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TABLE OF CONTENTS
1 INTRODUCTION..................................................................................................................................... 3
1.1 Project Overview ..................................................................................................................................... 3
1.2 Purpose & Scope of Document ............................................................................................................... 4
1.3 References .............................................................................................................................................. 5
2 ABBREVIATION AND DEFINITION ...................................................................................................... 5
2.1 Definitions ............................................................................................................................................... 5
2.2 Abbreviations .......................................................................................................................................... 5
3 BASIS AND ASSUMPTIONS ................................................................................................................. 5
3.1 Production Separator .............................................................................................................................. 5
3.2 Degassing Vessel & Pumps .................................................................................................................... 7
3.3 Produced Water Caisson & Oil Skim Pump ............................................................................................ 7
3.4 Reverse Demulsifier Pump ..................................................................................................................... 7
4 RESULTS ............................................................................................................................................... 8
4.1 Vessel Sizing Results.............................................................................................................................. 8
4.2 Pump Sizing Results ............................................................................................................................... 8
4.3 Heater Sizing Results.............................................................................................................................. 8
5 APPENDICES ......................................................................................................................................... 8
TGT-P-H01-RP-0002
Document No. : TGT-P-H01-RP-0002
Process Equipment Sizing Calculation Report Revision :0
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1 INTRODUCTION
1.1 Project Overview
The Te Giac Trang (TGT or White Rhinoceros) Field is located in the northern part of Block
16-1, in the Cuu Long Basin offshore Vietnam, it is about 100km southeast of Vung Tau
shore base, 20km northwest of the Bach Ho Field and 35km west of the Rang Dong Field.
TGT Field is divided into H1, H2, H3, H4 and H5 fault blocks. Hoang Long Joint Operating
Company (HLJOC) has commenced production from TGT Oil Field since 2011. Currently,
the field facilities of the TGT Field are summarized as follows:
A 16 slots H1-WHP is located in a water depth of 43.0 m (LAT) over the H1.1, H1.2 and
H2 areas;
A 16 slots H4-WHP is located in a water depth of 44.77 m (LAT) and middle of the H4
and H3N area;
A 12 slots H5-WHP is located in a water depth of 43.9 m (LAT) over H5 area;
A leased FPSO Armada TGT1 is located approximately 2 km southeast of H1-WHP, in a
water depth of 43.4 m (LAT);
A PLEM and connect subsea pipelines including 4x10” multiphase flow lines, a 10” water
injection flow line and a 8” Gas-lift gas flow line between the H1-WHP and the FPSO;
A 16” multiphase pipeline, a 8” water injection pipeline, a 6” gas-lift pipeline connecting
H4-WHP to H1-WHP with a length of 7 km each;
An SSIV and a 8’’ subsea gas export pipeline from the PLEM to the tie-in point with the
12” Gas collection pipeline which is installed and operated by PetroVietnam Gas (PV
Gas);
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A 12” multiphase pipeline from H5-WHP to H1 Riser base with a length of 12.5km, a 8”
water injection pipeline from H4-WHP subsea tie-in point to H5-WHP and a 6” gaslift
pipeline from H4-WHP to H5-WHP with a length of 5.5km each;
The WHP’s are normally unattended installations with independent power and control
systems;
There will be no processing on the WHP’s, i.e. full well streams transferred to the FPSO
Armada TGT1 for processing, storing and export;
Oil export via by shuttle tanker.
Well stream fluid from H4-WHP is transported to H1-WHP and H5-WHP is transported to
H1-WHP riser base via an infield pipeline, and then commingled with well stream fluids
from H1-WHP. Additionally, well stream fluids from Hai Su Trang (HST)/ Hai Su Den (HSD)
Fields, Block 15-2/01, adjacent to Block 16-1 is also tied-in H1-WHP. The commingled well
stream fluids are sent to the FPSO for processing via four multiphase 10” flow lines. A
leased FPSO Armada TGT1 provides all processing facilities, utilities and storage for export
oil. The produced gas (less fuel gas) is exported to shore via 8” subsea gas export pipeline
and the newly installed 12’’ Gas collection pipeline tied in to existing STV-RD-BH pipeline.
Injection water is supplied from the FPSO via a 10” carbon steel pipeline. The Gas-lift gas
is also supplied from FPSO via an 8” carbon steel pipeline.
Gas lift and water injection for HST/HSD Fields are also provided from FPSO via a gas lift
and a water injection pipelines.
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4 RESULTS
4.1 Vessel Sizing Results
Service Vessel Size Nozzle Size
Inlet Nozzle: 18 in
5 APPENDICES
Appendix 1 Production Separator & Electrical Heater Sizing Calculation
Appendix 2 Degassing Vessel & Pumps Sizing Calculation
Appendix 3 Produced Water Caisson & Oil Skim Pump Sizing Calculation
Appendix 4 Reverse Demulsifier Injection Pump Sizing Calculation
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Summary
Dimension Max Oil Max water Size selected
Vessel Length T/T 11500 mm 11500 mm 11500 mm
Vessel Internal Diameter (I.D) 3200 mm 3200 mm 3200 mm
Feed Inlet Nozzle 18 in 18 in 18 in
Gas Outlet Nozzle 11 in 11 in 12 in
Oil Outlet Nozzle 12 in 10 in 12 in
Water Outlet Nozzle 16 in 17 in 18 in
Weir Height 2150 mm 2150 mm 2150 mm
Weir Length (T/W) 10000 mm 10000 mm 10000 mm
Level Setting
Water Side
HILL 2050 mm 2050 mm 2050 mm
HIL 1800 mm 1800 mm 1800 mm
NIL 1560 mm 1560 mm 1560 mm
LIL 800 mm 800 mm 800 mm
LILL 450 mm 450 mm 450 mm
Oil Side
HHLL 2500 mm 2500 mm 2500 mm
HLL 2400 mm 2400 mm 2400 mm
NLL 2245 mm 2245 mm 2245 mm
LLL 1400 mm 1400 mm 1400 mm
LLLL 800 mm 800 mm 800 mm
HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.: TGT-P-H01-PR-0002
INPUT OUTPUT
Feed GAS OIL WATER RESIDENCE TIMES Specified Actual
Flow (kg/hr)Note : 100% (No Margin) 59542 177528 403252 secs (mins) (mins) Water cut 69.43%
Density (kg/m3) 19.9493 780.2 969.2 Gas 17.6
Viscosity (cP) 0.0127 1.14 0.37
Droplet Size (m) Liquid in Gas 150 Above Weir
Droplet Size (m) Cond. in Water 450
Droplet Size (m) Water in Conds. 450 HHLL-HLL 1.0 1.0 OK
HLL- NLL 1.00 1.5 OK
r.v2 max for inlet nozzle (kg/m.s2) 7500 NLL- Weir N/A 0.8 OK
r.v2 max for gas outlet nozzle (kg/m.s2) 3750
Max vel. in Oil out nozzle (m/s) 1.00 Downstream Side of Weir
Max vel. in water out nozzle (m/s) 1.00 NLL - LLL 1.0 1.8
K Factor (m/s) 0.1037 LLL-LLLL 1.0 1.35 OK
Total Mixture density (kg/m3) 176.48 176.48 LLLL-Bottom N/A 0.8 OK
Liquid Mix density (kg/m³) 902.38 RESIDENCE TIMES Specified Actual
VESSEL SIZING CRITERIA m/s (mins) (mins)
Horizontal Gas Velocity - calculated 0.64 Upstream Side of Weir
Weir-HHIL N/A 0.5 OK
K Factor Method Gas Velocity Vmax 1.43 HHIL-HIL 1.0 1.2 OK
HIL-NIL 1.0 2.0 OK
Gravity Settling Method Droplet Vertical Velocities NIL-LIL 1.0 2.8 OK
Liquid. from Gas Vt 0.265 LIL-LLIL 1.0 1.3 OK
Water from Conds. 0.015 LLIL-Outlet N/A 1.0 OK
Conds. Oil from Water 0.025
DROPLET FALL TIMES (Upstream Side of Weir) Conds.Res.Time (NLL to NIL) N/A 7.3 OK
Liquid. in Gas (Top-Liquid) 2.6 secs OK Conds.Res.Time (NLL to NIL) OK
Water in Conds. (Weir to NIL) 0.8 mins OK Water Res. Time (NIL to Btm) 5.0 5.1 OK
Conds. in Water (Btm to NIL) 0.9 mins OK
Surge Volume (m3) 5.5 5.64 OK
Gas Residence Time 17.6 secs OK
HORIZONTAL SEPARATOR
SKETCH
2500 HHLL
3.31 (HHLL-HLL) 2385 HLL 0.66 (HHLL-HLL)
4.71 (HLL-NLL) 2230 NLL 0.93 (HLL-NLL)
2.49 (NLL-Weir) 2150 Weir 0.47 (NLL-Weir)
3.21 (Weir-HHIL) 2050 HHIL
8.32 (HHIL-HIL) 1800 HIL I D =
13.60 (HIL-NIL) 1400 NIL 3200 mm
19.18 (NIL-LIL) 800 LIL LLL 1600 3.70 (NLL-LLL)
9.23 (LIL-LLIL) 450 LLLL LLLL 800 5.13 (LLL-LLLL)
7.12 (LLIL-Out) 2.98 (LLLL-Bottom)
WATER OIL
INPUT OUTPUT
Feed GAS OIL WATER RESIDENCE TIMES Specified Actual
Flow (kg/hr)Note : 100% (No Margin) 55200 118904 470485 secs (mins) (mins) Water cut 79.83%
Density (kg/m3) 20.0909 780.1 969.2 Gas 19.2
Viscosity (cP) 0.0127 1.15 0.37
Droplet Size (m) Liquid in Gas 150
Droplet Size (m) Cond. in Water 450 Above Weir
Droplet Size (m) Water in Conds. 450 HHLL-HLL 1.0 1.4 OK
HLL- NLL 1.00 2.2 OK
r.v2 max for inlet nozzle (kg/m.s2) 7500 NLL- Weir N/A 1.4 OK
r.v2 max for gas outlet nozzle (kg/m.s2) 3750
Max vel. in Oil out nozzle (m/s) 1.00 Downstream Side of Weir
Max vel. in water out nozzle (m/s) 1.00 NLL - LLL 1.00 3.4 OK
K Factor (m/s) 0.1037 LLL-LLLL 1.00 1.49 OK
Total Mixture density (kg/m3) 190.41 190.41 LLLL-Bottom N/A 1.2
Liquid Mix density (kg/m³) 924.03 RESIDENCE TIMES Specified Actual
VESSEL SIZING CRITERIA m/s (mins) (mins)
Horizontal Gas Velocity - calculated 0.59 Upstream Side of Weir
Weir-HHIL N/A 0.4 OK
K Factor Method Gas Velocity Vmax 1.44 HHIL-HIL 1.0 1.0 OK
HIL-NIL 1.0 1.01 OK
Gravity Settling Method Droplet Vertical Velocities NIL-LIL 1.0 3.0 OK
Liquid. from Gas Vt 0.269 LIL-LLIL 1.0 1.14 OK
Water from Conds. 0.015 LLIL-Outlet N/A 0.9 OK
Conds. Oil from Water 0.025
DROPLET FALL TIMES (Upstream Side of Weir) Conds.Res.Time (NLL to NIL) 5.0 8.9 OK
Liquid. in Gas (Top-Liquid) 2.6 secs OK Conds.Res.Time (NLL to NIL) OK
Water in Conds. (Weir to NIL) 0.6 mins OK Water Res. Time (NIL to Btm) 5.0 5.1 OK
Conds. in Water (Btm to NIL) 1.0 mins OK
Surge Volume (m3) 5.5 5.50 OK
Gas Residence Time 19.2 secs OK
SKETCH
2500 LAHH
2.90 (HHLL-HLL) 2400 LAH 0.59 (HHLL-HLL)
4.63 (HLL-NLL) 2245 NLL 0.87 (HLL-NLL)
2.99 (NLL-Weir) 2150 Weir 0.59 (NLL-Weir)
3.21 (Weir-HHIL) 2050 HHIL
8.32 (HHIL-HIL) 1800 HIL I D =
8.18 (HIL-NIL) 1560 NIL 3200 mm
24.60 (NIL-LIL) 800 LIL LLL 1400 5.04 (Weir-LLL)
9.23 (LIL-LLIL) 450 LLLL LLLL 800 3.79 (LLL-LLLL)
7.12 (LLIL-Out) 2.98 (LLLL-Bottom)
WATER OIL
7.Heater Sizing
7.1 Sizing Basis
1. Based on H1 Wax Management Study, the maximum melting point is expected to be 60.0 °C,
5 °C as margin should be added to this figure. So, the melting point will be considered as 65.0 °C
2. The calculation determines the required heat loads based on heating fluid which heat up to 65.0 °C
3. The average minimum ambient temperature is 17.4 °C [Refer to Basis of Design]
4. Heater load sizing is based on duty required to heat up the maximum amount of fluid in vessel from
17.4 °C to 65.0 °C within a "reasonable period" of time.
Heater Calculation :
Fluid Properties
Two cases will be considered. Physical properties are based on Hysys Simulation as follow:
1) Water
Density,ρ 961.1 kg/m3
Heat Capacity, Cp 4.35796531 kJ/kg °C
2) Oil
Density, ρ 772.4 kg/m3
Heat Capacity, Cp 2.256 kJ/kg °C
Required Energy
The energy required to heat up the volume of fluid in the Separator is defined by the following equation:
E = M . Cp . ∆T =ρ . V . Cp . ∆T (equation 1)
The heat load (duty) and required energy are related by the following equation:
Q=E/t (equation 2)
Where:
E Required Energy kJ
Q Heat Load (duty) kJ/s =kW
M Mass of fluid in Separator being heated kg
Cp Fluid Heat Capacity kJ/kg °C
∆T Difference in fluid and environment temperature °C
t Time s
ρ Density kg/m3
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Calculation Sheet
Assuming the environment is at the minimum ambient temperature of 17.4 °C and the heater
is required to heat the fluid up to 65.0 °C
Therefore, ∆T = 47.6 °C
During the heating, a yeild of heat will be lost to environment. The heat loss is calculated as follow: [Ref 1]
For this case, ∆T = 47.6 °C = 117.68 °F, isulation thickness of 2", the Heat loss
is assumed as 4.0 W/ft2 = 43.056 W/m
2
Time Period, h 1 2 3 4 5 6 7 8 11 13 15 17 19
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Calculation Sheet
From Table 3, if heater duty of 10 kW is selected, the time required to heat the water to the desired
temperature is about 19 hours
This is considered a reasonable period of time for the heater to be operational.
The heat duty of 21 kW is selected if only oil is required to heat up.
The above table clearly shows that a heater duty of around 10 kW is adequate to heat up the oil
content reach to temperature of melting point
8. References
\\192.168.8.16\Projects On_going\H1 Local Water Handling System\5. Discipline working\01. Process\05. Reports\Process Equipment Sizing
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SEPARATOR DIMENSIONS
SEPARATOR DIMENSIONS
34
35 DISCHARGE CONDITIONS
Degassing
36 Line / Fittings Press. Drop 1.006 kPa 0.106 m
LZALL = 0.3 m Vessel
37 Equipment Pressure Drop 160.0 kPa 16.908 m
other pumps
2"
38 Discharge Vessel Pressure 2414.000 kPa 255.102 m
Export Pipeline
39 Discharge Liquid Level Elevation 104.092 kPa 11.000 m 4" ΔP=1.5
40 Discharge Head 2679.098 kPa 283.116 m 4"
41 4m 11 m
2"
42 POWER
0.5
Main Deck
43 Differential Head 2151.960 kPa 227.411 m
(EL XXX)
44 Flowrate 5.000 m³/h
45 Hydraulic Power 2.989 kW
46 Pump Efficiency 65.0 %
47 Estimated Power 4.598 kW
48
49 REMARKS
50
51 (*) These values is used for Reciprocating Pump Acceleration Head Calculation, User put "N/A" for
52 another Pump Type Sizing.
53
54
55
56
57
58
59
60
61
62
PETROVIETNAM ENGINEERING JOINT STOCK CORPORATION
CLIENT CONTRACTOR
PROCESS LINE SIZING SPREADSHEET
FOR PUMP SUCTION
APPENDIX 3: PRODUCED WATER CAISSON & OIL SKIM PUMP SIZING CALCULATION
(10 pages including this page)
CALCULATION OBJECTIVE
1. To size the H1 Produced Water Caisson (H01-57-P-013)
ID = 711.2 mm
Seabed: EL = 0
H1 Water Handling and Oil Production
Project :
Enhancement Project
Doc./Cal. No. : TGT-P-H01-RP-0002
Doc. Title: Process Equipment Sizing Calculation Report
Revision B0 0
CALCULATION NOTE Page
Date 13-Oct 28-Oct
Prepared by TXQ TXQ
PRODUCED WATER CAISSON SIZING Checked by LCT LCT 2/3
Approved by NVP NVP
CALCULATION
1. Min. Caisson ID Determination
Case Case 5 (Max Oil) Case 6 (Max Water)
3
Produced Water Flowrate, m /h 351.20 437.52
3
Liquid Density, kg/m 960.1 960.1
Gas Density, kg/m3 24.01 24.20
Min ID, mm 482.0 600.6
Froude No. 0.3 0.3
h3
Oil Ho Oil
h1
h1 MSL
HAT Case
h2
LAT Case
Water
Water
During HAT : ro h1 = rw (h1 - h3) => Height of condensate column, h1 = rw/(rw - ro) x h3
During LAT : ro h1 = rw h2 => Height of condensate column below LAT, h2 = ro/rw x h1
Height of condensate column above HAT, h3 = Elevation of Caisson Top - HAT - liq. level in caisson below caisson top
Total caisson length = Elevation of Caisson Top - LAT + h2 + margin between lower liq. level during LAT and caisson bottom
Elevation of caisson bottom relative to MSL = LAT level - h2 - margin between lower liq. level during LAT
During HAT : Upper liquid level relative to MSL = LAT level + (h1 - h2)
Lower liquid level relative to MSL = LAT level - h2
During HAT : Upper liquid level relative to MSL = HAT level + h3
Lower liquid level relative to MSL = HAT level - (h1 - h3)
H1 Water Handling and Oil Production
Project :
Enhancement Project
Doc./Cal. No. : TGT-P-H01-RP-0002
Doc. Title: Process Equipment Sizing Calculation Report
Revision B0 0
CALCULATION NOTE Page
Date 13-Oct 28-Oct
Prepared by TXQ TXQ
PRODUCED WATER CAISSON SIZING Checked by LCT LCT 3/3
Approved by NVP NVP
CALCULATION
During LAT:
Upper liquid level relative to MSL mm -979 -755
Lower liquid level relative to MSL mm -15692 -19158
During HAT :
Upper liquid level relative to MSL mm 1841 2065
Lower liquid level relative to MSL mm -12872 -16338
RESULTS
REFERENCES
EL(+) 20680 mm
H01-37-T-014
LAT (-) 1870 mm
PRODUCED WATER CAISSON
Note: Elevation is based on MSL=0
CLIENT CONTRACTOR
PROCESS LINE SIZING SPREADSHEET
FOR PUMP SUCTION