  Idling mode
- Oil pump: The output switches an electric oil
pump on and off. With the Start/Stop Main Motor,
the oil pump is also started and stopped.
- - Contact closed  Oil pump start
- - Contact opened  Oil pump stop
Base module - Heating: An electrical heater switches on and
off as a function of the control parameters
A01-DO1 “Heat switch-on temperature” and “Heat cut-off
temperature”. The parameter can be found in the
"Main menu"  “Control system"  “Regulation" .
Module EM0 - - Contact closed  Heat on
A02-DO1 - - Contact open  Heat off
- Maintenance: The output gives information about
A02-DO2 maintenance to be performed.
A03-DO3 - - Contact closed  Maintenance required
- Contact open  No maintenance active
- Warning: The output gives information about
Module EM1 the pending warning. Warnings do not cause a
shutdown of a running machine, but block restart
Possible addresses when the machine is stopped.
A03 to A10 - - Contact closed  Warning active Admin
DO1 - Contact open  No warning active
DO2 - Malfunction: The output gives information about
DO3 the pending malfunction. Malfunctions do not
cause a shutdown of a running machine or of the
DO4 main motor and block restart when the machine is
stopped.
- - Contact closed  Malfunction active
Module EM2 - Contact open  No malfunction active
Possible addresses - Ready: The output gives information about the
readiness of the machine to start. The machine is
A03 to A10 ready to start if no warning is active, no shutdown
DO1 is active, the restart delay time has expired and
DO2 no starting block due to too many starts/hours is
DO3 pending. The machine may only be started if the
contact of the “Ready” output is closed. During
DO4 operation of the machine, the contact remains
closed and opens only after a machine stop
(normal cut-off or malfunction active).
- - Contact closed  Ready to start
- Contact open  Not ready to start
- Operation: The output represents the running
message of the machine.
- - Contact closed  Machine is running
- Contact open  Machine stoppage
- On-load: The solenoid valves of the load/idle
regulation are activated with this output.
- - Contact closed  Operation under load
- Contact open  Idling mode
Remote: The output gives information about the
operating location. (Refer to parameter “Remote
On/Off" in the menu "Main menu"  “Control
system"
56 AS-002 C EN
- “Different”)
- - Contact closed  Remote
- Contact open  Place / Panel / Local
- Oil separator: Switches an electrical oil mist
separator on and off. With main motor start/stop,
the oil mist separator is also started and stopped
- - Contact closed  Oil separator start
- Contact opened  Oil separator stop
ENGLISH
- Steam trap 1: Switches an electrical Bekomat
drain or condensate separator on and off. The
output is activated only in Load mode of the
machine.
- - Contact closed  Separator 1 on
- Contact opened  Separator 1 off
- Steam trap 2: Switches an electrical Bekomat
drain or condensate separator on and off. The
output is activated only in Load mode of the
machine.
- - Contact closed  Separator 1 on
- Contact opened  Separator 1 off
- Aftercooler: Switches the fan of an electrical
aftercooler on and off. With main motor start/stop,
also the aftercooler is started and stopped.
- - Contact closed  Aftercooler start
- - Contact opened  Aftercooler stop
- Steam trap warning: This output issues a
warning message if a warning of the steam trap 1
or 2 is active.
- - Contact closed  Warning active
- - Contact open  No warning
- Aftercooler warning: This output issues a
warning message if a warning of the aftercooler
is active.
- - Contact closed  Warning active
- - Contact open  No warning
Comment:
For parameterised motor activation type
(“Main menu“  „Configuration“ “Function
selection“) the first 3 digital outputs
are permanently assigned under certain
circumstances and cannot be changed.
A01-DO1 = “Net” (with motor control type
“Net” and “Star/Delta”)
A02-DO1 = "Star" (with motor control type
"Star/delta")
A02-DO2 = "Delta" (with motor control type
"Star/delta")
default : Open
AS-002 C EN
57
15.6.5 Analogue inputs menu
Menu path: Main menu  Configuration  Analogue inputs
Free / oil level
default : Open
- Free: No oil level measurement.
- Oil level: Activates the oil level measurement.
Base module
Admin
A01-AI1 - min: -100 – 200% / Limit for the lower value at
0.5V
- max: -100 – 200% / Limit for the highest value at
ENGLISH
4.5V
- Free: No measurement active.

- Std intake pressure: Measuring range -0.50 –
0.50 bar standard intake pressure measurement.
- VD intake pressure: Measuring range
-1.00 – 1.00 bar compressor intake pressure
measurement
- VDV intake pressure: : Measuring range
-1.00 – 5.00 bar compressor intake pressure
measurement with admission pressure
- Discharge pressure std: Measuring range
depends on machine type ("Main menu" 
"Configuration"  "Function selection"):
“Blower” = -0.40 – 1.60 bar
"Compr. 1 stage” = -1.00 – 5.00 bar
"Compr. 2 stage” = -1.00 – 5.00 bar
- Discharge VDV: Measuring range 0.00 – 16.00
bar compressor discharge pressure measurement
with admission pressure.
- Oil pressure: Measuring range -1.00 – 5.00 bar
Base module
- System pressure: Measuring range depends on
A01-AI2
machine type ("Main menu"  "Configuration" 
A01-AI3
"Function selection"):
“Blower” = -0.40 – 1.60 bar
Module EM0
"Compr. 1 stage” = -1.00 – 16.00 bar
A02-AI1
"Compr. 2 stage” = -1.00 – 16.00 bar
- External set value: An external speed preset
Module EM2
can be made at this analog output. In so doing,
Possible addresses
the parameter “Speed set point” must be set to
A03 to A10 Admin
“External”. The parameter can be found in the
AI1
"Main menu"  “Control system"  “Regulation"
AI2
. If this function is selected, the speed is read in
at the input and output again at the “Pressure
Module EM3
regulation” output.
Possible addresses
Comment: During a stoppage and in idling mode,
A03 to A10
the monitoring outputs basically 4mA (minimum
AI1
speed) an external pre-set is not possible
AI2
in this case.
- Oil pressure 2: Measuring range -1.00 – 5.00 bar
oil pressure measurement of the 2nd stage
- Discharge pressure 2: Measuring range 0.00 –
16.00 bar discharge pressure measurement of the
2nd stage
- Vibration 1S1: Measuring range 0 – 1.00 %
Vibration measurement 1 of the 1st stage
- Vibration G1: Measuring range 0 – 1.00 %
- Vibration G2: Measuring range 0 – 1.00 %
default : Open
58 AS-002 C EN
- Free: No measurement active.
- Ambient temperature: Measuring range -50 –
Module EM0
300 °C. The sound enclosure heat, for example,
A02-AI2
is switched on and off as a function of this
A02-AI3
temperature.
- Oil temperature 1: Measuring range -50 – 3000
Module EM2
°C oil temperature of the 1st stage
Possible addresses
- Discharge temperature 1: Measuring range -50
A03 to A10
– 300 °C discharge temperature of the 1st stage
AI3
- Intake temperature 2: Measuring range -50 –
AI4 Superadmin
300 °C intake temperature of the 2nd stage
- Oil temperature 2: Measuring range -50 – 3000
Module EM3
ENGLISH
°C oil temperature of the 1st stage
Possible addresses
- Discharge temperature 2: Measuring range -50
A03 to A10
– 300 °C discharge temperature of the 1st stage
AI3
- System temperature: Measuring range -50 – 300
AI4
°C temperature measurement at the output of the
machine
default : Open
15.6.6 Analogue outputs menu

Menu path: Main menu  Configuration  Analogue outputs

- Free: No output is activated.
- Intake pressure: Outputs the current value of the
intake pressure. The measuring range is the same
as that which was configured under the analog
“Intake pressure” inputs.
- Discharge pressure: Outputs the current value of
the discharge pressure. The measuring range is
the same as that which was configured under the
analog “Discharge pressure” inputs.
- System pressure: Outputs the current value of
the discharge pressure. The measuring range is
the same as that which was configured under the
analog “System pressure” inputs.
- Oil pressure: Outputs the current value of the oil
Module EM4 pressure. The measuring range is 1.00 – 5.00 bar
A10-AO1 - Vibration: Outputs the current value of the
A10-AO2 vibration. The measuring range is 0 – 100 %. Admin
A11-AO1 - Discharge temperature: Outputs the current
A11-AO2 discharge temperature. The measuring range is
-50 – 300 °C
- Oil temperature: Outputs the current discharge
temperature. The measuring range is -50 – 300 °C
- Pressure regulation:Emits the manipulated
variable of the PID controller 0 – 100 %. This
is generally the speed preset for a frequency
converter and is between the minimum and
maximum speed. This results in 0 %  min.
speed and 100 %  max. speed. When the
machine is stopped and also during idling mode,
0 % is always output. (see also menu item PID
controller)
default : Open
AS-002 C EN
59
16. Connection of the control system
16. Connection of the supply voltage
Connection example with a AC400…500V 50/ 60Hz power supply.

ENGLISH
Connection example with a AC100…240V 50/ 60Hz power supply.
Comment:
The two connections that are indicated are to be seen as an example. The exact
connection of the supply voltage can be taken from the respective circuit diagram.
60 AS-002 C EN
16.2 Connection example for the digital inputs
A42: A01-DI1 EMERGENCY STOP permanently assigned input for the connection
of an EMERGENCY STOP device supplied by the customer. If this
input is not used, a wire jumper should be installed from X3.1 to X3.2,
because otherwise the fault message “E002 Emergency Stop” is
active.
Note: The input does not correspond to the EMERGENCY STOP
function according to DIN EN 60204-1
ENGLISH
A42: A01-DI2 Input for motor protection device of the main motor, 0-signal triggers
a cut-off or malfunction. If this input is not used, a wire jumper should
be installed from X3.1 to X3.3, because otherwise the fault message
“E003 Main motor overload” is active.
A42: A01-DI3 Remote start / stop of the rotary piston machine, 1-Signal = Start,
0-Signal = Stop.
Comment: If the machine fails due to a malfunction, the start signal
must be set to “0”. If all faults are cleared and the machine is ready
to start again, it is possible to restart via this digital input. This
prevents an inadvertent starting of the machine after a malfunction is
acknowledged.
Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.
The exact descriptions of the digital inputs are given in the chapter (Parameters 
Configuration  Digital inputs).
AS-002 C EN
61
16.3 Connection example for the digital outputs
A42: A01-DO1 Line protection, with the closed contact at this relay output, the main
motor absolutely must be started. If the contact is open, the main
motor absolutely must be stopped or switched off.
A45: A02-DO1 Collective fault message, contact closed if there is no malfunction.
Contact open with pending malfunction  also results in an open
“Line protection” contact. The main motor is switched off.
A45: A02-DO2 Collective warning message, contact closed if there is no malfunction.
ENGLISH
Contact open with a warning pending  has no effect on the “Line

protection” output while the machine is running but prevents the restart
when stopped.
A45: A02-DO3 Message of readiness for operation, contact closed if there is no
warning / no malfunction / no starting block. With the closed contact,
the machine is ready to start. Important: The contact also remains
closed when the machine is running and opens only when there is a
malfunction or a stop command.
Attention:
The exact descriptions of the digital outputs are given in the chapter (Parameters 
Configuration  Digital outputs).
62 AS-002 C EN
16.4 Connection example for activating a frequency converter
A47: A04-AI1 System pressure, actual value for PID controller. If the controller is
activated (refer to menu Regulation with PID controller), an attempt
is made using the analog output “Set value frequency converter” to
keep the system pressure equal to the set pressure.
Example:
If the system pressure falls below the set pressure , the speed
preset is increased
If the system pressure increases above the set pressure, the
ENGLISH
speed preset is reduced
A47: A04-AI2 If the speed preset is not to be made via the internal PID controller,
they can also be externally predetermined. In so doing the parameter
“Speed set point" must be set in the menu (Main menu  Control
system  Regulation) to “external”. Then the speed preset is carried
out by the AERtronic and at this analog input and output again at the
A011-A01 output.
Attention: A speed preset is not possible in idling mode and with the
machine turned off.
A51: A011-AO1 Frequency converter set value, the speed for the frequency converter
is preset here. The output signal 4mA – 20mA presets the minimum
maximum speed in the range. This means a mandatorily required
limitation of the minimum and maximum speed in the frequency
converter. Operation outside of these speeds would result in damage
to the machine.
Attention: In idling mode and with the machine switched off, 4mA
(0%) is output. The analog output emits the correct signal only after
the engine is started and up to speed.
AS-002 C EN
63
ENGLISH
Attention:
The exact descriptions of the analog inputs and outputs are given in the chapter
(Parameter  Configuration  Analog inputs / analog outputs).
Exact descriptions of the digital outputs are given in the chapter (Parameters  Control
system  Regulation). Additional explanations about the PID controller are in the
corresponding menu item.
64 AS-002 C EN
17. Fault / malfunction messages
If a new malfunction message is present, the screen background in the display is

red and flashing. If the message was acknowledged, the display stops flashing
but remains continuously red until the cause of the error has been eliminated. The
assembly is switched off immediately.
The message number of a malfunction message always starts with “E”.
ENGLISH
Error Designation Note
Codes
E001 Power outage Power outage, message appears after

the voltage is restored
E002 Emergency OFF EMERGENCY OFF was pressed
E003 Main motor overload

Main motor excess
E004
temperature
E005 Fan
E006 Separator The corresponding digital input has
E007 Separator 2 triggered.
E008 Oil pump
E009 Vibration:
E010 Machine diagnostics
E011…
Reserved
E016
E017 Suction pressure Measured value < limit value LL
E018 Pressure rate Calculated value > Limit value HH
E019 Discharge pressure Measured value < limit value HH
E020 Discharge temperature Measured value < limit value HH
E021 System temperature Measured value < limit value HH
E022 Oil pressure Measured value < limit value LL
E023 Oil temperature Measured value < limit value HH
E024 Suction temperature 2 Measured value < limit value HH
E025 Discharge pressure 2 Measured value < limit value HH
E026 Discharge temperature 2 Measured value < limit value HH
E027 Oil pressure 2 Measured value < limit value LL
E028 Oil temperature 2 Measured value < limit value HH
E029
E030 Speed Measured value < limit value LL
E031 Oil level Lo Measured value < limit value LL
E032 Oil level Hi Measured value < limit value HH
AS-002 C EN
65
Codes
E033 Intake pressure sensor
E034 Ambient temperature sensor
E035 Discharge pressure sensor
Discharge temperature
E036
sensor
E037 System pressure sensor
ENGLISH
System temperature 2
E038 Sensor or senor line malfunction
sensor
E039 Oil pressure sensor
E040 Oil temperature sensor
E041 Intake temperature 2 sensor
E042 Discharge pressure sensor 2
Discharge temperature
E043
sensor 2
E044 Oil pressure sensor 2
E045 Oil temperature sensor 2
E046 Speed sensor
E047
E048 External set value
E049 Oil level sensor
E050
E051
E052
E053 Vibration 1S1 Measured value < limit value HH

E054 Vibration G1 Measured value < limit value HH
E057 Vibration G2 Measured value < limit value HH
E059 Sensor vibration 1S1

E060 Vibration sensor G1
E061 Sensor vibration 3S1 Sensor or senor line malfunction
E063 Vibration sensor G2
E065…
Reserved
E080
66 AS-002 C EN
Codes
E081 I/O module address 1
ENGLISH
E089 I/O module address 9 Module or communication with the
E090 I/O module address 10 module disrupted.

Analog output
I/O module address 12
E092
Analog output
E093
E096 Parameter incorrect
AS-002 C EN
67
18. Alarm / warning messages
If a new alarm message is present, the screen background in the display is yellow and
flashing. If the message was acknowledged, the display stops flashing but continues
to remain yellow until the cause of the alarm message has been eliminated. The
assembly is not switched off.
The message number of an alarm message always starts with “E”.

ENGLISH
Alarm- Designation Note

Codes
A001
A002 Suction pressure Measured value < limit value L
A003 Min. ambient temperature Measured value < limit value L
A004 Max. ambient temperature Measured value < limit value H
A005 Discharge pressure Measured value < limit value H
A006 Discharge temperature Measured value < limit value H
A007 System temperature Measured value < limit value H
A008 Oil pressure Measured value < limit value L
A009 Oil temperature Measured value < limit value H
A010 Suction temperature 2 Measured value < limit value H
A011 Discharge pressure 2 Measured value < limit value H
A012 Discharge temperature 2 Measured value < limit value H
A013 Oil pressure 2 Measured value < limit value L
A014 Oil temperature 2 Measured value < limit value H
A015 Speed Measured value < limit value L
A016 Oil level Lo Measured value < limit value L
A017 Oil level Hi Measured value < Limit value H
A018 Pressure rate Calculated value > Limit value H
A019 Cooling water flow Digital input

A020 Condensate drain 1 Digital input
A021 Condensate drain 2 Digital input
A022 Aftercooler 1 Digital input
A023 Aftercooler 2 Digital input
A024
A025 Vibration 1S1 Measured value < limit value H

A026 Vibration G1 Measured value < limit value H
A029 Vibration G2 Measured value < limit value H
A031… A47 Reserved
A048 I/O module address 13 Profibus DP module fault
68 AS-002 C EN
19. Maintenance message
If a new maintenance message is displayed, the screen background is yellow and

flashing. If the message in the INFO area has been acknowledged, then the display
stops flashing. However, the screen background remains yellow until the service
counter of the maintenance message in the service menu has been reset to the starting
value. This operation can be carried out with the user password 12345.
The message number of a maintenance message always begins with “W”.
ENGLISH
Alarm- Designation Note
Codes
W001
W002 Intake filter maintenance

interval
W003 Pressure maintenance
interval. Filter element
W004 V-belt maintenance interval
W005 Coupling maintenance The time until the next
interval maintenance is less than 100h.
Carry out maintenance and
reset maintenance counter.
W006 Pressure valve maintenance
interval
W007 Lubricating oil maintenance
interval
W008 Oil filter maintenance interval
W009 Check valve maintenance
interval
W010 Oil separator
W011 Maintenance interval
Water cooling
W012 Maintenance interval
Steam trap
W013 Maintenance interval 1st
maintenance
W014 Main inspection ADMIN access authorization
maintenence interval required
W015
W016 Battery
AS-002 C EN
69
20. Status messages
The messages are displayed in the INFO area. The button with the “i” flashes during the
duration of the display.
The message number of a status message always begins with “M”.
ENGLISH
Alarm codes Designation Note

M01 Start temperature too low Ambient temperature is < than the
limit value / no starting of the
machine possible
M02 Switching cycles exceeded Too many engine starts in an hour
M03 Restart delay active Active after the machine is cut out
M04 Maintenance on timer Only active when timer function is
switched on
M05 Automatic restart Only active during a mains failure
and with function switched on
M06 Reserved
M016
70 AS-002 C EN
21. Connection of the Modbus
X99: Standard connection for the Modbus RTU
ENGLISH
The standard RS485 interface is accessible on the plug -X99
(Mini Combicon MC1,5/4-ST-3,81, Fabrikat Phoenix Contact; AM-Sno. 163 405).
.
The AERtronic AS 300 can be connected via this interface and a converter
USB/ RS-485 directly to a PC.
A direct connection to a Modbus master system can also be realized with this inter-
face. A Modbus address list is accessible.
Parameter Range of values / basic setting / notes Parameter

Address 0 - 31 default: 1 USER
Record Standard / MODBUS default: Standard USER
Baud rate 4800 / 9600 / 19200 / 57600 / 115200 default: 19200 USER
Communication menu
Please deactivate the Profibus module in the configuration.

Although it is possible to simultaneously read data via Profibus and Modbus, in this
case control via Modbus is not possible.
The background for this is that data are always exchanged between the Profibus mod-
ule and the AERtronic, even without Profibus master.
In this case, the AERtronic recognizes that the Profibus Master is missing and switch-
es over to on-site operation.
Via Modbus there is then a switch back to remote operation, via Profibus to on-site,
etc... . You see this then as a short appearance of the lock.
AS-002 C EN
71
22. Connection of the Profibus
Function
The Profibus-DP module makes it possible to connect an AERtronic AS 300 control
as a slave to the Profibus-DP according to EN 50170. The control system affixed to
the module via the MK200 system bus and queried by the module via the appropriate
protocol.
PROFIBUS-DP transmission technology

ENGLISH
• RS 485, 9.6 kbit/s to 1.5 mbit/s

• electrically isolated from the microcontrol-
ler
• Connection via 9-pin MinD-socket
• PROFIBUS-DP Slave protocol processing
via Siemens ASIC SPC3 and integrated
Microcontroller
• 2 hexadecimal switch for the
Profibus address setting

• 4 LEDs for the communication display
Connection of teh Profibus DP
Optimum connection fot the Profibus DP.

The bus address is to be set directly on the module.
Connection of the AERtronic AS 300 to the Profibus DP
Address setting:
In this case the Profibus address of the mod-

ule is set as a hexadecimal number, (00 to FF
hexadecimal corresponds to 0 to 255 decimal).
left rotary switch : Superior

Address (x16),
right rotary switch : Inferior
Address (x1)
The address FF is reserved for the firmware

update.
Note:
Only when the power supply is switched on is a
revised address read in!
72 AS-002 C EN
23. Battery change
• A battery change is to be carried out without password entry.

• The machine is not switched off by the “Battery” warning message while it is run-
ning.
• The limit values saved in the AERtronic AS 300 and settings are not changed.
ENGLISH
Messages
Fault registry menu
W16 Battery
E082 I/O Module Address 2
A004 Max. ambient

temperature
A008 Oil pressure
The following procedure has to be kept to when changing the battery:
1. Take machine out of service, switch off power supply.

2. Remove AERtronic AS 300, observe the
figures below to do this.
3. Remove housing rear wall with a screwdriver.
4. Pry out battery bracket.
5. Remove spent battery and dispose of it properly.
6. Install new battery.
7. Use battery bracket.
8. Attach housing rear wall with screwdriver.
9. Install AERtronic AS 300 in the front of the unit.
10. Switch on power supply.
11. Acknowledge “Battery” malfunction message
12. Switch of power supply.
13. Switch on power supply.
14. The control system is ready again for operation.
AS-002 C EN
73
ENGLISH
74 AS-002 C EN
24. Technical data
Relay outputs
The current carrying capacity 4 A relates to ohmic load
Analog outputs
ENGLISH
Output range : 4 .. 20 mA / 2 ... 10 V
Resolution : 210
Maximum voltage : 10 V
potential-free, but with common signal ground for both outputs
During use as current output : Load < 500 ohms

During use as voltage output : Load > 100 kOhm
Digital inputs
Nominal voltage : 24 V DC
Maximum voltage : 30 V DC
Power consumption : 5 .. 12 mA at 24 V
Activation threshold : approx. 13 V or 8 V with PTC input
Cut-off threshold : approx. 9 V or 6 V with PTC input
max. frequency : approx. 0.5 Hz
Ambient conditions
Operating temperature : -20 .. 55 °C
Storage temperature : -25 .. 75 °C
rel. humidity : max. 90 %, non-condensing
AS-002 C EN
75
ENGLISH
76 AS-002 C EN
25. INFO - PAGE
Information sheet Page infos
Info - bladzijde PaginaInformativa
ENGLISH
Gegenüber Darstellungen und Angaben dieser Betriebsanleitung sind technische Änderungen,

die zur Verbesserung der Drehkolbenmaschinen notwendig werden, vorbehalten.
This operating- and installation manual is subject to engineering changes necessary for the compressor advancement.
Nous nous réservons le droit dans les instructions de service procéder à toutes modifications techniques utiles visant à améliorer la qualité des compresseurs.
Wat de betrft de tekeningen en gegevens in deze bedienings- en opstellings-hanleiding verbetering van de schroefcompressor noodzakelijk worden, voorbehouden.
Nos reservamos el derecho de efectuar, frente a las representaciones e indicaciones de esta
instrucciones de montage servicio modificaciones técnicas necesarias para perfeccionar.
Rispetto all'illustrazione ed alle indicazioni di questa Istruzioni di Esercizio ci si riserva quelle modifiche tecniche che sono necessarie per migliorare i compressori.
AS-002 C EN
77
ENGLISH
Aerzener Maschinenfabrik GmbH

Reherweg 28 31855 Aerzen
Postfach 1163 31849 Aerzen
Telefax 0 51 54 / 81-191
e-mail info@aerzener.de
Customer
 service
0 51 54 / 81-7529
Aerzener International Rental

B.V.
www.airental.nl
phone +31 (0) 26 44 64 723
Telefax +31 (0) 26 44 63 570
e-mail info@airental.nl
Aerzen on the
 Internet
www.aerzener.com
78 AS-002 C EN
AERZEN USA Nominal Voltage 3/PE~ 480 V 60 Hz
Control Voltage 24 VDC

CORPORATION
108 Independence Way Measuring Signal
Coatesville, Pa. 19320 Rating DIN-EN60204-1
Degree of Protection IP 54
Phone: 610-380-0244 Machine Type Delta Hybrid

Fax: 610-380-8731
www.aerzenusa.com
Electrical- Documentation:
Order No. -
Customer Information -
Aerzener
Maschinenfabrik GmbH
31855-Aerzen-GERMANY Aerzen
TABLE OF CONTENTS
Sheet Description Additional Description

1 Circuit Diagram Cover Sheet
2 Table of Contents
3 Circuit Diagram Layout Diagram
4 Circuit Diagram Power Supply & Controller
5 Circuit Diagram Modbus & Emergency Stop
6 Circuit Diagram Digital Outputs
7 Circuit Diagram Digital Inputs
8 Circuit Diagram Analog Inputs & Analog Outputs
9 Circuit Diagram Oil Demister
10 Circuit Diagram Analog Inputs & Analog Outputs
11 Circuit Diagram Fan for Sound Enclosure
12 List of Components
Aerzener
-6B4A
-2K3B -2K4B -2K5B -6B5A
Basis Modul EM 0 EM 2
-6B7A
-10Q5D
-1T4B
-X7
-X1 -X2 -X3 -X4 -X9 -X11
183279
dimension:
W= 539mm [21.2"]
H = 500mm [19.7"]
D = 220mm [8.7"]
color = same as the sound enclosure
Aerzener
-L+
/5.0
-M
/5.0
-PE
-PA1
/5.0
Aerzener
controler
CPU/ Touch-Display
120mA
SUB D
6/GN
5/M1
4/M2
3/M3
1/M4
2/M5
7/BU
9/GY
8/VT
S
-2K2B
WH
BU
BU
OG
GN
RD
BN
BU
VT
BK
YE
-WT40 -1L+24V2 -RS485.GND
/9.0 -2W2D /5.0
-X9:1
H05V-K -RS485.B(-)
179749 /5.0
-GND -RS485.A(+)
/9.0 /5.0
-X9:2
+
+
-1T4B
-
-
M6
M7
M8
M9
M1
M2
M3
M4
M5
M10
24VDC
10A
= PE
M11 M1 M11 M1 Analogeingabe M11
~ digital inputs digital outputs analog input M12 M2 digital inputs digital outputs analog input M12 M2 analog input digital outputs M12
400-500VAC
A01- A01- A01- M13 M3 A02- A02- A02- M13 M3 A04- A04- M13
L1
L2
L3
M14 M4 M14 M4 M14

DI1 /7.1 DO1 /6.1 AI1 DI1 /7.4 DO1 /6.2 AI1 /8.5 AI1 DO1 /6.5
M15 M5 M15 M5 M15
DI2 /7.2 AI2 /8.2 DI2 /7.5 DO2 /6.3 AI2 /8.7 AI2 DO2 /9.4
BU
BK
BK
BK
PE
PE
DI3 /7.3 AI3 /8.4 DI3 /11.6 DO3 /6.4 AI3 /8.8 AI3 DO3 /11.7
-1L1 AI4 DO4 /6.6
/11.0 PTC
-10Q5D:1
-1W1D DI4 /7.1 Base-Modul EM 0 EM 2
-1L2
H07V-K /11.0 5DI / 1DO / 3AI 3DI / 3DO / 3AI 4AI / 4RO
-10Q5D:3 NAMUR
-1L3 DI5
/11.0
-10Q5D:5 Adr.: 1 200mA Adr.: 2 150mA Adr.: 4 200mA
-X1 -2K3B -2K4B -2K5B

1
3
4
5
6
7
L1
L2
L3
AM
Customer
power electrical equipment on/ off
customer
3/PE 460VAC; LS 10A(B,C)
switching operation with

Power supply
Aerzener
-L+ -L+
/4.9 /7.0
-M -M
/4.9 /11.3
-PA1 -PA1
/4.9 /7.0 emergency stop
-3S7B 21 31 41
22 32 42
PE
1
3
5
2
4
6
-3W7D
Oelflex C100
-RS485.GND
/4.9
-RS485.B(-)
/4.9
-RS485.A(+)
/4.9
-2K3B:14
/7.0
-X3:3
/7.0
-2K3B:25
/6.0
WH
-X2:1
/6.0
-2W2D
H05V-K
Modbus- Interface
RS 485
1= GND (VT)
2= B(-)(BU)
3= A(+)(GN)
4=S
-X11 -X7
1
2
3
4
1
2
3
4
5
6
AM
Customer
wired to emergency stop (A01-DI1)

wired to main contactor (A01-DO1)
customer
open
Aerzener
The use of the "main contactor" output is mandatory!!!
Contact Ratings on Relays

2 Amps @ 250 VAC
2 Amps @ 30 VDC
main contactor
frequency inverter fault alarm/ warning ready to run remote
-2K3B -2K4B -2K4B -2K4B -2K5B

A01-DO1 A02-DO1 A02-DO2 A02-DO3 A04-DO1
/4.2 /4.4 /4.4 /4.4 /4.7
25
26
14
15
18
19
22
23
12
13
-X7:4
/5.9
-X7:1
/5.9
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
10
-X2
1
9
AM -4W2E
CUSTOMER H05V-K
main contactor / frequency inverter
customer
alarm / warning
general fault
ready to run
remote
Aerzener
Thermistor- Motorschutz
thermistor motor protection
-R71
-
PTC
+1
2
-5W2B
-PA1 Oelflex-115CY -PA1
/5.6 /8.0
4
-2K3B -2K3B
/4.2
A01-DI5 A01-DI6
thermistor motor protection not used
motor protection remote

emergency stop main drive on/ off not used not used
-2K3B -2K3B -2K3B -2K4B -2K4B
A01-DI1 A01-DI2 A01-DI3 A02-DI1 A02-DI2
/4.2 /4.2 /4.2 /4.4 /4.4
4
14
15
16
17
18
19
-X7:5
/5.9
-X7:2
/5.9
-M -M
/4.9 /9.3
-L+ -L+
/5.6 /11.3
BU
BU
BU
BU
BU
-X3
1
2
8
AM -5W2E
customer H05V-K
motor protection
emergency stop
not used
not used
remote _ on / off
customer
main drive
Aerzener
inlet discharge oil discharge oil
pressure pressure pressure temperature temperature
-6B4A - -6B5A - -6B7A -

-7B2A -7B4A
-
P P P
PT1000 PT1000
+
I + I + I +
+-1.0Bar -0.4...+1.6bar -1...+5bar
BU
BU
BU
GY
GY
GY
2
-6W4B -6W5B -6W7B -7W2B -7W4B
-PA1 H05V-K H05K-V H05K-V TeCSI TeCSI -PA1
/7.9 /10.0
10
11
12
13
10
11
12
13
8
9
-2K3B -2K3B -2K3B -2K4B -2K4B -2K4B
+
+17V
+17V
A/IN
+17V
A/IN
+17V
A/IN
V/IN
M
/4.4 /4.4 /4.7 /4.7 /4.7
A01-AI1 A01-AI2 A01-AI3 A02-AI1 A02-AI2 A02-AI3
not used inlet discharge oil discharge oil
pressure pressure pressure temperature temperature
HYBRID MONITORS HYBRID MONITORS

MODEL OIL PRESSURE MODEL OIL TEMP.
D36S/H YES D36S/H YES
D46L YES D46L YES
D62S/H NO D62S/H NO
D75L NO D75L NO
D98S/H YES D98S/H YES
AM
Customer
customer
Aerzener
Oil Mist Separator
-9M2A
75W
M Diagnostic Oil Mist Seperator
24VDC =
-2K3B -2K5B
A01-DI4 A04-DO4
/4.2 /4.7
1 2 3 4
20
21
22
20
BK2
BK4
RD
PK
-9W2B
0k820
2 3 4 7
3k3
10A
-X9
1 5 6
-L+24V2
/4.2
-GND
/4.2
AM
customer
customer
Aerzener
AM
customer
customer
Aerzener
fan part no. type U/ f I power flow rate normal size wire jumper
fan for acoustic hood UL Standard [V] / [Hz] [A] [kW] [m3/hr]
185 992 000 A4D315AP0313 460 / 60 0,27 0,13 2400 DN100/125 -X4:5 + 6
-10M2A -SM112 185 993 000 A4400-AM06-03 460 / 60 0,67 0,31 4800 DN150 -X4:5 + 6
T1
185 994 000 A4D450-AO10-04 460 / 60 1,15 0,53 7165 DN200 -X4; none
M PE A4D500-AD01-05 1,86 0,86 11300 DN250/300 -X4; none
3~ 185 991 000 460 / 60
T2
TOP
W
V
PE
1
2
3
2
-10W2B -10W3B
-X4 H07RN-F Oelflex-150Q
1
2
3
6
fan for acoustic hood fault fan for acoustic hood
95
-10Q5D
-2K4B -2K4B
8 A02-DI3 A04-DO3
96
/4.4 /4.7
18
19
-10Q5D
2
4
6
-L+ -L+
/7.9
8
1
3
5
fan for acoustic hood
MAN
AUT
RES
-1L1
Us
/4.2
L
-X1:1 -10Q5D
-1L2
/4.2
E
-X1:2
-1L3 -M -M
/4.2 /5.6
-X1:3
1 2 1
1 4 3
1 6 5
AM 97 96
customer 4 95 96
customer
Aerzener
LIST OF COMPONENTS
t
n en Manufactures Manufactures Aerzen
Item po Sheet Description Manufacturer
Com Item Number Model / Type Item Number
1 -2K2B 4 BASIS MODULE RSI ELECTOTECHNIK 002820 AM2 Control 2000006214
2 -2K3B 4 Touch Display (CPU/HMI) RSI ELECTOTECHNIK 007010 TAN GR4.3 TFT 179746
3 -2K4B 4 EM0 MODULE RSI ELECTOTECHNIK 002823 AM2EM0 179748
4 -2K5B 4 EM2 MODULE RSI ELECTOTECHNIK 002240 AM2EM2 179758
5 -6B4A 8 Pressure Transmitter (-1...+1 bar) HUBA Control AG 501.914003141W DT501 184639
6 -6B5A 8 Pressure Transmitter (-0.4...+1.6 bar) HUBA Control AG 501.914003141W DT501 179703
7 -6B7A 8 Pressure Transmitter (-1...+5 bar) HUBA Control AG 501.917003141W DT501 179702
8 -7B2A 8 ELECTROTHERM 164681 PT1000, 160mm 164681
9 -7B4A 8 ELECTROTHERM 164682 PT1000, 60mm 164682
10 -10Q5D 11 Contactor Phoenix Contact 22 97 03 1 ELR W3-24DC/500AC 182380

11 -1T4B 4 Power Supply BLOCK Transformatoren PVSE400/24-10 PVSE400/24-10 181609
12 -3S7B 5 E-Stop Button MOELLER - M22-PV/(3)CK01 21-000988-01
13 -3S7B 5 E-Stop Protective Collar MOELLER 231273 M22-XGPV 183228
14 -3S7B 5 E-Stop Shroud MOELLER 216548 M22-H1 180944
15 -3S7BA 5 E-Stop Mounting Plate MOELLER 218945 M22-XE5 183229
16 -X1 4 Terminal Block Phoenix Contact 32 11 89 6 PITS2.5-Twin 181623
21 -X9 5 Fuse (10A) Farnell 9943862 9943862 2000000718
22 -X9 5 Conrad 403318-62 403318-62 2000000719
23 -X9 5 Conrad 403245-62 403245-62 2000000720
Aerzener
AERZEN PART No. 184639000
RANGE -1.0 bar to +1.0 bar
Technical overview
f'ressure ran e
Kelat1ve -1 ... u - 60 bar
Absolute u ... L.5 - 16 bar
o crat1n cond111ons
Medium liquids and gases
Medium I ambient -lS ... +80 °C
1empera ture
Stora e -40 ... +8U °C
Tolerable overload 2 x fs (max. 80 bar)
Kepture pressure 3 x fs (max. 9U bar)
Materials
case PA6
Sensor Ceramic Al20 1 (96%)
Materials In contact with the medium Pressu re connection Stainless steel 1.4:l0~ I AISI 303
Sealing material FPM, Et'DM, NBR, MVQ
Llectncal overview
Output Power supply Load Current consumption''
4 ... LUmA 8.U ... :l3 VDC < ~~~ [Ohm) <LO mA
L wire
4 ... LUmA 10.U ... :l:l VDC < liim1l,~ [OhmJ < 20 mA
u ... 5 v 9.U ... 33 VDC: > lO kOhm/< lUUn~ < 5mA
1 ... 6V 10.4 ... 33 VDC > 10 kOhm I < lUU. nl· < 5 mA
3wire
U ... lUV 16.2 ... :l:l VDC > lU kOhm/ < 100 nl· < b mA
rat1om. 10 ... ~U% 5 VDC ±5% > 10 kOhm I< 100 nF < 3 mA
Polarity reversal protection Short orcu1t proof and protected against polarity reversal. Each connection 1s protected against crossover up to max. supply voltage.
1.Jvnam1c res onse

Res onse time < 5 ms
Load c cle < 50 HZ
t'rotcrnon standard
IP 65
Llectncal connection
Cable l.~ m
Connector DIN EN 175.:JO 1-803-A
Connector DIN EN 1753U1·8U:l-C (mini DIN)
Connector M lLXl
f'ressurc connection
Inside thread G •;. m1t O·Rmg sealing
'! . -18 NPT
G v., sealed at back, DIN 385L form lo
Outside thread RY.. DIN 299~
G Y., sealed at back and manometer (comb1)
G \':, sealed at back and manometer (comb1)
1nstalla11on arrangement
Kecommened: Pressure connection downwards
I ests / Admissions
Electromagnetic compatibility CE conformity acc. EN b 1:JLb·2·:l
Wei hi
With inside thread - 95
w ith ous1de thread - 110 g
With cable 1.5 m add1t1onal - 40 g
Packaging (t'leasc state on order)

single packaging in cardboard
Multiple packaging 1n cardboard per 25 pcs.
Accuracy
Parameter un11e
I olerance zero point max. % ts ± 1.0
Tolerance full scale max.,__% Is ± 1.U
Resolution J ofs 0. 1
lotal o(lineanty,
hysteresis and repeatability max. % fs ±0.5
Long term stability acc. to IJIN EN 00770 ..... % ts ± 1.0
1c zero point 21 max. % fs/l OK ±0.4
I c sens1t1v1ty 21 typ. % fs/1 OK . 0.15
I c sens1t1v1tv 21 max. % fsll OK . 0.3
Test conditions: 25 °c, 45% RH, power supply 24 voe
TC z.p. I TC s. -40 . .. +80 °C
501.914003141W
CUSTOM
-1.0 to +1.0 bar
Aerzen part no. 179703
Custom Range: -.04 to 1.6 bar
HUBA part no.: 501.914003141W
ITechnical overview
Pressure ran e
Relative -1 ... 0- 60 bar
Abs~ 0 ... 2.5 - 16 bar
0 eratin conditions
Medium Liquids and gases
Medium I ambient -15 ... +80 °c
Temperature
Stora e -40 ... +so •c
Tolerable overload 2 x Is (max. 80 bar)
Repture pressure 3 x Is (max. 90 bar)
Materials
Case PA6
Sensor Ceramic Al,0 1(96%)
Materials in contact with the medium Pressure connection Stainless steel 1.4305 / AISI 303
Sealing material FPM, EPDM, NBR. MVQ
Electrical overview
Output Power supply Load Current consumption °
4 ... 20 mA 8.0 ... 33 VDC < '"""'tiilf',tt!"Hv[Ohm] < 20 mA
2 wire
4 ... 20 mA 10.0 ... 33 VDC ''""'W't
< '"v !Ohml < 20 mA
o ...
5 v 9.0 ... 33 voe > 10 kOhm I< 100 nf < 5 mA
1 ... 6 V 10.4 ... 33 VDC > 10 kOhm I< 100 nf < 5 mA
3 wire
0 ... 10V 16.2 ... 33 VDC > 10kOhm/<100 nf < 6 mA
ratiom. 10 ... 90% 5 VDC :1:5% > 10 kOhm I< 100 nf < 3 mA
Polarity reversal protection Short circuit proof and protected against polarity reversal. Each connection is protected against crossover up to max. supply voltage.
D namic res onse

Res onse time < 5ms
Load cle < 50 Hz
Protection standard
IP 65
Electrical connection
Cable 1.5 m
Connector DIN EN 175301-803-A
Connector DIN EN 175301-803-C (mini DIN)
Connector M12x1
Pressure connection
Inside thread G Y. mit 0 -Ring sealing
V.. -18NPT
GV.. sealed at back DIN 3852 form E
Outside thread RV.. DIN 2999
G V., sealed at back and manometer (combQ
G \4, sealed at back and manometer (combi)
lnstallat1on arrangement
Recommened: Pressure connection downwards
Tests I Admissions
(Jectromagnetic compatibility ((conformity acc. EN 61326-2-J
Wet ht
With inside thread - 95
With ouside thread - 110 g
With cable 1.5 m additional - 40 g
Packaging (Please state on order)

Single packaging in cardboard
Accuracy
Parameter Unite
Tolerance zero ooint max. % fs :I: 1.0
Tolerance full scale max. %Is :I: 1.0
Resolution % Is 0.1
Total of linearity,
hvsteresis and reoeatabilitv max. % fs :1:0.5
Lona term stabilitv acc. to DIN EN 60770 % fs :I: 1.0
TC zero ooint 2) max. % fs/lOK :1:0.4
TC sensitivitv 1l tvo. % fs/lOK - 0. 15
TC sensitivitv 21 max. % fs/lOK - 0.3
Test conditions: 25 °C, 45% RH, power supply 24 VDC
TC z.p . I TC s. -40 ... +80 °C
I 11 At nominal pressure " TC = Temperature coefficient
2/5 Huba Control type 501 - Technical data subject to change - Edition 0212011
custom range
-0.4 to 1.6 bar
Thermocouples
Cable sensors 164681, Discharge Temperature Transmitter
Series K5T
Application temperature
on inquiry, dependent on sensor and protective tube material
Thermo junction
J (Fe-CuNi) DIN EN 60584
K (NiCr-Ni) DIN EN 60584
on inquiry
Number of Thermo junction
1 thermocouple
2 thermocouples
Measuring point design
insulated of protective tube
connected to protective tube
disconnected bead at 2 thermocouples
connected bead at 2 thermocouples
Protective tube material
1.4571
on inquiry
Protective tube diameter d
on inquiry 3 ... 6 mm
Insert length L1
on inquiry min. length of thread + 10 ... 1000 mm
Type of connection cable
on inquiry
Cable length L2
on inquiry min. 100 mm
Bend protection
without
with spiral spring
Thread
M10
G1/4A
G1/2A
on inquiry
Issue of 10/2013 Subject to change without notice
electrotherm Gesellschaft für Sensorik Tel.: +49 (0) 3677 7956 0

und thermische Meßtechnik mbH Fax: +49 (0) 3677 7956 25
Gewerbepark 6, D-98716 Geraberg eMail: info@electrotherm.de
Thermocouples
Cable sensors
Series K5T
Connector
free ends
connector on inquiry
declare desired temperature range for case of application
. * Supplier: Fa.Electrotherm
Resistance thermometer type K5 (Endtemp.T2)
PT 1000, class B, 2-wire circuit
Vibration-resistant design
Connection: G 1/2
Thermowell Dimensions: mm RD6x100
Additional protection tube: D 10x2 mm brass to D 6.2 mm very bored
Protection tube material: 1.4571 with Cu seal
Protection: IP65
Measuring range: -10 to 300 degrees C
Connection cable: AWG24 TECs / 2x 025 SchirmC
Drawing number of suppliers: A331-06/2

Thermocouples
Cable sensors
Series K5T
Application temperature
on inquiry, dependent on sensor and protective tube material
Thermo junction
J (Fe-CuNi) DIN EN 60584
K (NiCr-Ni) DIN EN 60584
on inquiry
Number of Thermo junction
1 thermocouple
2 thermocouples
Measuring point design
insulated of protective tube
connected to protective tube
disconnected bead at 2 thermocouples
connected bead at 2 thermocouples
Protective tube material
1.4571
on inquiry
Protective tube diameter d
on inquiry 3 ... 6 mm
Insert length L1
on inquiry min. length of thread + 10 ... 1000 mm
Type of connection cable
on inquiry
Cable length L2
on inquiry min. 100 mm
Bend protection
without
with spiral spring
Thread
M10
G1/4A
G1/2A
on inquiry

Thermocouples
Cable sensors
Series K5T
Connector
free ends
connector on inquiry
declare desired temperature range for case of application
. * Supplier: Fa.Electrotherm
Resistance thermometer type K5 (suction. / Oil / Systemendtemp.T1)
PT 1000, Class B, 2-wire circuit
Wrestling festivals execution
Connection: 3/8
Thermowell Dimensions: mm RD4x60
Additional protective tube: D 6x1 mm brass on D 4.2 mm
very bored
Thermowell material 1.4571 with copper gasket
Degree of protection: IP65
Measuring range: -10 to 300 degrees C
Connection cable: Tecsi AWG 24 / 2x 0.25mm ^ 2 with screen
Drawing number of suppliers: A331-06 / 4

SECTION 5
E2/20174
Quad-Power® III
Gates new generation raw edge V-belts
Because of today’s increasing maintenance and energy costs, industry is becoming more aware
of ways to improve efficiency and reduce operating expenses. Eliminating losses in power
transmission systems can translate into large savings. Gates leads the way in the development of cost
and energy efficient belt drive systems and now brings you its new generation of Quad-Power® III
notched raw edge narrow section V-belts. Gates Quad-Power® III belts deliver higher power ratings,
increased trouble-free service life and reduced energy consumption.
A high-performance, reliable and efficient drive is what you get when you choose Gates Quad-Power® III belt drives
QUAD-POWER® III
Gates new generation raw edge V-belts
The Gates Quad-Power® belt has undergone several evolutions in design since its introduction over 15 years ago.
New materials and advanced-design features have led to a new generation of Quad-Power® III V-belt drives that
outperform all similarly sized belt drives in a wide range of applications, yielding cost advantages for users,
and greater design freedom for engineers.
Construction features
• The basic belt consists of a newly developed rubber compound which withstands chemically aggressive
environments (acid and base), ageing, ozone, UV and heat. Even with severe slippage, the belt will not catch
fire from heat build-up.
• High-performance fibres embodied in the compound provide improved abrasion and wear resistance.
• The outstanding cord support in the undercord section achieved by the transverse orientation of the fibres
reinforces the belt’s overall longitudinal flexibility and transverse rigidity.
• The special notch profile with optimised geometry ensures perfect belt stability.
• The precision-ground sidewalls give a uniform wedging action.
• The tensile section consists of high-strength, low-elongation polyester tensile cords which are embedded
in a newly developed blue-coloured adhesion layer. This layer develops an extra high bonding level between
tensile cords and undercord material.
• The exceptional flexibility gives the belt excellent reversed bending properties when backside idlers are used.
high-strength low-elongation
polyester tensile cords
embedding adhesion layer
special notch profile
fibre-reinforced rubber compound

QUAD-POWER® III
Additional benefits
• Extended temperature range: from -40°C up to +110°C.

• Extraordinary power capacity: at least 15% higher power ratings than Gates Quad-Power® II belts.
• Substantially reduced noise level.
• Static conductive (ISO 1813) and can as such be used in the conditions described in the Directive 94/9/EC - ATEX.
• REACH and RoHS compliant.
• High dimensional precision. All sizes meet and even exceed Gates UNISET tolerances and can be installed
without matching.
• Smooth-running operation.
• Space savings and design freedom.
• Minimal belt tension loss.
• Long and trouble-free service life reducing replacement and maintenance costs.
• Environment-friendly: halogen-free (e.g. chlorine).
• Significantly better resistance to static ageing.
Taken together, these benefits result in a top quality, high-performance, low-maintenance V-belt drive
that reduces the material and labour cost of maintenance, while at the same time improving uptime
and productivity.
Performance * Noise level
Relative dBA
performance
* These results were obtained under extreme test conditions.
Sections and nominal dimensions *
Width (mm) Height (mm)

XPZ/3VX 10 8
XPA 13 10
XPB/5VX 16 13
XPC 22 18
* As described in the ISO standards, nominal dimensions define the pulleys for which these belts are suitable.
They do not represent the exact belt size. These are determined by the belt construction and are Gates proprietary.
Belt range
XPZ/3VX XPZ/3VX XPA
ISO Datum RMA ISO Datum RMA ISO Datum
description length description description length description description length
mm mm mm
XPZ600 600 3VX238 XPZ1420 1420 3VX560 XPA690 690
XPZ630 630 3VX250 XPZ1437 1437 3VX567 XPA732 732
XPZ637 637 3VX252 XPZ1450 1450 3VX572 XPA747 747
XPZ662 662 3VX262 XPZ1487 1487 3VX587 XPA757 757
XPZ670 670 3VX265 XPZ1500 1500 3VX592 XPA782 782
XPZ687 687 3VX272 XPZ1512 1512 3VX597 XPA800 800
XPZ710 710 3VX280 XPZ1520 1520 3VX600 XPA832 832
XPZ722 722 3VX286 XPZ1537 1537 3VX607 XPA850 850
XPZ730 730 3VX289 XPZ1550 1550 3VX612 XPA857 857
XPZ737 737 3VX292 XPZ1587 1587 3VX626 XPA882 882
XPZ750 750 3VX297 XPZ1600 1600 3VX630 XPA900 900
XPZ762 762 3VX300 XPZ1650 1650 3VX650 XPA907 907
XPZ772 772 3VX305 XPZ1687 1687 3VX666 XPA925 925
XPZ787 787 3VX311 XPZ1700 1700 3VX670 XPA932 932
XPZ800 800 3VX315 XPZ1750 1750 3VX690 XPA950 950
XPZ812 812 3VX321 XPZ1800 1800 3VX710 XPA957 957
XPZ837 837 3VX331 XPZ1850 1850 3VX730 XPA975 975
XPZ850 850 3VX335 XPZ1900 1900 3VX750 XPA982 982
XPZ862 862 3VX341 XPZ1950 1950 3VX771 XPA1000 1000
XPZ875 875 3VX346 XPZ2000 2000 3VX790 XPA1007 1007
XPZ887 887 3VX350 XPZ2030 2030 3VX800 XPA1030 1030
XPZ900 900 3VX355 XPZ2120 2120 3VX836 XPA1060 1060
XPZ912 912 3VX360 XPZ2160 2160 3VX850 XPA1082 1082
XPZ925 925 3VX366 XPZ2240 2240 3VX883 XPA1090 1090
XPZ937 937 3VX370 XPZ2280 2280 3VX900 XPA1107 1107
XPZ950 950 3VX375 XPZ2360 2360 3VX931 XPA1120 1120
XPZ962 962 3VX380 XPZ2410 2410 3VX950 XPA1140 1140
XPZ975 975 3VX385 XPZ2500 2500 3VX986 XPA1150 1150
XPZ980 980 3VX387 XPZ2540 2540 3VX1000 XPA1157 1157
XPZ987 987 3VX390 XPZ2650 2650 3VX1045 XPA1180 1180
XPZ1000 1000 3VX395 XPZ2690 2690 3VX1060 XPA1207 1207
XPZ1012 1012 3VX400 XPZ2800 2800 3VX1104 XPA1215 1215
XPZ1030 1030 3VX407 XPZ2840 2840 3VX1120 XPA1232 1232
XPZ1037 1037 3VX410 XPZ3000 3000 3VX1180 XPA1250 1250
XPZ1060 1060 3VX419 XPZ3150 3150 3VX1242 XPA1257 1257
XPZ1080 1080 3VX425 XPZ3350 3350 3VX1320 XPA1282 1282
XPZ1087 1087 3VX429 XPZ3550 3550 3VX1400 XPA1285 1285
XPZ1112 1112 3VX439 XPA1307 1307
XPZ1120 1120 3VX442 XPA1320 1320
XPZ1140 1140 3VX450 XPA1332 1332
XPZ1150 1150 3VX454 XPA1357 1357
XPZ1162 1162 3VX459 XPA1360 1360
XPZ1180 1180 3VX464 XPA1367 1367
XPZ1187 1187 3VX469 XPA1382 1382
XPZ1202 1202 3VX475 XPA1400 1400
XPZ1212 1212 3VX479 XPA1450 1450
XPZ1237 1237 3VX487 XPA1457 1457
XPZ1250 1250 3VX494 XPA1482 1482
XPZ1262 1262 3VX498 XPA1500 1500
XPZ1270 1270 3VX500 XPA1507 1507
XPZ1280 1280 3VX505 XPA1532 1532
XPZ1287 1287 3VX508 XPA1550 1550
XPZ1312 1312 3VX518 XPA1582 1582
XPZ1320 1320 3VX520 XPA1600 1600
XPZ1337 1337 3VX530 XPA1632 1632
XPZ1362 1362 3VX538 XPA1650 1650
XPZ1400 1400 3VX553 XPA1657 1657
XPZ1412 1412 3VX557 XPA1680 1680
XPA XPB/5VX XPC
ISO Datum ISO Datum RMA ISO Datum
description length description length description description length
mm mm mm
XPA1700 1700 XPB1000 1000 5VX398 XPC1900 1900
XPA1732 1732 XPB1060 1060 5VX422 XPC2000 2000
XPA1750 1750 XPB1080 1080 5VX430 XPC2120 2120
XPA1782 1782 XPB1120 1120 5VX445 XPC2240 2240
XPA1800 1800 XPB1180 1180 5VX470 XPC2360 2360
XPA1850 1850 XPB1250 1250 5VX497 XPC2500 2500
XPA1900 1900 XPB1260 1260 5VX500 XPC2650 2650
XPA1950 1950 XPB1320 1320 5VX524 XPC2800 2800
XPA2000 2000 XPB1340 1340 5VX530 XPC3000 3000
XPA2060 2060 XPB1400 1400 5VX556 XPC3150 3150
XPA2120 2120 XPB1410 1410 5VX560 XPC3350 3350
XPA2180 2180 XPB1450 1450 5VX575 XPC3550 3550
XPA2240 2240 XPB1500 1500 5VX595 XPC3750 3750
XPA2360 2360 XPB1510 1510 5VX600 XPC4000 4000
XPA2430 2430 XPB1550 1550 5VX615 XPC4250 4250
XPA2500 2500 XPB1590 1590 5VX630 XPC4500 4500
XPA2650 2650 XPB1600 1600 5VX634 XPC4750 4750
XPA2800 2800 XPB1650 1650 5VX654 XPC5000 5000
XPA3000 3000 XPB1690 1690 5VX670
XPA3150 3150 XPB1700 1700 5VX674
XPA3350 3350 XPB1750 1750 5VX693
XPA3550 3550 XPB1800 1800 5VX713
XPA3750 3750 XPB1850 1850 5VX733
XPA4000 4000 XPB1900 1900 5VX753
XPB1950 1950 5VX772
XPB2000 2000 5VX790
XPB2020 2020 5VX800
XPB2120 2120 5VX840
XPB2150 2150 5VX850
XPB2240 2240 5VX886
XPB2280 2280 5VX900
XPB2300 2300 5VX910
XPB2360 2360 5VX934
XPB2410 2410 5VX953
XPB2500 2500 5VX990
XPB2530 2530 5VX1000
XPB2650 2650 5VX1050
XPB2680 2680 5VX1060
XPB2800 2800 5VX1108
XPB2840 2840 5VX1123
XPB2900 2900 5VX1146
XPB2990 2990 5VX1180
XPB3000 3000 5VX1186
XPB3150 3150 5VX1245
XPB3320 3320 5VX1312
XPB3350 3350 5VX1323
XPB3440 3440 5VX1359
XPB3550 3550 5VX1400
XPB3750 3750 5VX1481
XPB4000 4000 5VX1579
XPB4250 4250 5VX1678
Quad-Power® III ordering code
XPB4500 4500 5VX1776
is composed as follows:
XPB4750 4750 5VX1875 XPZ600
XPB5000 5000 5VX1973 XPZ - Section
600 - Datum length (mm)
All dimensions are available

from stock.
QUAD-POWER® III
The Quad-Power® III alternative
A Quad-Power® III V-belt drive system offers innumerable cost saving advantages for both engineers
and end-users.
When designing a drive, design engineers should not only consider the end-user’s equipment acquisition cost, but
also the total cost of ownership and customer satisfaction. A belt drive system that minimises maintenance and
replacement of components can not only save money in the long run, but also increase uptime and productivity.
Design engineers can obtain a competitive advantage by integrating the Quad-Power® III drives in their next power
transmission application, since they will be able to provide end-users with better-performing and longer-lasting
products that operate at a significantly lower overall cost. Furthermore, the increased power ratings allow smaller
drives and therefore highly economical drive designs.
While initial costs of standard construction V-belts can be quite low, the cost of maintaining these drives can
be substantial. The labour costs to perform maintenance operations, combined with the associated downtime
and lost productivity, represent a significant investment in time and money. For maintenance engineers and
end-users, Quad-Power® III drives can substantially reduce day-to-day operational costs. They can also increase
production output by eliminating downtime and lost productivity resulting from all-too-frequent maintenance
and replacement of defective drive components.
Replace your existing drive technology with a Quad-Power® III V-belt drive system from Gates and watch
how your equipment and machinery gain a competitive edge in the market.
www.gates.com/europe/quad-power
Your distributor:
The manufacturers reserve the right to amend details where necessary. © Gates Corporation 2009 Printed in Belgium - 09/09.
V-belt pulleys for Taper Bushes
BIRN is one of the biggest producers of V-

belt pulleys and flexible couplings.
BIRN stocks a wide range of v-belt pulleys in
diameter 50 to 1250 mm in SPZ, SPA, SPB
og SPC from 1 – 10 grooves. All pulleys are
treated with rust preventive ACC.
The latest addition is the internationally patented

VTP®-Pulley, a V-belt pulley in a completely new
design incorporating all aspects of optimized
performance of V-belt pulleys. One of the
improvements most worthy of mention is a
combination of design and quality castings which has
resulted in a weight reduction of up to 50 %
compared to conventional V-belt pulleys.
Furthermore, due to the tilted spokes, the internal
tensions of the V-belt pulley are reduced
considerably.
The iron quality GGG 600 allows the

circumferential speed to be increased up to 100
m/sec. and the resistance to wear of the V-belt
pulley against the belt is improved.
• Increases the life of the V-belts due to

the ventilated grooves resulting in lower
working temperatures (10°C-17°C).
• Lower weight means less moments of
inertia and requires smaller bearings.
Also logistic costs are reduced.
• Is made in nodular cast iron with a new
design resulting in smaller tensions in
the pulley.
• VTP®-pulleys make it possible to use the
V-belt transmissions at higher ambient
temperatures.
• Shock resistant, diminishing risk of
damage during transport and mounting.
• Allows more than a doubling of the belt
speed (up to 100 m/s).
• New surface treatment. ACC® -
Autophoretic Coating Chemicals -
ensures improved rust protection.
Specifications
Dm ang. lp h b f e
mm deg. mm mm mm mm mm
SPZ <= 80 34 8,5 9 2 8 12
> 80 38
SPA <= 118 34 11 11 2,75 10 15
> 118 38
SPB <= 190 34 14 14 3,5 12,5 19
> 190 38
SPC <= 315 34 19 19 4,75 17 25,5
> 315 38
MATERIAL
All cast iron used for the Taper Bush pulleys is electrically melted quality cast iron. This gives the iron an
increased degree of purity and quality. Electrically melted iron contains only a minimum of contaminating
matters as e. g. phosphor and sulphur.
Therefore it has a very close-grained structure without microporosities. Because of the high degree of purity,
gas holes in the cast iron are avoided.
Taper Bush Pulleys are surface treated with Autophoretic Coating Chemicals to ensure rust protection.
BALANCING
Taper bush pulleys with solid hub are supplied with a max. static unbalance, balanced in one plane,
1)
according to quality grade G16 . Upon request the pulleys can be supplied balanced in two planes,
dynamic unbalance, according to quality grade G16 or G6,3.
1) Designation according to ISO 1940

Baldor Electric Co
Athens Design Engineering
197 Collins Industrial Drive
Athens, Ga. 30601-0809
706-583-4100
SPECIAL MOTOR DATA

L10 BEARING LIFE INFORMATION
CUSTOMER: JOHN BRIDGE SONS INC / 9TH & PENNELL/ CHESTER, PA 19013
ORDER NUMBER: 1200910326-10
FRAME: 365T
HP: 75 HP
RPM: 3600
ENCL: TEFC
CALCULATED BEARING LIFE
* SHAFT LOAD: 454 lbf
* L10 LIFE: > 100,000 Hours
*NOTE: This is a calculated, statistical life expectancy, to the specified L10 Life, if properly
lubricated and maintained. Industrial practice shows only 8% of bearings reach predicted L10
Life expectancy. The other 92% fail prematurely because of impurities, lack of lubrication,
misalignment, vibration, corrosion, etc. Compliance with L10 requirements should, therefore,
not be construed as a guarantee that 90% of motors will exceed life specified as 50,000 hours or
more.
Data by: Bryan Chaffin Date:04/07/16

Approved by: Bryan Chaffin Date:04/07/16
The v-belt service factor is selected from a table (see below) based on the nature of the load and type of
driving unit.
Following is the calculation in which the belt service factor has been used to calculate design power.
Input Output
Diameter DriveR Pulley, d 12.41 in. 315.2 mm

DriveN Pulley, D 6.300 in. 160 mm
Pulley Center Distance, C 27.81 in. 706 mm
D/d 0.508
Ratios d/C 0.446
(D-d)/C -0.220
Length, Outside Circumference 85.346 in. 2168 mm
Belt Contact Angle 192.6 °
Arc Correction Factor1, G 1.027
Belt Factor2, CB* 1.4351
1
Accurate from 180° to 0° Contact Angle (and also from 180° to 360°)
2
Input to MD-140 Program
Rated Power, Pr 75 HP 55.9 kW
Motor Service Factor, SF 1.5
Operating Speed, Nr 3600 rpm
Load Operating Speed, NL 7091.4 rpm
Design Power, DHP 112.5 HP 83.9 kW
Belt Speed, V 11696 fpm > 6500 fpm
Belt Tension - Tightside, Tt 386 lbf 38.6 per belt
Tension - Slackside, Ts 69 lbf 6.9 per belt
Ratio - Tt / Ts 5.60
Belt Pull (Effective), Tt - Ts 317 lbf 31.7 per belt
Power Transmission Check 112.5 HP 83.9 kW
Motor Shaft Load3 (Dynamic), Tt + Ts 454 lbf 45.4 per belt
Vector Correction Difference -0.31%
Belt Type SPB
Belt Number of Belts 10
Factor M 1
Total Static Belt Tension 1595.8 lbf 159.6 per belt
Belt Centrifugal Tension 1368.0 lbf 136.8 per belt
Shaft Lateral Load4 (Static ) 3192 lbf 319.2 per belt
Shaft Lateral Load4 (Dynamic) 456 lbf 45.6 per belt
Min. Shaft Load3 (Dynamic) 456 lbf 45.6 per belt
Motor Max. Shaft Load (1.5 x Dynamic) 683 lbf 68.3 per belt
Max. Shaft Load5 (2 x Dynamic) 911 lbf 91.1 per belt
3
Compare to MD-140 F2/F1 Output
4
Warning - Static & Dynamic Shaft Lateral Load results
do not include vector sum correction
except for the calculated Tt + Ts value.
5
Unlike other V-belt manufacturers TB Woods specifies
2 times min. belt tension as the max. initial belt tension.
WRONG! Tension4 - Slackside 397 lbf

WRONG! Belt Load 779 lbf
4
Gates Online Catalog has an error in the
formula for Slackside Belt Tension. It is
calculated here so that you can determine
if a customer has used this formula when
specifying DE Lateral Load.
Factor Y
Span Length 27.64
SECTION 6
Component Breakdown
Components Protection Method
Base / silencer Carbon steel, painted externally
Belt Guard Galvanized sheet metal
Belt Guard – Supports Galvanized carbon steel
Blower Stage Painted casting (external surfaces)
Cast aluminum – no coating (DN-50)
Carbon steel (DN-200 to DN-400) painted
externally DB and G5
Connecting Housing Carbon steel (DN-80 to DN-150) painted
externally G5
Casting (DN-80 to DN-150) painted externally
DB
Fasteners - Bolts, Studs, Nuts Zinc coated
Flex Connector Silicone – no coating
Hose Clamps Zinc coated
Powder coated carbon steel (DN-50 to DN-300)
DB and G5
Inlet Filter Housing
Cast aluminum – no coating (DN-200 & 300)
Painted carbon steel (DN-250)
Inlet Hose Reinforced rubber
Inlet Silencer – vacuum Painted carbon steel (externally)
Motor Mounting Hardware Galvanized carbon steel
Galvanized carbon steel
Piping
Painted carbon steel
Pressure safety valves, vacuum breaker valves Painted flange
Sound Enclosure – Base Powder coated carbon steel
Sound Enclosure Powder coated galvanized sheet metal
Vent Silencer – vacuum Painted carbon steel
Painted cast iron and carbon steel

The machine castings are fettled, cleaned and primed, the primer used is specially developed for
machinery parts and is particularly notable for its excellent bonding characteristic and elasticity. Its base is
a quick drying synthetic resin binder possessing a high degree of water resistance. The proportion of
pigment to binder is such to ensure the best protection for the machines.
Total dry Film Thickness: 70 μm (2.75 mil)
Aerzen USA Corporation Delta Blower – Corrosion Protection

10/23/07 B-6-0010 revision “H” Page 1 of 2
Surface Preparation Sand blasting, mechanical cleaning to near white surfaces per SA 2,5 acc. to DIN
ISO 8501 or SSPC10
Primer Alkyd Resin: RAL 6006 Manufacturer: Relius Coatings (BASF)
Final Coat Alkyd Resin: RAL 5001 Manufacturer: Relius Coatings (BASF) or
(Blue) Dr. Demuth GmbH
Powder Coating
Exterior grade Polyester base
POLYFLEX Powder Paint, PES-135 TRIBO Coarse Structure, Silk Gloss
Enclosure and enclosure base: color RAL 5001 (blue); dry film thickness: 80 μm
Inlet Filter Housing – color RAL 5001 (blue); dry film thickness: 100 μm
NOTE:
The following materials are left unpainted: galvanized parts, stainless steel, aluminum, brass, machined
surfaces as well as the inside of vessels such as silencers.
Aerzen USA Corporation Delta Blower – Corrosion Protection

10/23/07 B-6-0010 revision “H” Page 2 of 2
SECTION 7
BALDOR MOTOR ROUTINE TEST PROCEDURE
Routine Test Parameters:

1.) Measurement of winding resistance in ohms correlated to 25 deg C
2.) No-load reading of current and speed at normal voltage and frequency.
3.) Current input value at rated frequency with rotor at stand still (locked rotor test). Locked Rotor testing is done as
single phase and presented as calculated 3 phase current (amperes).
4.) High-potential test (pass or fail):
1000 volts + 2 times rated volts for 1 minute
1000 volts + 2 times rated volts x 1.2 for 1 second
5.) Vibration is measured and compared against engineering specification limits based upon the order. This is a pass
or fail test and is not a reported value.
Routine Test Procedure:

The winding resistance check test, surge check test and winding high potential test are taken after the
motor winding has been completed and prior to the final check test being performed.
Once the motor is fully assembled with bearings greased the final check test is performed. The motor is suspended
by an overhead gantry system equipped with isolation springs. This procedure isolates the motor from the
surrounding environment in accordance with NEMA MG-1 section 7.06.1 “Resilient Mounting” testing standards
and allows us to perform an accurate undampened vibration check test on the motor. The motor is connected directly
to a three-phase power source. The power source is an MG (motor-generator) set designed to provide clean, sine
wave power under precise hertz and voltage control. The motor-generator set is located directly adjacent to each
assembly line test stand in order to minimize any effects of voltage drop.
Five accelerometers are attached to the motor and mounted in the following positions: 1) Drive End
Axial, 2) Drive End Horizontal, 3) Drive End Vertical, 4) Opposite Drive End Horizontal,
5) Opposite Drive End Vertical.
The motor is tested in a locked rotor condition by applying single phase power to the motor for a short duration of
time. Then motor is run under a no load condition. During both the locked rotor and running conditions, current and
associated voltage readings are taken on the motor and compared to engineering design specifications. Ambient
temperature conditions are also recorded. Winding resistance measurements are also made prior to the start of the
test.
While operating in the no load running condition a vibration check test is made. A multi-channel vibration analyzer
performs a vibration sweep from 0 to 2 KHz. An 800 line data sample is taken and compared to engineering design
specifications. If engineering vibration specifications require tighter resolution then multiple data samples are taken
over various frequency ranges in order to achieve the desired resolution.
Vibration signature data is captured and compared to engineering limits based upon the order specifications
requirements. After the test is complete and the motor has passed all engineering specification limits the motor is
approved for shipment.
SAMPLE – FOR REFERENCE ONLY
Aerzener Machinenfabrik GmbH
Aerzen USA Corporation Since 1864
108 Independence Way Reherweg 28 - D31855 Aerzen

Coatesville, PA 19320 Telefon: 0 51 54 / 810
(610) 380-0244 ph Telefax: 0 51 54 / 811 91
(610) 380-0244 fax
Certified Test Report evaluated date: 6-Aug-08

evaluated by: Dreyer
certified by: Jarrow
Customer Enviroquip
Customer PO# 3352 Aerzen reference # SO-09-00779
Performance & Order Data

Blower Model GM 90S Serial # 912018
Metric units US units
1) Inlet flow Q1 79.47 m3/min 2806.72 Icfm
2) differential pressure Δp 621 mbar 9.0 psig.
3) Shaft Power kW 103.56 kW 139.00 Bhp
4) Blower Speed rpm 2155 rpm 2155 rpm
Test Result Metric units US units

5) Volumetric Efficiency η vol, um 87% 87%
6) Actual Slip Vverl, um 11.34 m3/min 400.34 cfm
7) Theoretical Volume V0, UM 89.48 m3/min 3,159.80 cfm
8) Actual Volume V1, UM 78.14 m3/min 2,759.46 cfm
9) Flow Variance Vt, UM -1.67% -1.67%
10)Actual Power PKU, UM 94.88 kW 127.24 Bhp
11)Power Variance PKU, UM -8.37% -8.37%
Explanation and Summary

Lines 1), 2), 3). 4) above show required performance data ( what was ordered ).
Lines 5) through 11) show data that resulted from the performance test on the actual blower.
Line 9) shows a variance of 1.67% in the flow capacity of this unit.
Line 11) shows a variance of 8.37% in the power consumption of this unit.
Standard accepted tolerance is +/- 5%. The unit would be acceptable if the flow was no more than 5% below the
expected flow and the power was no more than 5% of expected power.
For this specific case the flow is -1.67% less than expected.
For this specific case the power is -8.37% less than expected.
Serial number 912018 Model number GM 90S meets and exceeds the standard tolerance.
Test Report AMUSA based on AMD Report
Aerzen USA Corporation DATE Document #
Tel: (610) 380-0244 Fax: (610) 380-0278
Service Hotline (800) 444-1692 06/12/09RWE B-6-0202 rev "B"
Hybrid Blower
Aerzen USA Corporation Mechanical Test Run (15 Minute)
108 Independence Way, Coatesville, PA 19320
Tel: (610) 380-0244 Fax: (610) 380-0278 Date Document # Revision
Service Hotline (800) 444-1692
e-mail:Aerzen@AerzenUSA.com website www.aerzenusa.com 5-Feb-15 H-7-0356-02 -
Customer Name:
Customer PO #:
Mechanical Run Test:

The hybrid blower package will be thoroughly inspected before being operated for 1 hour at the discharge
pressure specificed on page 2. Measurements will be collected every 20 minutes to verify the blower package
meets the submitted performance data.
Procedure: (The techician preforming the test is required to initial after each step.)
1.) Visually inspect blower assembly
- all bolted assemblies are tight
- all electrical wires are free from rotating elements
- all instrumentation lines are secured
- All wires are secured at both ends.
- All wires are labeled
- All wires secured within cabinet
- All gauges, lights, and switches are properly labeled.
- Vent all pressure and/or vacuum gauges (if applicable)
* Cut off vent nipple, or turn yellow vent lever to open position.
- All switches are properly set (if applicable)
* Inlet temperature °F * Inlet pressure psia
* Discharge temperature °F * Discharge pressure psig
* Oil temperature °F * Oil pressure psig
- Verify oil de-mister starts with "START" button
3.) Free hinged motor base.
4.) Turn hybrid blower by hand. Should turn freely! Check with factory if restrictions can be felt.
5.) Add oil to both chambers of the hybrid blower if necessary. Consult operating manual for type of oil and quantity.
6.) Make sure oil drain plugs are tight.
7.) Remove V-belts and check rotation of main blower motor (see arrow tag on blower housing for proper rotation).
- Change blower motor wiring if required.
8.) Verify sound enclosure fan wiring
- Change fan motor wiring if required.
9.) Replace V-belts
- Check V-belt tension and alignment
- Make sure electrical cable connected to the motor allows the free movement of the hinged motor
and / or slide rail.
10.) Start hybrid blower and listen to noise. Shut off immediately if abnormal noise can be detected
and investigate cause.
11.) Turn off blower and listen to run-down noise. Blower should run down freely.
12.) Start blower and record run data - see test points on sheet 2
- The pressure relief valve is factory set and does not have to be tested in the field.
13.) Check operation of gauges and switches (if applicable).
14.) Turn off blower
- all bolted assemblies are tight and nothing unusual is noted

page 1 / 2
Hybrid Blower
Aerzen USA Corporation Mechanical Test Run (15 Minute)
108 Independence Way, Coatesville, PA 19320
Tel: (610) 380-0244 Fax: (610) 380-0278 Date Document # Revision
Service Hotline (800) 444-1692
e-mail:Aerzen@AerzenUSA.com website www.aerzenusa.com 5-Feb-15 H-7-0356-02 -
Machine Information:
Equipment #
Equipment Name
Aerzen Model #
Serial #
The above mentioned component was tested at design / operating condition with the following test
reference points:
Input Shaft Speed:
Inlet Pressure: Inlet Temperature:
Discharge Pressure: Discharge Temperature:
Oil Pressure *: Oil Temperature *:
* not applicable to all machines
** Refer to test protocol and data sheet for additional information
Machine Test Data:

0 Min. 15 min.
Inlet Pressure (psia)
Inlet Temperature (ºF)
Discharge Pressure (psig)
Discharge Temperature (ºF)
Oil Pressure (psig)
Oil Temperature (ºF)
Motor Amps (avg.) (amps)
No air or oil leaks, abnormal vibration, or unusual noise were observed. (techs initials are required)
Aerzen USA Representative (name)
(signature)
(date)
page 2 / 2
SECTION 8
108 Independence Way
Coatesville, PA 19320
Ph.: (610) 380-0244, Fax: (610) 380-0278
Start-Up Report
WWW.AERZENUSA.COM Document # BCH-7-0353_02 rev "B"
1.0 Machine data

Date:
Customer:
Service Technician:
Order # / SEO #:
Serial #:
Type:
Package Serial #:
Oil Type:
Equipment ID:
Operating hours total-Start:
Operating hours total-End:
2.0 Motor Data
Model #: Serial #: Notes:
Motor Manufacturer Motor Frame
Motor HP Rating Full Load Amps
Motor Voltage Rating Hertz
Motor RPM Service Factor
Motor cooling Motor Protection Type Thermistor / Thermostat
Motor Protection NO / NC Motor Protection Resistance
3.0 Starter Data
Manufacturer Notes:
Starter type - Direct/Soft/VFD
Actual voltage to motor
Soft Start ramp up time
VFD Max. Frequency
VFD Min. Frequency
VFD Ramp up Speed/Time
VFD set to constant torque
VFD Brake Mode = Coast
4.0 Inspections
OK Not OK OK Not OK
Sound Enclosure Aesthetics Motor rotates in proper direction
Package is level Verify all oil lines are tight
Oil drain hose, jack and funnel present Oil filter
Unit is properly anchored Oil demister
Expansion joints/flex connectors Oil drain plugs tight
Verify package is grounded Cooling fan clearance in shroud
Process piping is properly supported Motor conduit conforms to IA-004545 rev "B"
Anti-vibration feet Sheaves are properly installed, set screws tightened
Inlet air filter in place, clean & housing tightened Enclosure inlet and outlet are free from obstructions
Blower room ventilation adequate All fasteners are secure
Instrument connections tight Check process piping path to the termination point
Neutral chamber venting Validate process piping will not dead head at startup
Vent all pressure and vacuum gauges Validate any customer added safety devices
Motor and machine rotate freely by hand Discuss application with end user
4.1 Notes / Not OK, reason why. Correction needed/taken.
-02__Start Up Report 1 of 3
Ph.: (610) 380-0244, Fax: (610) 380-0278
Start-Up Report
5.0 Belt Drive Applications

OK Not OK Notes / Not OK, reason why. Correction needed/taken.
Verify motor alignment
V belt installed and tensioned?
Verify V belt has the proper length
6.0 Direct Drive Applications
OK Not OK Notes / Not OK, reason why. Correction needed/taken.
Coupling bolt
Compression sleeves
Coupling halves (properly distanced)
Coupling Alignment
7.0 Safety Settings and Verification
7.1 Safety chain - Switch Based
Switch Unit Switch Point Gauge Reading Shutdown Initiated Notes:
7.2 Safety chain - Controller Based

Controller: Unit Alarm Fault Functional Notes:
8.0 Startup
OK Not OK Notes:
Smooth Start Up
Lubricate drive motor per O&M
9.0 Functional Testing
OK Not OK Notes:
Aeromat Closing time=
Aeropress Closing time=
Aerovac Closing time=
Unload/load device are in synch Closing time=
Unload/Load Solenoid operational
All gauges and switches operational
S.E. fan has correct rotation
PRV manual release functional Set point =
After fault does unit remain off
Non-return flap (check valve)
System is leak free-oil
System is leak free-air
Smooth running
Motor cooling properly
10.0 Post Run Checks

OK Not OK Notes:
Smooth Coast Down
Oil Level Correct
Sheave Alignment
Bolt Tightness
Ph.: (610) 380-0244, Fax: (610) 380-0278
Start-Up Report
11.0 Technical data

11.1 Operational Readings
Elapsed Run Time 0:00 0:00 0:00 0:00 0:00 Notes:
Pressures
Temperatures
Miscellaneous
11.2 Motor Operational Readings

Elapsed Run Time 0:00 0:00 0:00 0:00 0:00 Notes:
11.3 Vibration Readings

Elapsed Run Time 0:00 0:00 0:00 0:00 0:00 Notes: Readings are in:
Motor Non-Drive Horizontal

Motor Non-Drive Vertical
Motor Non-Drive Axial
Motor Drive Horizontal
Motor Drive Vertical
Motor Drive Axial
12.0 Notes/Summary

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AERZEN USA CORPORATION

108 Independence Way * Coatesville, PA 19320

WE ARE SENDNG YOU

Letter Purchase Order Submittal O&M Manual Other

TRANSMITTED as checked below:

Copy To: Kristin Faulkner | Treatment Equipment Company

NAME Margie Jarrow

Signed: Margie Jarrow

Birch Bay Water & Sewer

Manufacturer/Service/Parts Local Representative Purchaser

ESVELT ENVIRONMENTAL ENGINEERING, LLC Phone: 509-926-3049

Date: March 13, 2016

Project: Birch Bay Water and Sewer District (District)

Technical Memorandum: TM-EEE-5 Rotary Lobe Hybrid Blower Submittal Review

Prepared For: Mr. Rodney Langer, P.E.

Prepared By: Allison Esvelt, MSCE, PE, BCEE

Recommended Action: Revise and Resubmit addressing the items below.

4. Paragraph 1.04.D.7: Submit v-belt drive service factor calculations.

5. Paragraph 1.04.D.8.k: Submit motor manufacturer’s certified bearing life.

9. Paragraph 1.06.C: Furnish motor manufacturer’s 2-year warranty.

12. Paragraph 2.07.H: Motor speed of 3,600 RPM is approved.

20. Paragraph 2.017: Furnish and provide submittal on specified nameplate.

21. Paragraph 2.018: Furnish stainless steel fasteners as specified.

Project: Birch Bay Water and Sewer District (District)

Rotary Lobe Hybrid Blower Submittal Review

Aerzen Responses to Revise and Resubmit Comments.

4. Paragraph 1.04.D.7: Submit v-belt drive service factor calculations.

5. Paragraph 1.04.D.8.k: Submit motor manufacturer’s certified bearing life.

9. Paragraph 1.06.C: Furnish motor manufacturer’s 2-year warranty.

12. Paragraph 2.07.H: Motor speed of 3,600 RPM is approved.

20. Paragraph 2.017: Furnish and provide submittal on specified nameplate.

21. Paragraph 2.018: Furnish stainless steel fasteners as specified.

Aerzen USA Project: SECTION 2

Tolerance on Power & Flow is +/- 5%

CRITICAL INFORMATION / NOTES

1 PRIOR TO SHIPMENT - AERZEN DOES THE FOLLOWING

3 READ OPERATION MANUAL FOR INSTALLATION INSTRUCTIONS

4 AT COMMISSIONING - CUSTOMER / CONTRACTOR IS TO

5 ALL CUSTOMER PIPING TO BE INDEPENDENTLY SUPPORTED

6 Recommended MINIMUM clearance at front and rear of package for "normal"

BILL OF MATERIAL for GB-006032-200

D 62S Flow vs. Speed

Standard (ASME) Inlet Conditions:

D 62S Flow vs. Power

Standard (ASME) Inlet Conditions:

D 62S Blower Shaft Power vs. Speed

120.0 14.5 psig

D 62S Discharge Temp vs. Speed

Delta Hybrid Volume flows from 110 m3/h to 5800 m3/h

Further measures 100

■ Optimized fluidic design of inlet 50

and discharge reduces internal 40

1 Easy installation with

6 Automatic belt tension -

Oil level can

7 Typical machinery noise

Hybrid Rotary Compressor Stage

Aerzen patented bearing

For more information, visit www.aerzenusa.com

Low noise levels,

For more information, visit www.aerzenusa.com

Rotary Lobe Compressor

For more information, visit www.aerzenusa.com