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Article history: Fiber-reinforced concrete (FRC) has been used in structural applications in order to enhance the struc-
Received 2 March 2008 tural performance under dynamic loading and reduce cracking and spalling phenomena by increasing
Received in revised form toughness, ductility, and tensile strength of the concrete. High-performance fiber-reinforced cement
10 August 2009
based composite (HPFRC) is a high-strength FRC with enhanced high-performance characteristics. Recent
Accepted 12 August 2009
Available online 2 September 2009
studies have shown that HPFRC has higher impact resistance than other types of concrete. Therefore, it
has been widely considered as a promising material for the construction of important and strategic
structures. HPFRC panels are tested by drop projectiles up to an impact at which failure occurs.
Keywords:
Impact test Mechanical properties of HPFRC are obtained to define material parameters in the MAT_SOIL_CONCRETE
Perforation model in LS-DYNA, which is used to simulate the behavior of HPFRC panel under impact loading and
Fiber-reinforced concrete perform parametric studies. Predicted crack and failure patterns on both sides of the HPFRC panel based
High-performance fiber-reinforced cement on finite element simulation are in good agreement with their corresponding experimental results.
based composite (HPFRC) Ó 2009 Elsevier Ltd. All rights reserved.
Numerical simulation
0734-743X/$ – see front matter Ó 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijimpeng.2009.08.006
Y. Farnam et al. / International Journal of Impact Engineering 37 (2010) 220–229 221
Nomenclature LCFP load curve for plastic strain at which fracture begins
versus Pc
CRC compact reinforced composite LCRP load curve for plastic strain at which residual strength
d upper diameter of truncated cone is reached versus Pc
D lower diameter of truncated cone LCYP load curve for yield stress versus P
E modulus of elasticity M projectile mass
eik internal plus kinetic energy MSFRCC multi-scale fiber-reinforced cement-based composite
3y yield strain MTS material testing system
EOS equation of state (Pressure P versus volumetric strain) P pressure; P ¼ (3Pc þ sy)/3
fc compressive strength PC portland cement
FE-model finite element model Pc confinement pressure
FRC fiber-reinforced concrete RPC reactive powder concrete
ft tensile strength SFRC steel fiber-reinforced concrete
G shear modulus SIFCON slurry infiltrated fiber concrete
HSFRC high-strength fiber-reinforced concrete sy yield stress
HPC high-performance concrete su ultimate stress
HPFRC high-performance fiber-reinforced cement based UHPC ultra-high-performance concrete
composite V volume of specimen corresponding to pressure P
HPSFRC high-performance steel fiber-reinforced concrete V0 initial volume of specimen
K bulk modulus Vr residual velocity
l/d aspect ratio n poisson’s ratio
W/B water-binder ratio (Water-cementitious material ratio)
using the four-point bending setup on thin slabs with three resistance properties, it can be employed for construction of new
quasi-static loading rates (3.3 106, 3.3 104 and 3.3 103 m/ strategic structures, retrofit of existing reinforced concrete struc-
s) and a block-bar device with bar velocity of 5.55 m/s. Their results tures and applications exposed to various sudden loadings.
showed that with an increase in the strain rate, the modulus of Numerical simulations of dynamic structural response have
rupture and the uniaxial tensile strength would increase. increasingly become important in the analysis and design of
Marar et al. [13] developed a simple, economical and practical concrete structures subjected to impact and blast loadings in recent
drop-weight impact testing machine to determine the impact years. Nevertheless, there are few available numerical researches
resistance of high-strength fiber-reinforced concrete (HSFRC). They on penetration resistance of fiber-reinforced concrete (FRC) under
investigated the effect of fiber type, fiber content and fiber impact loadings [17,18]. Complexity of HPFRC, combined with the
percentage on energy absorption, compressive toughness and difficult task of impact and penetration analysis, necessitates
impact resistance of HSFRC. According to their results, the impact powerful sophisticated computational tools and good under-
resistance and compressive toughness increase with any increase in standing of HPFRC material response in order to accurately predict
the volume of steel fibers, and a logarithmic function governs the the overall behavior.
relation between compressive toughness and impact energy of In recent decades, several codes have been developed to model
HSFRC. An improved impact resistance of concrete mixtures that impact and explosion such as ANSYS, ELFEN, ABAQUS, LS-DYNA,
included steel fibers was also observed by Ong et al. [14]. and AUTODYN. Also, various material models of different types of
In another study, Dancygier et al. [15] performed a different concrete have been proposed for impact analysis [17–22]. Most of
velocity impact test by means of a gas gun system on them are dedicated to high-strength and steel-reinforced brittle
800 800 200 mm HPC panels. They evaluated the influence of concrete structures under transient dynamic loadings [19,20]. In
the concrete mix ingredients and the amount and type of rein- such models, damage accumulation, strain-hardening and strain
forcement on the performance of HPC under this type of loading. rate are considered [21]. In some others, an equation of state (EOS)
These effects enhance the impact resistance, mainly by limiting the is also included [18,22]. A major drawback, however, is that many
damaged area. The importance and influence of HPC mix ingredi- of them require too many parameters, some of which have no
ents on its impact resistance have also been reported by Zhang physical meaning, and cannot be determined by conventional
et al. [16]. material tests. A valid constitutive equation of HPFRC is required for
Since HPFRC provides advantages over traditional reinforced a reliable numerical simulation, particularly when characteristics of
concretes in civil engineering applications and has excellent impact post-peak or stress softening of HPFRC is included in the analysis.
Agardh and Laine [18] performed a numerical simulation of FRC
under high velocity impact loading using the LS-DYNA code. The
Table 1
Matrix mix proportion.
Table 2
Items Type kg/m3 General characteristics of fibers.
Cement Type II 1020
Pozzolanic material Metakaolin 180 Fiber type Steel fiber
Aggregate Sand (0–1 mm) 850 Section shape Circle
Water – 385 Length (mm) 30
W/B (water-binder ratio) – 0.32 Diameter (mm) 0.25
Superplasticizer Polycarboxylate 18 (1.5% of cementitious material) l/d (aspect ratio) 120
Steel fiber Steel 2% (by volume) Tensile strength (MPa) 2200
222 Y. Farnam et al. / International Journal of Impact Engineering 37 (2010) 220–229
results of their finite element simulation model such as the velocity For HPFRC panels, the prepared mortar was poured into
of projectile after penetration and diameters of craters were in 300 300 23 mm steel molds in three layers. After preparation of
fairly good agreement with real test results. In another numerical the first layer, fibers were randomly dispersed in a horizontal
study, Teng et al. [17] employed a simple elastoplastic material direction, and the mold was then vibrated softly to ensure that the
model and the LS-DYNA code to model the non-linear softening matrix completely surrounds the fibers. The same two steps were
behavior of FRC with 1, 1.5 and 2% steel fibers. They also carried out repeated until the panel was completely cast. This is an innovative
a number of preliminary mechanical tests such as uniaxial approach for preparing HPFRC with high volume fraction of
compression and split tests to obtain the material properties and oriented fibers based on the methodology of making SIFCON [27].
non-linear stress-strain curve of steel fiber-reinforced concrete With the purpose of determining mechanical properties of
(SFRC). They compared the numerically predicted residual velocity HPFRC, the mortar was also cast into cylindrical and dog-bone
of projectile and the cavity diameters of concrete targets with the shaped molds, corresponding to ASTM C 39 [28], ASTM C 469 [29]
test results. and ASTM C 801 [30] in several layers of approximately one
This paper consists of two parts: experimental program and centimeter thickness. Freshly cast specimens were kept in the mold
numerical simulation. In the first part, with the background of some for 24 h, and then demolded and cured in water for 28 days at 22 C
recent researches on reactive powder concrete (RPC), FRC, HPC, temperature.
HPFRC and slurry infiltrated fiber concrete (SIFCON) [23–25], the
whole process of making HPFRC samples, mix proportions, impact
2.3. Impact tests
test setup and results of mechanical tests are described. The adopted
impact test is similar to the recommendation of ACI 544.2R [26]. In
For impact tests, a drop-weight impact-testing apparatus was
the second part, numerical simulations of impact tests are
used. Fig. 1 illustrates the impact test setup and details of
comprehensively discussed and compared with their corresponding
constraints. It consists of two stiff constraints which restrain the
test data. Moreover, a combined efficient material model, based on
specimen from translation and rotation, an 8.5 kg steel cylindrical
comprehensive mechanical properties of HPFRC, is adopted. The LS-
projectile with 50 mm diameter and 550 mm height, a hard rubber
DYNA explicit finite element code is utilized to analyze the impact
preventing generation of stress concentration, and bolts to fix the
resistance of HPFRC panels under low velocity projectile impacts.
test setup.
The projectile was dropped on the HPFRC panel
2. Experimental program (300 300 23 mm) from one meter height periodically until the
failure occurs. It should be noted, however, there was approxi-
The experimental program was composed of two parts: the mately 5% reduction in impact velocity of the projectile due to
impact test and the additional tests required for determination of friction and other test setup energy losses, leading to the impact
mechanical properties of HPFRC, which will be used later in velocity of nearly 4.23 m/s. After every strike, deflection of the
numerical simulations. lowest point was measured together with a fixed accurate photo-
graphic setup from the front and back of the panel to record crack
propagation patterns on both sides of the specimen. Impact tests
2.1. Materials and mixture proportions were conducted on four series of HPFRC samples and one plain
concrete sample.
Portland cement (PC) and metakaolin as a pozzolanic additive
were used in this study. The aggregates were crushed limestone
2.4. Mechanical properties tests
with the maximum size of 1 mm, specific gravity of 2.50 gr/cm3 and
absorption value of 3.2%. Polycarboxylate super-plasticizer was
Compressive, triaxial, and direct tensile tests were carried out in
used to improve the workability of fresh mortar. Table 1 defines the
order to obtain the mechanical properties. Compressive and triaxial
matrix mix proportion used for all samples in order to obtain
tests were performed on cylindrical samples with 75 mm diameter
a compressive strength over 110 MPa. The mixture was reinforced
and 150 mm height, while direct tensile specimens were prepared
by steel fibers whose characteristics are defined in Table 2.
in dog-bone shape, as shown in Fig. 2. MTS machine was used for all
tests. Two axial and lateral strain gauges (with the accuracy of
2.2. Specimen preparation, casting and curing 105 mm/mm) were used to measure the strains. Signals from the
strain gauges and MTS machine were directly recorded using a data
Cement, metakaolin and aggregates were first blended in dry acquisition system.
condition, and then water with super-plasticizer was gradually The loading procedure defined by ASTM C 469 [29] was followed
added to the mixture to provide a homogeneous mortar. for all specimens. Each specimen was loaded to a stress of about 20
Fig. 1. Rigid constraints used for the impact test: the mid-section of test apparatus (Left); and the top view without the specimen and the upper rigid constraint (right).
Y. Farnam et al. / International Journal of Impact Engineering 37 (2010) 220–229 223
4. Numerical simulation
Fig. 4. The crack propagation patterns on top (above) and bottom (below) of B2 specimen at: (a) 1st strike (primary flexural cracks are generated); (b) 2nd strike (flexural cracks are
developed); (c) 3rd strike (flexural cracks are extended and shear punching cracks are also generated); (d) 4th strike (shear punching cracks are extended while flexural cracks
remain unchanged); (e) 5th strike (the specimen is on the verge of failure, and is temporarily held by fibers).
Fig. 5. Final failure patterns in top (left) and bottom (right) sides of different HPFRC panels.
Y. Farnam et al. / International Journal of Impact Engineering 37 (2010) 220–229 225
Table 4 Table 5
The number of strikes and its generated deflection. Triaxial test results.
Sample Maximum deflection of the midpoint of the panel in every strike (mm) Pc (confinement sy (yield su (ultimate 3y (yield strain) Pa (pressure)
pressure) MPa stress) MPa stress) MPa mm/mm MPa
1st strike 2nd strike 3rd 4th 5th 6th 7th
0 105 105 0.00431 35.00
B1 0 1 2 4 7 14 Failure
89.48 89.48 0.00392 29.83
B2 1 2 4 7 17 Failure
93.38 93.38 0.00380 31.13
B3 1 2.5 5 10 Failure
B4 1 2.5 5 9 Failure 5 98.93 110.12 0.00909 37.98
113.51 115.69 0.00981 42.84
Fig. 7. The FE-model of the whole problem (left) and the concrete panel (right).
Fig. 6. The stress-strain curve obtained from the direct tensile test for the HPFRC
specimen.
226 Y. Farnam et al. / International Journal of Impact Engineering 37 (2010) 220–229
Table 6
Results of sensitivity analysis for choosing the value of penalty factor.
Penalty factor Deflection of the midpoint of the bottom surface (point A in FE-
model) in every strike (mm)
Table 7
Input data for the SOIL_CONCRETE material.
stress. Therefore, LCRP data were obtained with the assumption 4.3.2. Constraints and the projectile
that specimens were yielded to strain levels of 0.001 higher than A linear elastic model was used for modeling the constraints of
LCFP. Also the residual strength factor after cracking was selected as impact test setup and the projectile due to the fact that both
0.9 (it must be between 0 and 1). For more description about LCYP, systems remain well within the elastic limits under low velocity
LCFP, LCRP and residual strength factor see Refs. [31,34]. impacts. Density, modulus of elasticity and Poisson’s ratio were
All corresponding data were taken from the mechanical tests. assumed to be equal to 7800 kg/m3, 210 GPa, and 0.3, respectively.
Only for the curve of pressure versus volumetric strain, the data Specifications of the hard rubber were assumed as E ¼ 2.8 GPa and
from tests of concrete specimens, performed by Gregsson [36] and n ¼ 0.43.
used by Agardh and Laine [18], were used with uniaxial compres-
sive and tensile strengths of 80 and 5 MPa, respectively (see Fig. 10).
Also, the value of 30 MPa for pressure cutoff was selected on the 5. Results and discussion of numerical simulation
basis of research by Bindiganavile and Banthia [9], who investi-
gated the pullout behavior of fibers under impact loadings. Because The finite element simulations were performed on a high speed
the mortar of HPFRC specimens was stronger than their mortar, the parallel computer (2 Shared memory stations, each comprising quad
cutoff pressure was assumed slightly higher than their result for core AMD athlon 6000þ, 3.02 GHz), taking about 3 and 15 h for
low rate of impact loadings. simulation of plain concrete and HPFRC panels, respectively. Five
In order to enhance the capability of SOIL_CONCRETE model for restart analyses were performed in order to simulate all five strikes.
simulation of shear failure, in addition to the erosion part of this Plain concrete failed in the first strike, as did in the test, with
model, the MAT_ADD_EROSION option was used with an ultimate a failure pattern (Fig.11) similar to the experiment (Fig. 3). Fig.11 also
shear strain of 0.012 for HPFRC. This value was estimated based on illustrates crack patterns at times of 0.001199, 0.001299, 0.0015, and
the result of direct tensile test which indicated a plastic behavior up 0.0077 s. It shows that the panel has been divided into seven parts
to the strain of 0.012 and a decreasing trend afterwards (Fig. 6). In
Fig. 10. Pressure P versus volumetric strain (EOS) taken from Gregsson [36], where V is
the volume of specimen corresponding to pressure P and V0 is the initial volume of
Fig. 8. Yield stress versus pressure P (LCYP). specimen.
Y. Farnam et al. / International Journal of Impact Engineering 37 (2010) 220–229 227
Fig. 11. Failure patterns for plain concrete predicted by the FE-model at times of 0.001199, 0.001299, 0.0015, and 0.0077 s, respectively from left to right.
and both flexural and shear punching cracks can be observed in procedure of erosion control in an explicit dynamic analysis which
radial and circular cracks, respectively. Also, some cracks are may locally affect other elements once a neighbor element is eroded.
observed in truncated circular shapes near the corners of FE-model, Such an asymmetric local pattern does not affect the global solution.
but they are much less than the experimental corner cracks. Although the model could be simplified by taking into account
The internal plus kinetic energy (eik) of the system for plain the planes of symmetry, the finite element mesh was created for the
concrete model is depicted in Fig. 12. The increasing trend entire model. Such a complete model can be used to simulate oblique
implies that the plain concrete panel could not resist the impacts (which is the subject of an independent research) and is
projectile, and due to continuing penetration of the projectile capable of investigating potential asymmetric failure patterns.
into the specimen (in the numerical model), the converted Variations of total, eik and eroded energies in time are shown in
kinematic energy increases eik of the system, continuously. A Fig. 15. Each jump in total energy and eik curves represents the
small perturbation around the time of 0.01 s, associated with the difference of kinematic energy of the projectile with the velocity of
collapse moment, can be attributed to the energy absorbed by 4.23 m/s and the residual velocity of previous strike. In other words,
eroded elements whose accumulated energy was higher than if M and Vr denote the projectile mass and the residual velocity of
the added projectile kinematic energy. previous strike, respectively, each jump of energy is equal to
The number of strikes endured by the FE-model of HPFRC was 0.5M(4.232 V2r ). There is, however, a decrease in eik of the system
five, equal to the experimental results for B3 and B4 specimens. after each impact (especially after the 3rd and 4th strikes). This loss
Average deflections of the midpoint on the bottom surface from of energy is attributed to the extensive cracking of the specimen
tests and the FE-model are compared in Table 8, showing a fairly and the un-accounted fracture energy release rates of eroded
good agreement. Trends of crack growth in successive strikes are elements. The eroded energy of the system is shown in Fig. 15 C.
also similar. For the first, second and forth strikes, numerical results
are slightly overestimated, whereas for the third strike it is
underestimated. The maximum difference of numerical and
experimental results is less than 0.6 mm.
Development of crack patterns is monitored in Figs. 13 and 14,
corresponding to times of 0.0021999, 0.0086999, 0.0121, 0.0151,
and 0.0182 s, which are associated with the five strikes. According
to these figures, flexural cracks in earlier steps were generated
similar to the test results, and the punching failure was observed in
a truncated cone shape with upper and lower circular pattern
diameters of about 58 and 158 mm (A-1 to A-2 and B-1 to B-2
distances, respectively, in Fig. 14). These are comparable to the
experimental results of Table 3. The predicted diameter for the
upper circle is slightly larger than the mean experimental results,
whereas the lower circle diameter is closely similar to the mean
experimental value.
For both plain concrete and HPFRC models, numerical predic-
tions of failure pattern and crack propagation resulted in asym-
metric patterns. It can be attributed to the element by element Fig. 12. Predicted internal plus kinetic energy eik of the plain concrete FE-model.
228 Y. Farnam et al. / International Journal of Impact Engineering 37 (2010) 220–229
Table 8
Comparison of average deflections of the midpoint on the bottom surface from experimental results and the FE-model.
Sample Deflection of the midpoint of the bottom surface (point A in FE-model) in every strike (mm)
According to this figure, the total energy loss due to the erosion of as depicted in Fig. 6. Moreover, such performance of HPFRC was
elements during the impact test is about 31 J, equal to the differ- observed in the impact tests where the HPFRC specimens endured
ence of total energy and eik. high strains of shear failure.
Numerical results of the HPFRC model were obtained by Finally, the present SOIL_CONCRETE material model which
assuming an ultimate shear strain equal to 0.012, which is an consists of the experimentally obtained yield surface, LCFP and
appropriate value especially for modeling the punching phase of other basic material parameters, as well as, the set of proper
failure. This is an acceptable assumption for HPFRC because of its assumption of EOS, pressure cutoff and LCRP have proved to be an
enhanced properties provided by fiber and high-strength uniform efficient HPFRC model under low velocity impact and low confining
paste. This characteristic of HPFRC was also observed in the direct pressures. Moreover, addition of MAT_ADD_EROSION option with
tensile test, where it could tolerate tensile strains of up to 0.012. an ultimate shear strain allows for simulation of global punching
Straining beyond this limit would cause a low rate decreasing trend failure of the HPFRC specimen.
Fig. 13. Predicted crack propagation on top (above) and bottom (below) surfaces at times of 0.0021999, 0.0086999, 0.0123, 0.0151 s which are respectively associated with the time
between: (a) the first and second strikes (primary flexural cracks are generated); (b) the second and third strikes (flexural cracks are developed); (c) the third and fourth strikes
(flexural cracks are extended while shear punching cracks are generated); (d) the fourth and fifth strikes (shear punching and flexural cracks are further extended).
Fig. 14. Predicted failure pattern at time of 0.0182 s on top (Left) and bottom (right) surfaces (the time after the fifth strike); the shear punching failure has occurred.
Y. Farnam et al. / International Journal of Impact Engineering 37 (2010) 220–229 229
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