Documente Academic
Documente Profesional
Documente Cultură
September 2005
LEFT TURBOCHARGER T
RIGHT TURBOCHARGER COMPRESSOR INLET
PRESSURE SENSOR Pressure Temperature Level Flow
COMPRESSOR INLET
PRESSURE SENSOR Symbol Symbol Symbol Symbol
TURBOCHARGER Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
COMPRESSOR OUTLET
PRESSURE SENSOR
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
3500B and 3500B High Displacement Normally closed switch that will open with an increase of a specific condition.
ATMOSPHERIC
PRESSURE
Generator Sets Electrical System
SENSOR Normally closed switch that is open due to an applied condition, and will close again
CPA182-191 PTM297-434 with a specific decrease in that condition.
UNFILTERED
OIL PRESSURE BMB130-131 FDN1328-1598
SENSOR
CNB955-1188 PTN1-161
The circle indicates that the component has screw terminals and a wire can be disconnected
ELECTRONIC CMC953-1240 GAR1-UP from it.
CONTROL
ENGINE MODULE (ECM) BLF163-165 PPS1-UP
SPEED
TIMING PTF128-UP GZS1-UP
SENSOR No circle indicates that the wire cannot be disconnected from the component.
BPJ443-476 GZT1-UP
PTJ110-UP BGX118-119
BRK252-286 GZY1-UP
LEK1-124 This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
A AA 1 1
1 2 2
Pin or Socket
Number
LEFT Wire, Cable, or Harness
SYMBOLS Component
RENR8100-02
TURBOCHARGER Assembly Identification
COMPRESSOR
Part Number
RIGHT TURBOCHARGER
INLET PRESSURE COMPRESSOR INLET RIGHT AIR RIGHT EXHAUST CRANKCASE
Single Wire
FILTERED FUEL Connector
UNFILTERED LEFT EXHAUST LEFT AIR SHUTOFF SENSOR PRESSURE SENSOR
PRESSURE SWITCH SHUTOFF SOLENOID TEMPERATURE SENSOR PRESSURE SENSOR RELAY MODULE TERMINAL POINT MANUALLY OPERATED CONTROL
FUEL TEMPERATURE SENSOR SOLENOID GSC CONNECTOR CONTACT
PRESSURE C A A AA 9X-1123
FILTERED OIL ENGINE GENERATOR TERMINAL POINT OPERATED BY TURNING
SWITCH CONTROL PANEL TERMINAL POINT
PRESSURE SWITCH VOLTAGE REGULATOR TERMINAL POINT SPEED SWITCH CONTACT 325-PK-14 1 325-PK-14
STANDARD WIRING
OPTIONAL WIRING SPEED SWITCH CONTACT
CUSTOMER WIRING Pin Socket Wire
n
Color
ALTERNATIVE WIRING BREAKDOWN DIODE BIDIRECTIONAL
20 Page
SHIELDED WIRE BREAKDOWN DIODE BIDIRECTIONAL
PRESSURE SWITCH CIRCUIT BREAKER FUSE - A component in an electrical circuit that will open the circuit if too much current flows
P PRESSURE SWITCH through it.
TEMPERATURE SWITCH
TEMPERATURE SWITCH
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
ENGINE SPEED/ SENDER - A component that is used with a temperature or pressure gauge. The sender
TIMING SENSOR measures the temperature or pressure. Its resistance changes to give an indication to the
COOLANT gauge of the temperature or pressure.
ALTERNATOR T
TEMPERATURE
SENSOR
STARTING PUMP PRELUBE PUMP
AFTERCOOLER ETHER POWER MOTORS JUNCTION BOX RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
TEMPERATURE START AID DISTRIBUTION
SENSOR BOX It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
LEFT SIDE VIEW RIGHT SIDE VIEW
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
RES1
RES2
1 2 TEMP.
L27 CAT DATA LINK GSC + 12 12 12 ALT
BK
BK
BU
BU
35A SENSOR
L28 VOLTAGE SENSOR OUTPUT/SENSOR GROUND HARNESS RELAY MODULE A1 A2 A1 A2 A1 A2 LIGHT AS. 109-RD-6 + R 102-0050
L14 F718-BU-18
L29 VOLTAGE SENSOR OUTPUT/SENSOR GROUND CONNECTOR TERMINAL STRIP 7G-9730 (EMCP II+
3E-6286 GENERATOR SET CONTROL PLUS(GSC+) 159-3601 998-BR-18
1
2
2
USE)
AIR SHUT-OFF
AIR SHUT-OFF
L30 CAT DATA LINK 1 200-BK-10
SOLENOID RH
SOLENOID LH
70-RD MAG PU IN KWLR2-GY C465-OR-10 ENGINE
L25 177-0071
RD-16
RD-16
RD-16
RD-16
L31 SENSOR SIGNAL 2 200-BK-6 200-BK-6
71-BK MAG PU GND 6V-5049 COOLANT LH
1A-GY 104-RD-10 200-BK
8C-6099
8C-6099
L32 CUSTOMER ALARM CONNECTION 3 +B 9X3271 LEVEL MAGC
4 (SMARTLINK SENSOR PU
GSC-4-GY IA IN
382-PK
382-PK
200-BK
200-BK
TIMER 5 + - AIR STARTER USE) 165-6634 189-5746
GSC-5-GY IB IN 304-WH-18 1 SOLENOID
187-3511 6 LIGHT AS.
IC IN 200-BK-18 2 5N-8980
2LA-GN/YL
GSC-6-GY
2
1
2
1
7G-9730
PL2+-WH
15 16 7 RM01
ANALOG RET
COOLANT TEMP SENSOR IN + BATTERY SWITCH 36-GY
+V ANALOG
8 RM02 RM29
OIL PRESS SENSOR IN + BATTERY UNFUSED
9 RM03 RM30 F705-PK
SIGNAL
852-TN-14
852-TN-14
200-BK-14
200-BK-14
B SV+-GY + V SENSOR OUT CRANK TERMINATE RELAY IN
ALARM
10 RM04 RM31 RIGHT LEFT ENGINE FUEL FUEL ENGINE
A1 A2 GSC-10-GY VA GEN IN FUEL CONTROL RELAY IN
GND
WH-18
BK-18
TURBO
VS
L23 11 RM05 RM32 HARNESS AS. ENGINE AFTER TURBO TURBO OIL FILTER CRANK FILTER OIL
GSC-11-GY VB GEN IN AIR SHUTOFF/IGNITION SHUTOFF IN
TIM-16-GY
304-WH-10 INLET INLET ATMOS OUTLET PRESSURE PRESSURE
2J-GN/YL
12 RM06 RM33 + - 119-8959 COOLANT COOLER PRESSURE CASE PRESSURE
ECS-6-GY GSC-12-GY VC GEN IN STARTER MOTOR RELAY IN 314-PU-10 TEMP TEMP PRESSURE PRESSURE PRESSURE PRESSURE SENSOR SENSOR PRESSURE SENSOR SENSOR
13 RM07 RM34
OR-18
BK-18
WH-18
RD-18
BK-18
GN-18
L31 67-GY COOLANT LOSS SENSOR IN GENSET FAULT RELAY IN SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR FILTD UNFILTD SENSOR FILTD UNFILTD
382-PK-14
200-BK-14
14 RM08 RM35 161-9926
PL+-WH
64-GY OIL TEMP SENSOR IN RUN RELAY 2 IN POWER DISTRIBUTION BOX 102-2240 102-2240 161-9926 161-9926 161-9929 161-9931 161-9931 161-9926 161-9931 161-9931
2
1
926-RD
15 RM09 RM36 (147-3347/147-3346)
RUN RELAY 1 IN
16 RM10 RM37 SWITCH AS.
1 GSC-16-GY AC GND PROGRAMABLE SPARE RELAY 1 IN
A
B
C
A
B
C
8D-2676
838-RD-18
838-BK-18
17 RM11 RM38
838-SHLD-18
2 10
DIGITAL RET
VA BUSS IN PROGRAMABLE SPARE RELAY 2 IN 17-GY STARTER
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ECS-2-GY EMCPCB
ECS-7-GY
18 RM12 RM39 3 2
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+ BATTERY FUSED OUT MAG SWITCH
3 9 39-GY 101-TN-14 2 1
ECS-3-GY ECS 19 RM13 GPHI L18 L18 SMMS1
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
L24 KWLR7-GY CAT DATA LINK + ELECTRONIC GOVERNOR CONTROL IN 33-GY 25A
4 3N-5979 L28 20 RM14 101-TN-14
A235-BK-18
G429-GN-18
103-6197 1 2
844-TN-18
845-TN-18
846-TN-18
8 KWLR7-GY CAT DATA LINK - ELECTRONIC GOVERNOR CONTROL N/O OUT 34-GY L13
A
C
B
709-OR-18
ECS-4-GY L27 MAG
21 RM15 7-GY RELAY
KWLR7-GY CAT DATA LINK + FUEL CONTROL N/O RELAY OUT 2-GN/YL
22 RM16 GPHI-1 ALTCB CIRCUIT BREAKER
ECS-5-GY KWLR7-GY CAT DATA LINK - CRANK TERMINATE RELAY N/O OUT 38A-GY
TO 5 7 23 RM17 2 1 1 2 3 4
WH-18
BK-18
OR-18
WH-18
BK-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
GN-18
YL-18
OR-18
6 SW1-GY SPARE FAULT SW1 IN CRANK TERMINATE RELAY N/C OUT 2C-GN/YL GPHI-2 109-RD-6
109-RD-6
382-PK-14
200-BK-14
ATB+ 24 RM18 60A 40A
SW2-GY SPARE FAULT SW2 IN STARTER MOTOR RELAY N/O OUT
25 RM19 GPHI-3
926-RD
SW3-GY SPARE FAULT SW3 IN AIR SHUTOFF/ IGNITION SHUTOFF N/O OUT
J1 L26 26 RM20 ECMCB L12 L5 L20
AIR SHUTOFF/ IGNITION SHUTOFF N/C OUT GPHI-4
B
A
C
C
B
A
CONNECTOR 27 RM21
B
A
C
B
A
C
B
A
C
B
A
C
B
A
C
B
A
C
B
A
C
B
A
C
B
A
C
STARTER MOTOR RELAY N/C OUT 3-GY 1 2 STARTER
3E-3388 28 L16 150-RD-14 MAG SWITCH
GENSET FAULT RELAY N/O OUT RM22 13-GY 150-RD-14 15A
29 RM23 2L-GN/YL SMMS2
SW4-GY SPARE FAULT SW4 IN RUN RELAY 1 N/C OUT
993-BR
995-BU
993-BR
997-OR
993-BR
997-OR
993-BR
997-OR
997-OR
997-OR
997-OR
997-OR
997-OR
994-GY
993-BR
993-BR
993-BR
993-BR
993-BR
993-BR
993-BR
997-OR
997-OR
997-OR
E796-GN
F714-OR
F713-PK
A747-GY
A746-PK
A751-YL
F737-YL
E795-YL
F725-WH
30 RM24 11-GY PRELUBECB 1 2
RDM-GY RDM DATA OUT RUN RELAY 2 N/O OUT
31 RM25
L9
SV- -GY SENSOR GND PROGRAMABLE SPARE RELAY 2 N/O OUT 1 2
GSC-10-GY
GSC-11-GY
GSC-12-GY
GSC-16-GY
229-BK-14
229-BK-14
TB2-SPA GSC36-GY GSC36-GY PWM-B- 30B-GN/YL 7C-0527 (3508) L7 L7 F713-OR
BK-6
31-RD TB2-PDA+ PDA+-RD PWM-S 37-GY A747-GY
BK-00 BK-00
L30 32-BK TB2-PDA- PDA- -BK L27 PWM-D 38-GY A746-PK
PWM-1 BK-00
F705-PK
46-RD TB2-SDA+ SDA+-RD 994-GY
47-BK TB2-SDA- SDA- -BK PWM-2 F737-YL
RD-00
BK-00
18-GY TB2-RDM RDM-GY RDM-GY PWM-3 F16 314-PU-10 CUSTOMER
SP1-GY G S E795-YL
18A-WH TB2-ALM ALM-GY ALM-GY SUPPLIED L6 L6
F16-2-GY F16-1-GY F725-WH
SP2-GY BK-6
L29 SV+-GY TB2-SV+ SV+-GY L28 3A E796-GN
SP3-GY MTR BAT RD-00
SV- -GY TB2-SV- SV- -GY ALARM MODULE
(OPTIONAL) ENGINE
3 1 2 130-3349 TS-1 MOTOR 1/2 MOTOR GP. TIMING SPEED/ TURBO TURBO CYL CYL
CALIBRATION TIMING EXHAUST EXHAUST CYL CYL CYL CYL CYL CYL
8N-3896 (3512/6) HEAD HEAD
CONNECTOR SENSOR TEMP LH TEMP RH HEAD HEAD HEAD HEAD HEAD HEAD
SP 7C-0527 (3508) SOL 1 SOL 3
189-5746 129-6628 163-7882 163-7882 SOL 5 SOL 7 SOL 9 SOL 11 SOL 13 SOL 15
1 B+ B- 7 30C-GN/YL
R19-GY
127-9069 11-GY TS1-11 BK-00
S1 8 L18
DIGITAL RET
DIGITAL RET
DIGITAL RET
18A-WH 20-GY 13-GY TS1-13
2 DATA
+V SPD/TIM
+V DIGITAL
+V DIGTAL
L32 17-GY TS1-17 F701-BR
S3 10 19-GY
SIGNAL
SIGNAL
SIGNAL
3-GY TS1-03
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
6
7-GY TS1-07
S4 11 21-GY GENERATOR GENERATOR
12 27-GY TS1-27
TEST RECEPTACLE AS. CONNECTOR
28-GY TS1-28
1
1
1
2
2
2
1
1
9x-1339 8T9834
2
2
13
WH-18
BK-18
WH-18
BK-18
OR-18
WH-18
BK-18
OR-18
WH-18
BK-18
OR-18
L32 SILENCE 29-GY TS1-29
14 6-GY 6-GY TS1-06 852B-GY 23 RIGHT AIR SHUTOFF 23 852-TN-14 L13 L13
L32 HORN TS1-06 852D-GY 28 LEFT AIR SHUTOFF 28 852-TN-14
A701-GY
F726-YL
A711-PU
F730-GY
A713-GN
G769-PU
A715-GY
G769-PU
A703-BR
F726-YL
A705-YL
F728-BR
A709-OR
F730-GY
A707-PU
F728-BR
44-GY TS1-44 382B-GY 31 ETHER SOLENOIDS 31 382-PK-14 L9 L9
C
B
B
C
B
A
A
45-GY TS1-45 926B-GY 32 ETHER SOLENOIDS 32 926-RD
2
1
4-GY 4-GY TS1-04 F701B-GY 24 STARTER MOTOR MAGC SW. 24 F701-BR
30E-GN/YL TS1-SV+ 709B-RD 06 ENGINE OIL TEMP. SENSOR (VS) 06 709-OR-18
996-GN
999-WH
998-BR
998-BR
998-BR
F703-GY
A700-OR
A700-OR
F704-OR
F724-PU
F723-PK
E-STOP L12 L12 A701-GY
64-GY TS1-64 G429B-WH 07 ENGINE OIL TEMP. SENSOR (SIG) 07 G429-GN-18
111-1323 F726-YL
TS1-SV- A235B-BK 08 ENGINE OIL TEMP. SENSOR (GND) 08 A235-BK-18 F720-GN
3 4 41-GY TS1-41 09 ETHER AUTO/MANUAL 09 A703-BR
ES3-GY 30A-GN/YL L31 L29 F720B-GY F720-GN 998-BR 998-BR
AIR SHUT-OFF A705-YL
TS1-SV+ 844B-RD 10 COOLANT LEVEL SENSOR (A) 10 844-TN-18
SWITCH AS. CIRCUIT BREAKER L5 L5 F728-BR
81-GY TS1-SV- 845B-BK 11 COOLANT LEVEL SENSOR (B) 11 845-TN-18 L19 F724-PU
212-0922 197-5868 A707-PU
E-STOP 67-GY TS1-67 846B-WH 12 COOLANT LEVEL SENSOR (C) 12 846-TN-18 F723-PK
111-1324 1A-GY TS1-01 101B-GY 04 POWER (+) 04 101-TN-14 L18 A709-OR
1 2 2 1
1 2 CB3-GY 1B-GY TS1-01 101D-GY 05 POWER (+) 05 101-TN-14 F730-GY
16A 30-GN/YL TS1-30 102F-GN/YL 37 POWER (-)/LO 37 102-GN/YL L3 999-WH A711-PU
L3
2-GN/YL TS1-02 102B-GN/YL 39 POWER (-) 39 102-GN/YL-14 L17 L17 A713-GN
33A-GY 996-GN
E-STOP 3 4 TS1-02 102D-GN/YL 40 POWER (-) 40 102-GN/YL-14 998-BR G769-PU
L2
111-1324 72-CU TS1-SH 838B-CU 01 LG MAGC PU (SHLD) 01 838-SHLD-18 L1 A715-GY
A700-OR
1A 2A L25 L20 L20 A716-PU
71-BK TS1-71 838B-BK 02 LH MAGC PU (2) 02 838-RD-18 F703-GY
35-GY G770-WH
70-RD TS1-70 838B-RD O3 LG MAGC PU (1) O3 838-BK-18 F704-OR
31-RD TS1-31 893C-RD 13 PRIMARY CAT DATA LINK (+) 13 893-GN A714-PK
35A-GY 35B A712-BR
L30 32-BK TS1-32 892C-BK 14 PRIMARY CAT DATA LINK (-) 14 892-BR L11 L11
START AID TS1-46 J982-GY 33 SECONDARY CAT DATA LINK (-) 33 J982-OR F731-OR
8D-2676 46-RD L14
47-BK TS1-47 J981-GY 34 SECONDARY CAT DATA LINK (+) 34 J981-WH A710-GY
18A-WH 2 1
33-GY TS1-33 998E-GY 15 DIGITAL SENSOR RETURN 15 998-BR 998-BR A708-BR
41-GY
1G-GY 27 CRANK SIGNAL 27 F701-BR F701-BR F729-GN
86 85 86 85 34-GY TS1-34 F716B-GY 16 START/STOP/RUN 1 16 F716-WH-18 L10 L10 A706-GY
1H-GY 36-GY TS1-36 113B-GY 18 ECM PWR. SWITCHED (ON/OFF) 18 113-OR-18 L2 A704-GN
35-GY TS1-35 F715B-GY 19 ENGINE SHUTDOWN SIGNAL 19 F715-PU-18 F715-PU-18 F727-GN
37-GY TS1-37 F702B-RD 21 RATED SPEED 21 F702-GN-18 L21 L21 A702-PU
87 87
30 30 41-GY 38 TS1-38 F722B-BK 22 DROOP SPEED 22 F722-OR-18
87 87 44-GY 25 SHUTDOWN NOTIFY PWR. 25 E798-PK-18
A708-BR
F729-GN
A710-GY
F731-OR
A706-GY
F729-GN
A702-PU
F727-GN
A704-GN
F727-GN
A712-BR
F731-OR
A714-PK
G770-WH
A716-PU
G770-WH
L4 L4
26 SHUTDOWN NOTIFY RET. 26 E797-WH-18
42-GY 42-GY TS1-42 F710B-GY 29 ETHER PULL-IN 29 F710-BR-18 L15 L15
START AID START AID 43-GY 43-GY TS1-43 F707B-GY 30 ETHER HOLD-IN 30 F707-WH-18
EHC EPC 45-GY TS1-34 F717B-GY 17 DEVICENET V+ 17 M754-RD-16
160-3603 160-3603 20 DEVICENET V- 20 M753-BK-18
1
2
1
2
1
2
RECEPT AS. (16)
1
2
1
2
1
2
1
2
1
2
TS1-14 35 DEVICENET CAN_H 35 M756-YL-19 L22
14-GY 9X-0352
18-GY 18-GY TS1-18 36 DEVICENET CAN_L 36 M755-GN-19
TS1-19 38 DEVICENET DRAIN 38 M757-CU-19
YL
YL
YL
YL
19-GY
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
L32
20-GY TS1-20
L25 L25 21-GY TS1-21 CONNECTORS
L29 22-GY TS1-22 134-2540 RESISTOR RECEPTACLE INJECTOR GP (16)
L30 23-GY TS1-23 169-8670 PLUG ASSEMBLY
155-2276 WEDGE ASSEMBLY
L31 CYL CYL CYL CYL
SMARTLINK CYL CYL CYL CYL
HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
L16
A A M756-YL-19
L21
SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 SOL 14 SOL 16
B B M755-GN-19
GENERATOR ENGINE
C C M757-CU-19
TO THERMOCOUPLE
SMARTLINK ADAPTER L22
AND HARNESS 155-2269 PLUG ASSEMBLY F722-OR
L11 L11
155-2261 WEDGE ASSEMBLY
1
L10
M754-RD-16
L11
2 M753-BK-16
893-GN
L7
892-BR
L4
L1 L1
J982-OR
J981-WH
L19
L15
L14
L2
L8
L3
L6
TO EMCPII+
VOLTAGE SENSING
995-BU
994-GY
XXX-XX
XXX-XX
A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-PK
A715-GY
A716-PU
F726-YL
F727-GN
F728-BR
F729-GN
F730-GY
F731-OR
G769-PU
G770-WH
A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
F726-YL
F727-GN
F728-BR
F729-GN
F701-BR
F702-GN
A751-YL
F703-GY
F704-OR
A747-GY
A746-PK
F713-OR
F714-PK
F737-YL
E798-PK
E797-WH
GENERATOR TERMINAL STRIP MAIN STATOR
150-RD-14
150-RD-14
229-BK-14
229-BK-14
MAIN STATOR
T1 T1
T1 T1
113-OR
998-BR
997-OR
993-BR
999-WH
996-GN
892-BR
893-GN
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
F718-BU
F715-PU
F719-BR
F716-WH
F717-YL
F724-PU
F723-PK
F710-BR
F707-WH
F705-PK
A700-OR
F722-OR
F720-GN
J982-OR
J981-WH
E795-YL
E796-GN
F725-WH
SERVICE
T4 T4 D-KEY
CONNECTOR D-KEY
24
20
23
14
08
02
03
09
15
25
01
19
13
07
29
35
16
40
26
34
32
28
38
22
37
18
31
12
30
06
36
10
05
11
17
21
33
39
04
16
26
32
38
37
31
30
36
05
17
27
39
27
N T4
T6 T6 T6 8C-6354 PLUG AS. PLUG AS.
T5 T5
T5 COVER 8T-8736 101-0205 101-0205
C-KEY
04
06
05
11
12
18
40
22
20
21
35
29
13
36
30
02
24
08
23
14
25
38
32
03
09
01
07
31
37
17
10
15
16
19
26
27
28
33
34
39
T2 T3 T3 A 150-RD PLUG AS.
T2 T2 101-0204
T2 B 229-BK
T3 L3 L3
BLACK
BLACK
BLACK
1 892-BR
BLUE
BLUE
BLACK
BROWN
BROWN
BLACK
RED
RED
DETAIL A
GREY IA
SHELF
SHELF
53 53 PM STATOR
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
11 GREEN/YELLOW GREY ICOM
POUT 1 (UNUSED)
ETHER AUTO/MANUAL SW8
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
TIMING CAL-FAN SPD(-)
TIMING CAL-FAN SPD(+)
52 52 TX1 11
START/RUN/STOP2 SW4
51 51 50 50
BLACK/WHITE
GREY ICOM
BLACK/WHITE
GRN/YEL
CRANK SIGNAL
DIG SNSR PWR (8V)
50 50 BLACK
VIOLET
BLACK/WHITE
BLACK/WHITE
ORANGE
ORANGE
VIOLET
VIOLET
ORANGE
12 13 BLACK 50 50
ORANGE
ORANGE
+V SPEED/TIMING
ANA SNSR RETURN
50 50 BLACK
BLACK 50 50
ETHER PULL-IN
ETHER HOLD-IN
50 50 12 13
PRELUBE PUMP
SW9 (UNUSED)
SW7 (UNUSED)
BLACK
50 50
BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
GENERATOR TERMINAL STRIP
(170-5397)
(170-5397)
GENERATOR TERMINAL STRIP
GENERATOR TERMINAL STRIP GREY GREY ADEM II - J2 FOR 3512B/3516B ONLY FOR 3508B ONLY
5 5
GREY GREY GREY WHITE
5 5 6 6
GREY WHITE GREY BLACK
RENR8100-02
ABC
6 6 11 ADEM II - J1
GREY ABC BLACK 26 10A
BLACK GROUNDED ON
GREY ABC
26 10A 11 13 GENSET
GREY ABC BLACK GROUNDED ON 30 10A
BLACK
30 13 GENSET GREY
GREY
10A
BLACK 28 12
28 12 GREY PM FUSING ORANGE
PM FUSING VIOLET 20 20
GREY GENERATOR TERMINAL STRIP
20 20 GENERATOR TERMINAL STRIP DK GREY
DK GREY TO LOAD SHARE MODULE 20 20 GREY BATTERY POST (+/-)
TO LOAD SHARE MODULE 20 20 GREY BATTERY POST (+/-) GREY ORANGE 1 1 GENERATOR TERMINAL STRIP
GREY VIOLET 1 1 GENERATOR TERMINAL STRIP 22 GREY
GREY
DK GREY 22 PRIMARY DATA LINK PRIMARY DATA LINK +
22 22 1 1
DK GREY 1 1 13
PRIMARY DATA LINK PRIMARY DATA LINK + TO LOAD SHARE MODULE 22 22 GREY 13 31 31
TO LOAD SHARE MODULE 22 22 GREY 31 31 GREY BLACK/WHITE 1 PRIMARY DATA LINK -
VIOLET 1 1 PRIMARY DATA LINK - 1 PRIMARY DATA LINK
24 PRIMARY DATA LINK 24 24 14 32 32
24 14 32 32 DK GREY BLACK/WHITE 2 2
DK GREY 2 2 TO LOAD SHARE MODULE 24 GREEN/YELLOW 33 33
TO LOAD SHARE MODULE 24 24 GREEN/YELLOW 33 33 DIGITAL SENSOR RETURN 24 DIGITAL SENSOR RETURN DIGITAL SENSOR RETURN
2 2 DIGITAL SENSOR RETURN 2 2 15 NOTES BLOCK
24 15 24 24 33 33
DK GREY 24 33 33 ADEM START/RUN/STOP BLACK ADEM START/RUN/STOP
BLACK BATTERY (+) 2 2 ADEM START/RUN/STOP BATTERY (+) 2 2 ADEM START/RUN/STOP
H1 H1 4 34 34 H1 H1 4 16 34 34 L1 CYLINDER INJECTORS
{
16
20 Page, B + W
FILE NO. FILE NO. 1PHASE POWER INPUT: 100-264 VAC, 50-400HZ
R
E97035 LR 23131 3PHASE POWER INPUT: 80-264 VAC, 50-400HZ
********* *********
PAT. NO. 5,294,879
35
SENSING INPUT: 90-600VAC NOM, 50/60HZ
1 OR 3 PHASE, 0.5VA
77 77 25 25 ACC INPUT:
OUTPUT:
-10 TO 10VDC, 0.0012VA
63VDC, 12A; 125VDC, 10A 75 23 23
3 2 1 P9 FILE NO.
R
FILE NO.
76
78 78 26 26 R
*********
E97035 LR 23131
********* 76 24 24 22 380V
6 5 4 GENERATOR TERMINAL STRIP GREY AUX RELAY (N/O)
35
PAT. NO. 5,294,879
79 79
RTB PRIMARY PHASE A
36 27 27
GREY AUX RELAY (N/C) 3 2 1 P9
77 77 25 25 GREEN
9 8 7 80 80 R1 R1 28 28 78 78 26 26 BLACK/WHITE 240V
J4 RTB PRIMARY PHASE A GREY AUX RELAY COM 6 5 4 GENERATOR TERMINAL STRIP GREY AUX RELAY (N/O)
81 81 38 29 29
W1 W1 79 79 36 27 27 WHITE
T1
T3
T2
RTB PRIMARY PHASE A GREEN/YELLOW BATTERY POST RTB PRIMARY PHASE A GREY AUX RELAY (N/C)
30 30 9 8 7 R1 R1 VOLTAGE
2400V, 60 Hz
80
2400V, 60 Hz
C1 C1
2400V, 60 Hz
80
3300V, 60Hz
28
3300V, 60Hz
4160V, 60Hz/
3300V, 50Hz
R2 R2 BATTERY (-) 30 30 J4
W1 W1 GREY AUX RELAY COM
37
YELLOW
YELLOW
YELLOW
81 81 29 TERMINAL
RTB PRIMARY PHASE B ENGINE OIL TEMP 38 29
BLACK
BLACK
BLACK
BLUE
BLUE
RED
RED
BLACK/WHITE
VIOLET
ORANGE
VIOLET
ORANGE
VIOLET
E
TC3- TC3- WHITE TO GENERATOR W4 W4 3 72 72 A TC2+ TC2+ RED RTB PRIMARY PHASE C ENG JW LEVEL "C" 67 67
BLACK GSC MPU
TERMINAL
GREEN
TC4+ TC4+ RED C4 C4
RTB SECONDARY PHASE A
SV+ SV+ TC2- TC2- C3 C3
TO GENERATOR
12 70 70
J RTB SECONDARY PHASE B B WHITE RTB SECONDARY PHASE A RED GSC MPU 20 ORANGE 480V T3
TC4- TC4- TO GSC MPU (RD) SV+ SV+ TC3+ TC3+ R4 R4
WHITE R5 R5 2 71 71
TX1
TX3
RED
TX2
H TC5+ TC5+ RTB SECONDARY PHASE B D RTB SECONDARY PHASE A SHIELD GSC MPU BROWN
T1
T1
T1
SV+ SV+
T0
T0
T0
TC3- TC3- W4 W4 3
REGULATOR
REGULATOR
REGULATOR
RED W5 W5 72 72
TERMINAL
TERMINAL
TERMINAL
VOLTAGE
VOLTAGE
WHITE
RTB SECONDARY PHASE B
TO GSC MPU (CU)
SV+ SV+ TC4+ TC4+ 600V
C4 C4
(8T-8735) TC6+ TC6+ RED
C5 C5
RTB SECONDARY PHASE C 1 SV- SV- J TC4- TC4-
RED RTB SECONDARY PHASE B SV+ SV+
RED
R6 R6 R5 R5 TO GSC MPU (RD) SV+ SV+
TC6- TC6- RTB SECONDARY PHASE C SV- SV- H TC5+ TC5+
WHITE
RTB SECONDARY PHASE B 2 SV+ TX2
VdcA VdcA W6 W6 ENG OIL TEMP "A" SV- SV- DETAIL A RED W5 W5 SV+
RTB SECONDARY PHASE C 6 TC5- TC5- RTB SECONDARY PHASE B SV+ DETAIL A
ALM ALM C6 C6 SV- SV- WHITE C5 C5 TO GSC MPU (CU)
SV+
(8T-8735)
FSD FSD P12-3 VdcA VdcA ENG JW LEVEL "A"
SHD SHD TC6+ TC6+ RED R6 R6
RTB SECONDARY PHASE C 1 SV- SV-
VdcB VdcB P12-4 ALM ALM 10 SHD SHD TC6- TC6- RTB SECONDARY PHASE C SV- SV-
SHD SHD W6 W6
DS50 DS50 P12-5 FSD FSD VdcA VdcA ENG OIL TEMP "A" SV- SV-
P12-6 ENG OIL TEMP "B" ALM ALM C6 C6
RTB SECONDARY PHASE C 6 SV-
COM1 COM1 CUSTOMER
VdcB VdcB 8 SV-
P12-9 (170-5399) P12-3 VdcA
COM2 COM2 CONNECTIONS DS50 DS50 FSD FSD VdcA SHD SHD
ENG JW LEVEL "A"
COM3 COM3 P9-6 COM1 COM1 ENG JW LEVEL "B" CONNECTION WIRE COLOR FOR CONNECTION TO VdcB VdcB P12-4 ALM ALM 10 SHD SHD DETAIL A
LWR LWR COM2 COM2 CUSTOMER 11 P12-5 FSD FSD SHD
H1- PRIMARY FOR 4160 VOLTS, 60Hz & 3300 VOLTS, BUS BAR MARKED T1 DS50 DS50 SHD CONNECTION WIRE COLOR FOR CONNECTION TO
RSE RSE COM3 COM3 CONNECTIONS P12-6 VdcB VdcB ENG OIL TEMP "B"
P9-4 LWR LWR 50Hz GENS USE RED COM1 COM1 CUSTOMER 8 H -PRIMARY FOR 600 VOLT GENSET USE RED BUS BAR MARKED T1
EDIS EDIS FOR 3300 VOLTS, 60Hz GENS USE YELLOW P12-9 DS50 DS50 (170-5399)
P9-5 RSE RSE 40-PIN COM2 COM2 CONNECTIONS
COM1
FOR 480 VOLT GENSET USE BROWN
FRES FRES FOR 2400 VOLTS, 60Hz GENS USE BLUE
COM3 COM3 P9-6 COM1 FOR 380 VOLT GENSET USE GREEN
P9-7 EDIS EDIS ENG JW LEVEL "B"
V/Pf V/Pf
P9-8 FRES FRES
H2 -PRIMARY BLACK (COMMON) BUS BAR MARKED T2 LWR LWR COM2 COM2 CUSTOMER 11 FOR 240 VOLT GENSET USE WHITE
(FROM BOTH TRANSFORMERS) COM3 COM3 CONNECTIONS
GENERATOR TERMINAL STRIP P9-9 V/Pf V/Pf RSE RSE H -PRIMARY BLACK (COMMON) BUS BAR MARKED T2
H3 -PRIMARY FOR 4160 VOLTS, 60Hz & 3300 VOLTS, BUS BAR MARKED T3 P9-4 LWR LWR (FROM BOTH TOROIDAL TRANSFORMERS)
(170-5395) EDIS EDIS RSE
(170-5396) 50Hz GENS USE RED
FRES FRES
P9-5 RSE 40-PIN H -PRIMARY FOR 600 VOLT GENSET USE RED BUS BAR MARKED T3
FOR 3300 VOLTS, 60Hz GENS USE YELLOW P9-7 EDIS EDIS FOR 480 VOLT GENSET USE BROWN
FOR 2400 VOLTS, 60Hz GENS USE BLUE V/Pf V/Pf P9-8 FRES FRES FOR 380 VOLT GENSET USE GREEN
X1 -SECONDARY FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE VIOLET VOLTAGE REGULATOR P9-9 V/Pf V/Pf FOR 240 VOLT GENSET USE WHITE
FOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE BLK/WHT TERMINAL MARKED 20 GENERATOR TERMINAL STRIP
(170-5395) X -SECONDARY USE ORANGE COLORED WIRE VOLTAGE REGULATOR
X2 -SECONDARY USE ORANGE VOLTAGE REGULATOR (170-5396) TERMINAL MARKED 20
(FROM BOTH TRANSFORMERS) TERMINAL MARKED 24
X -SECONDARY USE BLACK AND WHITE VOLTAGE REGULATOR
X3 -SECONDARY FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE VIOLET VOLTAGE REGULATOR (OF BOTH TRANSFORMERS) TERMINAL MARKED 24
FOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE BLK/WHT TERMINAL MARKED 22
X -SECONDARY USE ORANGE COLORED WIRE VOLTAGE REGULATOR
TERMINAL MARKED 22
B SERIES ENGINE MEDIUM VOLTAGE WITH DVR AND PM B SERIES ENGINE LOW VOLTAGE WITH DVR AND PM