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Control Valves
Valtek 2000 Control Valves
Body Assembly
Packing flange
Packing follower / Yoke mounting
Upper guide holes
Bonnet flange
Packing Bonnet
Guide bushing
Gasket
Stem
(body/bonnet)
FLOW
Body
The Valtek® 2000 control valve is a high-performance, The Valtek 2000 control valve is available in sizes 0.5
general-service valve coupled with the high-thrust to 4-inch with a carbon steel or stainless steel body.
Valtek 2000 pneumatic diaphragm actuator. It features flow-under, single-seated trim with double
Designed for use in ANSI Class 150 or 300 service top-stem guiding to eliminate cage-guiding problems.
applications, the Valtek 2000 control valve is capable Heavy-duty parts constructed of corrosion-resistant
of operating within temperatures ranging from -75° to materials provide extended valve life.
840° F (-60° to 449° C).
2 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek 2000 Control Valves
Actuator Assembly
Spring
Air supply
Diaphragm case (bottom) Actuator stem
Casing Rod
Stem seal assembly
Stroke Plate
The Valtek 2000 actuator is compact and field- Optional analog or digital positioners ensure high
reversible, capable of accepting air supply pressures positioning accuracy proportional to the valve instru-
up to 87 psig (6.0 barg) allowing the valve to shutoff ment signal.
against high pressure drops. The Valtek 2000 control valve with the Valtek 2000
The pneumatic diaphragm actuator can operate in tem- pneumatic diaphragm actuator is the solution for most
peratures ranging from -20° to 212° F (-29° to 100° C). typical general-service valve applications.
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 3
Valtek 2000 Control Valves
Features and Advantages
Features Advantages
Double, top-stem guiding Eliminates cage guiding problems
Two guides stabilize the stem and plug during entire travel
ANSI body Designed for use in ANSI Class 150 and 300 service applications
Versatile packing configuration Available sets include: single PTFE V-ring, PTFE braid and graphite;
Many positioning options The valve can be equipped with a high-performance analog or digital
positioner or function without a positioner on air signal alone
High-thrust diaphragm actuator Compact, light weight, capable of 87 psig (6.0 barg) air supply; multiple
spring combinations
NAMUR mounting (IEC 534.6) Easy mounting with universal mounting kit
Support for products such as limit switches, position transmitter
Many available options Side-mounted handwheel, adjustable travel stop, positioner, position
transmitter
Multiple applications usage High-performance, general-service control valve used in many process
industries including chemical, refinery, power, food and beverage
4 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek 2000 Control Valves
Body Specifications and Design Options
Table 1: Valve Body Specifications Table 4: Valve Temperature Limits
Style Top-entry, single-seated, straight- Carbon steel -15° to 825° F (-26° to 440° C)
through globe valve 316 stainless -75° to 840° F (-59° to 449° C)
Sizes 0.5 to 4-inch, ANSI Class 150-300
End connection Integral flange: raised face Design Options
Surface finish Standard: 125 – 250 Ra Unlike other general services valves, the Valtek 2000
Optional: 250 – 500 Ra control valve offers a number of design and accessory
Bonnet Standard, extended options – including a versatile packing box with numer-
Packing PTFE V-ring, braided PTFE, ous packing configurations, multiple actuator spring
graphite rib/braid configurations, top- and side-mounted handwheels,
and a wide range of analog and digital positioners.
Trim flow Linear, equal percentage, quick-
characteristics open; unbalanced
Leakage rates ANSI Class IV, VI (with soft seat
option)
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 5
Valtek 2000 Control Valves
Specifications
Figure 8: Low-flow Trim Figure 9: Standard Trim with Figure 7: Extension Bonnet
Alloy 6 Seat-surface Overlay with Adjustable Packing
Figure 10: Trim with Alloy 6 Figure 11: Soft Seat Trim
Full-contour Overlay
6 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek 2000 Control Valves
Flow coefficients
Table 5: CV Values, Unbalanced, Equal Percentage Table 6: CV Values, Unbalanced, Linear
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 7
Valtek 2000 Control Valves
Body Dimensions and Shipping Weights
X
C
MATCH
LINE
MATCH
LINE
H1
H2
A A
Figure 12: Figure 13:
Single-seat Trim Single-seat Trim Extended Bonnet
A C H1 H2 X Shipping Weights
Valve Integral Flange* Diameter Standard Extended Clearance Standard Extended
Size Bonnet Bonnet Bonnet Bonnet
Class 150 Class 300
in in mm in mm mm in mm in mm in mm lb kg lb kg
0.5 7.3 185 7.5 191 M12 x 1 4.4 111.8 15.2 385 1.38 35 16 7 29 13
0.75 7.3 185 7.63 194 M12 x 1 4.4 111.8 15 279.5 1.38 35 18 8 31 14
1 7.3 185 7.75 198 M12 x 1 4.4 111.8 15.2 385 1.38 35 20 9 33 15
1.5 8.8 224 9.3 235 M12 x 1 4.4 111.8 15.2 385 1.38 35 29 13 44 20
2 10 254 10.5 267 M12 x 1 4.4 111.8 15.2 385 1.38 35 36 16 51 23
3 11.8 300 12.5 318 M16 x 1.5 5.8 147.3 19.6 497 1.38 35 64 29 86 39
4 13.9 353 14.5 368 M16 x 1.5 5.8 147.3 19.6 690 1.38 35 86 39 124 56
8 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek 2000 Control Valves
Actuator Specifications
Table 9: Materials of Construction Table 11: Actuator Specifications
Component Material Description Pneumatic diaphragm actuator
(spring-opposed or springless)
Diaphragm case Epoxy-painted steel
Operating Direct action: air-to-close
Diaphragm EPDM, nylon-reinforced principle (air supply causes stem extension)
Diaphragm plate Passivated steel Reverse action: air-to-open
(air supply causes stem retraction)
Spring Painted steel
Signal or spring Standard: 3 to 15 psi / 0.2 to 1.0 bar
Stem seal assembly Steelcore, NBR, PTFE ranges Optional: 12 to 31 psi / 0.8 to 2.2 bar
7 to 25 psi / 0.5 to 1.7 bar
Actuator stem Stainless steel
Travel indication Pointer and graduated scale
Rod Zinc-plated steel
Environmental Standard: -20° to 212° F
Stem connector Passivated steel temperature -29° to 100° C
Stroke plate 316 stainless steel Air Connections Standard: 0.25-inch NPT female
Optional: 0.375-inch NPT female
Travel indicator 316 stainless steel 0.5-inch NPT female
Nameplate 316 stainless steel Finish (casing) Wash-primer and high corrosion
resistant varnish
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 9
Valtek 2000 Control Valves
Actuator Data and Tandem Actuator
Table 13: Effective Spring Range; Maximum Range Shifting
Stroke Valve Nominal Spring Range (psi / bar)
Model in in 2.9–14.5 11.6–31.9 17.4–43.5 21.8–55.1 20.3–40.6 23.2–46.4
mm mm 0.2–1 0.8–2.2 1.2–3 1.5–3.8 1.4–2.8 1.6–3.2
2109 0.79 0.5–2 2.9–14.5 11.6–31.9 17.4–43.5 21.8–55.1
20 15–50 0.2–1 0.8–2.2 1.2–3 1.5–3.8
0.79 0.5–2 6.67–14.5 18.4–31.9 27.1–40.6 30.9–46.4
2112 20 * 15–50 0.46–1 1.27–2.2 1.87–2.8 2.13–3.2
2112T 1.18 3–4 2.9–14.5 11.6–31.9 20.3–40.6 23.2–46.4
30 80–100 0.2–1 0.8–2.2 1.4–2.8 1.6–3.2
*Reduced stroke for springs
100
90
80
en
Ai
r-t
op
o-
o-
70
clo
r-t
Percent rated travel
se
Ai
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Signal range (%)
70
60
50
40
30
20
10
0
16 47 78 171 202
0 100 300 500 1100 1300
2 2
Effective diaphragm area (in / cm )
Key: Air-to-close Air-to-open
10 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek 2000 Control Valves
Actuator Types
Figure 17: Direct-acting, Type 2109, 2112 Figure 18: Reverse-acting, Type 2109, 2112
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 11
Valtek 2000 Control Valves
Actuator Accessories
Side-mounted Handwheel processors and electronic relays to facilitate quick,
Type SMH9 and SMH12 shown in Figure 21 are appli- accurate response to both large and small changes in
cable for 2109 and 2112 actuators respectively. position command. Both units offer self-contained, on-
An optional adjustable travel stop limits travel in the board diagnostics.
retracted position.
Additional Accessories
Positioners Electro-pneumatic transducer: Converts a DC mil-
Electro-pneumatic: Beta and XL Positioners with an liampere signal into a proportional pneumatic output
I/P can receive a 4 to 20 mA input signal which is con- pressure of 3 to 15 psi (0.2 to 1.0 bar).
verted into a pneumatic output signal up to 86 psi (6.0 Stroke transmitter/limit switch assembly: Mounts
bar). It is vibration resistant, reversible, intrinsically similar to a positioner, providing proportional feedback
safe, explosion-proof, and easy to adjust. (Figure 24). or on-off signal. Operates lights, alarms, relay, etc. and
Digital: Flowserve’s Logix 500 / HART (Figure 25) or contains up to four switches that are adjustable across
Logix 1000 series / HART or FOUNDATION fieldbus the full actuator travel.
(Figure 26) digital positioners utilize built-in micro-
Figure 21: Side-mounted Handwheel, Type SMH9 Figure 22: Beta I/P Positioner
Figure 23: Logix 500 Digital Positioner Figure 24: Logix 1000 Series Digital Positioner
12 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek 2000 Control Valves
Actuator Dimensions
K K
M
M
H L
H
Hub
J L
B
Hub
J
D B
D
E E
A A
Standard actuator Tandem actuator
B2
D
B1
A A
Side-mounted Handwheel (air-to-open) Side-mounted Handwheel (air-to-close)
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 13
Valtek 2000 Control Valves
Maximum Pressure Drop Limitations
Table 17: Maximum Actuator Pressure Drop Limitations, (Air-to-close)
0.5 0.75 1.0 1.5 2.0 3.0 4.0 17.4 34.8 50.75 87 17.4 34.8 50.75 87 17.4 34.8 50.75
in in
12.7 20 25 40 50 80 100 mm mm 1.2 2.4 3.5 6 1.2 2.4 3.5 6 1.2 2.4 3.5
Maximum pressure for ANSI Class 150 carbon steel: 285 psi (19.6 bar); ANSI Class 300: 740 psi (51 bar).
The data presented in this table is for informational purposes only. For detailed valve and actuator sizing, consult Performance! valve selection software.
14 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek 2000 Control Valves
Maximum Pressure Drop Limitations
Table 18: Maximum Actuator Pressure Drop Limitations (Air-to-open)
Maximum pressure for ANSI Class 150 carbon steel: 285 psi (19.6 bar); ANSI Class 300: 740 psi (51 bar).
The data presented in this table is for informational purposes only. For detailed valve and actuator sizing, consult Performance! valve selection software.
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 15
Valtek 2000 Control Valves
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this
Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve prod-
ucts should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions.
Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications.
The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation and mainte-
nance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions includ-
ed with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications presented in this literature are believed to be accurate, they are supplied for informative purposes only
and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed
as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving
and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should
any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any of its worldwide operations or
offices.
All trademarks and tradenames shown in this literature are property of their respective owners.
FCD VLATB049-00 © 2001 Flowserve Corporation. Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611