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IQ Mk 3 Range Actuators
Module 1G/1 Hand Auto Cam Kit All mechanical sizes.
Publication 002-047-00 issue 06/13
Cam
Spring
Stop Screw
O Rings
Full details from the actuator name plate must be given when enquiring about or ordering spare parts
Publication 002-047-00 issue 11/12
Module 1G/1 Hand Auto Cam Kit All mechanical sizes
Publication 002-047-00 issue 06/13
Actuator Direct
Mounted onto Rising
Stem Valves
WARNING
Ensure pressure is removed
from pipeline, move valve Pic 75
‘open’ a short distance to
eliminate any locked in
pressure, close the valve fully.
Take the weight of the actuator Size 10,12,25 (F10 , FA10) Sizes 40 to 95 (F25 & F30)
on the sling before removing A Type Thrust Base A Type Thrust Base
the actuator to valve fixings,
wind the handwheel in the
‘close’ direction when actuator
will move up the valve stem,
ensure sling is holding the
weight at all times.
Publication 002-047-00 issue 11/12
Module 1G/1 Hand Auto Cam Kit All mechanical sizes
Publication 002-047-00 issue 06/13
Remove Side
Remove Cover Tube or
Handwheel (If fitted)
Hub Sealing Cap.
(If fitted) Locate and remove the fixing
screws locating the side
The top or side handwheel handwheel hub assembly to the
assembly should be fitted with gearcase
a Cover Tube or Sealing Cap
to help prevent ingress of Check that the condition of the
moisture to the centre column ‘O’ Ring and the sealing face is
area. satisfactory.
Renew if necessary.
Sizes 40,70,90,91,95
Rotate Hand / Auto lever to
To remove Hand / Auto horizontal position to allow
lever on sizes above removal of stop screw.
Locate and remove stop screw
IQ40 it is necessary to threaded into shaft using 6 mm
remove the clutch hex key.
mechanism.
To make the job safer a clutch
spring compression tool should
be used to compress the spring
to allow the ‘o’ ring to be
released.
Locate the ’o’ ring on top of the Rotate Hand / Auto lever to
centre column, press down on vertical position, remove key
the steel washer beneath the from shaft. The lever can now
’o’ ring and roll the ’o’ ring up be pulled out of the gearcase.
the centre column.
Note the position of the cam
Take great care when and spring for reassembly
releasing the spring procedure.
Publication 002-047-00 issue 11/12
Module 1G/1 Hand Auto Cam Kit All mechanical sizes
Publication 002-047-00 issue 06/13
Sizes 40,70,90,91,95
With the lever in the vertical only
position insert partially into the
gearcase.
Refit Clutch Ring
Slide the spring onto the shaft
with the hook pointing down. Before clutch ring is fitted
Engage the tail of the spring ensure the clutch lifting yolk is in
into the slot in the shaft. the correct position located on
its pivot pin.
With the spring in position slide Slide clutch ring over centre
the cam onto the end of the column ensuring splines are
shaft with the spring loaded engaged.
finger pointing down.
It may be necessary to rotate
the shaft slightly from side to
side to engage the cam into the
correct position.
Oil Capacities
IQ sizes Litres US Pints
10,12,18 0.5 1
20,25 1 2.1
35 1.5 3.2
40,70,90,91,95 3 6.3
Replace battery
Disconnect the existing battery and using the strap
provided pull out of its plastic holder.
Whilst the actuator is down for
maintenance it is recommended
Fit new battery into strap and push into its holder,
that its battery be changed.
reconnect.
The battery as fitted by Rotork
is generally a PP3 9 volt
Refit and tighten threaded plug after lightly greasing
Ultralife Lithium cell.
thread and checking sealing ‘O’ ring is serviceable.
For Hazardous area certified
units ONLY approved battery
types must be used.
BATTERY TYPES
For European hazardous area certified actuators (ATEX / IEC Ex) use a
lithium manganese dioxide battery as stated in Table 1 BELOW.
Table 1