Documente Academic
Documente Profesional
Documente Cultură
Table of Contents
1 Control Cubicle ....................................................................................................................3
1.1 Description ....................................................................................................................3
1.1.1 General ..................................................................................................................3
1.1.2 At bay control cubicle .............................................................................................4
1.1.3 Separate control cubicle .........................................................................................5
1.2 Wiring System of the Control Cubicle ............................................................................6
General ...........................................................................................................................6
1.3 Basic Functions.............................................................................................................7
1.3.1 Additional Functions ...............................................................................................7
1.3.2 Optional Equipment ................................................................................................8
1.3.3 Optional Applications ..............................................................................................8
1.4 Power Demand .............................................................................................................9
1.5 Heat Balance ..............................................................................................................11
1.6 Delivery.......................................................................................................................12
1.6.1 Inspection of Delivered Equipment .......................................................................12
1.6.2 Intermediate Storage ............................................................................................12
1.6.3 Condition of Switchgear Building ..........................................................................12
2 LCC Standard Parts ..........................................................................................................13
2.1 Drawings .....................................................................................................................13
2.1.1 Engineering Drawings ..........................................................................................13
2.1.2 CAD Format .........................................................................................................13
2.1.3 Location................................................................................................................13
2.2 Cubicle ........................................................................................................................14
2.2.1 Swing Frame ........................................................................................................14
2.2.2 Wire marking ........................................................................................................14
2.2.3 Wiring ...................................................................................................................14
2.2.4 Frame Wiring ........................................................................................................14
2.2.5 Heating element ...................................................................................................14
2.2.6 Power socket outlet ..............................................................................................15
2.2.7 Lighting.................................................................................................................15
2.2.8 Air Conditioning ....................................................................................................15
2.3 Terminals ....................................................................................................................16
2.3.1 Voltage Transformer .............................................................................................16
2.3.2 Current Transformer .............................................................................................16
2.3.3 AC Terminals........................................................................................................16
2.3.4 DC Terminals .......................................................................................................16
2.3.5 Alarm Terminals ...................................................................................................17
2.2.6 Distribution of Potential .........................................................................................17
2.2.7 Grounding Terminals ............................................................................................17
2.4 MCB............................................................................................................................18
2.4.1 Mini circuit breaker ...............................................................................................18
2.5 Relays.........................................................................................................................18
2.5.1 ABB Relay ............................................................................................................18
2.6 Control ........................................................................................................................20
2.6.1 Type of Control conventional ................................................................................20
2.6.2 Pushbuttons .........................................................................................................20
2.6.3 Position Indicator ..................................................................................................20
2.6.4 Key Control Switch ...............................................................................................20
2.6.5 Alarm Annuniciator ...............................................................................................21
2.6.6 Measured Value Display .......................................................................................21
2.6.7 Impulse Counter ...................................................................................................21
1 Control Cubicle
1.1 Description
Control cubicles are available as integrated cubicles which are installed to the busbar
of the bay or as separate cubicles. The control cubicles are available for indoor and
outdoor application.
1.1.1 General
Painting
The control cubicles are dependant from supplier varnished wet or coated with powder.
If they are coated with powder, the desired colour can be applied with another wet
varnishing. To every wet varnish a fungicide is added.
· Thickness of dry film 80µm
· Adhesive strength acc. to DIN EN ISO 2409 <= Gt 1
· Degree of hardness acc. to ISO 2815
· Temperature resistance 150° C permanent load
· Degree of brilliance satin-frosted <60° 15-30%
· Standard colour:
− RAL 7032 light gray
Dimensional accuracy
· According to DIN ISO 2768 T1, T2 „medium“
Stability
· Complete cubicle:
After mounting on site, alignment and fixing of the cubicles the saw-tooth
curve of the top edge of the door exceeds not more than 3 mm.
· Doors:
Designed for an additional load of 100 kg in the center of gravity of the door
· Swing frame:
Designed for an additional load of 200 kg
Cubicle
Steel body, visible surfaces painted, side and rear walls can be removed from outside,
removable lifting eyes, frame design, galvanized frame not painted
Doors
Doors with glass insert or control panel, door opening 170°
Swift frame
for application of 19” devices, opening angle 170°, usually fixation same to door
fixation locking with swifting handle
Completion
Two doors fixation one left one right is standard, profiles right and left for fixation of
horizontal terminal blocks
Cable fixation profile on left and the right side with protective earth bar above,
completion with wiring frame
Protective earthing bar, cable fixation profiles on both sides
Bottom plate
External cables are feed through openings with canted edges in bottom plate, can be
closed with sliding canted plate. Sliding with 5 cm, sealing usually with mounting foam
on site
Openings for plugs and cable glands in rear wall
Fixed bottom plate with cable glands as option
Cubicle
One door with glass insert or control panel, removable lifting eyes, frame design, galvanized,
not painted, side and rear walls removable from outside, visible surfaces painted
Erection
Usually opposite of GIS or in front of the GIS, so that it is possible to identify exactly which cubicle
belongs to which bay
Doors
One door with glass insert or control panel, the other door with glass insert as an option,
door opening angle 170_
Mounting
The wiring system consists of prefabricated parts which are mounted to a wiring
frame. The frame mainly is made of vertical bearing rail on the sides, horizontal
mounting bars, mounting straps and wiring profiles. This frame replaces the back-side
mounting plate. The mounting bars on the front side are elaborated according to the
DIN mounting plates. Here are the single devices snapped on. Single vertical positioned
mounting bars on the side of the cubicle are provided for mounting of terminal
bars. In the wiring frame distributed on the height some single horizontal covers intentionally
are carried out a bit larger for being able to grip behind the frame.
Advantages
· Because of the establishment of wiring in the back area, cable channels are
not required. With this technic it’s possible to reduce the volume of the control
cubicle compared to a free standing type about approx. 45 %.
· Because of the loose distribution of the wiring over the complete back side of
the control cubicle and division of wiring and device area the air circulation is
improved, a good heat emission is given. Special hot spots as it happens in
filled-up cable channels are avoided.
· In case of a faulty device the device may be changed immediately and service-
friendly because the single wirings for the device connections are
passed from behind to front via special supporting cams. The connecting
wires stay because of the cams in position and make any confusion impossible.
Wiring
For this wiring system the wiring is established in the back area. The wiring is totally
accessible from the front.
All wiring of the single devices to each other is realized with homogeneous black switching wire,
preferably with 1.5 mm2 profiles.
1.3 Basic Functions
The following basic functions of the electric control are essential contained in a conventional bay
control:
· HV Apparatus control with pushbuttons
· HV Apparatus position indication with semaphore
· Alarm indication
· Antipumping control of Circuit Breaker.
· Blocking of Circuit Breaker at too low gas density level
· Blocking or Circuit Breaker at too low spring tension
· Synchronized pole unit operation check for Circuit Breaker
· Circuit breaker operation counting
· Hydraulic pump start-up counting
· Control and supervision of the hydraulic pump
· SF6–Gas pessure supervision
· Bay interlocking
· Protection of Disconnector and Earthing-Switches against controlling under load
· Intermediate position interlocking of the Circuit Breaker
· Double command lockout on bay level
· Electric hand crank Insert interlocking
· Hand-crank hole interlocking (if available)
· End-Position interlocking
· Fuse protection of the electric circuits for control, indications and alarms
Permanent Loads
AC
· Cubicle lighting (with open cubicle door)
· Heater for control cubicle
· Heater for operating mechanisms (depends on the control voltage:
from 125 VAC up to 250 VAC optional)
· MCBs for AC-circuits
DC
· Alarm annunciators (max. at lamp test)
· Position indicators
· Auxiliary relays
· Contactors CB control
· Bay control unit REC670
· MCBs for DC-circuits
For the max. power demand sum only one drive and interlocking solenoid together
with the hydraulic pump function is relevant at the same time.
Starting Current
· Hydraulic pump CB
50 ms
· Operating mechanism motors for disconnector / earthing switch,
50 ms
For the max. power demand sum only the hydraulic pump and one operating mechanism
motor is relevant at the same time.
Temporarely Load
AC
· Panel socket outlet
Simultaneity
For the calculation of simultaneity-factors it has to be considered, that
· a busbar protection can trip all circuit breakers simultaneously.
· the hydraulic pump of circuit breaker will start to run only after an ON-command
or subject to the position of the spring travel monitoring level to avoid
simultaneous start of all CB pumps and hereby high loads.
· under normal conditions only one operating mechanism motor will run at a
certain time in one bay (Double Command Blocking)
Protection Relays
The power demand of possibly built in protection relays strongly depends on the type
and make of the relay and may vary considerably. Due to this reason the table below
does not show typical Watt figures for such relays. Therefore this demand is not taken
under consideration in the table for the typical power demand below.
1.5 Heat Balance
Installed Power Losses
The total power consumption of a local control cubicle includes supplying different cubicle-
external components, which are not to be considered for a rating.
Furthermore single consumers don’t have any influence to the heat emission during
permanent operation.
Therefore the following positions of electrical power may be excluded for the calculation
of the installed heating power in the control cubicle:
AC:
· Light: Only at open door
· Anti-condensation heaters of the local control cabinet:
Controlled by thermostat and hygrostat
· Anti-condensation heaters of the operating mechanisms: External load
· Socket: External load
DC:
· Relays circuit breaker supervision: External load
· All short-time and peak loads: External load
With this the maximum heating efficiency in worst case is calculated (under the assumption
electric power equals heating efficiency) from the components micro circuit
breaker and computing assembly.
With this a sum of 68 W as installed power loss results for a control cubicle with one
computing assembly of the type REC670
Determining factors are the ambient temperature and the maximum permissible inner
temperature for the cubicle.
Depending on the cubicle variant the power loss via radiation differs.
In case additional devices are implemented forced cooling might become necessary.
1.6 Delivery
1.6.1 Inspection of Delivered Equipment
When it arrives at the construction site, please check whether your equipment is complete
and whether it has been damaged during shipping. If damage is found, determine
the extent and cause of damage and the person responsible and compile a damage
report.
When the control cubicles are unpacked, the cubicle heating must be switched on without
delay in order to prevent the build-up of condensation water.
2.1.3 Location
Indoor
Material, protection against corrosion
• Cubicle frame of separate cubicles:
sendzimir galvanisation, material thickness 2 mm
• Outer plates:
painted, material thickness 2 mm
• Inner partition plates of separate cubicles:
sendzimir galvanisation or aluminium zink coating,
material
thickness 2 mm
• Inner plated, bottom plates etc.:
sendzimir galvanisation or aluminium zink coating,
material
thickness 2 mm
• Swing frame:
sendzimir galvanisation or aluminium zink coating, steel
sheet
• Hinges, lock, screws etc.:
protection against corrosion
Galvanisation
• Galvanisation:
Outer layer thickness: Min. 12 µm,
Inner layer thickness: Min. 8 µm.
• Sendzimir galvanisation or aluminium zink coating:
Layer thickniss on both sides: Min. 12 µm.
Cold galvanisation only on cutting edges and for repair
purposes.
2.2.3 Wiring
PVC
PVC control cable, shielded, without inside jacket, Identification-No:
applicable as control, measurem ent and regulation 1HDN140032P000x
cable in dry and moist rooms. The overall shield of
braided copper wires prevents both the interference of
signals and measured values as well as the radiation of Manufacturer:
interfering signals. For all places of installation, where Friedrich Lütze GmbH+Co.
electrical interference field can influence the signal
transmission. Type:
SILFLEX-N(C)Y
Type:
SD-D/SC/LA 2 POLIG + PE
2.2.7 Lighting
LED
The lamp series LED 025 is suitable for all types of Identification-No:
panels and enclosures, especially where space is at
a premium. The lamps have a very long service life
thanks to the use of LED technology. They are
available with powerful non-slip rubberized magnets Manufacturer:
allowing them to be quickly positioned in any steel Stego
enclosure.
Alternatively they can be fixed mechanically. The Type:
power output allows up to 10 lamps to be LED 025
connected to each other (daisy chain). Both the
power input and output plugs snap lock into their
sockets. With the integrated power unit and the
plugs the lamp can quickly be connected.
Micro Switch
Micro switch with isolating terminal shroud Type AP-B Identification-No:
and screw terminal blocks. 1HDN140464P0001
The control is effected by a telescopic slide, which
switches the control cubicle lightning on.
Manufacturer:
OMRON
Type:
Z-15GQ-B
2.3.3 AC Terminals
UT 6
Feed-through modular terminal block Identification-No:
- Type of connection: Screw connection 1HDN140514P0005
- Cross section: 0.2 mm² - 10 mm²
- AWG 24 – 8
- Width: 8.2 mm Manufacturer:
- Color: gray Phoenix Contact
- Mounting type: NS 35/7,5, NS 35/15
Type:
UT 6
2.3.4 DC Terminals
UT 6
Feed-through modular terminal block Identification-No:
- Type of connection: Screw connection 1HDN140514P0005
- Cross section: 0.2 mm² - 10 mm²
- AWG 24 – 8
- Width: 8.2 mm Manufacturer:
- Color: gray Phoenix Contact
- Mounting type: NS 35/7,5, NS 35/15
Type:
UT 6
2.3.5 Alarm Terminals
PiT 2.5 Quattro
Feed-through modular terminal block Identification-No:
- Type of connection: Leg spring connection 1HDN140516P0003
- Push-in connection
- Cross section: 0.14 mm² - 4 mm²
- AWG 26 - 12 Manufacturer:
- Width: 5.2 mm Phoenix Contact
- Color: gray
- Mounting type: NS 35/7,5, NS 35/15 Type:
PIT 2,5-QUATTRO
Manufacturer:
ABB Stotz
Type:
Series S280VC
Series S200P
2.5 Relays
2.5.1 ABB Relay
2.6.2 Pushbuttons
OKJT 2S
Pushbutton Heads OKJT 2S (momentary / push- Identification-No:
push) 1HDN140523R0002 (1)
Mounting hole: 23 x 23 mm 1HDN140523R0001 (2)
Degree of protection: IP65 1HDN140523R0003 (3)
Protection class: II (protective insulation)
Shape: square
Illumination: Yes Manufacturer:
Travel: 3 mm Schlegel Elektrokontakt
with labelling option: Yes
Type:
OKJT 2S grün (1)
OKJT 2S rot (2)
OKJT 2S glasklar (3)