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Installation Manual
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Copyright CSE-Semaphore (Australia) Pty Ltd. ABN 35 006 805 910
Copyright
www.cse-semaphore.com/mykingfisher, info.kingfisher@cse-semaphore.com
CSE-Semaphore asserts ownership of the intellectual property contained herein and
Intellectual Property claims copyright and authorship. CSE-Semaphore has and retains all rights of
ownership and use of the material herein in its on-going business.
This document is provided to the intended recipient(s) under a non-exclusive licence.
This licence permits Fair Use of the document for operational requirements, without
payment of further royalty or licence fee. Fair Use includes making copies of the
document for operational, backup and archive purposes. Fair Use includes distributing
Licence
copies of the document to other entities for the purposes of their performing related
works for the intended recipient(s). Fair Use does not include creating, selling or
distributing copies of the document for other purposes. All copies must retain this
statement of Intellectual Property and Copyright.
Revision History
Rev.* Date Summary
1.7 29/1/2004 Added DO-5 relay board wiring diagram.
1.8 13/8/2004 Added CDMA and satellite phone cables. Updated DO-5 relay board wiring diagram (new
revision TEL REL 002). Removed AI-4 wiring diagram.
1.81 2/9/2004 Updated backplane terminators drawing (all terminators are now on for a single
backplane).
1.82 9/9/2004 Renamed chapter 6 from Wiring Modules to Wiring Diagrams. Revision date for 1.81 was
incorrect.
1.9 23/8/2005 Updated wiring drawing for ADP-16. Added RJC-ADP-17 cable.
2.0 4/5/2006 Updated RTUnet contact details. Added ADP-28 cable. Added battery warnings for PS-
11/21 wiring diagrams.
2.1 26/10/2006 Added ADP-08-M, ADP-29, RJC-ADP-30 and ADP-30 cables.
2.2 12/7/2007 Updated the RA Form. Added coaxial cable information. Added DO-5 wiring diagram.
Kingfisher Series II is now called Kingfisher PLUS+.
2.3 17/4/2008 Removed revision history entries prior to 2004. RJC-ADP-26 is now used for a Maxon 3G
modem (instead of a CDMA modem). Updated company name from RTUnet to CSE-
Semaphore. Added wiring examples for AI-1, AI-10, IO-3 and IO-4. Updated DO-5 to DO-
6. Standardised format of electrical units. Updated enclosure layout drawing for preventing
fire risk.
2.4 26/8/2008 Updated RA form to 21 November 2007. Updated GSM adaptor cable to RJC-ADP-22B.
Updated Overview chapter. Removed cables for Trio radios and devices that are no longer
available. Updated adaptor cable pictures.
2.5 10/9/2009 Updated AO-2 and PS-11 wiring diagrams. Updated contact details. Updated Backplane
Setup chapter for new backplane connectors (applies to BA-x PLUS backplanes). Added
Removable I/O Connector topic.
2.6 13/8/2010 Removed the resistance test for a new antenna installation. Added recommended wiring
gauges. Added 7 AH battery holding bracket that can be used in enclosures. Added topic
– 19” Rack Mounting.
1. RTU Layout........................................................................................................4
2. Installing Modules............................................................................................. 5
5. Enclosure Layout.............................................................................................. 7
5.1 Battery and GPO Bracket ...................................................................................................7
Every RTU has a backplane (eg BA-4, BA-6), a power supply (eg PSU-3 or PS-11) and a processor
module (eg PC-1 or CP-11). The two common types of RTUs are shown below.
PSU-3
BA-4 BA-6
PC-1 PS11 CP11
12V DC
MAINS MAINS
POWER POWER
An RTU can have additional communications ports (MC-11) and a wide variety of input/output
modules (eg. IO-4, AI-1, DI-5). Some of these are shown below.
PSU-3
BA-4 BA-6
PC-1 MC11 IO-4 PS11 CP-11
CP11 MC11 AI-1 DI-5
12V DC
MAINS MAINS
POWER POWER
If a communications module is used, standard practice is to install it to the right of the processor. IO
modules are usually installed in alphabetical order from left to right. Eg an AI-1 module would be
located to the left of a DI-5 module. The modules can be installed in any order if so desired (except a
PC-1 must be installed in the leftmost slot of a BA-4 backplane since it has two sockets).
I/O Connector
Fastening
Screw
I/O Connector
Fastening
Screw
When linking two backplanes, please set the backplane switches as shown below (for backplane
revisions 2.1, 2.2 and 3.2). A data cable is required to link the backplanes. If a backplane does not
have its own power supply, a power cable will also be required to connect it to a powered backplane.
The examples below show linking for BA-xx PLUS (revision 3.2) backplanes. When linking BA-xx
PLUS backplanes (green Phoenix data connectors) with the older BA-xx backplanes (black Harwin
data connectors), BAC-INT-0x data cables are used. These cables have a Phoenix connector on one
end and a Harwin connector on the other. All data cables are straight through and do not contain
crossovers. To link two older BA-xx backplanes, a BAC-0x data cable is used.
SLOT 1 12 SLOT 17 22
BA-12 BA-6
P
S
RACK 1 - RACK 2
Each backplane requires its own PS-11/21 power Same settings apply for BA-12
1
supply module (typically installed in the left slot). 1
Note: a single supply can be used to power both
backplanes using a BPC-0x power cable if the total
current load of the supply is not exceeded.
All components of a Kingfisher PLUS+ RTU shall be installed inside of an enclosure providing safety
and environmental protection. The enclosure shall be made from metal or other material with a
flammability rating of V-0 or better in accordance with the requirements of the IEC 60950-1:2001
standard for a fire enclosure. An enclosure is not required to prevent fire hazard if the RTU is installed
above concrete or other non-combustible surface. Examples of enclosure layouts are shown below.
IO WIRING TERMINALS
DOUBLE GPO. ONE SLOTTED DUCT 20 X 60 mm
OUTLET FOR RTU. ONE LIGHTNING ARRESTOR.
OUTLET FOR LAPTOP INSTALL HIGH ENOUGH TO
ALLOW EASY ACCESS FOR
ANTENNA LEAD
CONNECTION
Installation Note: The holes in the MBR-3 brackets that are used to attach the brackets to the back of
the backplane are drilled oversize to accommodate slight variances in racking equipment. By
loosening these screws, pushing the brackets toward the centre of the backplane and then re-
tightening the screws, the unit will fit freely into any correctly sized 19-inch rack.
450 mm
222 mm
222 mm
RS232
PSTN MODEM
Eg. Netcomm MyModem V.92
from www.netcomm.com.au ADP-07 RTU
ADP-08M
RTU
RJ45
RS232
RTU
RJ45
RJ45 TO RJ45 PATCH CABLE
RS232
ADP-16
RJ45
RS232
RJC-ADP-22B
RJ45
RS232
RJC-ADP-26
RTU
RJ45
RJ45 TO RJ45 PATCH CABLE
RS232
ADP-29
TRIO M SERIES ANALOG RADIO (eg. MR450) with NO MODEM FITTED CP-xx
MC-xx
RJ45
LINE-2
LINE-2 POWER
WIRE.
RJC-ADP-30
CONNECT TO
RADIO POWER
+12 V
RJ45
RJ45 TO RJ45 PATCH CABLE
ADP-31
RADIO
By default, each analog input is designed to accept 4 to 20 mA. Removing a link on the back of the
module will allow 0 to 20mA operation for all channels of an AI-1, AO-2, IO-3 or IO-4. The current or
voltage range for all channels of an AI-10 module is software configurable.
1 CH 1
Wiring Examples
2 0V +24 V
Output + Analog 2-wire transmitter
3 +24 V Ou tput
- Input (powered by module)
4 CH 2 CH x
5 SHIELD
6 CH 3
7 0V CH x + Analog 3-wire transmitter
- Input (powered by module)
8 +24 V Ou tput 0V
9 CH 4 +24 V
10 SHIELD Output
11 CH 5 + Analog
0V CH x 4-wire transmitter
12 - Input
0V (powered by module)
13 +24 V Ou tput
PWR
14 CH 6 +24 V
15 SHIELD Output
16 CH 7
17 0V
18 +24 V Ou tput + Analog 2-wire transmitter
19 CH 8 CH x - Input (powered externally)
20 SHIELD
+ POWER
0V SUPPLY
-
CH x + 4-wire transmitter
Analog
0V - Input (powered externally)
PWR + POWER
SUPPLY
-
+
CH x + Analog 4-wire transmitter
CH x - - Input (powered externally)
PWR
+ POWER
SUPPLY
-
* When using the +24V output to power a transmitter, the negative input terminal of the analog input channel (2, 4,
6, 8, 12, 14, 16 or 18) must be wired to the OV terminal (10 or 20). This will complete the current loop due to
electrical isolation between the input channel and the module +24V supply.
Note: Any channels sharing the same power source (e.g. +24V from module or a field power supply) are no
longer isolated from one other.
7A 10
COMMON 2
11 NO
NC CH 5
12
13 NO
NC CH 6
14
7A 15
COMMON 3
16
NO
NC CH 7
17
NO
18
NC CH 8
19
7A 20 COMMON 4
1 CH 1 Wiring Example
2 CH 2
CH x LOAD
3 CH 3 External Power
4 CH 4 POWER Supply. Note:
5 CH 5 COMMON SUPPLY polarity can be
+ reversed.
6 CH 6
7 CH 7
8 CH 8
7A 9 COMMON 1
10 LINK *
11 CH 9
12 CH 10
13 CH 11
14 CH 12
15 CH 13
16 CH 14
17 CH 15
18 CH 16
7A 19 COMMON 2
20 LINK *
INTERNAL
CIRCUITRY * Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module. CAUTION! When
links are installed, a maximum voltage of 30V AC or DC can be used to power the common.
1 CH 1 Wiring Examples
2 CH 2
CH 3 CH x +
3 LOAD
+
4 CH 4
POWER External DC
5 CH 5 SUPPLY Power Supply
6 CH 6 0V
7 CH 7
INTERNAL
CIRCUITRY 8 CH 8
9 0V + Load powered by
CH x LOAD DO-5 module
10 0V
11 CH 9 +12V Output
12 CH 10
13 CH 11
14 CH 12
15 CH 13 When output is energised, output channel is
16 CH 14 shorted to the 0V terminal.
17 CH 15
18 CH 16
19 +12V Output 12V Output is sourced from the backplane power rail.
20 +12V Output This output is not isolated. Care should be exercised
to avoid shorting or overloading this output.
CH 1
CH 2
CH 3
CH 4
CH 5
CH 6
CH 7
CH 8
CH 9
CH 10
CH 11
CH 12
CH 13
CH 14
CH 15
CH 16
Wiring Examples
1 DI CH 1
FIELD CONTACT
2 DI CH 2
DI CH x + External power
3 DI CH 3 POWER supply.
4 DI CH 4 SUPPLY
Note: polarity can
5 DI CH 5 DI 0V
be reversed.
6 DI CH 6
7 DI CH 7
8 DI CH 8
INTERNAL
9 DI 0V / Common DO CH x LOAD External Power
CIRCUITRY 10 DI 0V / Common Supply
POWER
11 DO CH 1 SUPPLY Note: polarity can be
12 DO CH 2 DO + reversed.
13 DO CH 3 Common
14 DO CH 4
15 DO CH 5
16 DO CH 6 DC pow ered inputs and low voltage AC inputs can both be used
17 DO CH 7 on the one module.
18 DO CH 8
10A 19 DO Common
20 LINK *
* Optional link for DC SUPPLY ONLY. Enables fuse fail LED ‘FU’ on module.
CAUTION! When link is installed, a maximum voltage of 30V AC or DC can be used
to power the common.
Wiring Examples
1 AI CH 1 AI CH x - 2-wire transmitter
Analog
2 AI CH 2 +24 V + Input (powered by module)
Output
3 AI CH 3
4 AI CH 4
AI CH x + Analog 3-wire transmitter
5 0V - Input
0V (powered by module)
6 +24 V Ou tput
+24 V
7 AO +
Output
8 AO -
9 SHIELD AI CH x + Analog 4-wire transmitter
DI CH 1 - Input (powered by module)
10 0V
11 DI CH 2 +24 V PWR
12 DI CH 3 Output
INTERNAL 13 DI CH 4
CIRCUITRY DI Common
14
+ Analog 2-wire transmitter
15 DO CH 1 -
AI CH x Input (powered externally)
16 DO CH 2
17 DO CH 3 + POWER
0V SUPPLY
18 DO CH 4 -
7A 19 DO Common
20 LINK *
AI CH x + Analog 3-wire transmitter
- Input (powered externally)
* Optional link for DC SUPPLY PWR +
ONLY. Enables fuse fail LED POWER
‘FU’ on module. CAUTION! 0V SUPPLY
-
When link is installed, a
maximum voltage of 30 V AC
or DC can be used to power
AI CH x + 4-wire transmitter
the common. Analog
0V - Input (powered externally)
PWR + POWER
SUPPLY
-
+
AO + Analog Current Load
- Output
AO -
FIELD CONTACT
DI CH x Powered by module
+24 V
Output DC pow ered inputs
and low voltage AC
DI Com. inputs can both be
0V
Link
used on the one
module.
FIELD CONTACT
DI CH x +
POWER
External power
SUPPLY supply. Note: polarity
DI can be reversed.
Common
DO CH x LOAD
External Power
POWER
SUPPLY Supply. Note: polarity
DO + can be reversed.
Common
Wiring Examples
1 +E (optional) +E (5 V)
2 -E (optional) -E (0 V) Strain gauge input
3 AI CH 1 or -S -S (special order only)
0-50 mV
4 +S (optional) +S
5 AI CH 2
6 0V AI CH x - 2-wire transmitter
Analog
7 +24 V Ou tput +24 V + Input (powered by module)
8 DI CH 1 Output
9 DI CH 2
AI CH x + Analog 3-wire transmitter
10 DI CH 3 - Input
0V (powered by module)
11 DI CH 4
+24 V
12 DI CH 5 Output
13 DI CH 6
14 DI CH 7 AI CH x + Analog 4-wire transmitter
INTERNAL 15 DI CH 8 0V - Input (powered by module)
CIRCUITRY 16 DI Common +24 V PWR
17 DO CH 1 Output
18 DO CH 2
7A 19 DO Common + Analog 2-wire transmitter
20 LINK * AI CH x - Input (powered externally)
+ POWER
* Optional link for DC SUPPLY 0V SUPPLY
ONLY. Enables fuse fail LED -
‘FU’ on module. CAUTION!
When link is installed, a AI CH x + Analog 3-wire transmitter
maximum voltage of 30 V AC or - Input (powered externally)
DC can be used to power the
PWR +
common. POWER
0V SUPPLY
-
AI CH x + 4-wire transmitter
Analog
0V - Input (powered externally)
PWR
+ POWER
SUPPLY
-
FIELD CONTACT
DI CH x Powered by module
+24 V
Output
DC pow ered inputs
DI Com. and low voltage AC
Link inputs can both be
0V
used on the one
FIELD CONTACT module.
DI CH x +
POWER
External power
SUPPLY supply. Note: polarity
DI can be reversed.
Common
DO CH x LOAD
External Power
POWER
SUPPLY Supply. Note: polarity
DO + can be reversed.
Common
OFF
VA+ + 24 VDC AUXILIARY OUTPUT (OPTIONAL)
VA- -
R+ + 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE)
R- -
GREY WITH BLACK STRIPE #
TS TEMPERATURE SENSOR
B+
B- - +
CAUTION! Connecting the
BACKUP battery in reverse may cause
BATTERY damage to the power supply.
A ACTIVE (+)
N NEUTRAL (-)
E EARTH
100-240 VAC
96-340 VDC
#
TAPE OR CABLE TIE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL (OR
AS CLOSE AS POSSIBLE). CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
PS-11
OFF
VA+
+
24 VDC AUXILIARY OUTPUT (OP TIONAL)
VA- -
R+ + 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE)
R- -
TS
B+ + 12 VDC SUPPLY (NOMINAL) CAUTION! Connecting the
(MUST BE ISOLA TED FROM FIELD SUPPLY )
B- - DC Supply in reverse may
cause damage to the PS-11.
OFF
VA+ + 24 VDC AUXILIARY OUTPUT (OPTIONAL)
VA- -
R+ + 13.8 VDC OUTPUT (FOR RADIO OR OTHER DEVICE)
R- -
GREY WITH BLACK STRIPE #
TS TEMPERATURE SENSOR
B+
B- - +
CAUTION! Connecting the
BACKUP battery in reverse may cause
BATTERY damage to the power supply.
E EARTH
- - SUPPLY
+ + SUPPLY 20 TO 60 VDC INPUT SUPPLY *
*A NEGATIVE DC INPUT SUPPLY CAN BE USED. CONNECT THE MORE POSITIVE WIRE
(eg 0 V) TO +SUPPLY AND CONNECT THE MORE NEGATIVE WIRE (eg -48 V) TO -SUPPLY.
#
TAPE OR CABLE TIE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL (OR
37.5
AS CLOSE AS POSSIBLE). CONNECT BLACK STRIPED WIRE OF SENSOR TO R- OR B-
1 2 3 4 5
-V
+V
A
N
E
Voltage
Adjust
(13.8V)
BA-4
Connect level
RTU probe to
analog input
AIM ANTENNA AT
REPEATER OR AT
B MASTER RTU.
SHOULD HAVE
LINE OF SITE. USE
DRAIN HOLE TO COMPASS TO AIM
ANTENNA CONNECTION BOTTOM WHEN WHERE
TO BE SEALED WITH MOUNTED NECESSARY
SELF AMALGAMATING VERTICALLY
TAPE
NO ANTENNA
FASCIA MOUNT
HOCKEY STICK
ANTENNA MAST 2. TEST FOR SHORT CIRCUIT BETWEEN THE
CENTRE PIN AND THE CASE OF CONNECTOR A
WITH A SHORT CIRCUIT AT CONNECTOR B (CAN
USE AN ALIGATOR CLIP FOR THE SHORT)
COACH SCREWS B A SHORT
CIRCUIT?
ANTENNA CABLE.
SHORT CIRCUIT
RG213 To N-Type
RG58 To N-Type
PLEASE NOTE: Goods can only be repaired when accompanied by an RA Form with all details completed
FACTORY WARRANTY
Goods are under warranty for twelve months only from date of shipment, unless otherwise arranged by contract. Please note that goods are not co vered under warranty when subjected to
improper use. If goods are under warranty, please complete the following otherwise goods will be charged for.
DATE PURCHASED YOUR ORDER NO. INTERNAL USE ONLY