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Performance Test Code 6 on Steam Turbine ASME PTC 6 – 1996
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For the Performance test: Requested to clarify limit & Scope (Witness test
only / Conducting Test) of negotiated with the purchaser and the code
applicable (PTC 6). We would like to clarify as follows:

1.1 Object:
In planning and running the test , the parties must strive to follow the code procedures
as closey as possible to achieve the lowest level of uncertainty.
1.2 Scope:
This code contains rules and prpocedures for the conduct and reporting of Turbine
testing , includeing mandatory requirements , testing techniques, and methods of
caculationof test results. The performance parameters which may be determined from
a code test include:
a. heat rate
b. generator output
c. steam follow
d. steam rate
e. feedwater flow

1.3 Full-Scale Test

a.The full-scale test requires extensive thermal cycle measurements and calculation
which provide detailed in formation about the turbine HP, IP, LP invidual component
performance. A full-scale test will produce results with a minimum uncertainty
b The full-Scale test with condensate flow measurement is recommend for conducting
acceptance tests.

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 TURBINE/GENERATOR AND AUXILARIES
GUARANTEE PERFORMANCE

Performance Guaratee
Performance Guarantee shall apply to the steam turbine generator and shall be
achieved during Performance testing conducted in accordance with this clause.
Liquidated damages associated with failure to achieve these guarantee are address in
commercial proposal.
The equipment is guarantee on a “new and clean” basis for any all all tests. Contractor
will include degradation on correction factors to be applied to correct for degradation
caused by equipments operation during startup and commissioning and environmental
conditions in performance test procedures.
Performance Test shall be conducted in accordance with guarantee Conditions set forth
herein. The corrections that will allowed are those required to correct for Test conditions
that differ from the Guarantee Conditions defined herein and an allowance for test
uncertainty as defined by the performance Test Procedures and calculated in accordance
with thw ASME Performance Test Codes.

Table –Performance Guarantees

Parameter Performance Guarantee

+Steam Turbine Generator Gross Output at 600 MW/Unit or
generator terminals 600.000 kW/unit
(Power output at generator terminal after
deducting excitation loss and motor driven main
lube oil pump power consumption)
+ Steam Turbine Generator Gross Heat Rate * ….kJ/kWh
+Staem Turbine Generator Auxiliary Power ** kW/unit
Consumption (excluding excitation loss and
main lube oil pump power consumption)

(* Maybe 7973 kJ/kWh; ** 160 kW/Unit )

Note:
1. As per performance guarantee condition refer to CDA-test and Inspection
2. As per Heat balance condition. Refer to attachment for performance
guarantee
3. Minimum Acceptance Criteria shall be +5% (for Heat rate) and -5% (for
Gross Output). Futher stipulation shall be specified in contract conditionts
(CC)

Steam Turbine Generator Generator Output at TMCR (100% Load) guarantee is

based on the following conditions. If there any conditions are changed, the guarantee
data shall be corrected.

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 Measurement Value*
1 Main steam flow Kg/h 1.853.256
2 Main steam pressure at stop valve inlet (bara) Pa 167
3 Main steam temperature deg C 538
4 Reheat steam temperature deg C 538
5 LP turbine exhaust pressure (mbar) 58,9
6 Reheat pressure durop between HP turbine exhaust % 9,89
nozzle connect to CRV inlet including CRH NRV
pressure drop
7 BFP turbine efficiency % 81.1
8 BFP efficiency % 82
9 BP efficiency (Motor driven) % 81
10 BFP discharge pressure bara 208
11 BP discharge pressure bara 19.2
12 TD (FWH8/FWH7,6/FWH/FWH4-1) deg C -2.0/-1.0/2.8
13 DC (all Heaters) deg C 5,6
14 Steam pressure drop between turbine casing outlet % 3.02/2.99/3.29/5.26
nozzle connections and feed water heater extraction /4.78/5.48/5.71/3.85
steam conditions
(FWH8/FWH7/FWH6/Dea/FWH4/FWH3/FWH2/FWH1
15 BFP turbine inlet steam pressure drop from IP turbine % 5.0
exhaust port to BFPT MSV inlet
16 SP spray water flow Kg/h 125.000
17 Cycle loss % 0.0
18 Generator Power Factor 0.85

*reference values
** Regarding with the Stean Turbine Generator Gross Output Buarantee , main steam
flow shall be available up to flow of 105% load with condensate measuring, not
limited to the main steam flow of guarantee heat balance

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 Dưới đây xin gửi một số giải thích và hướng dẫn về performance test đam để hiểu
them và giải trình với các giá trị thực của dự án. Khi ứng dụng PTC 6

2. Definitions and Description of Terms

2.1 Symbols:
2.2 Subscripts:
2.3 Fig. Temperature-Entropy Diagrams

3.Definitions:

Term Definition unit

Steam rate Steam consumption per hour per unit output in which the turbine is charged Kg/kj
with the steam quantity supplied
Heat rate Heat consumption hour per unit output .The turbine is charged with the J/J
aggregate of the steam supplied any chargeable aggregate enthalpy added by Kj/kWh
reheaters, it is credited with the aggregate enthalpy of feedwater returned
from cycle to the steam generator . Turbine generator performance may be
defined on basis of the gross power output at the generator terminals less the
power used by the minimum electrically-drive turbine auxiliaries and
excitation equipment, supplied as part of the turbine –generator unit, required
for reliable and continuous operation
Valve-loop The continuous curve of actual heat rate for all values of output over the
curve operating rate of unit
Mean of A smooth curve which gives the same load-weighted average performance as
valve loops the valve –loop curve
Valve Wide Maximum control valve opening abtainable under normal turbine control
Open(VWO) system operation
Valve points Those valve positions which correspond to the low points of the valve-loop
curve
Locus curve The continuous curve connecting the valve points
Power The useful energy, per unit of time ,delivered by the turbine-generator unit kWh/h

4. Planning for test:

Requirements for Agreements. The parties to any test under this code shall reach definite
agreement on the specific objective of test and on the method of operation. This
agreement reflect the intent of any applicable contract or specification . Any specified or
contract operating conditions or specified performance pertinent to the objective of the
test shall be ascertained. Omissions or ambiguities about any of the conditions must be
eliminated or their values or intent agree upon before the test is stared.

5. Items on which Agreement shall be reached

- Objective of test and method of operation
-intent of any contract or specifications as to timing of test, operating conditions, and
guarantees, including definitions of heat rate, method of comparing test results with
guarantee and responsibility for the preparation of test report.
-location of , and piping arrangement and around, primary flow
-Location and type of secondary Flow measuring devices and provisions and provisions
for calibration

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-number and location of valves or other means required to ensure that no uncounted –for
flow enters oe leaves the test cycle or bypasses any cycle components
-method of handling leakage flows, Orificed continuous drain flows, continuous
blowdowns, ect..to avoid complication in test or the introduction of errors.
-means of measuring pump-shaft seal and leakge flows
-number and locations of temperature wells and pressure connections
-number and location og duplicate instrument connections required to ensure correct
measurement at critical loints
-calibration and connection of instruments transformers to be used for measuring
electrical output.
-where a plant computer is used for data acquisitions
-method of determining the differential pressure across control valves satisfy the
provisions.
-method of determining steam quality including sampling technique, as required
-responsibility for obtaining a license for radio-active tracer and method of shipping,
receiving, handing , storing and using both the tracer and its associated equipment
-level of undue deterioration at which the acceptance test will be postponed until after the
first internal inspection
-method of establishing the efficiency of the feedwater pump turbine, if require

6. The following is a list of typical items upon which agreement shall be reached priod to
conducting the test:
-procedure for determining the condition of the turbine prior to the test
-location,type, and cablibration of instruments
-method of measurement not established in
-isolation of cycle during test
-method of detecting excessive feedwater –header leakage
-means for maintaining constant test conditions
-method isolating or arresting control valve action such as those caused by variation in
combustion- control system signal .electrical system, etc…
-operating conditions at which test are to be conducted including, but not limited to, the
loads, valve settings, or valve points to be used for each run
-position of manually and automatically operated valve
-frequency of observations
-number of test runs at the same test point
-duration of test runs
-duration of operation at test load before readings are commendced
-computer or data acquisition system to be used for test data acquisition and analysis
-arrangements for data acquisition and analysis, including calibration system
-procedures and format for recording data
-organization and training of test personnel and identification of the responsibility for the
test
-procedure for calculating test results
-curves to correct for measured generator output for deviations from specified power
factor and specified hydrogen pressure
-corrections for deviation of test steam conditions from those specified

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-curves to correct test heat rate to specified cycle conditions
-method of conducting test run to determine the value of any correction factors
-method of handing deviations beyond the stated permissible levels as a result of
mismatch between test timing and seasonal effects on operating conditions

6.1.Timing of acceptance test: the acceptance test should be scheduled as soon as

practicable, preferably within eight weeks , after is first put into initial operation under
load
6.2 performance Bench Mark Determinations. It is desirable that a performance bench
mark be established immediately after the turbine place in service, so that the code test
Be delay past eight weeks , there can be reasonable assurance that the turbine has not
been damaged or become fouled with deposits during the intervening period of operation.
6.3 General test Requirments
Designated representative of the parties to the test shall be present to verify that the test is
conducted in accordance with this code and the arrangements made period to the test.
Preliminary tests may be run for the purpose of:
-checking all instruments
-training personnel
-establishing valve points
-determining corrections for deviation of conditions from specified
-confirming cycle isolation
6.4 Isolation of the cycle:
+External Isolation: External isolation deals with the flows which enter and leave the
turbine cycle , such as condensate make-up or boiler blowdown flow. This system
isolation shall be effected so that the difference between the sums of the measured
storage and the entering and leaving flows is minimized. The uncounted –for leakage
shall not exceed 0.1 percent of the test throttle flow at full load.
Water strorage in the condenser, dearating, and other extraction feedwater heaters, steam
generators drums, moisture separators and any other storage points within the cycle are
to be taken in to account.
+Internal Isolation: Internal isolation deals with the flows which do not enter or leave the
turbine cycle but may bypass the component they were designed to go through.
Examples of such flows are steam line drain flows to condenser or feedwater heater
bypass flow.
+Flows that shall be isolate ( all 36 iterm)
+for the full scale test , when it is impossible to measure shaft packing leakage , internal
turbine leakage, and turbine drain flows, it will be necessary to use calculated values.

6.5 Location of turbine valve points: The method used to establish turbine valve points
depends on valve point definition. A valve point may be established in iterms of high
pressure turbine efficiency, certain measured turbine pressure, or valve –stem positions.
The turbine is then tested accordingly.

6.6 Testing conditions

-Constancy of test Conditions, preparatory to any test run, the turbine and all associated
equipment shall be operated for a sufficient time to attain steady-state condition. Steady-

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state conditions shall have been attained . Appropriate means shall be employed for
securing constant load. This may be accomplished by looking the valve-gear or control
valve travel in the opening direction at the desired load ,leaving the control valve free to
move in the closing direction in the event upsets or emergency situations.
-Operating conditions: Every effort shall be made to run the test under specified operating
conditions, or as close to specified operating conditions as possible in oder to avoid the
application of correction to test results, or minimize the magnitude of the corrections.