DESIGN DATA

DESCRIPTION
Operating Pressure
Design Pressure
Operating Temperature
Design temperature
OutSide Diameter(O.D)
Shell length
Shell Material
Yield stress at the working metal temp(t)
Ultimate tensile stress at room temp.[R]
Radiography
Joint Efficiency(Shell/Head)
Type of Head
Leg Support

Material of Pressure part

Support Material
Design Code
Position

`
Rev. No. Date
0 10/30/2018

SHELL THICKNESS CALCULATION

Design pressure(P psi)

Outside Diameter(D Inch)

Efficiency factor (E)

Corrosion allowance (C.A) in inch

yield point(0.2%proof stress) at the temperature t (Et psi)

Minimum tensile strength at temp t (R psi)

f =Et/1.5 (psi)
f =R/2.7 (psi)
Plate Tolerance(mm)
Smaller of both f(maximum permissible stress)

Maximum working pressure or design pressure(W.P)

So Minimum Required Thickness (T inch)

`
Nominal Thickness for Shell (mm)

Adopted Thickness (mm)

Rev. No. Date
0 10/30/2018

HEAD THICKNESS CALCULATION

Design pressure(P psi)

Outside Diameter(D Inch)

Actual diameter (O.D) of the opening in the head( d inch)

Minimum thickness of head (Th min)
Width of R.F Pad (W
Thickness of R.F Pad (T
Effective cross section of reinforcement (A inch2)

Opening do not require any reinforcment

Depth Ratio (H/D)

Factor(K)
Additive Thickness ( C ) inch

Corrosion Allowance (C.A) in mm

Head allowence ( thining allowence) mm

yield point(0.2%proof stress) at the temperature t (Et psi)

Minimum tensile strength at temp t (R psi)

f =Et/1.5 (psi)
f =R/2.7 (psi)

Smaller of both f(maximum permissible stress)

Maximum working pressure or design pressure(W.P)

So Minimum Required Thickness (T inch)

Nominal Thickness for Dish end (mm)

 Adopted Thickness(mm)
Rev. No. Date
0 10/30/2018
 Tube Plate :
The thickness of cross section of the plate between the tube and the tube holes shall not be less than:
0.125D + 0.2 + minimum thickness in inches
where D is diameter of tube of the tube hole in inches
In no case shall the minimum thickness of any tube plate in the tube area be less than following
T= 1/2 inch
tube diameter
0.125 D +0.2 + min thk in inch

Provided thk. Of tube plate

Thickness of Plan Tube

Determine the working pressure of the tube (R 338 EQ 87)

Tube are confirming to regulation - 35(3) in all respect

tube size 19.05 OD x 2.11 thk.x 2496 Lg.
Tube material = SA-179
The working shall be determine by formula

Ts =minimum tensile strength of the material

Et = yield point at working metal tempature

Max. working pressure (17447) is more than design pressure(227.57 )hence provided thk is

Rev. No. Date

0 10/30/2018
 P 35 PROJECT, DAHEJ
(GUJRAT)

MECHANICAL STRENGTH CALCULATION OF N2 HEATER

DESIGN DATA
DESCRIPTION UNIT DATA REF.STD.
Operating Pressure Psi(G) 35.58
Design Pressure Psi(G) 227.57
Operating Temperature o
C 230
Design temperature o
C 250
OutSide Diameter(O.D) Inch 16.14 410 MM
Shell length 2407 mm
Shell Material SA-516 GR.70
ield stress at the working metal temp(t) Psi 32051 ASME Section II Part D
Ultimate tensile stress at room temp.[R] Psi 70049 ASME Section II Part D
Radiography Full
Joint Efficiency(Shell/Head) 0.9 & 0.9
Type of Head 2:1 Ellipsoidal
Leg Support 2 Nos.
SA-516 GR.70
Material of Pressure part
SA-106/105 ASME Section II Part A
Support Material IS-2062
Design Code IBR
Position VERTICAL
 Date Document No. Format Sheet
10/30/2018 ALT-315-E-35130-01-A1 A4 2 OF 5

P 35 PROJECT, DAHEJ
(GUJRAT)

MECHANICAL STRENGTH CALCULATION OF N2 HEATER

SHELL THICKNESS CALCULATION

Design pressure(P psi) = 227.57

Outside Diameter(D Inch) = 16.14

Efficiency factor (E) = 1 Regulation 366

rrosion allowance (C.A) in inch = 0.12

(mm) = 3
yield point(0.2%proof stress) at the temperature t (Et psi) = 32051 ASME SEC II Part D

Minimum tensile strength at temp t (R psi) = 70049 ASME SEC II Part D

f =Et/1.5 (psi) = 21367 Regulation 271

f =R/2.7 (psi) = 25944 Regulation 271
Plate Tolerance(mm) = 0
Smaller of both f(maximum permissible stress) = 21367 Regulation 271

ximum working pressure or design pressure(W.P) = 2fE(T-.03) Regulation 366

D + T - .03

Minimum Required Thickness (T inch) = 0.116

(T mm) = 2.957

Nominal Thickness for Shell (mm) = T+C.A+Plate Tolerance

= 5.96
= 10

Adopted Thickness (mm) = 10

 Date Document No. Format Sheet
10/30/2018 ALT-315-E-35130-01-A1 A4 3 OF 5

P 35 PROJECT, DAHEJ
(GUJRAT)

MECHANICAL STRENGTH CALCULATION OF N2 HEATER

HEAD THICKNESS CALCULATION

Design pressure(P psi) = 227.57

Outside Diameter(D Inch) = 16.14

Actual diameter (O.D) of the opening in the head( d inch) = 1.06

Minimum thickness of head (Th min)
Width of R.F Pad (Wp inch)
Thickness of R.F Pad (Tp inch)
Effective cross section of reinforcement (A inch )
Opening do not require any reinforcment
= 0.39
= 0.00
= 0.00
2
= 2xWpxTp
= 0.00
= ( d ) / √( D *Th min)
= 0.421

Depth Ratio (H/D) = 0.262

B1
Factor(K) = 1.05 Fig.23 D
Additive Thickness ( C ) inch = 0.030 Regulation 278
in mm = 0.75
Corrosion Allowance (C.A) in mm = 3
Head allowence ( thining allowence) mm = 1.2

yield point(0.2%proof stress) at the temperature t (Et psi) = 32051 ASME SEC II Part D

Minimum tensile strength at temp t (R psi) = 70049 ASME SEC II Part D

f =Et/1.5 (psi) = 21367 Regulation 271

f =R/2.7 (psi) = 25944 Regulation 271

Smaller of both f(maximum permissible stress) = 21367 Regulation 271

ximum working pressure or design pressure(W.P) = 2f(T-C) Regulation 278

DK

Minimum Required Thickness (T inch) = 0.12

(T mm) = 3.04

Nominal Thickness for Dish end (mm) = T+Head Allow.+C.A

= 7.24
 = 10

Adopted Thickness(mm) = 10
Date Document No. Format Sheet
10/30/2018 ALT-315-E-35130-01-A1 A4 4 OF 5
 P 35 PROJECT, DAHEJ
(GUJRAT)

MECHANICAL STRENGTH CALCULATION OF N2 HEATER

Tube Plate :
The thickness of cross section of the plate between the tube and the tube holes shall not be less than:
0.125D + 0.2 + minimum thickness in inches
ere D is diameter of tube of the tube hole in inches
In no case shall the minimum thickness of any tube plate in the tube area be less than following
T= 1/2 inch
tube diameter 19.05 mm 0.75 inch
0.125 D +0.2 + min thk in inch 0.29375 inch
7.5 mm
Provided thk. Of tube plate 45 mm

ckness of Plan Tube

termine the working pressure of the tube (R 338 EQ 87)

be are confirming to regulation - 35(3) in all respect

e size 19.05 OD x 2.11 thk.x 2496 Lg.
Tube material = SA-179
e working shall be determine by formula

2f (T-C)
W.P = lb/inch2
(D-T+C)

C = 0.04 for working pressure up to 70 kg/cm2

f = maximum premmisible stree
for temp at or below 454 deg.C
Ts Et
or which ever is lower
2.7 1.5

Ts =minimum tensile strength of the material = 46989.72 17403.6 psi

Et = yield point at working metal tempature = 21464.44 14309.6267 psi

17447 psi
W.P =

x. working pressure (17447) is more than design pressure(227.57 )hence provided thk is safe

Date Document No. Format Sheet

10/30/2018 ALT-315-E-35130-01-A1 A4 5 OF 5
 TUBEPLATE:
THE THICKNESS AND C/S OF PLATE BETWEEN THE TUBEHOLES SHALL NOT BE LESS THAN 0.125D+0.2

IN NO CASE THE MIN THK OF ANY TUBE PLATE SHALL BE LESS THAN THE FOLLOWING LIMIT

T=1/2IN
TUBE
0.7874
DIAMETE 20
in
R
0.125D+0
.2=MIN 0.29
THK IN 84 in
INCH
7.58
mm
PROVIDE
D THK 142
OF TUBE mm
SHEET Ts

THICKNESS OF PLAIN TUBE

Ts= UTS AT ROOM TEMP.
ET=YIELD POINT AT DESIGN TEMP.
LESS THAN 0.125D+0.2=MINIMUM THK IN INCH

THE FOLLOWING LIMITS