1-1cvjgdf Ys840di Errorcode of Alarm 380500-Deu

3 Error code list of drive alarm ( 380500 )
The following message is displayed on Alarm overview display when the alarms or warnings are issued by the
drive units.
380500 PROFIBUS-DP: fault of drive %1, code %2, value %3, time %4
%1 : Axis identifier
%2 : Error code on the drive
%3 : Error group code
%4 : Time stamp at the time of the alarm generating
( The elapsed time after power on )
The explanation of detail troubleshooting for each error code is described following section.
For servo drive alarm, please refer to the section '3.1 Error code list for servo drive ( SGDK )' which is described
on this page and after. For inverter alarm, please refer to the section '3.2 Error code list for inverter ( MX )' which
is described after the 7th page beyond this page.
3.1 Error code list for servo drive ( SGDK )

Table 3-1. Servo drive alarms
notes) • The alarms marked by *1 have no solution unless control power supply is turned OFF and ON.
To release the alarm, eliminate the cause of the alarm before turning control power supply ON.
• "*2" marks the warnings. The motor operation is continued under the warning.
• ( CONV ) indicates the alarms detected by the converter.
• ( EnDat ) indicates that the alarms may be issued only when the EnDat encoder is used.
Error code Explanation Remedy

2 EEPROM of Servo unit data • Enter Fn005 to initialize the machine data for servo
*1
A.02 error.
unit and then set them all over again.
Parameter Error Flash ROM error.
/Flash memory Error • Change the servo unit
4 Some of the machine data for • Set again the machine data for servo unit within the
*1
A.04 servo unit have a value
correct range of the value.
Parameter Setting Error beyond the limit.
• Enter Fn005 to initialize the machine data for servo
unit and then set them all over again.
• Change the servo unit
5 Servo unit and servomotor • Check the capacities of servo unit and motor.
A.05 capacities do no match each
Combination Error other. • Change the servo motor.
6 Checksum of Dual Port RAM • Check the connection between the servo unit and the
A.06 is abnormal.
converter.
DPRAM Error ( CONV )
• Check the grounding and the installation of the ferrite
core.
• Change the servo unit.
• Change the converter.
3- 1
16 Overcurrent flowed through • Check the wiring
*1
A.10 the IGBT.
Overcurrent • Check the load and reduce it if necessary.
• Change the servo motor
32 Servo unit fuse has blown. • Change the fuse or servo unit
A.20
Servo Fuse Blown
33 Electromagnetic contactor is • Check the voltage of main power
A.21 fault.
MC Error ( CONV ) • Check the wiring for the electromagnetic contactor
• Change the electromagnetic contractor
• Changed the servo unit
34 Converter fuse has blown. • Change the fuse or the converter
A.22
Converter Fuse Blown
50 Regenerative power exceeds • Extend the acceleration time.
A.32 the capacity of converter.
Regenerative overload • Check the load inertia ( negative load ).
( CONV ) • Change the converter.
52 Overcurrent flowed through • Check the load inertia ( negative load ).
A.34 the regenerative circuit.
Converter Regenerative • Change the converter
Overcurrent ( CONV )
64 Main circuit DC voltage is • Check the voltage of the main power
A.40 excessively high.
Overvoltage • Check the specification for load inertia and negative
/Converter overvoltage load
( CONV ) • Check the regenerative capacity
• Change the servo unit or the converter
65 Main circuit DC voltage is • Check the voltage of main power
A.41 low.
Undervoltage • Change the servo unit or the converter
/Converter undervoltage
( CONV )
66 Main circuit capacitor • Check the voltage of main power
A.42 was not charged within the
Initial Charge Error setting time. • Change the converter
( CONV )
67 Control circuit DC voltage is • Check the voltage of control power
A.43 lowered
Drive control circuit • Change the servo unit or the converter
low voltage
68 Converter control circuit DC • Check the voltage of control power
A.44 voltage is low.
Converter control circuit • Change the converter
low voltage ( CONV )
3- 2
81 Rotational speed of the motor • Check the wiring for any errors in U,V and W with the
A.51 is excessively high.
motor
Overspeed
• Lower program values of the position or the feedrate
113 Motor was operated for • Check the wiring and the connectors on the servo
A.71 several seconds or dozens of
motors
Overload: Short - term seconds under a torque
largely exceeding ratings. • Lower the load torque or inertia. If needed, replace
114 Motor was operated the motor with a lager capacity
A.72 continuously under a torque • Change the servo unit
Overload exceeding ratings.
(Max. continuous load)
115 When the dynamic brake was • Slow down the rotation speed
A.73 in operated, rotational energy
Dynamic Break Overload exceeded the capacity of • Decrease the load inertia
dynamic brake resistor. • Do not allow DB stop to occur too often
119 Disturbance torque value • Check the mechanics
A.77 exceeded the collision
Collision detective level in measure. • Adjust the disturbance torque (MD3368 - MD3371) to
the proper values
• Set the gravity offset torque (MD3367)to the correct
value
122 The heat sink of Servo unit • Lower the ambient temperature to less than 55 °C
A.7A overheated.
Servo Heat Sink Overheat • Follow the original rules for the installation method
and ambient space
• Reduce the load
123 The heat sink of Converter • Lower the ambient temperature to less than 55 °C
A.7B overheated.
Converter Heat Sink • Follow the original rules for the installation method
Overheated ( CONV ) and ambient space
• Change the converter
• Reduce the load
129 All the power supplies for the • Initialize the absolute value encoder
*1
A.81 absolute encoder have failed
Encoder Backup Error and position data was • Change the servo motor
cleared.
130 The checksum results of • Initialize the absolute value encoder
*1
A.82 encoder memory are
Encoder Checksum Error incorrect. • Change the servo motor if happens too often
132 Data from the encoder is • Change the servo motor if happens too often
*1
A.84 failure.
Encoder Data Alarm • Check on the wiring about the encoder-- search for
fouls with servo motor ground, separation of encoder
cable and servo motor power cable, and troidal core
insertion to the cable
3- 3
133 Encoder was rotating at a • Turn on the power again when the servo motor is
*1
A.85 high speed when the power
brought to a stop
Encoder Overspeed was turned ON.
134 Internal temperature of • Lower the servo motor ambient temperature to less
*1
A.86 encoder is too high.
than 40 degree
Encoder Overheated
• Reduce the load
135 Errors in the memory sum • Change the external serial PG if happens too often.
*1
A.87 check of the external serial
External Serial PG Error PG • Check on the wiring about external serial PG --
Errors in the inside data of search for error in ground, separation of encoder
the external serial PG cable and servo motor power cable, and troidal core
insertion to the cable
• Change the linear scale
136 The alarm is issued by EnDat • Change the EnDat linear scale.
A.88 *1 linear scale.
EnDat linear scale error
145 Current operation may • Lower the load torque or inertia. If needed, replace
A.91 *2 activate the overload alarm if
the motor with that of a lager capacity
Overload warning continues.
• Check the wiring and the connectors on servo motor
147 Battery voltage is low. • Exchange the battery on converter in just the state
A.93 *2
the control power of drive turn on.
Battery warning
151 The result of AD conversion • The warning is automatically deleted if the result of
A.97 *2 is 0 during drive clearance
AD conversion is not 0.
AD conversion warning control.
during drive clearance
152 The error between the • The warning is automatically deleted if the error
A.98 *2 instructed offset and the gap
decrease to MD3444 or less.
The error overflow during exceeds the parameter
drive clearance MD3444.
178 Errors are found in AD • Change the servo unit
A.b2 converter to detect the main
A/D Converter Error circuit voltage.
182 Hardware to communicate • Change the converter
A.b6 between NC and drives
Communication Hardware is failure.
Error
189 Error occurred in Converter • Change the servo unit
*1
A.bd hardware.
Converter System Error
( CONV )
191 A system error occurred in • Change the servo unit
*1
A.bF the Servo unit.
System Error
3- 4
193 The servomotor ran out of • Check the wiring and the connector for the motor
A.C1 control.
Servo Overrun detected • Check the wiring and the connector for the encoder
198 External encoder A and B • Check the wiring for the external encoder
A.C6 phase signal cable is
FPG Disconnection (PA,PB) disconnected. • Change the option board for fully-closed control
• Change the external encoder
199 External encoder C phase • Check the wiring for the external encoder
A.C7 signal cable is disconnected.
FPG Disconnection (PC) • Change the option board for fully-closed control
• Change the external encoder
200 The multi-turn for the • Change the servo unit
*1
A.C8 absolute encoder was not
Absolute Encoder Clear properly cleared or set. • Change the servo motor
Error
201 Communication between • Check the encoder wiring.
*1
A.C9 Servo unit and encoder is not
Encoder Communications possible. • Change the servo motor
Error • Change the servo unit
202 Encoder parameters are • Change the servo motor
*1
A.CA faulty.
Encoder Parameter Error • Change the servo unit
203 Contents of communications • Check the encoder wiring
*1
A.Cb with encoder are incorrect.
Encoder echo back Error • Change the servo motor
204 Different multi-turn limits • Change the machine data MD3205
*1
A.CC have been set in the encoder
Multi-turn Limit and Servo unit. • Confirm if the correct multi-turn limit is set to
Disagreement MD3205. If MD3205 have incorrect value, set the
correct value to the machine data. Then reset the
alarm by setting MD2798=4.
206 The multi-turn for the external • Check on the external encoder wiring
*1
A.CE absolute encoder is
FPG Multi-turn Error abnormal. • Change the external encoder
207 Communication between the • Check again the wiring around the external serial
*1
A.CF external serial PG and the
encoder
External Serial PG ( EnDat ) servo unit is unable.
/Communication Error Communication contents do • Change the external serial encoder
not agree with the external • Change the servo unit
serial PG.
3- 5
208 Position error pulse • Check the wiring
A.d0 exceeded machine data
Position Error Pulse MD3425. • Increase the speed loop gain MD3030 and position
Overflow loop gain MD32200.
• Decrease the load torque or inertia; if impossible,
replace with a motor of lager capacity
• Slow down the command pulse frequency
• Adopt a smoothing function
• Check again on the electronic gear ratio
• Check again the machine data MD3425
209 The position error pulse • Check the wiring for FPG.
A.d1 between motor and load
Position error between exceeded machine data • Check the direction of the scale.
motor and load overflow MD3443. • Check the setting of 3rd digit of MD3002.
• Check again the mechanical coupling.
224 The DPRAM initialization • Confirm the servo unit rotary switch setting
*1
A.E0 between Converter and drive
DPRAM Access Error is failed at the power • Confirm the wiring between converter and servo unit
initialization. • Change the servo unit
225 The communication between • Confirm the servo unit rotary switch setting
*1
A.E1 NC and Converter is not
Timeout Error available. • Confirm the wiring between converter and servo unit
226 The synchronization between • Check the wiring between converter and servo unit
*1
A.E2 NC and drive is abnormal.
Converter WDC Error • Check the noise control -- Search for error in ground,
troidal core for local bus cable, etc.
227 The communication data • Check the wiring between converter and servo unit
*1
A.E3 between NC and drive is
Converter Data Error abnormal. • Check the noise control -- Search for error in ground,
229 NC does not response. • Check the wiring between NC and converter
*1
A.E5
Network Communication • Check the noise control -- Search for error in ground,
Error ( CONV ) troidal core for PROFIBUS cable, etc.
3- 6
230 The setting between NC and • Confirm the rotary switch setting on servo unit and
*1
A.E6 drives is abnormal.
the axis selection setting on NC.
Link setting Error ( CONV )
• Check the wiring between NC and converter.
• Check the terminating on PROFIBUS line.
• Check the noise control -- Search for error in ground,
troidal core for PROFIBUS cable, etc.
236 Drive does not response. • Check the wiring of converter and servo unit
*1
A.EC
Drive WDC Error ( CONV ) • Check the noise control -- Search for error in ground,
• Change the servo unit.
241 One phase is not connected • Check the wiring in the main circuit power
A.F1 in the main power supply.
Power Line Open Phase • Check the MCCB, the noise filter, the
( CONV ) electromagnetic conductor
• Check the voltage of main power
242 The frequency of power line • Check the input power frequency
A.F2 is abnormal.
Power Line Frequency Error • Change the converter
( CONV )
244 Main power voltage is low. • Check the power voltage
A.F4
Power Line Undervoltage • Change the converter
( CONV )
• ( EnDat ) indicates that the alarms may be issued only when the EnDat encoder is used.
3- 7
3.2 Error code list of Inverter (MX)
Table 3-3 Inverter alarms
• ( SE_ENC ) indicates the alarms detected by the serial encoder.
2 Inverter EEPROM data error • Set MD6988=1 and turn the power OFF and ON in
*1
A,02 Flash ROM check error
order to initialize the machine data for inverter and
Parameter Error
then set them all over again.
/Flash memory Error
• Change inverter.
4 User set value that exceeds • Set the machine data for inverter again within the
*1
A.04 the set range has been set.
correct range.
Parameter Setting Error
• Set MD6988=1 and turn the power OFF and ON in
order to initialize the machine data for inverter and
then set them all over again.
6 Data sum check error • Check the wiring of local bus cable.
A.06
DPRAM Error ( CONV ) • Change inverter.
16 Overcurrent flew into IGBT. • Check wiring to the motor and correct it.
*1
A,10
Overcurrent • Change spindle motor.
32 The fuse blew out. • Change the fuse or the inverter.
A.20
Inverter fuse blown
33 An electromagnetic • Check the voltage of main power.
A.21 contractor does not work.
MC Error ( CONV ) • Check the wiring of electromagnetic contactor, and
correct it.
• Change the electromagnetic contactor.
• Change the converter.
34 The fuse blew out. • Change the fuse.
A.22
Converter fuse blown • Change the converter.
( CONV )
50 Regenerative energy • Extend the acceleration time.
A.32 exceeded regenerative
Regenerative overload converter resistance • Reduce the load inertia ( negative load )
( CONV ) capacity. • Change the converter with larger capacity one.
52 Overcurrent flew into • Check wiring of main power.
A.34 regenerative processing
Converter regenerative circuit. • Check the capacity of reactor.
overcurrent ( CONV ) • Change the converter.
3- 8
64 Main circuit DC voltage is • Check voltage of main power.

A.40 very high.
Overvoltage • Check if the regenerative load ( minus load ) is
/Converter overvoltage excessive.
( CONV ) • Check the regenerative operation on converter.
• Change the unit which detects the alarm.
65 Main circuit DC voltage is • Check the voltage and capacity of main power
A.41 too low.
Undervoltage • Check the wire size for main power.
/Converter undervoltage • Change the unit which detects the alarm.
( CONV )
66 Main circuit capacitor was • Check power voltage.
A.42 charged completely within
Initial charge Error set time. • Change the converter.
( CONV )
67 Control circuit power supply • Check input voltage for control power.
A.43 decreased.
Inverter control circuit low • Change inverter.
voltage
68 Converter control circuit • Check input voltage for control power.
A.44 power supply decreased.
Converter control circuit low • Change the converter.
voltage ( CONV )
81 Motor rotation speed • Check the maximum speed setting machine data
A.51 exceeded maximum speed
MD6703.
Overspeed (H speed for H winding.
winding motor side) • Check wiring mistake of the motor U, V phases
and encoder.
• Decrease speed command values.
82 Spindle rotation speed • Check the rating speed machine data
A.52 exceeded rating speed.
( NC:MD32260 , inverter:MD6500 )
Overspeed (Machine side)
• Check speed command.
• Check wiring mistake of the motor U, V phases
and encoder.
83 Deviation of speed between • Check if load is too heavy or cutting tool is bite into
A.53 command and the real
the workpiece.
Excessive speed deviation spindle exceed the setting.
• Check the torque limit ( MD6421, MD6422).
• Check encoder signal wiring.
• Check the motor constant machine data ( MD6700
or later ).
3- 9
84 Motor rotation speed • Check the maximum speed setting machine data
A.54 exceeded maximum speed
MD6753.
Overspeed (L speed for low winding.
winding motor side) • Check speed command.
• Check external sequence to confirm if winding
switchover speed is correct.
and encoder.
85 Motor rotation speed • Check the Machine data ( MD6543 ) for setting the
A.55 exceeded the limit in the C
rating speed of C axis.
Overspeed (C axis) axis control.
• Check the speed command.
• Check if the external sequence suit to C axis
control.
and encoder.
105 Winding switchover • Check control parameter ( MD6809 ).
A.69 contactor did not operate
Winding switchover correctly. • Check wiring of electromagnetic contactor for
operation Error winding switchover.
• Change the electromagnetic contactor.
107 Emergency stop could not • Check control parameter for torque limit (MD6421,
A.6B operate correctly.
MD6422).
Emergency stop operation
Error • Check if the operation signals, TLL and THL, are
turned off after motor stop due to emergency stop.
113 The IPM motor was locked • Check the spindle load and reduce it.
A.71 for longer time than the
Overload at the IPM motor setting time. • Check the IPM motor.
locking • Check the machine data for detection of locking
( MD6813 to 6815).
114 Operation continued with • Compare the capacitor of drive with the load..
A.72 the torque beyond rating.
Inverter overload • Check the output current.
(Max. continuous load) • Reduce the load.
• Change into the inverter unit with more large
capacity
115 The load exceeded 80% of • Check the spindle load and reduce it.
A.73 rating output when the
Overload at the low output frequency was 6Hz • Check the output current or the frequency.
frequency or under. • Change into the inverter unit with more large
capacity
117 Internal cooling fan stopped. • Check wiring of power line for the fan.
A.75
Internal cooling fan Error • Exchange the internal cooling fan or inverter.
3- 10
121 Motor temperature rose over <<Light load or free>>

A.79 the set value. • Check the wiring for thermistor
Motor Overheat Or the motor thermistor was
/Thermistor disconnection disconnected. • Check the value of thermistor resistance
• Change the motor or inverter
<<Heavy load>>
• Check if the motor cooling fan turn.
• Check if the capacity of cooling fan is suitable for
the motor.
• Check the load and reduce it.
• Change motor cooling fan or motor.
122 The inverter heat sink was • Reduce ambient temperature to 55 degrees or
A.7A overheated.
less.
Drive heat sink overheat
• Follow the rule of the mounting method and
surrounding spaces.
• Reduce the load
• Check the wiring for thermistor to measure the
temperature of heat sink.
123 The converter heat sink was • Reduce ambient temperature to 55 degrees or
A.7B overheated.
less.
Converter heat sink
overheat ( CONV ) • Follow the rule of the mounting method and
surrounding spaces.
• Reduce the load
• Check the wiring for thermistor to measure the
temperature of heat sink.
130 The data error (sum check) • Check the connection around the encoder. ( check
A.82 *1 in serial encoder. ( only
grounding according to the specification of encoder
PG sum check error detected at power on )
connection. )
( SE_ENC )
• Separate the encoder line from the power line.
• Change the encoder.
132 The number of pulse a • Check the connection around the encoder. ( Check
*1
A.84 revolution is not correct.
Encoder position alarm
connection. )
( absolute encoder )
( SE_ENC ) • Separate the encoder line from the power line.
3- 11
133 The motor speed calculated • Check the actual motor speed.
A.85 *1 by serial encoder exceeded
PG overspeed the setting value. • Check the connection around the encoder. ( check
( SE_ENC ) grounding according to the specification of encoder
connection. )
151 There is a possibility to • Reduce ambient temperature to 55 degrees or
A.97 *2 become a heat sink
less.
Warning for heat sink Overheat alarm if a current
overheat operation is continued. • Reduce the load.
• Reduce regenerative load.
152 There is a possibility to • Check motor cooling fan operation.
A.98 *2 become a Motor Overheat
Warning for motor alarm if a current operation • Reduce the load.
Overheat is continued.
178 CPU built-in A/D converter • Check the voltage of the power on control board.
A.b2 has an error.
A/D Converter Error • Change inverter.
183 ASIC internal error • Change inverter.
*1
A,b7 occurred.
ASIC PWM compare match
error
184 ASIC internal error • Change inverter.
A.b8 occurred.
ASIC WDC Error
189 The converter hardware has • Change the converter.
*1
A.bd an error.
Converter System Error
( CONV )
190 The inverter hardware has • Change inverter.
*1
A.bE an error.
System Error
191 The inverter hardware has • Change inverter.
*1
A.bF an error.
System Error
197 The pole signal for IPM • Check if spindle motor is mechanically locked.
*1
A,C5 motor is not detected.
Motor magnetic pole • Check the wiring of motor power or encoder
detection Error • Increase initial magnetic pole detection estimation
time (MD6605).
• Check the Motor constant machine data ( MD6700
or later )
198 The wiring disconnection • Check wiring for external encoder.
A.C6 was detected for the A and
FPG disconnection (PA,PB) B phase of external • Change the option board for external encoder.
encoder.
199 The wiring disconnection • Check wiring for external encoder.
A.C7 was detected for the C
FPG disconnection (PC) phase of external encoder. • Change the option board for external encoder.
3- 12
201 The communication does • Check the connection around the encoder. ( check
*1
A.C9 not succeed between
Encoder communication encoder and inverter.
connection. )
Error ( SE_ENC )
• Change the spindle motor or inverter.
202 The parameter error is • Check the connection around the encoder. ( check
*1
A.CA detected in the encoder.
Encoder Parameter Error
connection. )
( SE_ENC )
203 The initial communication • Check the connection around the encoder. ( check
*1
A.Cb does not succeed between
Encoder echo back Error encoder and inverter.
connection. )
208 Position error pulse • Adjust the machine data MD6965.
A.d0 exceeded machine data
Position Error Pulse (MD6965) • Increase speed loop gain (MD6064 to MD6067)
Overflow and position loop gain (MD32200).
224 Initialization failed in the • Check rotary switch setting of the inverter.
*1
A.E0 DPRAM area between
DPRAM access Error converter and inverter when • Check wiring between converter and inverter.
power supply was turned
ON.
225 The communication • Check rotary switch setting of the inverter.
*1
A.E1 between converter and
Time out Error inverter can not be started. • Check wiring between converter and inverter.
226 The synchronization • Check rotary switch setting of the inverter.

*1
A.E2 between converter and
Converter WDC Error inverters is misaligned. • Check wiring between converter and inverter.
227 Checksum of • Check rotary switch setting of the inverter.

*1
A.E3 communication data
Communication data Error between converter and • Check wiring between converter and inverter.
inverter has an error.
229 No response from NC. • Check wiring between converter NC and converter.
*1
A.E5
Network communication
Error ( CONV )
230 NC and inverter have a • Check inverter rotary switch setting and axis
*1
A.E6 different setting for axis
selection setting on NC side.
Link setting Error ( CONV ) assignment.
• Check the connection between converter and
inverter.
3- 13
234 Inverter and servo unit do • Check wiring between converter and inverter.
*1
A.EA not response to the inquiry
Inverter initialization access from converter.
Error ( CONV )
236 No inverter response • Check wiring between converter and inverter.
*1
A.EC
Inverter WDC Error • Change inverter.
241 One phase is not connected • Check input power supply.
A.F1 in the main power supply.
Power supply line open
phase ( CONV )
242 Power supply frequency has • Check input power supply waveform.
A.F2 an error.
Power supply line
frequency error ( CONV )
244 Input power supply voltage • Check input power supply.
A.F4 decreased.
Power supply line
undervoltage ( CONV )
• ( SE_ENC ) indicates the alarms detected by the serial encoder.
3- 14

1-1cvjgdf Ys840di Errorcode of Alarm 380500-Deu

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

1-1cvjgdf Ys840di Errorcode of Alarm 380500-Deu

Încărcat de

Drepturi de autor:

Formate disponibile

3 Error code list of drive alarm ( 380500 )

3.1 Error code list for servo drive ( SGDK )

Error code Explanation Remedy

Error code Explanation Remedy

64 Main circuit DC voltage is • Check voltage of main power.

121 Motor temperature rose over <<Light load or free>>

226 The synchronization • Check rotary switch setting of the inverter.

227 Checksum of • Check rotary switch setting of the inverter.

S-ar putea să vă placă și