Documente Academic
Documente Profesional
Documente Cultură
TABLE OF CONTENTS
Exhibiting Companies....... ,.,....,.."...2
Cooling and Heating the Greenhouse for Control of Plant Environment ......16
Gene A. Glacomelli
Exhibiting Companies
Apl is a manufacturer of low{lowlmicroirrigation products-Spin Clean Filters (plastic 314"-9 gpm to 2.-100
gpm) (steel 2"-100 gpm to 12"-2800 gpm); vinyl tubing 1/8" to 1"; and poly tubi,ng 1/8' to 6' Flatube; air vents;
tor 112", 314",
- Ritings for making connections from PVC, layflat, or Flatube to the various drip tapes; fittings
and 1' poly tubing and many other accessories to complete the system between the pump and emission
device.
GropKing, lnc.
' ::'*
a,:
L
1 Greenhouse Tomato Seminar
Greenhouse Tomatoes*The Basies
of Successful Produetion
Richard G. Snyderl
Mississippi State University, P.O. Box 231, Crystal Springs, MS 39059
he greenhouse vegetable industry in the ln Canada, the biggest concentration is in the prov-
United States is a mixture of many relatively ince of Ontario, with about 300 acres of greenhouse
small, often family-run businesses and a small tomatoes, cucumbers, and peppers, mostly grown
number of large, multi-acre facilities. The smaller in soil or rockwool.The town of Leamington, in south-
ones are often in the 2,500 to 10,000 ft2 range, while ern Ontario, is likelythe most densely occupied town
the larger ones are mostly 10 or more acres in size. in North America with glass- and plastic-covered
One of the main differences is that the larger green- greenhouses. Quebec Province follows with about
house ranges are usually using waste heat from a 225 acres total, and then British Columbia with 140
power plant or other source in cogeneration, though acres, Calgary with 35 acres (mostly cucumbers),
this is not always the case. and Alberta with about 10 acres of tomatoes.
ln some areas, including Mississippi, this industry ln Mexico, there is an estimated 250 acres of
over the years can best be described as one that greenhouse vegetables in production, about half to-
has faded in and out of populariiy, much like a fad. matoes and half cucumbers.
New growers looking for better ways to make a liv- The trend in some pafts of the United States has
ing have been stimulated by greenhouse supply com- been away from the smaller, family-run operations
panies looking for prospective customers. Often, ru- and towards the multi-acre industrial facilities, often
mors of incredíbly high yields, consistently high de- using waste heat from cogeneration. ln Ohio, which
mand and price, and minimal problems with pests used to be the leading state in greenhouse veg-
and culture have encouraged novice growers to start etables in the LJnited States, acreáge has dropped
in such a big way as to make it impossible to pay off from more than 600 acres of smallto mid-sized grow-
their debts. ln fact, overextending into financial debt ers in the mid-1970s to fewer than 40 acres today.
is probably the rnain reason for some growers even- On the other hand, there is now one business in
tually goiñg out of business. Colorado that accounts for 65 acres, one in Penn-
ln the past 6 years, however, the greenhouse to-
mato indtrstry in Mississippihas grown from a hand- Table 1. Leading greenhouse vegetable sfafes ín the
ful of small operations to a thriving alternative agri- United Sfafes.
cultural enterprise. As of the most recent survey Arizona 25 acres of tomatoes
(June, 1995), Mississippí has 109 businesses, en-
California 8 acres of tomatoes
compassing 284 free-standing greenhouses or gut-
20 acres of cúcumbers
ter-connected bays, and occupying 15 acres. While
15 acres may not seem significant when compared Colorado 69 acres of tomatoes
to field crops, it is substantial enough to place Missis- Florida 10 acres of tomatoes
sippi within the top 10 states in the United States in 20 acres of cucumbers
greenhouse vegetable acreage. These growers add 14 acres of peppers
about S2.4 million to the state's horticultural sales. Mississippi 15 acres of tomatoes
The greenhouse vegetable acreage in the United New York 35 acres of tomatoes
States is concentrated mostly in a few states (see North Carolina 10 acres of tomaloes
Table 1). Leading states include Colorado, Pennsyl-
Ohio 15 acres of tomatoes
vania, Florida, California, and Arizona.The estimated
20 acres of other crops
total greenhouse vegetable production in the United
Statesis4S0acres. Of this,the majoritywould be green- Pennsylvania 49 acres of tomatoes
house tomatoes, estimated at 85,000,000 lb annually. 5 acres of cucumbers
7 acres of peppers
1
Vegetable Specialist.
Tabte 2. Estimates of greenhouse vegetable acreage not otherwise be able to do so. Fuñhermore, it pro-
in varíous countries.' vides us with a way to get high-qualitytomaioes dur-
Canada 710 acres ing that time of year- namely', the u;inter months.
3,000 acres There are field tomatoes available during the win-
EnglandMales
ter from southem Florida and Califomia, Mexico, Cen-
Holland 11,400 acres
tralAmerica, South America, and other areas. How-
Spain 30,000 acres
ever, they are mostly shipped green and gassed with
United States 450 acres ethylene to induce ripening later. Such tomatoes
,These figures do not include bedding plants or floriculture crops. never develop the full flavor of a vine-ripened tomato,
even though the appearance and color may be ac-
sylvania that comprises 30 acres, and a new facílity ceptable. Greenhouse tomatoes are picked afterthey
in Arizona with 25 acres so far, with plans to reach show some red color. At this stage, the flavor com-
100 to 200 acres in the future. ponents have developed enough so that they are
ln Mississippi and most of the other states, how- good-tasting tomatoes when fully ripe.
ever, the opposite trend is apparent. All of the busi-
nesses in Mississippi are small, and most are fam- Essential Equipment
ily- run. The average size is two to four gutter-con- ln order to profitably grow a crop of greenhouse
nected bays, <10,000 ft2 each-only two grower's tomatoes, a grower needs at leastthe following:
ranges have attained 1 acre in size.
.pH meter
A High-value/High-qual¡ty CroP "EC meter
What makes greenhouse tomatoes a good crop .pollinator, or other means of pollinating
to consider growing? There are several traits of this
crop that make it outstanding, including the following: The pH meter is needed to ensure that the nutri-
ent solution pH is in the range of 5.6 to 5.8 (for aggre-
gate media). The electroconductivity (EC) meter is
'high quality
used to measure how much fertilizer is dissolved in
"high yield
the water. The most useful units are millimhos (usu-
"good taste
nuniform size, shape, and color ally in the range oi 1.0 to 3.0) or micromhos (in the
fange of 1000 to 3000). ln some European coun-
"exceptional disease resistance
t:ies, the units milliSiemens (mS) or microSiemens
Much of the flavor and quality is attributed to green- (¡rS) are used. ln this case, the conversion is simple
house tomatoes being a "vine-ripe" fruit' They are because 1 millisienren equals 1 millimho. Each time
not harvested green, but show some red color be- a new batch of nutrient solution is mixed, the EC
fore being picked, graded, and packed. The degree and pH should be checked to detect mistakes be-
of ripeness at harvest is determined by the distance fore the plants do. l(eeping track of pH and EC is the
to the market, but these fruit are never picked green. first step in managing the greenhouse tomato nutri-
Because of these traits, greenhouse tomatoes are tion program.
considered to be a high-value crop. The cultural re-
quirements needed to grow tomatoes in a green- Pollination
house are so unique that they may be thought of as The best ways to achieve good pollination of
totally different from "field" or "garden" tomatoes. greenhouse tomatoes are either with an electric pol-
Why grow tomatoes in a greenhouse rather than linator or with the assistance of bumblebees. Polli-
outside? The purpose of growing tomatoes in a nators cost around $95 and are available from green-
greenhouse is very sPecific: house suppliers. Pollinate every other day or 3 days
per week, preferably around mid-day, when the rela-
To control the environment to enable production tive humidity is likely to be lowest. There are other
during a time of year when field crops of high means of pollinating (leaf blower, electric toothbrush,
quality are not available. hitting strings or support with sticks, etc.), but none
' are as.effective as a good electric pollinator or
Every part of this sentence is significant. The bumblebees. Rechargeable batteries are recom-
greenhouse structure is needed only to be able to mended forthe pollinator, sínce these can be charged
control the environment-temperature, light, relative after each use and are ready when needed. Bumble-
humidity, etc. This environmental control allows us bees have been shown to be very effective pollina-
to grow tomatoes at a time of year when we would lors, and are recommended for growers with at least
pensive grow¡ng medíum in the state. Growers can save Oates; harvest dates; spray dates; spray materials;
money by using a product that is easily found locally amount of each fertilizer applied and when changes
anci is less expensive than other commerciai media. are made; daiiy pH anci EC; dates crop is seeded,
About half the growers in Mississippi are using bulk transplanted, topped, and terminated; numbers and
tank systems for fertigation, while the others are us- release dates of biological control insects; observa-
ing various types of injectors. Of the injector rrsers, tions of anything unusual with the crop--deficiency
perhaps '15 use Anderson@ lnjectors, with most of symptoms, diseases, occurrence of insects, etc.
the remainder using Dosmatid, Dosatron@, and Blue .Artificial lighting is not economically feasible with
and White@. Those with Anderson@ lnjectors are us- greenhouse tomatoes (except for the single-clus-
ing five or six pumpheads, some with a separate acid ter, high-density, benchtoptype system). The cosi
(P1 head) if needed. . of the high-intensity lamps and the electrícity to
One of the most common growing systems in the power them would not be balanced by substantially
state now is the use of lay{lat plastic bags filled with higher yield to pay for the extra expense.
pine bark fines. These are now available commer- .There is no magíc to growing a good crop. The key
cially from a local supplier in Mississippi in prefilled is good management. Management is making the
2-ft3 bags. Four plants are grown in each bag. correct decisions at the right time.
The primary limitations to increased yield in Missis-
sippi, as well as across the southern United States, Advice for New Growers
are high temperature and high humidity. The high 1) Visit as many growers as possible.
temperature limits the length of the growing season 2) Setl the fruit before you sow the seeds.
in late spring, and causes various maladies, includ- 3) Read all you can find.
ing flower abodion, poor pollination, small fruit, split 4) Attend Greenhouse Short Courses.
skins, etc. With high humidity, evaporative cooling, 5) Sfarl small.
whetherfrom a pad-and fan-cooling systems or with
misting (fogging), is not very effective when compared As mentioned earlier, the biggest reason for finan-
to drier climates. ln addition, as mentioned earlier, cial failure is starting too big. There are so many
disease development is rampant. Rapid growth of things to learn about growing greenhouse tomatoes
insect populations is also favored in this climate. that it is best to start with one greenhouse to learn
with first. Later, a grower can always expand to as
lmportant Points for Growers large as desired. But making "new grower mistakes"
.Greenhouse tomatoes are not an easy crop to grow. on severalbays at once is too costly, and may make
They are one of the most difficult and technical horticul- it impossible to make payments on a sizable loan.
turalcrops to produce, and need constant attention. Attending short courses that are geared specifi-
.To determine how many plants can be grown in a cally for greenhouse tomato production is an excel-
greenhouse, multiply the greenhouse length times lent way to learn a lot about this crop in a short time.
the width and divide by 4. This is because each The American Greenhouse Vegetable Growers Assn.
tomato plant needs 4 ft2 to grow well. Planting at a holds conferences every 2 years in various parts of
higher density will not give more yield per green- the country.The next one willbe in Atlantic City, New
house, because the yield per plant will be lower. Jersey on 14-18 June 1996. Also, there is a 2-day
Do not include floor space that is used for work intensive G.reenhouseTomato Short Course in Jack-
benches, bulk fertilizer tanks, work areas, sales son, Miss., held each March. Other states that hold
areas, etc., in this calculation. Subtract such areas short courses include Texas, New Jersey, Florida,
from the square footage before dividing by 4. and North Carolina. It is well worth the expense to
.There should be no smoking in or near the green- travel to a short course or two in other states to learn
house. Tobacco carries tobacco mosaic virus as much as possible about production lechniques
(TMV), which can be transmitted on the hands of and potential problems.
smokers, chewers, snuffers, etc. Because it is impossible to give a new grower one
"Learn as much as possible before starting a green- source for all the information necessary, lt is best to
house business. Also, once in business, there is attend short courses, read extension materials and
still a lot to learn. Continue attending short courses books, and visit current growers as much as pos-
and reading educational materials. The more you sible before starting a new business.
know, the more you are able to learn. Once in business, your Extension Specialist and
.Ke€p good records. The following information about County Agent should be contacted for assistance with
the crop should be recorded in a notebook: planting questions and problems.
It is important to compromise at this point to ob- example, within New Jeisey climate conditions, sav-
tain a workable, but not the most optimal, greenhouse ings in heating costs alone justify the use of one large
system. However, the initiai design should not pre- guiier-connecteci greenhouse instead of five sepa-
vent future upgrading. rated 20-ft (6.1-m) units. Labor management and crop
culture, although hard to quantify, seem readily im-
Application of Design Requirements proved within one large facility, as compared to man-
Assume a reasonable greenhouse layout, given agement of numerous smaller units.
the land area that is available. Begin with a small, Multiple, separate structures can potentially offer
but complete, unit with a plan for successive addi- isolation for disease and insect control, which seems
tions to this small unit, or with modular blocks of larger less possible within guüer-eonnected facilitíes. How-
greenhouses. Consider the location and size of a ever, pest control practices are more difficutt and time-
subsequent headhouse work area and office space. consuming in separated, smaller structures. Practical
Build in units no largerthan 1-acre (0.45-ha) blocks. isolation is difficult because of the labor tasks requir-
The location must be a suitable site for a green- ing regular and intimate plant contact.The realities of
house. The land should be reasonably well-drained the situation are analogous to successfully creating a
and level, with access to transporl of materials and non-smoking section on an airplane!
product. Utilities such as fuel, electrical power, and
telephone should be readily available. Sufficient quan- Greenhouse Orientation
tity of good-quality water (be aware of pH, hardness, Greenhouse orientation, as determined by the direc-
salinity, dissolved minerals, etc.) is a necessi§. tion of the ridge or gutters relative to the movement of
The structural integrity of the greenhouse must be the sun, is of major concern and continuous debate.
sufficient for the weather conditions (winds, snow) of There may be no optimal compass orientation, but
the location. The greenhouse structure must not only there are costs/lcenefits to be considered among them.
be of sufficient overallsize, but also of unit proporüon, The primary concern is for the maximum quantity,
primarily to fit the modular síze (row spacing or bench duration, and uniform availability of solar radiation for
width) of the crop production system. High productiv- plant groMh. At geographic locations greaterthan 30"
ity is, in part, based on the optimum use of green- from the equator, the natural seasonal reduction of
house space. For example, if multitruss greenhouse solar radiation is the most limiting factor in greenhouse
tomatoes are to be produced within a double-row and plant growth and development. lt also can be the most
aisle replicate growing system, one possible design difficult and expensive to overcome. For example, the
consists of a pair of tomato rows within an 1B-inch (45- yield,and quality of greenhouse vegetables, such as
crn)-wide bed, and adjacentto a30-inch (76-cm) aisle. tomatoes, are directly affected by light availability. For
The replicate unit space requirement of the growing latitudes near 50o, experience has shown from 1% to
system would be 48 inches (122 cm). Therefore, the 1 .5% loss in tomato yield for each 1% reduction of
unit width of the greenhouse bay should be a multiple light received at the plant canopy.
of 4 ft (1.2 m). Commonly available sizes would be 20 ln general, the free-standing quonset greenhouse
ar 24 ft (6.1 or 7.3 m) from gutter to gutter. will provide more solar ¡adiation to the plants than a
An impofiant consideration for long-term expan- gutter-connected greenhouse with similar orientation.
sion is whether a groundto-ground (quonset style) For gutter-connected greenhouses in a N-S ridge
or gutter-connected structure should be selected.The orientation, the most total yearly amount of light will
quonset can initially be less expensive. However, its be received. Much of this light, however, is received
maximum width is limited to 28 to 30 ft (8.5 to 9.2 in the summer. Considering only winter (that is, the
m), and it cannot be expanded easily. The next lowest líght intensity and shortest daylength period
quonset unit would have to be built adjacent to the of the year), an E-W ridge orientation will gain more
first. with a separate entrance and environmental total light than a N-S orientation. lt is important to
control system. The land space between each unit determine what crops will be grown, their light re-
is not usable easily, and requires maintenance. The quirements, and when the crops will be grown prior
gutter-connected design allows for easy future ex- to selecting and orienting the greenhouse structure.
pansion by moving the sidewall and adding more For uniformity of light distribution at the plant
bays in between. The entire module is under one canopy, the N-S-oriented greenhouse is always bet-
roof, which provides for common access and the ter than the E-W The shadow patterns at the plant
'capability of sharing mechanization
and environmen- canopy caused by the N-S gutters constantly move
tal control systems. There can also be a significant across the crops (from west to east) as the sun trav-
economy of scale, not only in long-term capital in- els from sunrise in the east to sunset in the west.
vestment, but also in yearly operational costs. For This is especially important during the light-limiting
energy savings is gained by the reduced proportion required for a greenhouse with an energy blanket
of the sidewalls relative to the floor area within a can be reduced by 30"/" to 357", as compared to the
gutter-connected greenhouse. same structure withoui an energy blanket. An en-
For improved climate uniformity, a taller greenhouse ergy blanket system can cost $21ft2 ($211m2).
is better.ln gutter-connected greenhouses, a minimum
of 10 ft (3 m) from floor surface to gutter height, which Management and Labor
also provides an additional 3 or 4 ft (0.9 to 1 .2 m) from Management and labor for crop production is gen-
the gutter up to the ridge, is desirable. Many recent erally the major expense for a greenhouse operation.
construciions have gutter heights of 14 ft (4.3 m). Any means within greenhouse design to increase la-
These designs provide a large internal air volume, bor productivity or improve labor management is ben-
which helps to modulate the natural fluctuations of eficial. Generally, a larger facility under one roof, such
the environmental conditions. The larger volume is as with gutter-connected greenhouse designs, can im-
pañicularly helpful in maintaining desired airtempera- prove the labor management situation. Employees are
tures during the warm seasons. The solar-heated air confined to a single locatíon, and not dispersed among
accumulates in the high spaces, allowing the cooler numerous smaller structu res. The preparation and work
air to remain at the plant location. The added height areas for specific tasks can be centralized for more-
for a tall greenhouse does not significantly increase efficient labor productivity. Supplies and raw materi-
the energy required for heating, pafiicularly on a gut- als can be readily available from centralstorage.
ter-connected greenhouse. For example, when the The structured conditions of a greenhouse have
gutter height is increased 20"/",'from 10 to 12 ft (3 to an advantage over other forms of production agricul-
3.7 m) within a 36 x 100-ft (9.1 x 30-m), three-bay, ture. The work conditions can be modified and im-
guüer-connected greenhouse, the surface area in- proved as a result of the mechanization, automation,
creases by only B%. Note that the surface area, not or environmental control systems. The labor demand
the volume of the greenhouse, determines the design is quite regular, which helps to maintain a skilled, de-
size and operational costs of the heating system. For pendable workforce.The regulari§ and repetitiveness
larger greenhouses with greater floor areas, the wall of the work tasks allows for analysis and improvements
surface area is proportionally even less significant. of work conditions and procedures, which ultimately
In addition to better climate control within a tall lead to increased productivity and safe§ for the worker.
greenhouse, veñical space may be required for other These attributes should be used to the advantage of
greenhouse systems such as: an energy blanket or the greenhouse designer and the greenhouse man-
shade cloth, supplemental lights, benches (which ager. Even relatively simple improvements can greatly
reduce the available height to the overhead systems), increase worker productivity. For example, a wheeled
tallcrops such as tomatoes, irrigation boom or over- cart that rides on the heating pipes located within the
head misting systems (not fortomato production), or aisles between the tomato rows improves harvest
future hanging basket plants. The ridge height and rates and potentially reduces fruit damage.
volume of interior space within a quonset-s§le green-
house is typically less than a gutter-connected green- Materials and Product Flow, lnternal
house with similar floor areas. Transport, and Space Utilization
The most common energy conservation technique The layout of a greenhouse production area af-
related directly to the design of the structure is the fects the productivity of both the greenhouse and the
internal energy blanket. This system could also be workers. One indication of greenhouse productivity
used as a shading device with proper selection of is measured by the percentage of space utilization.
blanket material. ln all greenhouse structure designs, Labor productivity is influenced by the sequence of
a space for the energy blanket should be provided. tasks to be performed within the greenhouse, and
Within a gutter-connected greenhouse, the blanket the management strategy.
can be located at the height of the gutter. When not The flow of materials and salable product can be in-
in use, it can be packed tightly beneath the gutter to fluenced directly by the greenhouse structure and the
minimize additional shading and loss of light to the layout of the internal systems.The greenhouse consists
plants during the day. The energy blanket can be of specific locations for plant production, internaltrans-
installed within quonset-style greenhouses,'but with port, and preparation tasks for input or output. These
more difficulty and more shading of the crop. ln all locations need to be considered in advance of the struc-
cases where the winter season requires significant tural layout to best meet the production demands.
amounts of supplemental heating, the energy blan- The plant production space within the greenhouse
ket provides a cost-effective means of energy con- bays account for the largest of these locations. The
servation. For example, the design size of the heater type of growing system, its physical layout, and its
growth period Oo
ptanrtransport. Howeve¡
the worker must t¡1vel
T:.1?gu,re
that transport of thecrop
i. tñ,i ül^ii'ii," tosicat
then
put and outpur or?L1pn:,."il
O"-..,ffii..ilno for in_
be retativety ,ni":]figl"g rh"i;;;ss "u.y
to the ptant
tion s. rhis
fu
¡s espe,,c3ly,
th; il;;lnur"" opera_
regular "hands_on matntenance ;;;' :',ops req ui ri n s
ip";i;;i
faqkc
rhe importance gr
is direcily proportionatt" lecÁ;;;;;:;d
automation
an" r*"lrtl,fnanOf
maintenance one¡3li9n. r"qriü,i"I,n" ing anO
crucial considerations crop. Two
grg *É.t.r. ii" requires
regutar (daity)rrrl:!:19r,¡ng
it. ó,";rh"ropperiod, and
whether the operations can
,,iráiñ'*iitrin the green-
house.growing area or wf,etfrei
travet to a work area, outsídá
if,ey'must include
general rule of internal transpori
ir"' ;i"üffi ull!:";
i.,
quired, than move.the largesigr";;it'tiun*port is re_
of
crop over the shortest possiOte"Oisünc*.materials or
tf efficient transportátion ¡.-,
ñ"li'át t" green-
house design, there are ttren sevliaioptions
cating the work area.(i.e., tfre aieá for lo_
wfr"ere hands_on
maintenance operations wiil be
ó"iioir"o on the
crop). lt could be near the produción-ur"u,
ptetely removed from the or com_
broou"iián área*for ex_
ample withir:-an adjacent sfreO. fireie
would also be
the option for a mobile work area, *f.,¡.'Á
could move
throughout the main pathways ét tf,u
gr""nhouse.
This essentially requires móunting the
necessary
equipment or machinery onto a mo"vable
platform.
.theMachinery and hand equipment thái can ,mprove
capability of the worke:s io pertoim iheir
tasks, or
improve the working concJithns while
compteting their
tasks, should be considered in the design.
bonuáÁ*iy,
certain greenhouse layouts and crofi culture
tech_
niques shourd be avoíded to prevent Jifficurt
rabor
conditions. Any design that requires regular,
extremely
strenuous or exhaustive labcrious worñshould
be con_
sidered for redesign. Although machinery
and equip_
ment can reduce the difficulty of a labor
tásk, it is'bet_
ter to avoid the added expense if an alternative
de_
sign can eliminate the need to mechanize.
l"t*:*ff""L.n:ation, and Labor Aids Automation wiihin a production system
can have
many attributes. lt afso has an inveátment
cost that
must outweigh the costs of a manual operation.
Au_
tomated machinery or manual labor aiOs
increase
rne unttormity and consistency of the product
and
the work force. Mechanization of an tfieration
can
provide mechanical power, speed,
r"peiitior, safety,
and potential for consistency anO quátity
controi.
Automation includes.these attrÍbutes, üui
witfr greater
flexibility and potentially some OecÉiónruking.
The
financial value of increased quality ofteruO
;ilff mation or mechanization may be'O¡ficuft
by auto_
tHfl i{d¡ fl*j-#iffi r¿' ffi mine, but an increase of quañtíty or production
pacity can be readily calculated.' '
to deter_
ca_
Amerícan Socícfg for Horficu[f¿trol Science Seminor Series
and therefore modulate their relative activity and af- desire to develop integrated crop production systems,
fect indirectly the growth and development of the plant the design of future greenhouses may become less
as well. Several important characteristics of the wa- guesswork or determinations by "experience" and
tering system include: 1) the nutrient solution trans- more methodical and reliant on information databases.
porUflow pattern within the root zone,2) the buffering
capaci§ of the root zone, 3) whether the nutrient so- Reference
[ution is recirculated or "drained to waste," and 4) the Giacomelli, G.A. and K.C. Ting. 1994. Greenhouse sys-
tems: Automation, culture and environment. NRAES,
frequency and duration of application.
Cornell Univ., lthaca, N.Y. Northeast Regional Agricul-
Frequency and duration of nutrient solution flow tural Engineering Service Publ. NRAES-72.
raditionally, soil has been the growing medium water drained freely from the base. The latter proce-
for greenhouse tomatoes in Ontario. ln the late dure was repeated four times. The results are sum-
1970s, a few growers looked for different pro- marized in Table 1.
duction systems because rooting zone problems lim- ln 1991, the cultivar Trend was used. The spring
ited yields. lnitially, peat bags were used success- trial was seeded on 27 Nov. 1990 and planted 25
fully. The nutrient film technique (NFT) was also in- Jan. 1991. Harvesting began on 28 Mar. and ended
troduced and evaluated at that time. Since then, a on 27 July. The fall crop was seeded June, planted
number of tomato producers have selected this op- in the greenhouse on 25 July, and harvested from
tion. Flesearch on using inert substrates as growing 16 Sept. to 25 Nov. Grading was done following the
media was initiated in 1981. Since the late 1980s, guidelines of the Farm Products Grades and Sales
rockwool has becorne the growing medium used Act. Differences in yield, fruit size, and external quality
most commonly. More than 50% of Ontario green- between the two growing media were small and in-
house tomatoes are produced in rockwool, and this significant (Table 2),
trend is expected to increase. NFT comprises 12.5% ln 1992, the cultivar Trust was used in the tests.
of the production area. ln other provinces (British Co- The spring trial was seeded 6 Dec. 1gg1 , and planted
lumbia, Alberta), sawdust is used commonly. 27 Jan.1992. Harvesting started 30 Mar. and contin-
Growers in Ontario can select from different types ued until 20 July. Seeding and planting dates of the
of rockwool produced by three manufacturers. Al- fall test were 26 June and 24 July, respectively, with
though rockwoolis the medium used most commonly, harvesting taking place from 25 Sept. until2T Nov. As
it is not without challenges. The material is norrnally in the previous year, the results showed that there were
used for 1 or 2 years, after which it is disposed of. A no significant differences (P = 0.9S) in plant perfor-
significant cost is associated with the disposal of used mance between the two types of rockwool (Table 3).
rockwool. The environmental impact of the waste is ln Spring 1994, a comparison was made between
also a concern. For these reasons, alternative and Cultilene and Grodan rockwool. Determination of
more durable media have been considered and tested physicalcharacteristics showed that Cultilene was a
at the Horticultural Research lnstitute of Ontario. Re- drier medrum than Grodan (Table 1). The cultivars
sults of these trials are summarized below Trust and Match were seeded 20 Dec. 19g3 and
planted 14 Feb. 1994. Harvesting began on 15 Apr.
Rockwool Evaluations and continued until4 Aug.Yield differences between
Standard-clensity Grodan and Pargro rockwool
were compared in 1991 and 1992 and Cultilene was Table 1. Physical characteristic of different sources
tested in 1994. Standard-density tomato slabs, with of rockwool.
90 x 15 x 7.5-cm dimensions, were used for a spring Bulk density Vqlumetric water conient (%)
and a fall crop. Two plants were set on each slab. Rockwool (kg.m-3) Saturation Rewetting
Bulk density and volumetric water content of the 1 991
different types of rockwool were measured. Water Grodan 61 93 46
content at saturation was determined by submerg- Pargro 70 90 59
ing 2O-cm-long samples in water and allowing them 1992
to drain on a concrete floor for 10 min. Water con- Grodan 68 93 60
tent after rewetting was determined by allowing the Pargro 70 B9 62
material to drain to 30% fo 4O% water content fol-
1 994
lowed by rewetting with a drip irrigation system until
Grodan 64 93 7A
!
G reenhouse Crops Specialist. Cultilene 69 91 55
Table 2. The etfect of rockwool source on the performance of greenhouse tomatoes, 1991 .
Tabte 3.The eÍfect of rockwool source on the pertormance of greenhouse tomatoes, 1992.
Spring trial Falltrial
Marketable Avg. fruit Grade I Marketable Avg. fruit Grade I
Table .The effect of roclotvool source on the perfor' trays (130 x 15 x 7.5 cm) with a drainage hole 1 cm
mance of tomatoes, 1994. from the bottom. Each tray supported three plants.
Marketable Avg. fruit Maximum water content of a tray with clay aggregate
Rockwool yield (kg.m+) wt (g) XL size'(%) is 1.7 liters. To meet the specific needs of this treat-
Cultilene 30.2 204 63 ment, the irrigation strategy was changed by increas-
Grodan 31.0 211 67 ing the frequency and shortening the length of the
irrigation cycle. The spring trial was seeded 6 Dec.
'XL size: frult diameter >7.3 cm. and planted 27 Jan. Harvest started on 30 Mar. and
continued until 20 July. Compared to rockwool, plants
the media were small and statistically not significant in Lecadan produced a larger early yield (Table 6).
(Table 4). Plants on Grodan tended to produce larger Total marketable yield was larger on rockwool. This
fruit throughout the season.This can probably be at- can be attributed to better fruit size. Differences in the
tributed to the higher water-holding capacity of Grodan. fall trial were not statistically significant (P= 0.95).
The irrigation strategy was identical for both media.
lrrigation
Durable Media lrrigation of greenhouse vegetable crops grown in
Polyurethane (PU) foam and light expanded clay limited volumes of inert material is different than that
aggregates have also been evaluated as growing of crops grown in soil. Typically, each plant is pro-
media for tomatoes. Both media are very durable vided with one low-volume emitter with a capacity of
and can be used for more than 10 years. 2liters/h.The amount of nutrient solution applied per
PU foam slabs (Aggrofoam, with dimensions of irrigation cycle is small, and ranges from 75 to 125
100 x 20 x 5 cm) were compared to rockwool in 1 991 . ml/plant. The total number of irrigations per day de-
PU foam is a drier medium than rockwool, although pends on plant uptake.This, in turn, is related to solar
bulk density is higher. The irrigation strategy was radiation, heat input, plant size, and other environ-
identical for both media. There were no differences mental conditions. Water uptake can vary from 0 to
in marketable yield and externalquali§ in the spring 6 liters/m2 per day.
and fall trials. Average fruit weight tended to be The amount of drainage from the medium that
smaller for the PU foam treatment compared to should be obtained is a point of much discussion.
rockwool (Table 5). Excess nutrient solution must be applied to allow for
Clay aggregate (Lecadan, 4 to B mm in diameter) variability in emitter output and plant uptake. Also,
was evaluated in 1992.The material was put in plastic leaching is required to avoid build-up of unwanted
Table 5.The effect of growing media on the performance of tomatoes, 1991.
Spring trial Falltrial
Marketable fruit Grade
Avg. I Marketable Avg. fruit Grade I
'Means followed by different letters within a column are significantly different, P= 0.95.
ions, which are a result of either poor water qualíty gation strategy must be adjusted to ensure optimum
or an imbalance between nutrient uptake and appli- water availability and to avoid excessive leaching.
cation. ln practice, the amount of leachate varies from lrrigation períod. When plants are grown in rock-
10% lo 50% of the total amount of solution applied. wool, irrigation is normally applied during the day only.
lrrigation strategy is a term used to describe fre- lrrigation equipment is programmed to operalefrom
quency and duration of inigation cycles and the pe- 1 or 2 hours after sunrise to several hours before
riod during which irrigation takes place. lt has become sunset. Dry growing media or small rooting volumes
a very important aspect of growing in substrate. The require longer irrigation periods and may need wa-
strategy has a large effect on water and air content of tering during the night.
the rooting medium. Production problems can often The optimum irrigation strategy depends on sev-
be traced back to inappropriate irrigation practices. eral factors, including greenhouse type, crop condi-
This could cause. water-logging and rooting zones tion, medium, and the irrigation equipment..Total
starved of oxygen. Several factors must be consid- yield, quality, and plant health are affected strongly
ered when developing an irrigation strategy. These by growing medium conditions. Growers must there-
include season, growing medium, and volume.. fore pay close attention, all the time, to the water :
Season. During the winter, when water uptake by air ratio in the rooting medium. Adjustments must be
the plants is low, irrigation cycles may be longer and made to ensure conditions that promote optimum
less frequent. On the other hand, during the sum- plant growth and pedormance.
mer, when water uptake is larger, best results have
been obtained by reducing the length of the irriga- Summary
tion cycle and increasing the frequency. Watering 40 Variousiypes of rockwool andother inert growing
times per day during the surnmer months is not un- media for greenhouse tomatoe:;. /yere evaluated.
usual. There were no differences in plant performance be-
Rooting medium and volume. Water-holding ca- tween the various rockwooltypes and polyurethané
pacity, as well as volume of medium per plant, must foam. Plants in trays with clay aggregate produced
be considered. Materials with low water retention re- a lower yield than those in rockwool.
quire more-frequent irrigation for shofter durations. ln lrrigation is a very important part of growing plants
cases where the rooting volumes are greatly reduced, in limited volumes of inert media. The proper strat-
e.9., when tomatoes are grown in a V-system with egy must be followed to ensure optimum conditions
four instead of two plants per rockwool slab, the irri- in the rooting medium.
he name "controlled environment plant pro- generally associated with the movement and ex-
duction systems" implies that plants are grown change of the greenhouse atmosphere with outside
under CEA conditions, and within specifically air. These may be the most difficult tasks of environ-
designed growing systems. Modification of the green- mental control. The primary objective is to reduce
house air temperature is a necessity for most days the air temperature uniformly throughout the plant
of the year to maintain a climate for optimum plant canopy of the entire crop. Because air temperature
growth. Good environmental control requires moni- affects the rate of growth and maturation of the crop
toring of environmental parameters such as air tem- directly, uniform cooling is critical for uniform plant
perature, root zone temperature, humidity, light in- development and harvest.
tensi§, and carbon dioxide. These parameters must Cooling during the summer season is difficult be-
be measured continually and accurately in order to cause of the generally large demand imposed by
activate the appropriate control system, while mini- solar radiation, and because of the higher air tem-
mizing energy expenses. peratures outside the greenhouse that must be uti-
The plant aerialand root zone environments influ- lized for cooling the inside. ln addition to distributing
ence plant growth and development directly, such as the air uniformly, there may be a need to create the
with temperature and carbon dioxide concentration, cooled air. This is accomplished with evaporattve
but they also affect the plant indirectly, such as through cooling techniqutts.
' nutrient uptake and disease abatement practices. Ventilation and cooling during the winter season
The environment is controlled directly by the envi- is primarily a challenge of preventing over-cooling
ronmenlalcontrol systems, which may consist of one while attempting to maintain air temperature unifor-
or more sensors, a controller, and various actuators. mity between the inlet of the cold air and the outlet
However, the capabilities of this system are directly of the warm greenhouse air.
affected by the design of the greenhouse structure The expectations of ventilation for greenhouse air
(e.g., size, shape, orientation) and the design of the exchange are: air temperature and moisture reduc-
plant culture system (e.9., root zone media, row lay- tion, prevention of atmospheric carbon dioxide deple-
out within the structure), as well as the management tion, air movement within the plant microclimate for
techniques of the oPerator. photosynthetic oxygen/carbon dioxide exchange,
lntegration of environmental control systems and condensation water removal, and, in part, to provide
operational techniques must always be considered a tolerabie working climate for the labor. The tech-
with the type of plant culture systems and the opera- niques for venting and cooling include: natural venti-
tional needs. lf this is ignored, there is the potential lation, mechanical (fan) ventilation, evaporative cool-
for limiting the capabilities of the environmental con- ing, and shading.
trol systems and, ultimately, being unable to provide
the desired plant response. The focus of this paper Natural Ventilation
is on environmental control and its relationship to Naturalventilation has traditionally been used for
the plant culture sYstems. glasshouses, but has recently been developed for
plastic film greenhouses. The process depends on
Ventilation and Cooling the air temperature difference from inside the green-
Ventilation and cooling are related directly, and house to the outside ambient. That is, the lower the
outside air temperature, and the warmer the inside
New Jersey Agricultural Experiment Station Publication
Number P-03130-14-95. Supported by State and Hatch
air temperature, then the greater the potential for air
Act funds. exchange and cooling of the greenhouse. Continu-
The types of evaporative cooling systems include: thus the amount of cooling required, is considered
pad-and-fan, mist, and fog cooling. an alternative cooling method. Air temperature re-
The pad-and-fan is the most traditional system. duciions of 3 to 4'F (1.6 io 2.2'C) have been docu-
Air enters the greenhouse through a wetted pad lo- mented. Leaf temperature will be reduced, but also
cated at the inlet by action of the ventilation fans. the photosynthesis and growth potentialof high-light-
The pad is sized to mínimize the air flow pressure requiring plants can be diminished. Fixed shading,
losses caused by high airflow rates. This also de- such as paint or polypropylene netting, can be ap-
pends on the material and thickness of the pad. For plied to the outer surface of the glazing, Movable
example, an air flow of 250 fUmin (76 m/min) is rec- shading, which can double as the inside energy blan-
ommended for a 4-inch (1O-cm) pad. Water distrib- ket, is commonly used. Movable outside shade net-
uted at 0.5 gpm per foot (6.2 liters/min per m) length ting is available commercially. The movable systems
of pad willmaintain a moist Pad. provide more flexible management opportunities than
Air temperature reductions vary depending on the the fixed shading systems.
wet bulb depression (the difference between the wet
and dry bulb temperatures) of the outside environ- Heating
ment. An effectiveness of B0% can be reached'That Heating of the greenhouse air requires an energy
is, if the dry bulb-wet bulb temperature difference is source, such as combustion of fuel, or from waste or
'10"F (5.5"C), then a cooling of 8"F (4.4"C) can oc- reject heat supplied from another process.Tradition-
cur. Air temperature will rise as the cooled air flows ally, fuels within a furnace or boiler have warmed air
from the pad to the fans, and thus the greenhouse or water. These were distributed in the form of hot
temperature uniformity can be a problem, as de- air, water, or steam throughout the greenhouse. Both
scribed for fan ventilation systems.The maintenance the aerial porlion of plants (via overhead air convec-
of the pad to ensure proper wetting and to reduce tion tubes or water pipes) and the plant root zone
salt or algae accumulatioñs is required. (via floor and bench heating systems) can be heated
Application of a water mist for cooling is rarely independently.
used, primarily because it requires wetting the plants There are two basic types of heating systems,
directly. However, misting is a direct and quick means based on the heat transfer media used: hot air or hot
to cool the leaves. Low pressure (50 psi, 350 kPa) wateristeam. The heat transfer process determines
and high volume (4 gph, 15 liters/h) mist nozzles dis- that smaller heat distribution units (less pipes or air
tribute the mist from an overhead pipe system. The ducts) can be used with higher-tempe,rature air or
relatively large droplets wet the crop and cool by water, but they must be placed farther from the tar-
contact evaporation. The uniformity of air tempera- get plants to be heated. Lower-temperature heat
ture throughout the greenhouse is improved greatly, sources require larger heat transfer sudaces (more
as compared to pad-and-fan. Misting above a partial pipes and air ducts) operating over a longer time
shade cloth located above the crop can provide ef- period and placed closer to the plant. Operation of
fective and uniform cooling without weiting the plants each system or combination of systems must be
if light reduction is tolerable. This cooling technique considered carefully and understood prior to design
is similar to mist propagation systems used for root- and implementation.
ing plant cuttings. Regardless of the means to provide the heat to
Fog cooling is a more elaborate and potentially the plant, the design requirement procedure is simi-
the most effective cooling system for the greenhouse. lar. The total energy that is lost directly through the
High-pressure (>500 psi,3500 kPa), low-volume (1.2 glazing (by convection and radiation), and by infiltra-
gph, 4.6 liters/h) nozzles within an overhead pipe tion (unwanted air exchange through cracks, doors,
network (50 ft'? per nozzle,4.7 m2 per nozzle) distrib- vents), and, indirectly, by plant evapotranspiration,
r ¡te the water throuohout the oreenhouse. The foq is must be provided by the heating system. To size the
a mass of tiny water droplets that evaporate quickly heating system-that is, to estimate the maximum
and do not wet the crop below when designed prop- heating load that the heater must provide-several
erly. Air temperature uniformi§ th roughout the green- factors must be known. These include: the type of
house is excellent. Pumping requirements can be glazing, the surface area of the glazing, and the
17 gpm per acre (160 liters/min per ha). High water maximum air temperature difference between inside
quali§ is imperative. Water filtering and conditioning air and the outside environment.The maximum tem-
are required. Maintenance of the nozzles for block- perature difference is determined by comparing the
age is necessary, and frequently required without minimum expected outside air temperature and the
proper water quality treatment. minimum desired night time setpoint air temperature
Shading to reduce the solar radiation load, and of the greenhouse. By multiplying these three fac-
nlike many insect pests that often can be con- by a given disease, daily scouting of plants for those
trolled after detection, curative treatment to diagnostic features characteristic for a given disease
rid a greenhouse tomato crop of diseases will allow early detection, improve the accuracy of
caused by infectious fungal, bacter¡al, or viral patho- disease determinations, and initiation of subsequent
gens is generally not possible. Thus, growers who managernent procedures in a timely fashion.
attempt to initiate a management program after dis- 'lKey symptoms" described for each of the follow-
eases have become widespread are rarely success- ing diseases should help in identification of diseases
ful, and suffer varying degrees of reduced crop yield that could occur in the crop.
and quality.
Greenhouse tomato diseases can be managed, Fungus Diseases
and those growers who are most successful in mini- .Botrytis gray mold is the most common and
mizing disease impact routinelyfollow integrated pest troublesome disease in greenhouse tomatoes for
management (lPM) practices. Their management several reasonsr First, gray mold-resistant varieties
program is aimed at protecting the crop from dis- are not available. Second, Botrytis cinerea, the fun-
'eases through use of biological, cultural, sanitary, gus that causes gray mold disease, is present in all
and chemical techniques. This integrated approach greenhouses. Gray rn"old spores occur as carryover
_to management of diseases does not involve hasty, fror,r previous crops, and spores are also pulled into
and largely ineffectual, application of fungicides and greenhouses via the fan system. Another factor con-
other chemicals in an attempt to "cure" disease. tributing to gray mold problems ís frequent extended
An important first step for growers who plan to es- periods of relative humidity levels exceeding g0%.
tablish an IPM program should be aimed at increas- High relative humidity and falling greenhouse tem-
-ing their overall knowledge of greenhouse tomato peratures in the early evening lead to the formation
diseases. Growers who become familiar with the of free moisture on susceptible tissues and ideal
important diseases that affect the crop, and condi- conditions for B. cinereaspore germination and plant
tions under which they are likely to cause problems, infection. Under conditions favorable for Botrytis de-
are more likely to implement successful strategies velopment, the cycle of spore germination, plant in-
for management of greenhouse tomato diseases. fection, and production of another crop of spores for
disease "recycling" can repeat itself every 30 hours.
Disease ldentif ication While B. cinerea can invade any aerial part of the
Diseases that occur on greenhouse tomatoes greenhouse tomato plant, the fungus does not at-
cause symptoms on roots, stems, leaves, and fruit. tack healthy green tissues such as leaves and stems
While some symptoms are common to several dis- unless a) an injured or dead area is present, or b) it
eases, it is generally possible to identify the more grows directly from a food base, such as a fallen
common fungal and bacterial disorders. However, petal or leaf. The fungus will first colonize the food
the identity of some virus diseases may be more dif- base and then attack healthy tissues.
ficult to establish. Although B. cinerea is capable of growth within a
The "key symptom" approach to disease identifi- wide range of temperatures, from about 28" to g0'F,
cation works well for most growers. Rather than try- growth is slow at the extremes. Optimum tempera-
ing to remember all symptoms that may be produced ture range for growth is 68" lo 77"F. The gray mold
fungus is particularly troublesome under conditions
1
Extension Plant Pathologist. of cool to moderate temperatures and high relative
anagement of greenhouse tomato pests is duces photosynthetic activity by the plants. Affected
best done by adopting an integrated ap- fruits can be downgraded, particularly when sooty
proach, which requires close monitoring of mold develops on the honey dew
crops and making use of all available control tech_ Biological control. The parasitic wasp, Encarsia
niques. Pest management techniques may be cat_ formosa, has been used for controlling the green-
egorized into cultural, physical, biologicat, and chemi- house whitefly for many years. The aáult párasite
cal controls. Generally, it is simpler and more effec- finds whiteflies by tracking the scent from honey dew
tive to adopt practices that prevent, or at least delay, or the whitefly itself . Encarsla kills whiteflies mainly
pest incidence. The biology of important pests, in- by laying eggs into the immature stages (mosily 3rá
cluding the greenhouse whitefly, Ieafminers, two- and 4th larval stages) of the whitefly. Encarsia can
spotted spider mites, aphids, and fungus gnats, and also kill by feeding on the fluids that ooze out of punc-
their biological and chemical controls (registered in tures made by its ovipositor (egg-laying structure). lf
Ontario)are described. ln addition, culturalánd physi- eggs are laid into the younger whitefly scales, the
cal control strategies, and general monitoring [ro- scales are killed, but the Encarsiaeggs are not likely
cedures, are discussed briefly. to survive. lt is in the older scales that Encars ia can
reproduce and build up numbers in the greenhouse.
Greenhouse Whitefly A whitefly scale turns black within 10 to 14 days af-
Life History. Adult greenhouse whiteflies are small, ter being parasitized. On average, another 2 weeks
white, moth-like insects. Females can lay a total of are needed before the adult wasp emerges. When
150 to 400 eggs during their lifetime. Eggs are usu- fully developed, the wasp exits from a small, round
ally laid on the undersides of the young leaves at the hole cut out from the top of the black scale. Adult
top of the plant. The first larval stages hatch after Encarsiacan live for a few days to a month, depend-
about 8 days aI 21" to 24"C. The newly hatched ing on temperature, and females can lay 50 to 350
nymphs crawl around for a short while in search of a eggs in their lifetime.
suitable feeding spot. Thereafter, they insert their To increase chances of success in using Encarsia:
mouth parts into the plant tissue, lose their legs, and 1) Avoid using pesticides with long residual effects
remain in the same spot for the rest of their lives. for at least a month prior to releasing Encarsia.
There are four larval stages, commonly referred to 2) Avoid using Encarsra during winter months be_
as "scales," followed by a pupa-like stage. Adults fore February, unless light and temperature condi-
emerge from the pupa in about 6 days and can start tions are adjusted to suit the parasite. Low tempera-
laying eggs within 1 to 4 days. On average, the white_ tures and humidities and cloudy conditions reduce
fly completes its life cycle in 35 days at 1goC, and 1g the effectiveness of this parasitoid. Temperatures of
days at 30"C. Adult whiteflies usually live for 10 to at least 18"C are needed for reasonable activitu The
20 days on tomatoes. Whiteflies have no special critical temperature for good control is 23"C.
overwintering stage, and can usually survive as long 3) Introduce Encarsiaat the first sign of whitefties,
as there are plants with foliage present. or preventively before whiteflies are seen. If whíte-
Damage. Both ímmature and adult whiteflies cause flies are present prior to release ol Encarsia, knock
back populations with a low-residue pesticide, such
1) They deprive the plants of nutrients and mois_ as insecticidal soap. Sticky traps, placed one per
ture by sucking juices from the tissues, thereby caus_ plant in "hot spots," also contribute to reduction in
ing a reduction of plant vigor. the numbers of adult whiteflies.
2) They excrete honey dew onto the leaves and 4) Distribute Encarsia in shaded parts of the plant
fruits. Sooty mold that develops on the leaves re- where the parasite is protected from direct suniight.
ockwool is, at present, the most commonly to calculate the make-up of fertilizer stock solutions.
used inert growing medium for greenhouse The concentration of bicarbonate must be deter-
tomatoes in Ontario. More than 50% of the mined so that the acid requirement to reduce the pH
tomatoes are grown in rockwool, and this percent- of the nutrient solution can be calculated. Most of
age is expected to increase. Other inert substrates the bicarbonate must be neutraiized. About 0.5
have been tested, but currently have no commercial mmol.literl should remain to act as a buffer and pre-
significance. vent rapid fluctuations of pH.Watersources that lack
Nutrition must be monitored carefully when plants bicarbonate must have some added to provide a
are grown on inert media, which lack any chemical buffer. Depending on the source, water may contain
buffer. Plants growing in such media have a small considerable amounts of calcium, magnesium, sul-
rooting volume. This dictates greater attention to fate, and certain minor elements. These concentra-
nutritional requirements of the plants. tions must be taken into account when calculating
Much of the technology used by hydroponic green- the composition of ferlilizer stock solutions. :.
mmoliliter or meq/liter.
NH4-N 1.2 Mn 10.0
P 1.5 Zn 5.0
Water Quality K 7.5 B 33.0
A reliable supply of good quality water is essential Ca 5.65 Cu 0.8
for growing crops hydroponically. A chemical analysis Mg ó.u Mo 0.5
ís necessaryto determine its suitability. lt is also needed Son 3.5
r
G reenhouse C rops Specialist. 1.8
Table 2. Adjustments to the standard nutrient solution for greenhouse to- The lower part of the nutrient so-
matoes during different phases of plant development. lution calculation shows howthe de-
Development Change to standard solution (mmol.literl) sired concentrations of major nutri-
phase NO. NH, K Ca Mg SO, ents can be achieved. lt is important
Saturation of slabs +1.25 +1.0 +1.0
to follow the order of fertilizers as
-1.5 -0.5 -3.5
shown in the example in this ex-
Planting to first cluster -1.2 +0.3 +0.3
ample.
Third to fifth cluster +1.0 o.25 4.25
Sixth to 1Oth cluster +2.0 -0.5 -{.5 Stock Solutions
1 1th to 12th cluster +1.0 4.25 -0.25 The number of stock solution
Concn.
Fertilizer (mmol.literl)
H3PO4 1.50 1.50 1.50 1.50 1.50
HN03 0.0
KH2P04 o.17 o.17 0.17 o.17 0.17
KCI 2.47 2.07 2.07
Ca(NO.), 5.88 12.93 1.70 5.88 12.93 12.93
KH4NO3 o.o3 0.03 0.03 0.03 0.03
KN03 4.47 4.07 4.07 4.07 4.O7
K2S04 4.45 0.45 0.90 0.90 0.90
MgSOo 3.42 3.42 3.42 6.84 6.84
MG(NO3) o.o
Tcial 17.02 1.67 3.87 2.07 1 .50 1.20 7.21 5.88 3.42 28.5 28.5
tanks needed and the concentrat¡on of the stock so- so that the composition of the fertilizer stock solu-
lutions depend on the equipment used.The simplest tions can be calculated. Adjustments to these stock
system is to use two stock tanks and a 100x con- solutions are required depending on the stage of plant
centration. One tank wíll hold calcium and ammo- development.The media solution must be monitored
nium nitrate, iron chelate, and part of the potassium and, depending on the results of the anaiyses, addi-
nitrate requiremeni. The second tank is used to dis- tionaltemporary modifications may be needed. Em-
solve all the remainder of the potassium nitrate, all ploying a spread sheet-type format is helpful in cal-
phosphate, and sulfate-based fertilizers and the other culating the composition of stock solutions.
microelement sources. By using a 100x concentra-
tion, the amount of fertilizer to be dissolved can be References
easily converted from mmol-literl in the final solu- Blom,7.J., W.A. Stnver, W.W. Braun and J Hughes. 1987.\Na-
tion to kg/tank in the stock solution. A commonly used ter quality for greenhouse crops. Ontario Ministry of Agri-
culture, Food and Rural Affairs Factsheet Agdex 290115.
stock solution tank size is 1000 liters. Diluting the
Papadopoulos, A.P. 1991. Growing greenhouse tomatoes
stock solutions at a ratio of 1 in 100 will result in the in soil and in soilless media. Agriculture Canada Publ.
desired EC. 186s/E.
lf pH control is available, all or part of the nitric Sonneveld, C. 1985. A method for'calculating the composi-
acíd can be put in the acid tank. This will allow for tion of nutrient solutíons for soilless cultures. No. 10,
quick adjustments of pH of the nutrient solution. Seríes: Voedingsoplossingen glastuinbouw. Glasshouse
Crops Research Station, Naaldwijk, the Netherlands.
Summary Voogt, W. and C. Bloemhard. l994.Voedingsoplossingen
voor de teelt van tomaten in gesloten systemen (Nutri-
-Nutrition of greenhouse tomatoes grown in lím- ent solutions for tomatoes in closed systems). No. 17,
ited volumes of inert substrate must be monitored. Serie: Voedingsoplossingen glastuinbouw. Glasshouse
The raw water used for irrigation must be analyzed Crops Research Station, Naaldwijk, the Netherlands.
1
Transplant to First cluster to Second cluster to -Third cluster to Fifth cluster to
Nutrient first cluster second cluster third cluster fifth cluster termination
Finaldelivered nutrient solution concn (ppm)
N 70.0 80.0 100.0 QA.O 150.0
P 50.0 50.0 50.0 50.0 50.0
K 120.0 120.0 't50.0 150.0 200.0
Ca 150.0 150.0 150.0 1s0.0 150.0
Mg 40.0 40.0 40.0 50.0 50.0
b 50.0 50.0 50.0 60.0 60.0
Fe 2.8 2.8 2.8 2.8 2.8
Cu 4.2 0.2 0.2 0.2 0.2
Mn 0.8 0.8 0.8 0.8 0.8
Zn 0.3 0.3 0.3 0.3 0.3
B 0.7 o.7 0.7 0.7 0.7
Mo 0.05 0.05 0.05 0.05 0.05
Ca, Mg, and S concentrations may vary depending on Ca and Mg concentrations in well water and amount of
sulfuric acid used for acidifícation (adapted from Hochmuth, 1990, 1991).
1). This recipe has replaced the northern programs, Table 3. Yíelds of greenhouse tomato eultivars in
which were based on nitrogen and potassium concen- northe rn F I ori da, 1 992-1 993.
trations of 250 and 400 ppm, respectively. Total market yield
Cultivars. One of the biggest challenges for green- Early market yield' per plant (lb)
house tomato producers has been to find a consis- Cultivar per plant (lb) Iarge' J61ái-
tent, successful tomato cultivar. The early industry Trust 3.6 abv 10.9 a-c 18.7 a
during the late 1970s and early 1980s was based Match 3.7 ab 9.9 a-d 17.2 ab
largely on'Jumbo', a large-fruited, green-shouldered, Bounty 3.2 b 't
1.5 ab 16.0 a-c
dísease-susceptible cultivar.'Jumbo', however, pro- Panther 3.6 ab 1 1.8 a 15.7 b-d
duced large, smooth fruits of exceptionally high qual- Caruso 3.6 ab 8.8 c-e 15.1 b--e
ity. The major problem with 'Jumbo', however, was B-1627192 3.2b 7.4 d-t 14.7 Á
its very poor productivity during winter months and Correct 4.4 a 6.8 ef 13.6 cd
its susceptibility to yellow shoulder (solar yellows) Apollo 3.0 b 6.1 f 13.1 cd
under high temperatures in the spring. During the Medallion 3.6 ab 9.1 b--e 12.8 d
late 1980s and early '1990s, several new tomato cul- Jumbo
tivars were introduced and were included in the Univ.
2.9 b 7.7 d-f 12.7 d
Res. and Educ. Center at Live Oak, in northern 'Early yields, first six harvests. Season was 29 Jan.-28 June.
vSmall (< 3-5 oz.), medium (3.5-9.0 oz.), large (> 9.0 oz.).
Florida (Hochmuth et al., 1991 ; 1 992; 1993). Some *Means within column with same letter are not significantly dif-
of these new cultivars looked promising in our trials, ferent by Duncan's multiple range test (P 0.05).'
but never survived in commercial production due to (Data from Hochmuth et al., 1993).
one or more severe problems. 'Caruso' was a culti-
only by determined growers armed with proper tech-
var that, despite its susceptibility to yellow-shoulders
nology and horticultural knowledge. Lack of knowledge,
under high spring temperatures, was used as a re-
technology, and determination has resultéd in the fail-
placement for 'Jumbo'. 'Caruso' generally out-pro-
ure of countless hydroponic (both corporate and fam-
duced'Jumbo' by a large margin (Table 2).'Trend'
ily) operaüons in the southern United States overthe past
was a variety of exceptionally high yields of large
20 years. These failures have been held up as proof
fruit, but, under Florida conditions, it expressed its
that greenhouse tomato production will not work in
susceptibility to rough skin (russetting), hard inter-
southern climates. There is no doubt that profitable to-
nal core, and a unique susceptibility to gray leaf spot
mato productíon in warm, humid climates is a challenge
(Stemphyllium). Recently,'Trust' and'Match' have
but there is a demand for greenhouse tomatoes, anci
gained wide acceptance due to high yields and ac-
successful production is possible, even under today's
ceptable fruit quality (Table 3). Both are "non-green-
high pest pressure. The successful southern tomato
back" §pes and do not exhibit the yellow-shoulders
grower will be the one who plans to meet these chal-
trait under high temperatures.
Ienges and never rests on his or her accomplishments.
Summary. Successfultomato production in warm,
humid areas ís a severe challenge met successfully
Literature Cited
Table 2. Yields of greenhouse tomato cultivars in Hochmuth, G. 1990. Nutrient solution formulation for hy-
northern Florida, 1 989-1 990. droponic (rockwooland NFT)tomatoes in Florida. Fla.
Coop. Ext. Serv. Spec. Ser. SS-VEC-44.
Total market yield Hochmuth, G. 1991 . Fedilizer management for greenhouse
Early market yield, per plant (lb) vegetables. p. 13-31. ln: G. Hochmuth (ed.). Greenhouse
Cultivar per plant (lb) Iárgre--e,-To-táI- vegetable production handbook. vol. 3. Greenhouse Veg-
Trend o.2bv 7.4 a 17.6 a etable Crop Production Guide. FIa. Coop. Ext. SP-48.
Contento 1.0 ab 6.8 ab 17.3 a Hochmuth, R.C., G. Hochmuth, and C. Morrison. 1991.
trva,l'ra.tion of seven greenhorlse toma,to c¡_lltir¡a_rs for'
oapetlo 1.3 a 4.9 b 16.4 ab
production and quality in North Florida in the 1989 to
Caruso 1.8 a 6.3 ab 15.5 ab 1990 season. Fla. Coop. Ext. Serv. SVAREC 92-15.
Topaz 1.5 a 2.6 c 15.'l ab Hochmuth, R.C., G.J. Hochmuth, M.E. Donley, and M.C.
Laura 1.2 a 5.8 ab 14.3 ab Ross. 1992. Evaluation of ten greenhouse tomato culti-
Jumbo 1.1 a 4.9 b 13.2 b vars for production and quality In Nofih Florida in the 1991
to'1992 season. Fla. Coop. Ext. Serv. SVAREC 92-22.
'Early yields, first six harvests. Season was 29 Jan.-28 June. Hochmuth, R.C. G. Hochmuth, and M.C. Ross. 1993. Evalua-
vSmall (< 3.5 oz.), medium (3.5-9.0 oz.), large (> 9.0 oz.). tion of greenhouse tomato cultivars for producüon and quali-
'Means within column with same letter are not significantly dif- ty in North Florida. FIa. Coop. Ext. Serv. SVAREC 93-2.
ferent by Duncan's multiple range test (P 0.05). Jarvis, W.R. 1993. Managing diseases in greenhouse
(Data from Hochmuth et al., 1991).
crops. 2nd ed. Amer. Phytopath. Soc., St. Paul, Minn.
lants require 16 elements for normal growth genetic material, among others.The process of res-
and reproduction. The object of a sound fer- piration degrades organic compounds to provide
tilizer management program is to supply these energy for various plant processes.
required nutrients in ample, but not excessive, The normal level of CO, in the atmosphere is about
amounts for optimum crop production. This chapter 350 ppm. Research on many crops has shown that,
presents general information on plant nutrition that will if the ambient level of CO, is increased to 800 to
be useful irrespective of the particular cultural system 1000 ppm, increased plant growth and yield will re-
(e.9., rockwool, bag, or NFT hydroponics) used by a sult. lnjection of CO, is a standard practice in winter
grower. Fertilizer programs are detailed later in this greenhouse vegetable production in northern cli-
chapter. The inforrnation was developed for Florida, mates. ln these climates, high CO, levels can be
but should have some application to other humid, sub- maintained because the greenhouses are closed
tropical growing environments. during the winter. ln Florida, CO, injection is not as
efficient as in northern climates because of the large
General Plant Nutrition amount of ventilation required, even in winter.
The '16 elements required by all plants are carbon lf CO, injection is practiced, the grower should only
(C), hydrogen (H), oxygen (O), phosphorus (P), potassi- apply CO, when the ventilation system is off. Further-
um (K), nitrogen (N), sulfur (S), calcium (Ca), magnesi- more, CO, should only be injected during daylight be-
um (Mg), iron (Fe), boron (B), manganese (Mn), copper cause this is when the CO, can be used by the plant.
(Cu), zinc (Zn), molybdenum (Mo), and chlorine (Cl). Levels of CO, can be incre,-ased by burning natu-
The elements C, H, and O are supplied largely ral gas or liquid propane in specialCO, burners, or it
from air [carbon dioxide (COr) and oxygen], and water can be introduced into the house as CO, gas. Burn-
(HrO).The remaining 13 elements, usually referred ers need some means to distribute the CO, in the
to as mineral nutrients, are supplied from several house.This is usually accomplished by blowers.The
sources. Small amounts of these nutrients can be CO, gas is injected through tubing, usually polyeth-
derived from the growing media; e.9., peat in a bag ylene, with emitters spaced along the tubing.
or trough culture or the water in hydroponics. Well Injection of CO, will be most effective if the injec-
water in Florida contains substantial amounts of Ca tion is done within the plant canopy, where CO, can
and S, and smaller amounts of Mg and Fe. Most of readily enter the plant leaves. Growers using CO,
the needed amounts of the 13 mineralelements, how- injection should invest in a CO, monitoring unit so
ever, are supplied by the grower from fertilizers. that levels of CO, do not rise to wasteful levels. Moni-
The nutrients N, P, K, S, Ca, and Mg are referred toring and controlof CO, injection can be computer-
to as the macronutrients because they are required ized and automated.
in larger quantities by the plant compared to the re- Hydrogen also is a component of the organic com-
maining elements. The other seven elements are pounds where we find C. Hydrogen ions are involved
referred to as micronutrients because they are re- in electrochemical reactions to maintain charge bal-
quired in small amounts, usually a few parts per mil- ances across cell membranes.
lion (ppm) in the plant tissue. Oxygen is the third element in typical organic mol-
ecules such as simple sugars. The presence of O is
Roles of Elements in Plant Grcwth impoftant for many plant biochemical reactions.
Carbon is "fixed" from CO, from the atmosphere Phosphorus is used in several energy transfer
by photosynthesizing plants. Carbon is a component compounds in the plants. A very important function
of all organic compounds, such as sugars, proteins, for P is its role in nucleic acids, the building blocks
and organic acids. These compounds are used in for the genetic code material in plant cells.
structural components, enzymatic reactions, and Potassium is used as an activator in many enzy-
cold media, or alkal¡ne cond¡tions (pH above 7.0). have many uptake and transport features in com-
Fe deficiency is corrected by adding Fe to the fertil- mon with Ca.
izer solution or by foliar sprays of Fe. Usually, one or Boron deficiency affects the young growing points
two sprays of a 0.5 ppm Fe solution (chelated iron first, e.9., buds, leaf tips, and margins. Buds develop
product) will correct a temporary Fe deficiency. necrotic areas and leaf tips become chlorotic and even-
Manganese is absorbed as Mn2'ions and the up- tually die. Tomato leaves and stems become britfle.
take is affected by other cations such as Ca and Mg. Normal leaves contain 20 to 40 ppm, B while high lev-
Manganese is relatively immobile in the plant and els may lead to toxicity. Only small amounts of B are
symptoms of deficiency show up on the upper leaves. needed by plants, and supplying excessive B from feftil-
Deficiency of Mn resembles that of Mg; however, izer solutions or from foliar sprays leads to toxici§.
Mg appears on the lower leaves of the plant. Mn defici-
ency consists of interveinal chlorosis; however, the Sources of Nutrients
chlorosis is more speckled in appearance compareci Materials used to supply nutrients for greenhouse
to magnesium deficiency. Normal concentrations of vegetable productíon are chosen based on several
Mn in leaves ranges from 30to 125 ppm formost plants. factors, including cost per unit of nutrients, solubility
High concentrations of Mn can be toxic to plants.Tox- in water, ability to supply multiple nutrients, freedom
icity consists of marginal leaf necrosis in many plants. f rom contaminants, and ease of handling. The most
Concentrations of Mn on the order of 800 to 1000 ppm commonly used fertilizer materials for greenhouses
can lead to toxicity in many crops. Excess Mn in the are listed inTable l.These materials are used mostly
nutrient solution reduces uptake of Fe. to formulate the liquid fertílizer nutrient solution. -
Situations that lead to deficiency are mostly related Premixed fertilizer materials are very popular with
to inadequate Mn supply in the solution or to competi- many greenhouse operators because they are easy
tion effects of other ions. Toxicity can occur from ex- to use. However, they are relatively expensive com-
cess Mn supply or from an acidic media that contains pared to individualingredients, and the premixed ma-
some soil-based materialthat carries Mn. Solubility of terials leave little room for making changes in -con-
Mn is increased in these soíl-based media by low pH. centrations of individual nutrients.
Zinc uptake is thought to be by an active process Premixed fertilizers, should be purchased from a
and can be affected by concentration of P in the me- reputable source that can supply high-quality mate-
dia. Zn is not highly mobile in plants. Deficiency of rials.There is no need to be concerned with the brand
Zn results in leaves with interveinalchlorosis. Some- names or whether or not the material is a "tomato
times Zn deficiency will lead to plants v,,ith shortened ,pecial" or a "lettuce special." Often, these are brand ',
internodes. names and reaily do not mean anything as far as the
Normal leaves contain about 25 to S0 ppm Zn. plant is concerned. For example, tomatoes probably
High concentrations of Zn can lead to toxicity, where will grow as well on a 4-18-30 "tomato special" as
root growth is reduced and leaves are small and chlo- on a generic 4-16-32.They are too close for one to
rotic. Zinc deficiency can be increased by cold, wet have superiority over the other.
growing media or by media with a very high pH.
Copper is absorbed by plants in very small quanti- Crop Nutrient Requirements
ties. The uptake process appears to be an active pro- Productíve greenhouse vegetable crops need the
cess and it is strongly affected by Zn and pH. Copper required amounts of each nutrient-the crop nutri-
(Cu) is not highly mobi[e in plants, but some Cu can be ent requirement (CNR)-during the season. plant
translocated from older to newer leaves. The normal growth rate determines, to a large degree, the amount
level of Cu in plants is on the order of 5 to 20 ppm. of nutrients needed in the nutrient solutíon during
Copper deficiency of young leaves leads to chlo- the groMh cycle. Generally, it is best to start with
rosis and some elongation of the leaves. Excess moderate amounts of nutrients early ín the season
copper, especiallyr !n acidic rnedia, can be toxlc. and increasc thc ccncenti'ations to ihose in the for-
Molybdenum is absorbed as molybdate MoO*1 mulations in Table 3 as the crop grows. This sched-
and the uptake can be suppressed by sulfate. Tis- uling is most appropriate for crops grown in some
sue contents of Mo are usually <1 ppm. type of solid media, such as peat, where significant
A deficiency of Mo first appears in the mid leaves amounts of nutrients can be held by the media. Sup-
and the older leaves. The leaves become chlorotic plying plants with small amounts of nutrients on a
and the margins roll. Unlike other micronutrients, Mo continual basis can be as satisfactory as supplying
deficiency occurs mostly under acidic conditions. large amounts in less frequent additions.
Boron uptake by plants is not well-understood. This technique of scheduling has not been worked
Boron (B) is not mobile in the plant, and seems to out for greenhouse vegetables in all production sys-
Tabte 1. Sources of nutrients used to formulate vari' based cultural systems, water makes up a large por-
ous nutrient solutions for greenhouse vegetables. tion of the growth media. lt is very logical, therefore,
Nutrients Nutrient Nutrient content that the quality of the product¡on media, the water,
suoolied source of source (%) be known. This is quite analogous to testing soil for
Nitrogen (N) Ammonium nitrate 33.5 nutrient-supplyihg capacity in field situations. With-
Calcium nitrate 15.5 out an accurate water test, a grower cannot claim to
Calcium nitrate' 7.O have a good fertilizer management program.
Potassium nitrate 13.0 When locating a greenhouse operation, growers
Nitric acid Varies should consider both quanti§ and quality of the water
phosphate source. Greenhouse crops require as much as 2 qt of
Phosphorus (P) Monopotassium 23.O
acid Varies water per plant per day. Maximum requirements will
Phosphoric
occur when the plants are full-grown and there is high
Potassium (K) Potassium chloride 50.0
36.5
solar radiation and high temperatures. The irrigation
Potassium nitrate
system should have the capacity to deliver adequate
sulfate 18.3
Potassium magnesium
amounts of water to all parts of the greenhouse. The
Monopotassiumphosphate 28.0 pump and irrigation delivery system must be designed
Potassium sulfate 43.0
so that enough water can be delivered to each plant
Calcium (Ca)Calcium nitrate 19.0
in the house during peak consumptive periods.
Calcium chloride 36.0
Water quality is determined by the amounts of par-
Calcium nitratez 11.0
ticulate matter (sand,limestone, organic matter, etc.),
Magnesium (Mg) Magnesium sulfate
'10'0
amounts of dissolved materials (nutrients and non-
Potassium magnesium sulfate 11.0 nutritional chemicals), and the water pH. These as-
Sulfur (S) Magnesium sulfate 14'0 pects must be determined by a good waier analysis,
,, Potassium magnesium sulfate 22-O such as that conducted by the Univ. of Florida Exten-
Sulfuric acid Varies sion SoilTesting Labs or á competent commercial lab.
Potassium sulfate 18.0 ln most Florida situations, the lab should check
Boron (B) Sodium borate 20.0 the electrical conductivity (EC), hydrogen ion con-
Boric acid 17.0 centration (pH), sulfate (SO/ concentration, water
Copper (Cu) Cupric chloride 17.0 hardness, sodium (Na) concentration, chloride (Cl)
"Copper sulfate 25.0 concentration, iron (Fe) concentration, and bicarbon-
eopPer nitratez 17.0 ate (HCO.)concentration. Hardness is;elative to the
Zinc (Zn) Zinc sulfate 36.0 Ca and Mg concentrations in the water, and deter-
Zinc nitrate 17.0 mination of these two nutrients will help the grower
lron (Fe) Chelated iron (EDTA, DTPA) 5.0-12.0 in calculating the Ca and Mg fertilizer program.
Manganese (Mn)Manganese chloride 44.0 Electrical conductivity, measured as decisiemens
per meter (dS.mr) is an estimate of the total soluble
Manganese sulfate 28.0
Manganese nitrate' 15.0 salt (solids) content of the water. Water with an EC
54.0
value greater than 1.5 dS.mi [same as 1.5 mmhos
Molybdenum (Mo)Ammonium molybdate
per centimeter (mmhos.cm¡)l is considered to be
Sodium molYbdate 39.0
poor quality for most greenhouse crops. Specific salts
Chloride (Cl) Potassium chloride 52.O
present in the poor-quality water could accumulate
Calcium chloride 64.0
in the growing media and reduce the growth of the
'Liquid formulation. crop. High soluble salt concentrations can reduce
tems for Florida. Therefore, the grower should try to growth because the ions contributing to high EC could
stay close to the formulations presented in Table 3' compete with ferlilizer nutrients for plant uptake. ln
Grower should keep in mind that these formulas are addition, high EC conditions reduce the ease with
good starting points and that they may need to be which the plant obtains waterfrom the salty solution.
modified somewhat, depending on specific site wa- lf the grower has the water tested for N, P, or K,
ter analyses. The water analyses will affect most of- and the analysis shows concentrations of each
ten the Ca, S, and acid amounts added to the feñil- greater than 5 ppm, this is an indication of possible
izer. See section under pH control. contaminated water supply, but poses no problem
for plant growth. Calcium concentrations of 50 ppm
Water Quality for Greenhouse Vegetables Ca or higher are quite common in Florida wellwater.
ln NFT production systems, water is the produc- Magnesium concentrations are not as high, usually
tion media in which the plants grow. For most solid- less than a few ppm. Very high concentrations of Ca
and Mg and high bicarbonates could lead to precipi- bicarbonate so that amounts of an acid to use to re-
tation of calcium and magnesium carbonates and duce the pH can be determined. [See the section on
clogging of irrigation system emitters. water quality.l
lron concentrations in some Florida wells are rela-
tively high (0.5 ppm or more). Concentrations higher Formulating and Mixing Stock Nutrient
than 0.5 ppm could lead to iron precipitates, result- Solutions
ing in plugging of irrigation emitters. Nutrient solutions are only as good as the prod-
High concentrations of S in well water are gener- ucts that make them and the time put into the formu-
ally not harmful from a plant nutrition point of view. Iations. Fertilizer materials should be of high quality
However, high S concentration can lead to buildup and purchased from a reputable source. lf the grower
of sulfur-bacteria in the irrigation lines, which could is using mixed fertilizer, it is important to make sure
clog the emitters. the fertilizer blend has a tag that shows the analysis
Bicarbonate (HCOfl concentrations are often in of the fertilizer, the sources used, anóthe company's
excess of desirable levels. High concentrations name.The blend should be registered in the state of
(above 30 to 60 ppm) are related to increased pH Florida so that the grower has recourse in case of
values. Over time, high HCO,Jcan lead to increasing problems with the fertilizer.
pH values in the growth media.Also, high HCO.{can An accurate set of scales must be used to weigh
lead to the precipitation of carbonates of Ca and Mg. out each material because different materials have
Because of the potential problems associated with different densities. Therefore, the volume method will
high HCOj levels, it is recommended that water with not be accurate unless the measuring scoop is cali-
high HCO.J amounts be acidified to pH 5.6 to 6.0 brated. for each fertilizer material.
with nitric, phosphoric, or sulfuric acids. When mixing the fertilizer solutions, hot water will
speed up the time for dissolution of the fertilizer in
Media Reaction, pH water. For small batches, mechanical stirring is sat-
The pH of the media refers to the concentration of isfactory. For large batches, it might be better to in-
hydrogen ions (H.) in the media solution. The con- vest in an electrical agitator, or make up one from an
centration is determined by a pH electrode or can be old variable-speed drill and a paddle welded onto a
approximated by a pH color-strip paper dipped into long-shank bit.
the solution. The pH of the media solution is impor- It is best to work in small batches (volumes), mix-
tant because certain plant nutrition aspects are in- ing them first, and then dumping each into a larger
fluenced by pH, such as solubility of essential ete- stock tank. For most small greenhouse operations
nients. Most elements are absorbed best from a (one to two houses), stock tanks of 25 to,50 gal are
media with a pH of 5.5 to 6.5. satisfactory. Heplenishment of stock tanks for rockwool
Media pH above 7.0 results in reduced micronutri- will depend on time of year and groMh rate of the
ent and phosphorus solubility. Extremely acidic pH can crop, and will vary from a few days to once every 10
Iead to micronutrienttoxicities, especially on soil-based days, depending on tank size. ln NFT systems, re-
media if manganese and aluminum are present. placement is more regularthrough the season due to
Media pH values can change with time, depend- the need for routine flushing of the sump tank.
ing on uptake of certain macronutrients. For example, ln most production systems, at least two stock
uptake of nitrate (NOJ can lead to an increase in tanks are needed. This is because certain fertilizer
solution pH. This is because the plant attempts to sources, when mixed together in concentrated form,
maintain an electricalcharge balance across mem- will lead to insoluble precipítates. The most common
branes; therefore, a hydroxyl (Of¡-,¡ ion is exuded of these are calcium phosphate (from mixing calcium
upon NOf uptake. nitrate and phosphorous materials) and calcium sul-
Absorption of K* has the opposite effect because fate (from mixing calcium nitrate and magnesium
H* !s exchanged, r'esultlng in acidification of the rne- ¡r ¡lfata\
our¡qre/t fir^^+
rytvoL y¡
^É^i,,^+i^6
vuuvuul ^;+',^+i^^^ tD uat
I i)truqUUt -^+ L.,
^^^ I glrt ..,:!L
uy vvll,l I
dia. This rapid changing of media pH is most preva- two stocks-one containíng potassium nitrate, cal-
lent in hydroponics and rockwoolcompared to solid cium nitrate, and iron chelate, and the other contain-
media culture because there is no buffering capacity ing the phosphorous source, magnesium sulfate,
in the former. Therefore, nutrient solutions need to micronutrients, and potassium chloride, or it might
be replaced periodically or acids or bases need to contain some of the potassium nitrate as well.
be added to restore proper pH levels. Once the small batches are added to the stock, the
Most wellwater in Florida has a relatively high pH total volurne of the stock tank is brou§ht to the de-
value, due usually to high bicarbonate (HCO.I lev- sired level and stirred. After the stocks have setiled
els. Water analyses should determine the leüels of for a while (a few hours), the solution wil[ become clear,
A)This example is for a 1:100 ratio proportioner or Ca(NOr), also supplies N because 15.5% of
- injector in a rockwool system or for a NFT system Ca(NO.), is N.
'- using 1 gat of stock for each 100 gal of water in the Theréfbre, if we are dissolving 16.5lb of Ca(NO.),
sump tank. in our stock tank, we-are also providing:
'1.
Start with calcium nitrate, because that willbe our 16.5 lb Ca(NOr)r12S gal stock x 454,000 mg per lb/
only fertilizer source containing Ca: 3.78 L per gal =7,491,000 mg Ca(NOr)r19S L stock
150 ppm Ca = 150 mg Call L nutr. solution 7,491,000 mg Ca(NO3)rigs L stock x 15.5% N in
Ca(NOr), = 1,161,105 mg N/95 L stock
150 mg Ca|1 Lnutr. solution + 19.0% Ca in Ca(NOr),
= 790 mg Ca(NO r\11 t nutr. solution 1,161,105 mg N/95 L= 12,22Q ppm in the stock
790 mg Ca(NOr)r/1 L nutr. solution x 100 (dilution 12,21Appm N + 100 (dilution factor = 122ppm N in
factor) = 79,000 mg Ca(NO.)r/1 L stock the final nutrient solution.
:
79,000 mg Ca(NOr)Jl t stock + 1000 mg per g - Because 150 ppm N is desired, an additional 28
79.0 g Ca(NO.)rr1 L stock ppm N from another source, such as KNO, is
needed..
79.0 g Ca(NOr)ri 1 L stock + 454 g per lb = 0.174 lb
Ca(NO.)r/1 L stock 2. Using KNO. (13% N and44/" KrO) and similar
calculations, 4.5 lb KNO3 is required in the stock tank here, sirnilar calculations can be made with other
to achieve the desired N concentration. However, fertilizer materials.The reader can also see that simi-
KNO, also supplies K because it is 44/" KrO. K is lar calculaiions can be made for the situaiion where
expressed
?r_ frO,
and to convert from Kp to K, mixed materials are used. The problem is that, once
multiply by 0.83. one of the nutrients (N, B or K) is selected to fix the
If 4.5 lb of KNO, is added, then: fertilizer calculations on, the other two nutrients are
fixed by default. Using premixed materials often re-
4.5 lb x 44"A K.O in KNO' x 0.83 = 1.641b K in 25 sults in sacrifices in desired nutrient concentrations
gal of stock. for the convenience of use of the material.
This 4.5 lb of KNO, supplies 79 ppm K in final Measuring Solution Nutrient Concentration
nutrient solution. (The reader should try these calcu- Growers often desire to monitor the nutrient level
Iations.) in the fertilizer solution. This is an excellent practice,
but care must be exercised in the methodology used
3. Because 150 ppm K is needed in the final solu- to measure nutrients.
tion and 79 ppm K is coming from KNO., the differ- One common, quick, and easy (but fault-prone)
ence (71 ppm) can be made up from K2Sb4, which is method is to measure the soluble salt or electrical
50% KrO (Table 1). conductance (EC) level. Conductivity meters are
used forthis, and the measurement is easy and fast.
71 ppm K=71m9 l(1 L stock However, this procedure only tells the grower the
relative amount of total "satts" in the solution, and it
71 mg l(/1 L stock + 50"/" KrO in K2SO4 - 142 mg tells the person nothing about each specific nutrient
KrOl1 L stock in the solution.
This methodology can get one in trouble if the user
142m9[O/1 Lstock+ 0.83 - 171 mg tqSO4/1 L stock is not familiar with, and using, other methods to cal-
culate and measure the individual nutrients. For ex-
171 mg K2SO4/1 L stock + 454 g per lb = 0.038 lb ample, suppose the growerwas accustomed to main-
K2SO4/1 L stock taining an EC of 2.0 dS.m-lin the nutrient solution
when using a high analysis mixed fertilizer. The
0.038 lb K2SO4/1 L stock x 3.8 L per gal == 0.143 lb grower then switches to a lower analysis fertilizer,
K2SO4/1 gal stock but keeps the EC at 2.0. ln this case, the grower,s
conductivity meter was misleading relative to the true
0.143 l?.Kr-S_Oo x 25 gal in tank = 3.6 lb KrSOo dis- concentration of nutrients, such as N, B or K, and
solved in 25-gal 1 gal stock. the solution may even be in a deficiency situation,
even though the EC is the same as before.
4. Summary. To get 150 ppm of N, K, and Ca in The use of EC measurements are only helpful in
the final nutrient soluüor, 16.5 lb Ca(NO.)r, 4.5 lb checking total salt concentrations in the solution of a
KNO3, and 3.6 lb K2SO4 are dissolved in 25-gal feñilizer program that has been accurately tested and
stocks.The stocks willbe diluted 1 partfertilizer stock proven. ln an NFT system, EC monitoring helps keep
to 100 parts incoming water to provide the desired the nutrient levels high, but the concentrations of in-
nutrient solution for the plants. The KrSOu needs to dividual nutrients willvary considerably from the de-
go into a different stock tank from the-Ca(NOr). and sired ppm. For this reason, the nutrient solution is
KNO3 stock tank to prevent precipitation of théba + discarded periodically (at least weekfy in Florida) and
SOn as calcium sulfate. a new solution made. Soluble salt readings also can
B. ln another example, the grower is going to be be helpful in determining probability of sált damaqe
using fert¡tizer from these stocks to add to the sump, to pfants growing in solid media. Raising and lower-
(recirculating) Nff tank, which is 500 gal in volume. ing of fertilizer solution concentrations based on EC
To achieve the desired final concentration, 5 gal of results ín across-the-board increases and decreases
each stock needs to be added to the sump tank. The in nutrients when a change in only one nutrient may
above stocks were formulated for a 1:100 dilution in be warranted. This practice can lead to deficiencies
order to achieve the 150-ppm desired concentrations. or toxicities, particularly with regard to micronutrients.
Therefore, 1 gal each stock is needed for every 100 The best method to use to monitor solution con-
gal of fínal solution. So, 5 gal of each nutrient solu- centrations is by direct nutrient analyses for specific
tion is needed in the sump tank. nutrients. Concentrations of nutrients for the nutri-
Although only N, Ca, and K examptes were used ent solution should be calculated in terms of ppm
Source of
sampling N P values
Prior to fruiting 4.0-5.0 0.5-0.8 3.5-4.s 0.9-'t .8 0.5-0.8 0.4-o.B (J.8. Jones, 19aq
G.J.l-{ochmuth, 1988)
lJr¡rinafn¡liin^ etr-/r't ñA
v.T ^e
v,u rtQ n^ l/\ ó^ <^ f tñ r---- .^^^-
--,.'.V 1,v 1.v ¡.v*4rv V.r-t.v
^t U,t-W.()
^^ ^d trJ.D. Lrúúes, lyoó;
G.J.l-lochmuth, 1988)
of
Tirne Miqlqrqtrients (ppm). Source of
gqmpling vatues
Priortofruiting 35-60 8-20 50-2oo 50-125 25-@
G.J. Hochmuth, 1988)
During fruiiing 35-60 B-20 50-200 so-12s 2s-60 (J.8. Jones, 1983;
. G.J. Hochmuth, ig8g)
'Toxic levels of B, Mn, andZn are '150, 500, and 3oO, respectively (Gerber, 1985). Sufficiency range for Mo is 1-5 ppm (Gerber, 19g5).
'Toxicity levels for B, Mn, and Zn are 200, 550, and 650 ppm, respectively (Gerber, 1985). Sufficiency range for Mo is'l-3 ppm
(Gerber,1985).
Table 6. Common nutrient sufficiency ranges for greenhouse lettuce (dried whole leaves).
Time of Macronutrients (%) Source of
sampling values
During season 2.1-5.6 0.5-0.9 4.0-10.0 0.9-2.0 0.4-0.8 0.2-0.5 (Gerber, 1985)
'Toxicity levels for B, Mn, and Zn are 300,250, and 350 ppm, respectively; sufficiency range for Mo is 0.5-3.0 (Gerber, 1985).
temperature or light rather than fertilizer.These plants ln summary, normal-performing plants probably
will not respond to "quick pick-me-up nutrient snacks," will not response to extra stimulus from foliar chemi-
as some sales people call their products. ln many cals. Growers could waste money and might even
research trials with field vegetables, it has been
damage their crop from shotgun foliar products.
shown that routine shotgun foliar sprays do not in-
crease yield or enhance quality. ln fact, many stud- Related Literature
ies show decreases in yield from these foliar sprays. Bauerle, W.L. 1984. Bag culture production of greenhouse
There is a big difference beiween shotgun sprays tomatoes. Ohio State Univ. Spec. Circ. 108.
-
and a foliar nutrient spray to treat a specif¡c deficiency. Gerber, J.M. 1985. Plant growth and nutrient formulas, p.
'
58-69. ln: A.J. Savage (ed.). Hydroponics worldwide:
One situation where a foliar nutrient spray might be
State of the art in soilless crop production. lntl. Ctr. for
recommended is iron deficiency. Sometimes, the Special Studies, Honolulu.
upper leaves of a tomato plant may turn yellow, es- Hochmuth, G. 1990. Nutrient solution formation for hy*
pecially after a large number of tomatoes have been droponic (rockwool and NFT) tomatoes in Florida. Univ.
set on the plant. Foliar sprays of a solution of 0.5 to of FIa. Coop. Ext. Misc. Publ. SSVEC-44.
1 .0 ml of a 5"/" Fe solution in 1 gal of water will usu- Johnson, H., G.J. Hochmuth, and D.N. Maynard. 1985.
ally clear up the problem. Repeated sprays might be Soilless culture of greenhouse vegetables. Univ. of Fla.
needed. Foliar sprays of micronutrients must be done Coop. Ext. Bul. 218.
Jones, J.B. 1983. A guide for the hydroponic and soilless
on a diagnosed basis and care must be exercised to culture grower, Timber Press, Portland, Ore.
apply the correct amount. Foliar burn can easily oc- Savage, A.J. (ed.). 7985. Hydroponics worldwide: State
cur where care is not exerc¡sed. of the art in soilless crop production. lntl. Ctr. for Spe-
Other foliar sprays, such as growth regulators and cial Studies, Honolulu.
antitranspirants, have not produced consistently posi- Smith, D.L. 1987. Rockwoolin horticulture. Grower Books,
tive results in field vegetables. Healthy plants that London.
Van Eysinga, J.P. N.L. Roorda, and K.W. Smilde. 1981.
are performing normally probably will not respond to
Nutritional disorders in glasshouse tomatoes, cucum-
a miracle product. ln the case of antitranspirants, it bers, and lettuce. Ctr. for Agr. Publ. and Documenta-
is unlikely that they will have a deSired effect in a
greenhouse. Desiccation is not a problem in most Winsor, G and P. Adams.1987-Diagnosis of mineral dis-
poly-covered greenhouses because they are usu- orders in plants. vol.3. Glasshouse crops. Her Majesty's
ally very humid inside and water loss is not a great Stationery Office, London.
prob[em. ln addition, forgreenhouse s¡tuations where Wittwer, S.H. and S. Honma. 1979. Greenhouse toma-
CO, is being injected, then antitranspirants might toes, lettuce, and cucumbers. Michigan State Univ.
Press, East Lansing.
have a negative effect.
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